Professional Documents
Culture Documents
Plug Valves
Swivel Joints
Manifolds
Extra Heavy
Duty Tees
Pup Joints
Long Radius
Elbows
Union Swages
Hose Loops
45 Laterals
Safety Relief Valves
Choke Valves
Union Crossovers
F C
P!"#$
www.kempervalve.com
Sales: 800-231-2724
Service: 888-533-3722
Kemper Valve & Fittings Corporation is a rapidly growing and leading provider of
oileld valves, hammer unions, swivel joints, oileld owline components, manifolds
and complete rebuild / recertification services. This brochure outlines the products
that are specically designed and sold to the well servicing segment of the oil industry.
See our companion brochure Oileld Service and Distribuon Products for addional
products that are distributed through leading oileld supply stores in North America.
ISO 9001 Registered
DNV Registered
INDEX
Swing Check Valves .....................................................................
Plug Valves ..................................................................................
Check, Pressure Relief and Rupture Disc Valves .........................
Manifold Trailers .........................................................................
Dual Choke and Ground Manifolds .............................................
Union Bulls, Crossovers, Swages .................................................
Adjustable and Posive Chokes ..................................................
Integral Flow Line Fings ...........................................................
Integral Flow Line Fings cont ..................................................
Integral Manifold Fings ............................................................
Pup Joints ...................................................................................
Hose Loops .................................................................................
Swivel Joints - Code Red .............................................................
Swivel Joints, Hose Loops - Code Silver ......................................
Oileld Hammer Unions .............................................................
Rebuild / Recercaon Services ...............................................
Locaons ....................................................................................
Page 3
Page 4
Page 5
Page 6
Page 7
Page 8
Page 9
Page 10
Page 11
Page 12
Page 13
Page 14
Page 15
Page 16
Page 17
Page 18
Page 19
Manufacturing HQ
3001 Darrell Road
Island Lake, IL 60042
Local: 847-526-2166
Toll Free: 800-323-1659
Fax: 847-526-2241
Canadian Sales
8001 Edgar Industrial Avenue
Red Deer, Alberta T4P 3S2
Local: 403-348-0872
Fax: 403-348-0873
Inquiries: sales@kempervalve.com
www.kempervalve.com
Sales: 800-231-2724
Service: 888-533-3722
MALE
(WING)
FLOWS THRU
RUBBER SEAL AREA
FEMALE
(THREAD)
REPLACEABLE BODY
FILLER BLOCK
MALE
(WING)
Sales: 800-231-2724
Service: 888-533-3722
The valve is designed with repair in mind for even the harshest applicaons. Each valve uses a set of replaceable wear
inserts (2). This minimizes body erosion, allowing the valve to be inexpensively repaired with replacement wear items
(Inserts, Plug and Seals) and for re-use of the costly valve body. Repair Kits, Seal Kits and individual parts are stocked
throughout the Kempers distribuon network.
Each valve is serialized and pressure tested to 1.5 mes NSCWP. All supporng documentaon, including MTRs and
Hydrostac test reports, are available at me of order for no addi!onal cost.
Kemper Low Torque Plug Valves are available in 1, 2, 3, 3 Heavy Duty and 4 Figure 1002 and 1502 available. Valve
actuaon opons Bar Nut, Gear Op, Hydraulic and Pneumac. Hydraulic Power units are also available for remote
valve actuaon for safety and emergency situaons. Consult the factory for availability.
LOW TORQUE
PLUG VALVE
Sales: 800-231-2724
Service: 888-533-3722
Sales: 800-231-2724
Service: 888-533-3722
MANIFOLD TRAILERS
Kemper Well Service Manifold Trailers drama cally reduce the hookup and breakout labor of any frac job, with me savings
of up to 50% over conven onal hook-ups. Manifold Trailers can be chosen from a set of standard models or fabricated to exact
customer specica ons. They can be equipped with Kemper Hammer Union Integral or Non-Pressure Seal Flowline, Swivel Joints,
Tees, Laterals, Check Valves, Bu#ery Valves and Hammer Unions. All Union End Connec ons are supplied with blanking caps for
protec on of the environment during transit.
NEW - Kemper now oers manifold trailers with Helical Wire Rope Isolators (see picture above right) in an improved moun ng
congura on that in conjunc on with Kempers exclusive Extra Heavy Duty Union connec on, results in a new moun ng system
that oers longer life and smoother opera on. This is ideal for the vigorous Frac pump wing up connec on. Kemper has many
successful eld installa ons both new build and retro-ts. Kemper strongly recommends the use of this system for Manifold
Trailers with extreme service condi ons.
Kemper Manifold trailers are available in ra ngs of 6,000-psi, 10,000-psi and 15,000-psi and have proven to be eec ve in a
variety of eld applica ons. Trailer lengths include 30, 42 and 53 in 1 and 2 axle congura ons. They can have from 3 to 8
pump hook-ups per side, depending on length. Piping is available in 3 and 4 nominal pipe diameters. Components are also
available in the 3 Heavy Duty congura on (recommended).
Every trailer comes with Hose Racks, but many other op ons are available including Pup Joint Racks, Swivel Joint Racks, Solar
Powered Lights, Cranes and Hydraulic Feet. All these op ons help you to customize the trailer to your specic needs. Each
component on the trailer is serialized and pressure tested to 1.5 mes NSCWP. In addi on, a'er assembly, each trailer is tested
for 30 minutes at NSCWP to insure the integrity of the connec ons and proper sealing of the components. All suppor ng
documenta on, including MTRs and Hydrosta c test reports, are available at me of order for no addi!onal cost.
FEA Analysis
Sales: 800-231-2724
Service: 888-533-3722
Sales: 800-231-2724
Service: 888-533-3722
Kemper Integral Hammer Union Bulls and Crossovers are manufactured to the same stringent
specifications for material, heat treatment and dimensional tolerance as our Kemper
Hammer Unions. Standard lengths and Union Figure number combinations are stocked for
immediate delivery. Custom combina!ons or lengths can be delivered to order with minimal lead !mes.
Kemper Integral Hammer Union Swages can
replace couplings or nipples in oileld service,
stimulation and test systems where Hammer Union pipe connector modularity is
essen!al. Standard API thread types and Union
Figure Number combina!ons are stocked for
immediate delivery. Custom combina!ons can
be delivered to order with minimal lead !mes.
Union Bulls with Integral Autoclave AE High Pressure coned-and-threaded 9/16 standard connec!on.
NOTE: Kemper Hammer Union Crossovers and Swages with Male Union Ends are
sold with the Hammer Lug Nut and / or Segmented Rings at no extra charge.
8
Sales: 800-231-2724
Service: 888-533-3722
Kemper Adjustable and Posi!ve Choke Systems are eld tested and provide control in Fracturing and Flowback
applica"ons up to 15,000-psi CWP. Both chokes are oered with 2 industry standard Male and Female End connec"ons,
have a Standard Service Ra"ng of 15,000-psi NSCWP and are suitable for many types of manifold applica"ons.
For the Adjustable Choke, a simple clockwise turn of the hand wheel increases uid ow restric"on/pressure while a
counterclockwise turn decreases uid ow restric"on/pressure. The Adjustable Chokes hand wheel is rotated un"l the desired
system pressure is reached and can be veried from gages directly installed in the T of the Adjustable Choke. Finding the equivalent
bean size at this point is as easy as directly reading (in 64ths) the value from the indicator hub on the stem at the top of the bonnet.
Note: The Adjustable Choke is not to be used as a shut o valve.
The Adjustable Choke contains a bonnet assembly that can easily be removed while the choke is s"ll installed. This
allows the replacement of a worn seat or stem with minimal eort.
Note: This should only be done a!er system pressure has been relieved otherwise serious injury can result.
The Posi!ve Choke maintains a constant ow restric"on based on the installed seat size (or more commonly called the
bean). If a dierent restric"on is desired, the bean must be changed out by removing the chokes bull plug, unscrewing the
undesired bean, screwing in the desired bean and then reinstalling the bull plug. This same procedure applies to replacing
a worn out bean. As is true for the Adjustable Choke, all this can be done to the Posi"ve Choke with the choke s"ll installed
provided the system pressure has been relieved.
Note: Gages are installed in the bull plug of the choke. As a result, the gage port may easily be changed from one type or size to another by just
changing the inexpensive bull plug instead of replacing the more costly choke T.
Chokes are serialized and pressure tested to 1.5 "mes NSCWP. All suppor"ng documenta"on, including MTRs and
Hydrosta"c test reports, are available at "me of order for no addi"onal cost.
Both Kemper Adjustable and Posi!ve Chokes are available in 2 connec"ons. 3 is possible consult factory. Fully-lined
carbon seats/beans; Gage ports available in NPT or Autoclave. Complete chokes and repair parts are stocked throughout
Kempers distribu"on network. Adjustable Choke 1 & seats. Posi"ve Choke various bean sizes available in 64th increments.
Sales: 800-231-2724
Service: 888-533-3722
6.38
6.38
12.75
6.38
6.38
12.75
6.38
6.38
12.75
8.13
8.13
16.25
8.25
8.25
16.50
9.09
9.09
18.18
602/ 1002
4
1502
A
B
10
Sales: 800-231-2724
Service: 888-533-3722
Kemper Wyes are eld tested and provide a ulity for applicaons where ow needs
to be split. They are manufactured from high strength alloy steel and heat treated
to exacng requirements for strength and longevity.
Wyes are available in 2 with industry standard Male and Female End connecons in
Figure 1502, 1002 and 602 conguraons with corresponding standard service rangs of
15,000-psi, 10,000-psi and 6,000-psi. Sour Gas service is also available at de-rated
pressures.
Wyes are serialized and pressure tested to 1.5 times NSCWP. All supporting
documentaon, including MTRs and Hydrostac test reports, are available at me
of order for no addional cost.
11
Sales: 800-231-2724
Service: 888-533-3722
suppor!ng documenta!on, including MTRs and Hydrosta!c test reports, are available at !me of order for no addional cost.
EXTRA HEAVY DUTY CONNECTION (EHD) Kemper has engineered an exclusive large bore connec!on that can easily be used on
both integral manifold Tees, Laterals and Plug Valves. The 3 1502 EHD can stand up to the forces derived from the frac pump inlet
that normally overstresses standard 3 1502 connec!ons used in 4 trailer mounted manifolds. The added strength of the 3 1502
EHD is a direct result of the 75% increase in cri!cal wall thickness along with the extended thread length of the Hammer Lug Nut
connec!on. The Extra Heavy Duty connec!on will outperform the standard 3 1502 connec!on AND is strongly recommended
for truck manifold applica!ons. The EHD is available in both standard and sour gas service but ONLY in 3 1502 connec!ons.
Note: When connec!ng the EHD connec!on to a 3 Code Red Swivel Joint, an EHD no. 8 pc Swivel Component must be
used to mate with the EHD Lateral, Tee, or Plug Valve. Plug Valves and other #ngs are available with EHD connec!ons to
allow direct connec!on and increased strength to all trailer mounted connec!ons a$ached to the frac pump. See page 5
with the heading Manifold Trailers and Dual Choke Manifolds for recommended frac pump hookups.
12
Sales: 800-231-2724
Service: 888-533-3722
PUP JOINTS
Kemper Non-Pressure Seal Pup Joints are available in 1, 1, 2, 3 and 4 nominal sizes. All suppor!ng documenta!on, including MTRs and Hydrosta!c test reports, are available at !me of order for no addional cost.
Standard lengths range from 1 foot up to 20 feet at CWPs of 6,000-psi (Code Silver), 10,000-psi (Code Black) and
15,000-psi (Code Red).
Non-standard lengths in any quan!ty are available with minimal lead !me for custom requirements. Please consult
the factory for details.
Kemper Integral Pup Joints feature an en!rely one piece, seamless upset-forged construc!on and are u!lized when
welded or threaded connec!ons are cause for concern. They are available in 2, 3 and 4 15,000-psi (Code Red) in
lengths up to 10 feet. These Pups can be used with the complete range of high pressure and abrasive oileld uids.
1.0
2.0
3.0
4.0
5.0
6.0
8.0
10.0
Wt.
Ibs.
23.0
31.5
40.0
48.5
57.5
65.5
82.5
99.5
1.0
2.0
3.0
4.0
5.0
6.0
8.0
10.0
Wt.
Ibs.
41.5
57.5
73.5
89.5
105.5
121.5
153.5
185.5
1.0
2.0
3.0
4.0
5.0
6.0
8.0
10.0
Wt.
Ibs.
74
115
156
196
234
287
360
440
13
Sales: 800-231-2724
Service: 888-533-3722
14
Extra High Pressure Cemenng/Circulang Hose Loops, Figure 1502 & 1002, in 2 and 3 sizes.
For test lines, fracturing, acidizing, cemenng and well servicing up to 15,000-psi CWP.
Our Extra Leverage Hose Loop features an extended (No. 7) piece to accomplish breaking,
posioning and making the swivel connecon with less eort than standard hose loops.
Hose Loops can be custom ordered in non-standard lengths with minimal lead me for custom requirements.
Manufactured to the highest quality standards in the industry.
Opmal combinaon of core strength and case hardness without sacricing duclity.
All supporng documentaon, including MTRs and Hydrostac test reports, are available at me of order for
no addional cost.
Maintenance, rebuild and recercaon is available through our Service locaons.
SIZE
A1
A2
A3
57
60
72
10.69
57
60
N/A
16.38
Sales: 800-231-2724
Service: 888-533-3722
1 1502
1 1502
2 1502
4 1502
4 1002
3 1502
Extra High Pressure Long Radius Swivel Joints, Figure 1502 & 1002, in 1, 1, 2, 3 and 4 sizes.
For test lines, fracturing, acidizing, cemenng and well servicing up to 15,000-psi CWP.
Swivel Joints can be custom congured in any style for quick delivery.
Manufactured to the highest quality standards in the industry.
Opmal combinaon of core strength and case hardness without sacricing duclity.
All supporng documentaon, including MTRs and Hydrostac test reports, are available at me of order for no addional
cost.
Style 100
MxM
Style 10
MxF
Style 50
MxF
Style 100
MxF
Style 20
MxF
Style 60
MxM
Note: All Male Union Ends are supplied with Detachable Hammer Lug Nuts.
Style 30
MxF
Style 10
MxM
Style 80
MxF
15
Sales: 800-231-2724
Service: 888-533-3722
High Pressure Swivel Joints - 6,000-psi CWP (Cold Working Pressure) in , 1, 1, 1 and 2 LPT sizes.
For test lines, fracturing, acidizing, cemenng and well servicing up to 6,000-psi CWP.
Swivel Joints can be custom congured in any style for quick delivery.
All supporng documentaon, including MTRs and Hydrostac test reports, are available at me of order for no addional
cost.
Hose Loops factory built to customer specicaon and cered for service.
Maintenance, rebuild and recercaon is available through our Service facilies.
Style 10
1 Swivel, 1 Elbow
1 Swivel
Style 40
Style 50
Style 60
1 Swivel, 2 Elbows
2 Swivels, 2 Elbows
2 Swivels, 1 Elbow
Style 80
3 Swivels, 3 Elbows
16
Style 30
Style 20
3 Swivels, 2 Elbows
Style 70
2 Swivels, 3 Elbows
Sales: 800-231-2724
Service: 888-533-3722
Figure 100
Figure 200
Figure 600
Figure
Number
Standard
Service
Color Code
(Subs - Nut)
Figure 1002
H2S
Service (3)
CWP
Test
1000
1500
101
1000
1500
200
2000
3000
201
2000
3000
206
2000
3000
207
2000
3000
211
2000
3000
300
2000
3000
400
4000
6000
4000
6000
402
4000
6000
4000
6000
600
6000
9000
Figure G
6000
9000
6000
9000
602
6000
9000
6000
9000
1002
10000
15000
7500
12000
1003
7500
12000
5000
7500
1502
15000
22500
10000
15000
2002
20000
30000
15000
22500
100
2202
Figure 300
CWP
Figure 400
Figure 1502
Nominal Pipe Size (Inches)
1-1/4
1-1/2
2-1/2
10
12
Test
17
Sales: 800-231-2724
Service: 888-533-3722
18
Sales: 800-231-2724
Service: 888-533-3722
KEMPER LOCATIONS
M !" H$%& $ '
3001 D $(( R)%
I'(% L*$, IL 60042
+-: 847-526-2166
/: 847-526-2241
)(( $$: 800-323-1659
MID;CONTINENT SALES
2733 I%' !( D !<$
S(+- , OK 73086
+-: 580-247-9623
/: 580-622-2058
)(( $$: 888-533-3722
PENNSYLVANIA SALES
111 A )F-$% D !<$, U! C
S(!++$ > R)*, PA 16057
+-: 724-790-4990
/: 724-738-0172
UTAH SALES
1243 E' H!"-F> 40, U! 1
V$ (, UT 84078
+-: 435-781-8258
/: 435-781-3037
ARKANSAS SALES
180 S-$ ? W>
K$'$ (S$ >), AR 72082
+-: 501-268-2698
/: 501-268-2196
CANADA SALES
8001 E%" I%' !( A<$$
R$% D$$ , A(=$ T4P 3S2
+-: 403-348-0872
/: 403-348-0873
19
Manufacturing HQ
3001 Darrell Road
Island Lake, IL 60042
Local: 847-526-2166
Toll Free: 800-323-1659
Fax: 847-526-2241
Canadian Sales
Sales & Service
8001 Edgar Industrial Avenue 1391 County Road 429
Red Deer, Alberta T4P 3S2 Pleasanton, TX 78064
Local: 403-348-0872
Local: 210-446-5863
Fax: 403-348-0873
Fax: 830-569-8236
Inquiries: sales@kempervalve.com
www.kempervalve.com