You are on page 1of 39

Access Systems Division

The Company

FLOORING
Finding the Right Flooring
Loading Classifications / Slip Resistance /
Treatment Options
Standard Pattern Types
How to Order

This brochure has been compiled to provide the


technical, design and practical data necessary for the
optimum selection of Webforge flooring, stair treads,
handrailing, safety barriers and balustrades for a
wide range of applications.

1
2
3
4

STAIR TREADS
Finding the Right Stair Tread
Stair Tread Product Range
How to Order

5
6
8

MONOWILLS HANDRAILING
Finding the Right Handrail
Stanchion Product Range
Handrail Components
How to Order

9
10
12
14

SPECIAL STANCHIONS

15

JUMBO STANCHIONS

16

SAFETY BARRIERS AND BALUSTRADING


Finding the Right Barrier
How to Order
TECHNICAL DATA
Steel Grating Pattern Types
Tolerances and Terminology
Aluminium Grating Pattern Types
FRP Grating
Expanded Metal Flooring
Stair Tread Specifications
Fastening Methods
Webplate & Webmesh
Handrail Specifications

18
19

20
22
24
26
28
30
31
32
33

Examples are provided showing various means of


using these products to achieve the most economical
and aesthetically pleasing solutions to a wide range
of engineering and architectural problems.

Finding The Right Flooring


Webforge Material Options
STEEL - CODE M
This is the most commonly used material and is used in all types of floor applications.
It withstands impact loads well and is capable of spanning long distances. It is used extensively in
power stations, refineries, chemical plants and offshore platforms for mezzanine floors, storage racks,
catwalks, and conveyor walkways. Steel grating can also be supplied with floorplate or mesh attached
if required. For further information see page 32.

The Webforge Group has in excess of 50 years


experience as a specialist manufacturer of metal
flooring and allied products to various national and
international standards. Manufacturing is undertaken
on state of the art equipment incorporating
computerised and robotic technologies. The company
is committed to a continuous process of updating
such equipment to enhance customer service through
product quality and delivery.

ALUMINIUM - CODE A

The Webforge Group is committed to meeting the


requirements as set down in International Quality
Standard ISO 9000 to ensure the supplied product
will meet and exceed the customers requirements.

FRP (fibre re-inforced plastic) or fibreglass moulded grating is commonly used where a metal product is
not suitable. There are two basic types of moulded grating. Code type I uses isopthalic resin and code
type V uses vinylester resin. FRP is non-magnetic, has low thermal conductivity is non conductive and
non sparking. It is used in corrosive environments and where weight and hygiene may be issues.
For further information see page 26.

Webforge offers an engineering service in support of


its product range, including the design & installation
of the most economically appropriate system for a
particular application, together with the provision of
detailed drawings if required.
Through its network of operations throughout
Australia, New Zealand and Asia, Webforge has the
resources and experience to service a complete range
of projects, whatever the complexity or size.
Webforge is part of Delta Plc, a UK based
international engineering group with businesses in
speciality chemicals and industrial supplies.
The company employs some 10,000 people in
24 countries worldwide.

Aluminium is usually used when weight or corrosion is an issue. Typical applications are in sewerage
treatment facilities and other aggressive corrosive environments. Aluminium can also be used in
commercial applications including sunscreens, privacy screens and security screens. Aluminium grating
can also be supplied with floorplate or mesh attached if required. For further information see page 32.

FLOORING

ACCESS SYSTEMS

Webforge Contents

FIBREGLASS - CODE I or V

EXPANDED METAL - CODE WM


Expanded metal is used for mezzanine floors, catwalks, walkways and storage racks. High strength to
weight ratio makes it technically applicable in many engineering, industrial and ornamental applications.
Because there are no welds or joins, it operates as a structural member that distributes loads evenly over
a wide area. For further information see page 28.

STAINLESS STEEL - CODE S


Stainless steel is used in some chemical plant applications but more commonly where hygiene is an issue
and foodstuffs are prepared. It has superior corrosion resistance to mild steel. Stainless steel can be
treated with an electropolishing process. For specific information regarding availability contact your local
Webforge Sales Office.

Our technical sales staff can answer all


your enquiries. Calculations are made on
the basis of relevant engineering practice
and codes applicable.
Our staff will provide advice on the most
economical and correct type of flooring to
meet your needs and a full estimating
service for quotations from your drawings
or outlines is available.
Our quality assurance programme is in
accordance with ISO9000 and is designed
to suit our manufacturing processes.
Computer control of manufacturing
schedules ensures efficient delivery phased
to meet customer requirements.

The Company

FLOORING
Finding the Right Flooring
Loading Classifications / Slip Resistance /
Treatment Options
Standard Pattern Types
How to Order

This brochure has been compiled to provide the


technical, design and practical data necessary for the
optimum selection of Webforge flooring, stair treads,
handrailing, safety barriers and balustrades for a
wide range of applications.

1
2
3
4

STAIR TREADS
Finding the Right Stair Tread
Stair Tread Product Range
How to Order

5
6
8

MONOWILLS HANDRAILING
Finding the Right Handrail
Stanchion Product Range
Handrail Components
How to Order

9
10
12
14

SPECIAL STANCHIONS

15

JUMBO STANCHIONS

16

SAFETY BARRIERS AND BALUSTRADING


Finding the Right Barrier
How to Order
TECHNICAL DATA
Steel Grating Pattern Types
Tolerances and Terminology
Aluminium Grating Pattern Types
FRP Grating
Expanded Metal Flooring
Stair Tread Specifications
Fastening Methods
Webplate & Webmesh
Handrail Specifications

18
19

20
22
24
26
28
30
31
32
33

Examples are provided showing various means of


using these products to achieve the most economical
and aesthetically pleasing solutions to a wide range
of engineering and architectural problems.

Finding The Right Flooring


Webforge Material Options
STEEL - CODE M
This is the most commonly used material and is used in all types of floor applications.
It withstands impact loads well and is capable of spanning long distances. It is used extensively in
power stations, refineries, chemical plants and offshore platforms for mezzanine floors, storage racks,
catwalks, and conveyor walkways. Steel grating can also be supplied with floorplate or mesh attached
if required. For further information see page 32.

The Webforge Group has in excess of 50 years


experience as a specialist manufacturer of metal
flooring and allied products to various national and
international standards. Manufacturing is undertaken
on state of the art equipment incorporating
computerised and robotic technologies. The company
is committed to a continuous process of updating
such equipment to enhance customer service through
product quality and delivery.

ALUMINIUM - CODE A

The Webforge Group is committed to meeting the


requirements as set down in International Quality
Standard ISO 9000 to ensure the supplied product
will meet and exceed the customers requirements.

FRP (fibre re-inforced plastic) or fibreglass moulded grating is commonly used where a metal product is
not suitable. There are two basic types of moulded grating. Code type I uses isopthalic resin and code
type V uses vinylester resin. FRP is non-magnetic, has low thermal conductivity is non conductive and
non sparking. It is used in corrosive environments and where weight and hygiene may be issues.
For further information see page 26.

Webforge offers an engineering service in support of


its product range, including the design & installation
of the most economically appropriate system for a
particular application, together with the provision of
detailed drawings if required.
Through its network of operations throughout
Australia, New Zealand and Asia, Webforge has the
resources and experience to service a complete range
of projects, whatever the complexity or size.
Webforge is part of Delta Plc, a UK based
international engineering group with businesses in
speciality chemicals and industrial supplies.
The company employs some 10,000 people in
24 countries worldwide.

Aluminium is usually used when weight or corrosion is an issue. Typical applications are in sewerage
treatment facilities and other aggressive corrosive environments. Aluminium can also be used in
commercial applications including sunscreens, privacy screens and security screens. Aluminium grating
can also be supplied with floorplate or mesh attached if required. For further information see page 32.

FLOORING

ACCESS SYSTEMS

Webforge Contents

FIBREGLASS - CODE I or V

EXPANDED METAL - CODE WM


Expanded metal is used for mezzanine floors, catwalks, walkways and storage racks. High strength to
weight ratio makes it technically applicable in many engineering, industrial and ornamental applications.
Because there are no welds or joins, it operates as a structural member that distributes loads evenly over
a wide area. For further information see page 28.

STAINLESS STEEL - CODE S


Stainless steel is used in some chemical plant applications but more commonly where hygiene is an issue
and foodstuffs are prepared. It has superior corrosion resistance to mild steel. Stainless steel can be
treated with an electropolishing process. For specific information regarding availability contact your local
Webforge Sales Office.

Our technical sales staff can answer all


your enquiries. Calculations are made on
the basis of relevant engineering practice
and codes applicable.
Our staff will provide advice on the most
economical and correct type of flooring to
meet your needs and a full estimating
service for quotations from your drawings
or outlines is available.
Our quality assurance programme is in
accordance with ISO9000 and is designed
to suit our manufacturing processes.
Computer control of manufacturing
schedules ensures efficient delivery phased
to meet customer requirements.

Loading Classifications

Standard Pattern Types

The loads applied to grating can usually be split into two basic categories:
These usually occur when motor driven trolleys or wheeled vehicles are run over the grating.
For point load applications please contact your local Webforge Sales Office.
Uniformly Distributed Loads (UDL)
Uniformly distributed loads are more commonly used for general walkway and flooring applications.
Most standards relate the loads that floors have to withstand in this format.
Some common applications are listed below.
WEBFORGE LOAD
TYPES
Type 1

LOAD
KPA

DEFLECTION
MM

2.5

APPLICATION
Maintenance walkways & areas

STANDARD
APPLICABLE

Span mm
450
600
900
1050
1200
1500
1800
2100
2400
2800

Steel
C205
C205
C205
C205
C205
A255
A325
A405
C505
A655

Webforge Load Type 1


Aluminium
FRP
Expanded Metal
A253
G256
WM50080
A253
G256
WM50080
A253
G386
WM50110
A253
G386
WM50105
A255
G386
A403
A455
-

Span mm
450
600
900
1050
1200
1500
1800
2100
2400
2800

Webforge Load Type 5


Steel Aluminium
FRP
C205
A253
G256
C205
A253
G256
C205
A255
G386
C255
A325
A255
A405
C405
A505
C505
A655
A655
A756
-

Span mm
450
600
900
1050
1200
1500
1800
2100
2400
2800

Steel
C205
C205
C205
C205
C205
A255
A325
A405
A505
A655

Webforge Load Type 2


Aluminium
FRP
Expanded Metal
A253
G256
WM50080
A253
G256
WM50080
A253
G386
WM50105
A255
G386
A323
A405
A505
-

Span mm
450
600
900
1050
1200
1500
1800
2100
2400
2800

Webforge Load Type 5a


Steel Aluminium
FRP
C205
A253
G256
C205
A253
G256
C205
A253
G386
C205
A255
A205
A325
C325
A405
A405
A505
C505
A505
A655
-

Span mm
450
600
900
1050
1200
1500
1800
2100
2400
2800

Steel
C205
C205
C205
C205
C255
C325
C405
C505
A655
A655

Webforge Load Type 3


Aluminium
FRP
Expanded Metal
A253
G256
WM50080
A253
G256
WM50080
A253
G386
WM50105
A255
G386
A325
A405
A505
-

Span mm
450
600
900
1050
1200
1500
1800
2100
2400
2800

Steel
C205
C205
C205
C205
C255
C325
A405
A505
A655
A756

Webforge Load Type 4


Aluminium
FRP
Expanded Metal
A253
G256
WM50080
A253
G256
WM50080
A253
G386
A323
A325
A503
-

Span mm
450
600
900
1050
1200
1500
1800
2100
2400
2800

Steel
C205
C205
C205
C205
C205
A255
A325
C405
C505
A655

Webforge Load Type 4a


Aluminium
FRP
A253
G256
A253
G256
A253
G386
A253
G386
A255
G386
A403
A503
-

AS1657

with no public access.


Type 2

Pedestrian traffic, residential use.

Type 3

Pedestrian traffic, public,

Type 4

General factories and workshops,

10

motor rooms, hand trolleys.

General heavy loading areas, boiler

10

rooms, heavy equipment areas.

commercial and crowd use.


Type 4a
Type 5

7.5

Type 5a

Slip Resistance
With the requirement to provide safe places of work, the slip resistance of the
flooring and walkway products needs to be considered. On steeply sloping walkways
between 150 and 200 cleats can be used to improve slip resistance. The standard
surface uses plain flat edge bar Code P - Plain but to increase slip resistance further
the following points should be considered:
Steel & Aluminium
Serrated grating can be specified. Serrated grating is when the top of the loadbars
are notched. To specify use the Code S - Serrated.
In addition both steel and aluminium grating can improve their slip resistance
by setting the direction of walking over the floor parallel to the loadbar span.
Cross rods can be spaced at 100mm centres for better grip.
Fibreglass Grating
FRP grating is provided with an antiskid surface. This is a coarse grit that is bonded
to the top surfaces of the grating.
Expanded Metal
Expanded metal slip resistance is improved if the direction of walking coincides with
the nominal short way of the mesh.

Types of Treatment
Steel grating is available galvanised to AS/NZS4680 - Code G, to protect against
corrosion, or bitumen dipped - Code B, or left untreated - Code U.
Aluminium flooring can be Anodised - Code A, Powder Coated - Code PC or left
as Mill Finish - Code M.

AS1170

FLOORING

Point Loads

Expanded metal can be supplied untreated - Code U or hot dipped galvanised


to the above standard - Code G.

Loading Classifications

Standard Pattern Types

The loads applied to grating can usually be split into two basic categories:
These usually occur when motor driven trolleys or wheeled vehicles are run over the grating.
For point load applications please contact your local Webforge Sales Office.
Uniformly Distributed Loads (UDL)
Uniformly distributed loads are more commonly used for general walkway and flooring applications.
Most standards relate the loads that floors have to withstand in this format.
Some common applications are listed below.
WEBFORGE LOAD
TYPES
Type 1

LOAD
KPA

DEFLECTION
MM

2.5

APPLICATION
Maintenance walkways & areas

STANDARD
APPLICABLE

Span mm
450
600
900
1050
1200
1500
1800
2100
2400
2800

Steel
C205
C205
C205
C205
C205
A255
A325
A405
C505
A655

Webforge Load Type 1


Aluminium
FRP
Expanded Metal
A253
G256
WM50080
A253
G256
WM50080
A253
G386
WM50110
A253
G386
WM50105
A255
G386
A403
A455
-

Span mm
450
600
900
1050
1200
1500
1800
2100
2400
2800

Webforge Load Type 5


Steel Aluminium
FRP
C205
A253
G256
C205
A253
G256
C205
A255
G386
C255
A325
A255
A405
C405
A505
C505
A655
A655
A756
-

Span mm
450
600
900
1050
1200
1500
1800
2100
2400
2800

Steel
C205
C205
C205
C205
C205
A255
A325
A405
A505
A655

Webforge Load Type 2


Aluminium
FRP
Expanded Metal
A253
G256
WM50080
A253
G256
WM50080
A253
G386
WM50105
A255
G386
A323
A405
A505
-

Span mm
450
600
900
1050
1200
1500
1800
2100
2400
2800

Webforge Load Type 5a


Steel Aluminium
FRP
C205
A253
G256
C205
A253
G256
C205
A253
G386
C205
A255
A205
A325
C325
A405
A405
A505
C505
A505
A655
-

Span mm
450
600
900
1050
1200
1500
1800
2100
2400
2800

Steel
C205
C205
C205
C205
C255
C325
C405
C505
A655
A655

Webforge Load Type 3


Aluminium
FRP
Expanded Metal
A253
G256
WM50080
A253
G256
WM50080
A253
G386
WM50105
A255
G386
A325
A405
A505
-

Span mm
450
600
900
1050
1200
1500
1800
2100
2400
2800

Steel
C205
C205
C205
C205
C255
C325
A405
A505
A655
A756

Webforge Load Type 4


Aluminium
FRP
Expanded Metal
A253
G256
WM50080
A253
G256
WM50080
A253
G386
A323
A325
A503
-

Span mm
450
600
900
1050
1200
1500
1800
2100
2400
2800

Steel
C205
C205
C205
C205
C205
A255
A325
C405
C505
A655

Webforge Load Type 4a


Aluminium
FRP
A253
G256
A253
G256
A253
G386
A253
G386
A255
G386
A403
A503
-

AS1657

with no public access.


Type 2

Pedestrian traffic, residential use.

Type 3

Pedestrian traffic, public,

Type 4

General factories and workshops,

10

motor rooms, hand trolleys.

General heavy loading areas, boiler

10

rooms, heavy equipment areas.

commercial and crowd use.


Type 4a
Type 5

7.5

Type 5a

Slip Resistance
With the requirement to provide safe places of work, the slip resistance of the
flooring and walkway products needs to be considered. On steeply sloping walkways
between 150 and 200 cleats can be used to improve slip resistance. The standard
surface uses plain flat edge bar Code P - Plain but to increase slip resistance further
the following points should be considered:
Steel & Aluminium
Serrated grating can be specified. Serrated grating is when the top of the loadbars
are notched. To specify use the Code S - Serrated.
In addition both steel and aluminium grating can improve their slip resistance
by setting the direction of walking over the floor parallel to the loadbar span.
Cross rods can be spaced at 100mm centres for better grip.
Fibreglass Grating
FRP grating is provided with an antiskid surface. This is a coarse grit that is bonded
to the top surfaces of the grating.
Expanded Metal
Expanded metal slip resistance is improved if the direction of walking coincides with
the nominal short way of the mesh.

Types of Treatment
Steel grating is available galvanised to AS/NZS4680 - Code G, to protect against
corrosion, or bitumen dipped - Code B, or left untreated - Code U.
Aluminium flooring can be Anodised - Code A, Powder Coated - Code PC or left
as Mill Finish - Code M.

AS1170

FLOORING

Point Loads

Expanded metal can be supplied untreated - Code U or hot dipped galvanised


to the above standard - Code G.

How To Order Flooring


2. Nominate the material type code required by referring to the material options on page 1.

Webforge Material Options

3. Specify the slip resistance top required by referring to the information on page 2.
4. Specify the type of treatment required by referring to the information on page 2.

STEEL - CODE M

5. Specify whether the grating is to be banded or just cut to size.

This is the most commonly used material and is used in many types of tread applications.
It is used extensively in power stations, refineries, chemical plants for all types of stairways.

6. Nominate the number of panels required and provide dimensions for width and length of each panel.
7. Where large floor areas are required provide drawing of area to be covered showing:
a) All dimensions.
b) Load bar direction (Span).
c) Section size and location of support steel.

ALUMINIUM - CODE A

d) Location and size of cut outs and


removable areas.

Aluminium is usually used when weight or corrosion is an issue. Typical applications are in sewerage
treatment facilities and other aggressive corrosive environments. Aluminium treads can be anodised or
powder coated or left as mill finish.

e) Location of kick flats, nosings and splices


at penetrations.
8. Where fasteners are needed clients to indicate the type of fastening required (see page 31).

Span Direction

FIBREGLASS - CODE I or V

Most grating and expanded metal needs to be supported in a specific way. The direction that the loadbars
run is the important direction for grating and is usually referred to as the span.

FRP (fibre re-inforced plastic) or fibreglass moulded treads are commonly used where a metal product is
not suitable. There are two basic types of moulded tread. Code type I uses isopthalic resin and code type
V uses vinylester resin. FRP is non-magnetic, has low thermal conductivity is non conductive and non
sparking. It is used in corrosive environments and where weight and hygiene may be issues.

For expanded metal the span is in the direction of the strands.


Span is always the last dimension given when referencing a panel size.
Grating and expanded metal has to be supported in the span direction and does not require support on all
four sides as is the case with floorplate.
995

995

995

6 995

S TA I R T R E A D S

1. Select the flooring pattern type required from the product range by referring to the loading classification
data and pattern types on pages 2 and 3.

Finding The Right Stair Tread

515

STAINLESS STEEL - CODE S


Stainless steel is used in some chemical plant applications but more commonly where hygiene is an issue
and foodstuffs are prepared. It has superior corrosion resistance to steel. Stainless steel is usually treated
with an electropolishing process. For specific information regarding availability contact your local
Webforge Sales Office.

1500

Note: For further information


refer to Technical Data section.

4520

Webforge offer a range of standard treads which will meet all applications.
The following tread selections are available.

Indicates span direction

Example using standard panel width of 995mm.


Webforge will supply the above platform made in standard stock width panels plus a narrow width panel cut
to nearest load bar multiple. The balance allows for gaps between panels.
Note: For Steel and Aluminium only.

The standard tread lengths are 750mm and 900mm and can be bolt in
type or weld in type.
The steel and stainless steel tread widths are 245mm or 285mm.
The narrow tread width is used when the stringer member is a small
section or the stair angle is steep.
The standard bolt in end plates for the treads are shown on Page 7.

Example of Coding

The aluminium tread widths are 245mm or 275mm.


The FRP tread widths are 234mm or 272mm.
Treads are made from C325MS (serrated) for steel.
Treads are made from A325AP (plain) for aluminium.
Treads are made from G386IGGR for isopthalic FRP or G386VGY for
vinylester FRP with an antiskid surface.
3 = 900 x 6000

Expanded metal is not commonly used as a tread material.


Twist rods are purposely non aligned for safety reasons.

Nosing
Webforge recommends that steel, aluminium and stainless steel stair treads
are fitted with an abrasive grit yellow nosing. FRP treads are supplied with a
black antiskid nosing. This complies with the safety requirements that the
edge of the tread should be clearly visible against the background and the
tread surface should be slip resistant. Other nosing are available on request.

How To Order Flooring


2. Nominate the material type code required by referring to the material options on page 1.

Webforge Material Options

3. Specify the slip resistance top required by referring to the information on page 2.
4. Specify the type of treatment required by referring to the information on page 2.

STEEL - CODE M

5. Specify whether the grating is to be banded or just cut to size.

This is the most commonly used material and is used in many types of tread applications.
It is used extensively in power stations, refineries, chemical plants for all types of stairways.

6. Nominate the number of panels required and provide dimensions for width and length of each panel.
7. Where large floor areas are required provide drawing of area to be covered showing:
a) All dimensions.
b) Load bar direction (Span).
c) Section size and location of support steel.

ALUMINIUM - CODE A

d) Location and size of cut outs and


removable areas.

Aluminium is usually used when weight or corrosion is an issue. Typical applications are in sewerage
treatment facilities and other aggressive corrosive environments. Aluminium treads can be anodised or
powder coated or left as mill finish.

e) Location of kick flats, nosings and splices


at penetrations.
8. Where fasteners are needed clients to indicate the type of fastening required (see page 31).

Span Direction

FIBREGLASS - CODE I or V

Most grating and expanded metal needs to be supported in a specific way. The direction that the loadbars
run is the important direction for grating and is usually referred to as the span.

FRP (fibre re-inforced plastic) or fibreglass moulded treads are commonly used where a metal product is
not suitable. There are two basic types of moulded tread. Code type I uses isopthalic resin and code type
V uses vinylester resin. FRP is non-magnetic, has low thermal conductivity is non conductive and non
sparking. It is used in corrosive environments and where weight and hygiene may be issues.

For expanded metal the span is in the direction of the strands.


Span is always the last dimension given when referencing a panel size.
Grating and expanded metal has to be supported in the span direction and does not require support on all
four sides as is the case with floorplate.
995

995

995

6 995

S TA I R T R E A D S

1. Select the flooring pattern type required from the product range by referring to the loading classification
data and pattern types on pages 2 and 3.

Finding The Right Stair Tread

515

STAINLESS STEEL - CODE S


Stainless steel is used in some chemical plant applications but more commonly where hygiene is an issue
and foodstuffs are prepared. It has superior corrosion resistance to steel. Stainless steel is usually treated
with an electropolishing process. For specific information regarding availability contact your local
Webforge Sales Office.

1500

Note: For further information


refer to Technical Data section.

4520

Webforge offer a range of standard treads which will meet all applications.
The following tread selections are available.

Indicates span direction

Example using standard panel width of 995mm.


Webforge will supply the above platform made in standard stock width panels plus a narrow width panel cut
to nearest load bar multiple. The balance allows for gaps between panels.
Note: For Steel and Aluminium only.

The standard tread lengths are 750mm and 900mm and can be bolt in
type or weld in type.
The steel and stainless steel tread widths are 245mm or 285mm.
The narrow tread width is used when the stringer member is a small
section or the stair angle is steep.
The standard bolt in end plates for the treads are shown on Page 7.

Example of Coding

The aluminium tread widths are 245mm or 275mm.


The FRP tread widths are 234mm or 272mm.
Treads are made from C325MS (serrated) for steel.
Treads are made from A325AP (plain) for aluminium.
Treads are made from G386IGGR for isopthalic FRP or G386VGY for
vinylester FRP with an antiskid surface.
3 = 900 x 6000

Expanded metal is not commonly used as a tread material.


Twist rods are purposely non aligned for safety reasons.

Nosing
Webforge recommends that steel, aluminium and stainless steel stair treads
are fitted with an abrasive grit yellow nosing. FRP treads are supplied with a
black antiskid nosing. This complies with the safety requirements that the
edge of the tread should be clearly visible against the background and the
tread surface should be slip resistant. Other nosing are available on request.

Stair Tread Product Range

Fixing Details

Expanded Metal

Steel

WELDED Fixing, Banded Ends,


Floor Plate Nosing Type T3

WELDED Fixing, Banded Ends,


Abrasive Nosing Type T5

BOLTED Fixing, Holed End Plates,


No Nosing Type T2

BOLTED Fixing, Holed End Plates,


Floor Plate Nosing Type T4

BOLTED Fixing, Holed End Plates,


Abrasive Nosing Type T6

WELDED Fixing, Banded Ends,


No Nosing Type T1

WELDED Fixing, Banded Ends,


Floor Plate Nosing Type T3

WELDED Fixing, Banded Ends,


Abrasive Nosing Type T5

BOLTED Fixing, Holed End Plates,


No Nosing Type T2

BOLTED Fixing, Holed End Plates,


Floor Plate Nosing Type T4

BOLTED Fixing, Holed End Plates,


Abrasive Nosing Type T6

FRP

Aluminium

WELDED Fixing, Banded Ends,


No Nosing Type T1

C325MS ( 32 x 5 serrated)
750 or 900mm
245 or 285mm

Standard Tread:
Standard Length:
Standard Widths:
Type T1-T6 A Pattern:

A325AP ( 32 x 5 plain)
750 or 900mm
245 or 275mm

Standard Tread:
Standard Length:
Standard Widths:

G386IGGR
750
234 or 272mm

S TA I R T R E A D S

Standard Tread:
Standard Length:
Standard Widths:
Type T1-T6 C Pattern:

40 long x 6 dia. hex head bolt, nut and


washer, stainless steel Gr. 316
Tread Type G386IGGR

Saddle clip - type M Gr. 316 stainless steel

Black Abrasive Nosing/ Green Grit Top

40 min. recommended bearing surface

Stair Tread Product Range

Fixing Details

Expanded Metal

Steel

WELDED Fixing, Banded Ends,


Floor Plate Nosing Type T3

WELDED Fixing, Banded Ends,


Abrasive Nosing Type T5

BOLTED Fixing, Holed End Plates,


No Nosing Type T2

BOLTED Fixing, Holed End Plates,


Floor Plate Nosing Type T4

BOLTED Fixing, Holed End Plates,


Abrasive Nosing Type T6

WELDED Fixing, Banded Ends,


No Nosing Type T1

WELDED Fixing, Banded Ends,


Floor Plate Nosing Type T3

WELDED Fixing, Banded Ends,


Abrasive Nosing Type T5

BOLTED Fixing, Holed End Plates,


No Nosing Type T2

BOLTED Fixing, Holed End Plates,


Floor Plate Nosing Type T4

BOLTED Fixing, Holed End Plates,


Abrasive Nosing Type T6

FRP

Aluminium

WELDED Fixing, Banded Ends,


No Nosing Type T1

C325MS ( 32 x 5 serrated)
750 or 900mm
245 or 285mm

Standard Tread:
Standard Length:
Standard Widths:
Type T1-T6 A Pattern:

A325AP ( 32 x 5 plain)
750 or 900mm
245 or 275mm

Standard Tread:
Standard Length:
Standard Widths:

G386IGGR
750
234 or 272mm

S TA I R T R E A D S

Standard Tread:
Standard Length:
Standard Widths:
Type T1-T6 C Pattern:

40 long x 6 dia. hex head bolt, nut and


washer, stainless steel Gr. 316
Tread Type G386IGGR

Saddle clip - type M Gr. 316 stainless steel

Black Abrasive Nosing/ Green Grit Top

40 min. recommended bearing surface

How To Order Stair Treads

Webforge Material Options

2. Specify the tread length - 750 or 900mm.


3. Specify the nosing required.
4. Specify the type of fixing (bolt in or weld in).

Steel

5. Specify the type of treatment required.


6. For tread information refer to the technical data section
on page 30.
Example
T2 - C325 - MSG
245mm wide x 900mm long

STEEL
This is the most commonly used material and is used in all types of applications.
Steel is available untreated or powder coated but is usually hot dipped galvanised to
AS/NZS4680 to protect against corrosion.

ALUMINIUM
Aluminium is usually used when weight or corrosion is an issue or in conditions where
steel is unsuitable. Aluminium handrailing is commonly used in sewerage treatment
facilities and commercial and architectural applications. Aluminium can be anodised or
powder coated or left as mill finish.

FIBREGLASS
FRP (fibre re-inforced plastic) or fibreglass handrails and stanchions are made to order only.
Please contact your local Webforge Sales Office for details.

1. Nominate the stair tread width - 245mm or 275mm.

Aluminium

2. Specify the tread length - 750 or 900mm.


3. Specify the nosing required.
4. Specify the type of fixing (bolt in or weld in).

STAINLESS STEEL
Stainless Steel Handrails and Stanchions are made to order only. Please contact your
local Webforge Sales Office for details.

5. Specify the type of treatment required.


6. For tread information refer to the technical data section
on page 30.
Example
T2 - A325 - AP
275mm wide x 750mm long

M O N OW I L L S H A N D R A I L S

1. Nominate the stair tread width - 245mm or 285mm.

Finding The Right Handrail

Webforge is the sole supplier of the leading handrailing system known as


MONOWILLS. It is an economical, strong and simple form of handrailing,
which is equally at home in industrial, commercial, municipal and general
applications. The standard ranges are made in steel and aluminium.
Webforge can supply complete handrail systems comprising stanchions,
rails, bends, and kickplates. Webforge MONOWILLS handrailing can be
used in a multitude of applications including stairways, bridges, parking
stations, schools, commercial premises, gangways, power stations,
sewerage treatment works and marinas. They also meet the requirements
of government departments and instrumentalities.
Because of its unique design, the system can be transported and erected
quickly and economically in all applications.

1. Nominate the stair tread width - 234mm or 272mm.


2. Tread lengths are 750mm.

Fibreglass

3. Material type isopthalic or vinylester.

Example
G386IGGR
234mm wide x 750mm long

How To Order Stair Treads

Webforge Material Options

2. Specify the tread length - 750 or 900mm.


3. Specify the nosing required.
4. Specify the type of fixing (bolt in or weld in).

Steel

5. Specify the type of treatment required.


6. For tread information refer to the technical data section
on page 30.
Example
T2 - C325 - MSG
245mm wide x 900mm long

STEEL
This is the most commonly used material and is used in all types of applications.
Steel is available untreated or powder coated but is usually hot dipped galvanised to
AS/NZS4680 to protect against corrosion.

ALUMINIUM
Aluminium is usually used when weight or corrosion is an issue or in conditions where
steel is unsuitable. Aluminium handrailing is commonly used in sewerage treatment
facilities and commercial and architectural applications. Aluminium can be anodised or
powder coated or left as mill finish.

FIBREGLASS
FRP (fibre re-inforced plastic) or fibreglass handrails and stanchions are made to order only.
Please contact your local Webforge Sales Office for details.

1. Nominate the stair tread width - 245mm or 275mm.

Aluminium

2. Specify the tread length - 750 or 900mm.


3. Specify the nosing required.
4. Specify the type of fixing (bolt in or weld in).

STAINLESS STEEL
Stainless Steel Handrails and Stanchions are made to order only. Please contact your
local Webforge Sales Office for details.

5. Specify the type of treatment required.


6. For tread information refer to the technical data section
on page 30.
Example
T2 - A325 - AP
275mm wide x 750mm long

M O N OW I L L S H A N D R A I L S

1. Nominate the stair tread width - 245mm or 285mm.

Finding The Right Handrail

Webforge is the sole supplier of the leading handrailing system known as


MONOWILLS. It is an economical, strong and simple form of handrailing,
which is equally at home in industrial, commercial, municipal and general
applications. The standard ranges are made in steel and aluminium.
Webforge can supply complete handrail systems comprising stanchions,
rails, bends, and kickplates. Webforge MONOWILLS handrailing can be
used in a multitude of applications including stairways, bridges, parking
stations, schools, commercial premises, gangways, power stations,
sewerage treatment works and marinas. They also meet the requirements
of government departments and instrumentalities.
Because of its unique design, the system can be transported and erected
quickly and economically in all applications.

1. Nominate the stair tread width - 234mm or 272mm.


2. Tread lengths are 750mm.

Fibreglass

3. Material type isopthalic or vinylester.

Example
G386IGGR
234mm wide x 750mm long

Finding The Right Handrail

Finding The Right Handrail

Platform

Cored

Welded

Side

Side

Stanchion Product Range


PA

CA

WA

SAL

SAR

Platform Angle

Cored Angle

Welded Angle

Side Angle Left

SIde Angle Right

460
460

460

560

560

1020
560

TOP OF STEEL
(BEFORE GRID)

560

150

75

TOP OF STEEL
(BEFORE GRID)

Left and Right Hand Side


Going Up the Stairs

150
Angle Drillings
Angle drilled stanchions can be made to order
with any angle designated between 10 - 450

SC

SC

SO

P UNI

IG

Side Conveyer

Side Conveyer

Side Offset

Corner Post

In Ground

IGA
In Ground Angle

AM
Angle Mounted

AMW

SOAL

SOAR

Angle Mounted
Welded

Side Offset Angle


Left

Side Offset Angle


Right

900

460

460

MONOWILLS HANDRAILS

Stanchion Product Range

460

1020

505

560
1020
485

55

560

55
75
600

600

All dimensions around centre


lines. All dimensions in mm.

Surface Treatment
For specification details
refer to page 34.

10

Steel handrailing is in most cases Galvanised to AS/NZS4680 - Code G


to protect against corrosion or available Powder Coated - Code PC.
Aluminium handrailing can be Anodised - Code A, Powder Coated - Code PC
or left as Mill Finish - Code M.

11

Finding The Right Handrail

Finding The Right Handrail

Platform

Cored

Welded

Side

Side

Stanchion Product Range


PA

CA

WA

SAL

SAR

Platform Angle

Cored Angle

Welded Angle

Side Angle Left

SIde Angle Right

460
460

460

560

560

1020
560

TOP OF STEEL
(BEFORE GRID)

560

150

75

TOP OF STEEL
(BEFORE GRID)

Left and Right Hand Side


Going Up the Stairs

150
Angle Drillings
Angle drilled stanchions can be made to order
with any angle designated between 10 - 450

SC

SC

SO

P UNI

IG

Side Conveyer

Side Conveyer

Side Offset

Corner Post

In Ground

IGA
In Ground Angle

AM
Angle Mounted

AMW

SOAL

SOAR

Angle Mounted
Welded

Side Offset Angle


Left

Side Offset Angle


Right

900

460

460

MONOWILLS HANDRAILS

Stanchion Product Range

460

1020

505

560
1020
485

55

560

55
75
600

600

All dimensions around centre


lines. All dimensions in mm.

Surface Treatment
For specification details
refer to page 34.

10

Steel handrailing is in most cases Galvanised to AS/NZS4680 - Code G


to protect against corrosion or available Powder Coated - Code PC.
Aluminium handrailing can be Anodised - Code A, Powder Coated - Code PC
or left as Mill Finish - Code M.

11

Finding The Right Handrail

Finding The Right Handrail


Horizontal Closure Bends

50
40 typ.

30 typ.

40 typ.

Horizontal closure bends are generally manufactured


from galvanised tube with a wall thickness of 3.2mm.
Standard 90 degree closure bend has 140mm radius.
Bends have 300/260mm legs at 460mm centres.

14 dia.

20

NOTE: Position of horizontal closure bend to


(a) stanchion, (b) handrail, (c) kneerail.

45

45

20
D

NOTE: Kneerail extension giving support to bottom


leg of bend.

25

GRATING
Type P

MONOWILLS HANDRAILS

Closures and Bends

Kickplate Mounting Brackets

TYPICAL ELEVATION

75

DIMENSION D FOR VARIOUS STANCHION TYPES

40 x 40 x 6 angle x 85 long

Grating Ht. mm

nil

20,25,32 40,45,50 60,65

P, W, C

D = 40

D = 65

D = 80

D = 100

S & SO

D = 115

D = 140

D = 160

D = 175

Angle Closure Bends


OFFSET
Type SO

Slot allow 7mm up/down adjust to kickplate

Type S

Angle closure bends have 140mm radius bends with


300/260mm legs at 460mm centres. Angle closure
bends are made to order with angle nominated to any
angle between 1 degree and 45 degrees.

WITH GRATING OR FLOOR PLATE

32 mm GRATING

25 mm GRATING

20 mm GRATING
40 typ.

NOTE: Position of angle closure bend to


(a) stanchion, (b) handrail, (c) kneerail.
Top and bottom closure bends are not interchangeable.

100 kickplate
typ.
10

65

10

10

65

65

32

25

20

90 Degree Bends

KICKPLATE POSITIONS

Aluminium
SO Type Offsets

460

Standard 90 degree bend has 140mm radius with


300mm legs. NonStandard 90 degree bend has
140mm radius with nominated leg lengths up to
a maximum of 1700mm.

Steel
SO Type Offsets

460

Angle Bends

SO TYPE OFFSETS
CHANNELS
SIZE

OFFSET

SECTION

150 x 75

110

200UB

110

Offsets in excess of 150mm should be


checked with the Webforge Sales Office.

180 x 75

110

250UB

110

200 x 75

110

310UB

110

Check with your nearest Webforge sales


office for recommended spacings for
SO aluminium stanchions.

230 x 75

110

360UB

115

250 x 90

115

410UB

115

300 x 90

115

460UB

125

380 x 100

125

530UB

135

Standard offset is a minimum 150mm.

560

UNIVERSAL BEAMS

560

RADIUS
140 mm

Gates
The self closing gate matches the design of the MONOWILLS system as the
handrail is manufactured from 32NB pipes with the cross bracing made from 25NB.

OFFSET

Aluminium Base Plates


STANDARD

ANGLE MOUNTED ONLY

Steel Base Plates

CORNER

ANGLE MOUNTED ONLY

STANDARD

170
125

145
102

CORNER
150

150
170
125

145
102
88

Hole size 17.5 mm typical


All base plates are 12 mm thick

88

150

80

65
88

Max 1500 ctrs

The self closing gate allows entry through the passage way and because of its
design will close on release and return to the stop position. The striker plate can
be drilled to allow for a padlock or other locking device to restrict entry when not
in use. Gates with kickplates can also be supplied.

75

OFFSET

12

A non standard angle bend has a 140mm radius with


nominated leg lengths up to a maximum of 1700mm.

RADIUS
90 mm

75

80

Standard angle bends have a 140mm radius with


300mm long legs. The angles can be made to suit
customer requirements. Always specify angles
as shown.

OFFSET

150

75

Hole size 17.5 mm typical

88

Important
When ordering self closing gates,
it is essential to nominate the
swing direction

NW swing

SW swing

NE swing

SE swing

All base plates are 10 mm thick

13

Finding The Right Handrail

Finding The Right Handrail


Horizontal Closure Bends

50
40 typ.

30 typ.

40 typ.

Horizontal closure bends are generally manufactured


from galvanised tube with a wall thickness of 3.2mm.
Standard 90 degree closure bend has 140mm radius.
Bends have 300/260mm legs at 460mm centres.

14 dia.

20

NOTE: Position of horizontal closure bend to


(a) stanchion, (b) handrail, (c) kneerail.

45

45

20
D

NOTE: Kneerail extension giving support to bottom


leg of bend.

25

GRATING
Type P

MONOWILLS HANDRAILS

Closures and Bends

Kickplate Mounting Brackets

TYPICAL ELEVATION

75

DIMENSION D FOR VARIOUS STANCHION TYPES

40 x 40 x 6 angle x 85 long

Grating Ht. mm

nil

20,25,32 40,45,50 60,65

P, W, C

D = 40

D = 65

D = 80

D = 100

S & SO

D = 115

D = 140

D = 160

D = 175

Angle Closure Bends


OFFSET
Type SO

Slot allow 7mm up/down adjust to kickplate

Type S

Angle closure bends have 140mm radius bends with


300/260mm legs at 460mm centres. Angle closure
bends are made to order with angle nominated to any
angle between 1 degree and 45 degrees.

WITH GRATING OR FLOOR PLATE

32 mm GRATING

25 mm GRATING

20 mm GRATING
40 typ.

NOTE: Position of angle closure bend to


(a) stanchion, (b) handrail, (c) kneerail.
Top and bottom closure bends are not interchangeable.

100 kickplate
typ.
10

65

10

10

65

65

32

25

20

90 Degree Bends

KICKPLATE POSITIONS

Aluminium
SO Type Offsets

460

Standard 90 degree bend has 140mm radius with


300mm legs. NonStandard 90 degree bend has
140mm radius with nominated leg lengths up to
a maximum of 1700mm.

Steel
SO Type Offsets

460

Angle Bends

SO TYPE OFFSETS
CHANNELS
SIZE

OFFSET

SECTION

150 x 75

110

200UB

110

Offsets in excess of 150mm should be


checked with the Webforge Sales Office.

180 x 75

110

250UB

110

200 x 75

110

310UB

110

Check with your nearest Webforge sales


office for recommended spacings for
SO aluminium stanchions.

230 x 75

110

360UB

115

250 x 90

115

410UB

115

300 x 90

115

460UB

125

380 x 100

125

530UB

135

Standard offset is a minimum 150mm.

560

UNIVERSAL BEAMS

560

RADIUS
140 mm

Gates
The self closing gate matches the design of the MONOWILLS system as the
handrail is manufactured from 32NB pipes with the cross bracing made from 25NB.

OFFSET

Aluminium Base Plates


STANDARD

ANGLE MOUNTED ONLY

Steel Base Plates

CORNER

ANGLE MOUNTED ONLY

STANDARD

170
125

145
102

CORNER
150

150
170
125

145
102
88

Hole size 17.5 mm typical


All base plates are 12 mm thick

88

150

80

65
88

Max 1500 ctrs

The self closing gate allows entry through the passage way and because of its
design will close on release and return to the stop position. The striker plate can
be drilled to allow for a padlock or other locking device to restrict entry when not
in use. Gates with kickplates can also be supplied.

75

OFFSET

12

A non standard angle bend has a 140mm radius with


nominated leg lengths up to a maximum of 1700mm.

RADIUS
90 mm

75

80

Standard angle bends have a 140mm radius with


300mm long legs. The angles can be made to suit
customer requirements. Always specify angles
as shown.

OFFSET

150

75

Hole size 17.5 mm typical

88

Important
When ordering self closing gates,
it is essential to nominate the
swing direction

NW swing

SW swing

NE swing

SE swing

All base plates are 10 mm thick

13

Special Stanchions

How to Order Stanchions


2. Select the stanchion type from the product range.

TYPE O.B.W.
ONE BALL

3. Select the surface treatment required.

TYPE O.B.S.
TYPE O.B.P.

4. Select kickplate mounting bracket option.

ONE BALL PLATFORM

LEFT
HAND
D.O.S.O

5. If side offset type stanchion is required refer to table on

RIGHT
HAND
D.O.S.O

Page 12 for the offset dimension.


6. If angle stanchions are required nominate angle and note

ANGLE DRILLINGS

100

ALL ANGLE DRILLED STANCHIONS ARE


MADE TO ORDER WITH ANY ANGLE
DESIGNATED FROM 1 - 45

range is from 00 to 450.


7. If other than standard drilling is required then

450

specify detail.

TOP

1020

8. If other than standard rail centres or heights are required

BOTTOM

then specify detail.


9. Select the closures and bends required.

TYPE
O.B.W.A.

TYPE O.B.H.
ONE BALL
HANDRAIL

TYPE D.O.S.O.
WITH CHAIN
HOOK

10. Specify gate requirements if necessary.

ONE BALL
ANGLE

TYPE O.B.S.
ONE BALL
SIDE

TYPE
D.O.S.O.

NOTE: Webforge MONOWILLS handrailing system is designed to


comply with AS1657. For other codes and specification
requirements please refer to your local Webforge Sales Office.

Multi-Ball Stanchions

Non Standard Stanchions

For those applications which require more than two


rails, Webforge can offer Multi-Ball Stanchions.
Multi-Ball Stanchions are suitable for a wide variety
of applications including commercial projects where a
safe, strong, aesthetically pleasing handrail safety
barrier system is required.
The Multi-Ball System is available in both Steel and
Aluminium construction and finishes.

Refer to notes 7 & 8.

Nominate
handrail drilling

S P E C I A L S TA N C H I O N S

One Ball Stanchions

1. Select the material type.

NOTE: If the stanchion height is going to exceed


1500mm or the spacing exceeds 2000mm please
contact your local Webforge Sales Office.

Nominate
rail centres

How to Order Special Stanchions


Nominate
knee rail drilling
1. Select the material type.

Nominate bottom
leg centres

2. Select the stanchion type from the product range.


3. Select the surface treatment required.
4. If side offset type stanchion is required refer to table on Page 12 for the offset dimension.
5. If angle stanchions are required nominate angle and note range is from 00 to 450.
Nominate
base plate type

6. If other than standard drilling is required then specify detail.


7. If other than standard rail centres are required then specify detail.
8. Select the type of base plate required.
9. Select the closures and bends required.

14

15

Special Stanchions

How to Order Stanchions


2. Select the stanchion type from the product range.

TYPE O.B.W.
ONE BALL

3. Select the surface treatment required.

TYPE O.B.S.
TYPE O.B.P.

4. Select kickplate mounting bracket option.

ONE BALL PLATFORM

LEFT
HAND
D.O.S.O

5. If side offset type stanchion is required refer to table on

RIGHT
HAND
D.O.S.O

Page 12 for the offset dimension.


6. If angle stanchions are required nominate angle and note

ANGLE DRILLINGS

100

ALL ANGLE DRILLED STANCHIONS ARE


MADE TO ORDER WITH ANY ANGLE
DESIGNATED FROM 1 - 45

range is from 00 to 450.


7. If other than standard drilling is required then

450

specify detail.

TOP

1020

8. If other than standard rail centres or heights are required

BOTTOM

then specify detail.


9. Select the closures and bends required.

TYPE
O.B.W.A.

TYPE O.B.H.
ONE BALL
HANDRAIL

TYPE D.O.S.O.
WITH CHAIN
HOOK

10. Specify gate requirements if necessary.

ONE BALL
ANGLE

TYPE O.B.S.
ONE BALL
SIDE

TYPE
D.O.S.O.

NOTE: Webforge MONOWILLS handrailing system is designed to


comply with AS1657. For other codes and specification
requirements please refer to your local Webforge Sales Office.

Multi-Ball Stanchions

Non Standard Stanchions

For those applications which require more than two


rails, Webforge can offer Multi-Ball Stanchions.
Multi-Ball Stanchions are suitable for a wide variety
of applications including commercial projects where a
safe, strong, aesthetically pleasing handrail safety
barrier system is required.
The Multi-Ball System is available in both Steel and
Aluminium construction and finishes.

Refer to notes 7 & 8.

Nominate
handrail drilling

S P E C I A L S TA N C H I O N S

One Ball Stanchions

1. Select the material type.

NOTE: If the stanchion height is going to exceed


1500mm or the spacing exceeds 2000mm please
contact your local Webforge Sales Office.

Nominate
rail centres

How to Order Special Stanchions


Nominate
knee rail drilling
1. Select the material type.

Nominate bottom
leg centres

2. Select the stanchion type from the product range.


3. Select the surface treatment required.
4. If side offset type stanchion is required refer to table on Page 12 for the offset dimension.
5. If angle stanchions are required nominate angle and note range is from 00 to 450.
Nominate
base plate type

6. If other than standard drilling is required then specify detail.


7. If other than standard rail centres are required then specify detail.
8. Select the type of base plate required.
9. Select the closures and bends required.

14

15

Jumbo Stanchions

Jumbo Stanchions

Jumbo Platform
Stanchion
Type - JP

Jumbo
Angle Mounted
Stanchion
Type - JAM

Standard 900 bend has 150mm radius with 400mm legs.


Non-standard 900 bend has nominated leg lengths up to a
maximum of 1700mm.

Angle Bends
450

Standard angle bends have a 150mm radius with 400mm long


legs. The angles can be made to suit customer requirements.
Always specify angles as shown.
A non standard angle bend has a 150mm radius with leg lengths
up to a maximum of 1700mm.

550

Angle Closure Bends

JUMBO HANDRAILS

900 Bends

The Webforge Jumborail system is manufactured from steel to meet the requirements of an
ever increasing range of industrial, municipal and general applications. It can be supplied
with end caps, horizontal and closure bends.

Hole dia. 20mm

Angle Closure Bends have 150mm radius with


400/400 leg lengths at 450mm rail centres.
NOTE: Position of angle closure bend to
(a) stanchion, (b) handrail, (c) kneerail.

How To Order
Jumbo Stanchions
1. Select the stanchion type.
2. Select the surface treatment required.
3. If angle stanchions are required nominate angle and note
range is from 00 to 450.
4. If other than standard rail centres are required then
specify detail.
5. Select the closures and bends required.

Horizontal Closure Bends

Note: For further information refer to Technical Data section.

Horizontal closure bends are generally manufactured


from galvanised tube with a wall thickness of 3.6mm.
Standard 90 degree closure bend has 150mm radius.
Bends have 400/400mm legs at 450mm centres.
NOTE: Position of horizontal closure bend to
(a) stanchion, (b) handrail, (c) kneerail.

400

16

17

Jumbo Stanchions

Jumbo Stanchions

Jumbo Platform
Stanchion
Type - JP

Jumbo
Angle Mounted
Stanchion
Type - JAM

Standard 900 bend has 150mm radius with 400mm legs.


Non-standard 900 bend has nominated leg lengths up to a
maximum of 1700mm.

Angle Bends
450

Standard angle bends have a 150mm radius with 400mm long


legs. The angles can be made to suit customer requirements.
Always specify angles as shown.
A non standard angle bend has a 150mm radius with leg lengths
up to a maximum of 1700mm.

550

Angle Closure Bends

JUMBO HANDRAILS

900 Bends

The Webforge Jumborail system is manufactured from steel to meet the requirements of an
ever increasing range of industrial, municipal and general applications. It can be supplied
with end caps, horizontal and closure bends.

Hole dia. 20mm

Angle Closure Bends have 150mm radius with


400/400 leg lengths at 450mm rail centres.
NOTE: Position of angle closure bend to
(a) stanchion, (b) handrail, (c) kneerail.

How To Order
Jumbo Stanchions
1. Select the stanchion type.
2. Select the surface treatment required.
3. If angle stanchions are required nominate angle and note
range is from 00 to 450.
4. If other than standard rail centres are required then
specify detail.
5. Select the closures and bends required.

Horizontal Closure Bends

Note: For further information refer to Technical Data section.

Horizontal closure bends are generally manufactured


from galvanised tube with a wall thickness of 3.6mm.
Standard 90 degree closure bend has 150mm radius.
Bends have 400/400mm legs at 450mm centres.
NOTE: Position of horizontal closure bend to
(a) stanchion, (b) handrail, (c) kneerail.

400

16

17

Finding The Right Barrier

Jumbo Balustrade
The Webforge Jumbo Balustrade uses Jumbo components as illustrated
on page 16 and is an extra strong system ideally suited for both
internal and external applications.
The Jumbo Balustrade is manufactured in 2 metre panels for easy
handling or to customers specifications, similar to the standard
balustrade illustrated on page 18.

Webforge has the expertise and facilities to fabricate handrail systems


into Safety Barrier Panels. This service eliminates the need for on-site
assembly. We also have the facilities to radius 25NB, 32NB, and 40NB
pipe and kickplate to customers specific requirements. General
arrangements or detailed drawings are usually required for this service.

The Jumbo Balustrade consists of top and bottom rails manufactured


from 65 N.B. x 3.6mm gauge pipe with vertical bars manufactured
from 16mm mild steel round at 100mm centres.

2000 stanchion centres (typ.)

460

Webforge Jumbo Balustrade provides additional strength and safety


for use on walkways and access ramps adjacent to freeways and
footbridges and for protection in car parks and industrial installations.

1020
560

B A R R I E R S A N D B A LU S T R A D I N G

Webforge Safety Barrier

Webforge Balustrade
The Webforge Balustrade is a sturdy handrailing system ideally suited for
both internal and external applications.
Manufactured in 2 metre long panels, in accordance with the Building
Code of Australia (BCA), or to customers specific requirements.
The balustrade consists of top and bottom rails manufactured from
32NB x 3.2mm pipe with vertical bars manufactured from 12mm mild
steel round at 100mm centres.
The Webforge Balustrade provides safe walking conditions on stairways,
ramps, landings, corridors, hallways, balconies, access bridges and
general barrier fences.

How to Order
1. Select stanchion type from Monowills product range.
2. Select surface treatment required.
3. Advise quantities and panel lengths required.
4. If angle stanchions are required nominate the incline angle.
NOTE: For all non standard requirements detailed drawings or
sketches are required.

2000 Centres

Safety Standards
Webforges Handrailing System is designed to comply with the provisions of AS1657
and is approved in principle by the Australian Building Systems Approval Council to
meet the requirements of the Building Code of Australia.

900

120

18

100

100 Bar Spacing

19

Finding The Right Barrier

Jumbo Balustrade
The Webforge Jumbo Balustrade uses Jumbo components as illustrated
on page 16 and is an extra strong system ideally suited for both
internal and external applications.
The Jumbo Balustrade is manufactured in 2 metre panels for easy
handling or to customers specifications, similar to the standard
balustrade illustrated on page 18.

Webforge has the expertise and facilities to fabricate handrail systems


into Safety Barrier Panels. This service eliminates the need for on-site
assembly. We also have the facilities to radius 25NB, 32NB, and 40NB
pipe and kickplate to customers specific requirements. General
arrangements or detailed drawings are usually required for this service.

The Jumbo Balustrade consists of top and bottom rails manufactured


from 65 N.B. x 3.6mm gauge pipe with vertical bars manufactured
from 16mm mild steel round at 100mm centres.

2000 stanchion centres (typ.)

460

Webforge Jumbo Balustrade provides additional strength and safety


for use on walkways and access ramps adjacent to freeways and
footbridges and for protection in car parks and industrial installations.

1020
560

B A R R I E R S A N D B A LU S T R A D I N G

Webforge Safety Barrier

Webforge Balustrade
The Webforge Balustrade is a sturdy handrailing system ideally suited for
both internal and external applications.
Manufactured in 2 metre long panels, in accordance with the Building
Code of Australia (BCA), or to customers specific requirements.
The balustrade consists of top and bottom rails manufactured from
32NB x 3.2mm pipe with vertical bars manufactured from 12mm mild
steel round at 100mm centres.
The Webforge Balustrade provides safe walking conditions on stairways,
ramps, landings, corridors, hallways, balconies, access bridges and
general barrier fences.

How to Order
1. Select stanchion type from Monowills product range.
2. Select surface treatment required.
3. Advise quantities and panel lengths required.
4. If angle stanchions are required nominate the incline angle.
NOTE: For all non standard requirements detailed drawings or
sketches are required.

2000 Centres

Safety Standards
Webforges Handrailing System is designed to comply with the provisions of AS1657
and is approved in principle by the Australian Building Systems Approval Council to
meet the requirements of the Building Code of Australia.

900

120

18

100

100 Bar Spacing

19

Mas
s
kg/m
2
Bar s
i
z
Norm e
.

100

22.5

20x5

C253

40

100

17.5

25x3

F255

60

50

22.3

25x5

A205

30

100

29.5

20x5

C255 40
Serrated
A253 30

100

26.9

25x5

100

22.8

25x3

40

100

27.4

25x5

F325 60
Serrated
A255 30
Serrated
C323 40

50

26.4

32x5

100

34.7

25x5

100

21.7

32x3

30
30
60

100
50
50

36.2
39.0
27.0

25x5
25x5
32x5

C325 40
Serrated

100

34.0

32x5

Standard Pattern Types

C255

20

MADE TO ORDER

Non-Standard Pattern Types

A255
B255
F325

A323

30

100

28.4

32x3

C325
D325
A325
Serrated
A325
B325
C405

40
40
30

100
50
100

34.2
37.6
44.1

32x5

30
30
40

100
50
100

45.5
48.4
42.1

32x5
32x5
40x5

A405

30

100

56.2

40x5

A455

30

100

62.9

45x5

C505

40

100

51.9

50x5

A505

30

100

69.6

50x5

A655

30

100

89.6

65x5

A756

30

100 123.6

75x6

32x5

C203

40

100

14.6

20x3

F205

60

50

18.8

20x5

A203

30

100

18.8

20x3

D253

40

50

17.5

25x3

B253

30

50

23.3

25x3

D255

40

50

29.5

25x5

C403

40

100

26.9

40x3

F405

60

50

22.8

40x5

A403

30

100

27.4

40x3

B405

30

50

26.4

40x5

C455

40

100

34.7

45x5

Span mm
Kpa

450

600

750

900

1050

1200

1500

1800

2100 2400 2700 3000 3300 3600

U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D

56
1.8
53
1.4
56
1.4
74
1.8
70
1.6
70
1.4
88
1.4
76
1.2
91
1.6
87
1.1
115
1.4
92
1.1
120
1.2
114
1.1
144
1.1
158
1.2
190
1.1
226
0.9
298
0.9
377
0.8
353
0.7
465
0.7
787
0.5
1049
0.46

32
3.2
30
2.6
32
2.6
42
3.2
39
2.9
39
2.6
49
2.6
43
2.2
51
2.9
49
2
65
2.6
52
2
67
2.2
64
2
81
2
89
2.2
107
2
127
1.6
167
1.6
212
1.4
198
1.3
261
1.3
442
1
500
1

20
5
19
4
20
4
27
5
24
4.5
25
4
31
4
27
3.4
33
4.5
31
3.1
42
4
33
3.1
43
3.4
41
3.1
52
3.1
56
3.4
68
3.1
81
2.5
107
2.5
135
2.2
127
2
167
2
283
1.6
378
1.3

14
7.2
13
5.8
14
5.8
18
7.2
17
6.5
17
5.8
22
5.8
19
4.9
23
6.5
21
4.5
29
5.8
23
4.5
30
4.9
28
4.5
36
4.5
39
4.9
47
4.5
56
3.6
74
3.6
94
3.2
88
2.9
116
2.9
196
2.2
262
1.8

10
9.8
10
7.8
10
7.8
13
9.8
13
8.8
13
7.8
16
7.8
14
6.7
17
8.8
16
6.1
21
7.8
17
6.1
22
6.7
21
6.1
26
6.1
29
6.7
65
6.1
41
4.9
52
4.9
67
4.3
64
3.9
85
3.9
144
3.0
193
2.5

8
12.8
7
10.2
8
10.2
10
12.8
9
11.5
10
10.3
12
10.2
11
8.7
13
11.5
12
8.0
16
10.3
13
8.0
17
8.7
16
8.0
20
8.0
22
8.7
26
8.0
31
6.4
41
6.4
52
5.7
49
5.1
65
5.1
110
3.6
147
3.2

5
20.1
5
16.0
5
16.0
6
20.1
6
18.0
6
16.0
8
16.0
7
13.6
8
18.0
8
12.5
10
16.0
8
12.5
11
13.6
10
12.5
13
12.5
14
13.7
17
12.5
20
10.0
26
10.0
33
8.9
31
8.0
41
8.0
70
6.1
94
5.1

3
28.9
3
23.1
3
23.1
4
28.9
4
25.9
4
23.1
5
23.1
5
19.7
6
25.9
5
18.9
7
23.1
6
18.0
7
19.7
7
18.1
9
18.0
9
19.7
11
18.1
14
14.4
18
14.4
23
12.8
22
11.5
28
11.5
48
8.9
66
7.3

2
39.4
2
31.5
2
31.5
3
39.4
3
35.3
3
31.5
4
31.5
3
26.8
4
35.3
4
24.6
5
31.5
4
24.6
5
26.8
5
24.6
6
24.6
7
26.8
8
24.6
10
19.7
13
19.7
17
17.5
16
15.7
21
15.7
35
12.1
48
10.0

U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D

34
1.8
36
1.8
45
1.8
53
1.4
70
1.4
88
1.4
13
0.9
14
0.9
179
0.9
298
0.9
286
0.8

19
3.2
20
3.2
25
3.2
30
2.6
39
2.6
49
2.6
79
1.6
81
1.6
100
1.6
167
1.6
160
1.4

12
5
13
5
16
5
19
4
25
4
31
4
49
2.5
52
2.5
64
2.5
107
2.5
102
2.2

8
7.2
9
7.2
11
7.2
13
5.8
17
5.8
22
5.8
34
3.6
36
3.6
44
3.6
74
3.6
71
3.2

6
9.8
6
9.6
8
9.6
10
7.9
13
7.9
16
7.9
25
4.9
26
4.9
33
4.9
52
4.9
52
4.4

5
12.9
5
12.9
6
12.9
7
10.3
10
10.3
12
10.3
19
6.4
20
6.4
25
6.4
41
6.4
40
5.7

3
20.1
3
20.1
4
20.1
5
16.1
6
16.1
8
16.1
12
10
13
10
16
10
26
10
25
8.9

2
29
2
29
3
29
3
23.2
4
23.2
5
23.2
8
14.5
9
14.5
11
14.5
18
14.5
17
12.9

4Kpa
5
Defl s mm
pan

Cros
s
pitch Bar

40

Patt
ern
C205

Steel Grating
A Pattern

1120

T E C H N I C A L D ATA

Load
spacibar
ng m
m

Steel Grating
1170
1200
1200

B Pattern

1225
1250
1320
1350
1350
3
32.1
4
41.1
3
32.1
4
34.0
4
32.1
5
32.1
5
35.0
6
32.1
8
25.7
10
25.7
13
22.8
12
20.5
16
20.5
27
15.8
37
13.0

2
40.7
3
49.6
2
40.7
3
44.3
3
40.7
4
40.7
4
44.3
5
40.7
6
32.5
8
32.5
10
28.9
9
26.0
12
26.0
21
20.0
29
16.5

C Pattern

1400
1420
1420
1440
1475

D Pattern

1510
1590
1590
1600

5
40.2
6
40.2
8
35.7
7
32.1
10
32.1
17
24.0
24
20.4

1710
1710
1890

F Pattern

2030
6
43.2
6
38.9
8
38.9
14
29.9
20
24.7

2175
5
46.3
7
46.3
11
35.9
16
29.4

2200
2350
2825
3250

Standard Cut Size Width Of Panels


No. of
Load Bars

Grating
Pattern

980

A&B 95
C&D 125
185
F

19

20

21

22

10

11

12

13

14

15

16

17

18

125
165
245

155
205
305

185
245
365

215
285
425

245
325
485

275
365
545

305
405
605

335
445
665

365
485
725

395
525
785

425
565
845

455
605
905

485
645
965

515 545 575 605 635


685 725 765 805 845
1025 1085 1145 1205

24

25

26

27

28

29

30

31

32

33

34

35

36

37

695
925

725
965

755 785 815 845 875 905 935


1005 1045 1085 1125 1165 1205

965

995

1025 1055 1085 1115 1145 1175 1205

1010
2
39.4
2
31.5
3
31.5
4
31.5
6
19.7
6
19.7
8
19.7
13
19.7
13
17.5

1060
1170
2
41.2
3
41.2
4
25.7
5
25.7
6
25.7
10
25.7
10
22.9

1250
1320
3
32.6
4
32.6
5
32.6
8
32.6
7
29.0

1660
3
40.2
4
40.2
6
40.2
6
35.8

1700
1780
2030
5
43.2

2030

No. of
Load Bars

Grating
Pattern

23

A&B 665
C&D 885

Standard width available in New Zealand


Standard width available in Western Australia
Standard width available at all other Webforge sites

38

39

40

41

For 3mm loadbars subtract 2mm from the table widths.


Widths can vary due to the manufacturing process
(Tolerance -0 +10).

Notes: 1. The standard lengths of all panels are 6000mm. 2. The weight of fabricated grating increases with the addition of
fittings, banding & treatment. The following % increases are a guide only: A&B Pattern - 12%, C&D Pattern - 14%, F Pattern 16%. 3. The table on page 20 has been arranged in increasing strength order. 4. U = Safe superimposed uniformly
distributed load in KPA (100kg/sqm = 0.98KPa) 5. D = Deflection in millimetres for the load U. 6. Mass is calculated in the
untreated condition. 7. Loads are calculated in accordance with an allowable bending stress of 171.6 MPa. 8. Loadbars are
assumed to be simply supported. 9. Webforge reserves the right to use alternative section sizes provided this does not affect
the performance of the product.

21

Mas
s
kg/m
2
Bar s
i
z
Norm e
.

100

22.5

20x5

C253

40

100

17.5

25x3

F255

60

50

22.3

25x5

A205

30

100

29.5

20x5

C255 40
Serrated
A253 30

100

26.9

25x5

100

22.8

25x3

40

100

27.4

25x5

F325 60
Serrated
A255 30
Serrated
C323 40

50

26.4

32x5

100

34.7

25x5

100

21.7

32x3

30
30
60

100
50
50

36.2
39.0
27.0

25x5
25x5
32x5

C325 40
Serrated

100

34.0

32x5

Standard Pattern Types

C255

20

MADE TO ORDER

Non-Standard Pattern Types

A255
B255
F325

A323

30

100

28.4

32x3

C325
D325
A325
Serrated
A325
B325
C405

40
40
30

100
50
100

34.2
37.6
44.1

32x5

30
30
40

100
50
100

45.5
48.4
42.1

32x5
32x5
40x5

A405

30

100

56.2

40x5

A455

30

100

62.9

45x5

C505

40

100

51.9

50x5

A505

30

100

69.6

50x5

A655

30

100

89.6

65x5

A756

30

100 123.6

75x6

32x5

C203

40

100

14.6

20x3

F205

60

50

18.8

20x5

A203

30

100

18.8

20x3

D253

40

50

17.5

25x3

B253

30

50

23.3

25x3

D255

40

50

29.5

25x5

C403

40

100

26.9

40x3

F405

60

50

22.8

40x5

A403

30

100

27.4

40x3

B405

30

50

26.4

40x5

C455

40

100

34.7

45x5

Span mm
Kpa

450

600

750

900

1050

1200

1500

1800

2100 2400 2700 3000 3300 3600

U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D

56
1.8
53
1.4
56
1.4
74
1.8
70
1.6
70
1.4
88
1.4
76
1.2
91
1.6
87
1.1
115
1.4
92
1.1
120
1.2
114
1.1
144
1.1
158
1.2
190
1.1
226
0.9
298
0.9
377
0.8
353
0.7
465
0.7
787
0.5
1049
0.46

32
3.2
30
2.6
32
2.6
42
3.2
39
2.9
39
2.6
49
2.6
43
2.2
51
2.9
49
2
65
2.6
52
2
67
2.2
64
2
81
2
89
2.2
107
2
127
1.6
167
1.6
212
1.4
198
1.3
261
1.3
442
1
500
1

20
5
19
4
20
4
27
5
24
4.5
25
4
31
4
27
3.4
33
4.5
31
3.1
42
4
33
3.1
43
3.4
41
3.1
52
3.1
56
3.4
68
3.1
81
2.5
107
2.5
135
2.2
127
2
167
2
283
1.6
378
1.3

14
7.2
13
5.8
14
5.8
18
7.2
17
6.5
17
5.8
22
5.8
19
4.9
23
6.5
21
4.5
29
5.8
23
4.5
30
4.9
28
4.5
36
4.5
39
4.9
47
4.5
56
3.6
74
3.6
94
3.2
88
2.9
116
2.9
196
2.2
262
1.8

10
9.8
10
7.8
10
7.8
13
9.8
13
8.8
13
7.8
16
7.8
14
6.7
17
8.8
16
6.1
21
7.8
17
6.1
22
6.7
21
6.1
26
6.1
29
6.7
65
6.1
41
4.9
52
4.9
67
4.3
64
3.9
85
3.9
144
3.0
193
2.5

8
12.8
7
10.2
8
10.2
10
12.8
9
11.5
10
10.3
12
10.2
11
8.7
13
11.5
12
8.0
16
10.3
13
8.0
17
8.7
16
8.0
20
8.0
22
8.7
26
8.0
31
6.4
41
6.4
52
5.7
49
5.1
65
5.1
110
3.6
147
3.2

5
20.1
5
16.0
5
16.0
6
20.1
6
18.0
6
16.0
8
16.0
7
13.6
8
18.0
8
12.5
10
16.0
8
12.5
11
13.6
10
12.5
13
12.5
14
13.7
17
12.5
20
10.0
26
10.0
33
8.9
31
8.0
41
8.0
70
6.1
94
5.1

3
28.9
3
23.1
3
23.1
4
28.9
4
25.9
4
23.1
5
23.1
5
19.7
6
25.9
5
18.9
7
23.1
6
18.0
7
19.7
7
18.1
9
18.0
9
19.7
11
18.1
14
14.4
18
14.4
23
12.8
22
11.5
28
11.5
48
8.9
66
7.3

2
39.4
2
31.5
2
31.5
3
39.4
3
35.3
3
31.5
4
31.5
3
26.8
4
35.3
4
24.6
5
31.5
4
24.6
5
26.8
5
24.6
6
24.6
7
26.8
8
24.6
10
19.7
13
19.7
17
17.5
16
15.7
21
15.7
35
12.1
48
10.0

U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D

34
1.8
36
1.8
45
1.8
53
1.4
70
1.4
88
1.4
13
0.9
14
0.9
179
0.9
298
0.9
286
0.8

19
3.2
20
3.2
25
3.2
30
2.6
39
2.6
49
2.6
79
1.6
81
1.6
100
1.6
167
1.6
160
1.4

12
5
13
5
16
5
19
4
25
4
31
4
49
2.5
52
2.5
64
2.5
107
2.5
102
2.2

8
7.2
9
7.2
11
7.2
13
5.8
17
5.8
22
5.8
34
3.6
36
3.6
44
3.6
74
3.6
71
3.2

6
9.8
6
9.6
8
9.6
10
7.9
13
7.9
16
7.9
25
4.9
26
4.9
33
4.9
52
4.9
52
4.4

5
12.9
5
12.9
6
12.9
7
10.3
10
10.3
12
10.3
19
6.4
20
6.4
25
6.4
41
6.4
40
5.7

3
20.1
3
20.1
4
20.1
5
16.1
6
16.1
8
16.1
12
10
13
10
16
10
26
10
25
8.9

2
29
2
29
3
29
3
23.2
4
23.2
5
23.2
8
14.5
9
14.5
11
14.5
18
14.5
17
12.9

4Kpa
5
Defl s mm
pan

Cros
s
pitch Bar

40

Patt
ern
C205

Steel Grating
A Pattern

1120

T E C H N I C A L D ATA

Load
spacibar
ng m
m

Steel Grating
1170
1200
1200

B Pattern

1225
1250
1320
1350
1350
3
32.1
4
41.1
3
32.1
4
34.0
4
32.1
5
32.1
5
35.0
6
32.1
8
25.7
10
25.7
13
22.8
12
20.5
16
20.5
27
15.8
37
13.0

2
40.7
3
49.6
2
40.7
3
44.3
3
40.7
4
40.7
4
44.3
5
40.7
6
32.5
8
32.5
10
28.9
9
26.0
12
26.0
21
20.0
29
16.5

C Pattern

1400
1420
1420
1440
1475

D Pattern

1510
1590
1590
1600

5
40.2
6
40.2
8
35.7
7
32.1
10
32.1
17
24.0
24
20.4

1710
1710
1890

F Pattern

2030
6
43.2
6
38.9
8
38.9
14
29.9
20
24.7

2175
5
46.3
7
46.3
11
35.9
16
29.4

2200
2350
2825
3250

Standard Cut Size Width Of Panels


No. of
Load Bars

Grating
Pattern

980

A&B 95
C&D 125
185
F

19

20

21

22

10

11

12

13

14

15

16

17

18

125
165
245

155
205
305

185
245
365

215
285
425

245
325
485

275
365
545

305
405
605

335
445
665

365
485
725

395
525
785

425
565
845

455
605
905

485
645
965

515 545 575 605 635


685 725 765 805 845
1025 1085 1145 1205

24

25

26

27

28

29

30

31

32

33

34

35

36

37

695
925

725
965

755 785 815 845 875 905 935


1005 1045 1085 1125 1165 1205

965

995

1025 1055 1085 1115 1145 1175 1205

1010
2
39.4
2
31.5
3
31.5
4
31.5
6
19.7
6
19.7
8
19.7
13
19.7
13
17.5

1060
1170
2
41.2
3
41.2
4
25.7
5
25.7
6
25.7
10
25.7
10
22.9

1250
1320
3
32.6
4
32.6
5
32.6
8
32.6
7
29.0

1660
3
40.2
4
40.2
6
40.2
6
35.8

1700
1780
2030
5
43.2

2030

No. of
Load Bars

Grating
Pattern

23

A&B 665
C&D 885

Standard width available in New Zealand


Standard width available in Western Australia
Standard width available at all other Webforge sites

38

39

40

41

For 3mm loadbars subtract 2mm from the table widths.


Widths can vary due to the manufacturing process
(Tolerance -0 +10).

Notes: 1. The standard lengths of all panels are 6000mm. 2. The weight of fabricated grating increases with the addition of
fittings, banding & treatment. The following % increases are a guide only: A&B Pattern - 12%, C&D Pattern - 14%, F Pattern 16%. 3. The table on page 20 has been arranged in increasing strength order. 4. U = Safe superimposed uniformly
distributed load in KPA (100kg/sqm = 0.98KPa) 5. D = Deflection in millimetres for the load U. 6. Mass is calculated in the
untreated condition. 7. Loads are calculated in accordance with an allowable bending stress of 171.6 MPa. 8. Loadbars are
assumed to be simply supported. 9. Webforge reserves the right to use alternative section sizes provided this does not affect
the performance of the product.

21

Steel Grating

W&W1 are overall dimensions across the


load bars at opposite ends of panel.

LENGTH L

3mm

D&D1 are overall diagonal dimensions.

mm

mm

mm

NOSING BAR

Uniform load carrying bar spanning


across supporting members.

A member attached to or on the


leading edge of a stair tread to
assist slip resistance.

CROSS ROD (Steel)

KICK PLATE

Uniform rod round or square


twisted steel forged into and at
right angles to the load bar.

Heavy section flat bar welded to


ends or sides of panels and
around cut outs, etc. when
specified. Top edge to be 100mm
above grating generally.

3mm

W1

WIDTH W

mts

LOAD BAR (Bearing Bar)

Cross Rod Location and Load Bar Lean

D1

1.5 mm

3 mm projection

Transverse Bow

CROSS ROD (Aluminium)

(before fastening to support)

1 mm in 10 mm

Uniform square rod swaged into


load bar.

Cross Rod Alignment and Spacing


5 mm

1 mm per 100 mm of width

1000mm Nominal

Load Bars

1 mm per 100 mm of width

EDGE BAR (Banding Bar)

CUT OUTS

Trimming bar, generally of same


size and welded to ends of load
bars across panel bars and around
notches and penetrations (if any).

Grating areas removed from panel


to permit passage or installation of
pipes, plant and structural and
handrail items.

LENGTH OF PANEL (Span)

GROSS AREA

Overall dimension of a panel


measured parallel with load bar.

The total area of grating as shown


on drawings using overall width
and length dimensions of grating.

T E C H N I C A L D ATA

Manufacturing Tolerances

Grating Terminology

Longitudinal Bow
6 mm ctr. to ctr. end cross rods in 1.5m length

Load Bars

1/200 of length

Indicated by this symbol

Installation Clearances
Panel Length

The gross area is always the area


calculated for invoicing purposes.

10 mm

10 mm

Panel Length

10 mm

Nominal

WIDTH OF PANEL
Overall dimension of a panel
measured at right angles to the
load bars. Always called Width
even if greater than the length.

10 mm

100 mm

Actual cutout will be to nearest load bar

100 mm

10 mm

The width of a panel will always


be to the nearest load bar unless
specifically stated on the order
requirements.
See table on page 19.

Fabrication Welding
Banding bars and attachments are welded with
minimum 3mm fillet to one side of:
every 5th loadbar on A&B Pattern grating.
every 4th load bar on C&D Pattern grating.
every 3rd load bar on F Pattern grating.

SERRATIONS

10 mm

Nominal

Min. clearance
equal to rebate
angle thickness

15 mm

Small notches made in the top


edge of the load bar to assist in
slip resistance.

Load Bar (Typical)

22

NOTE: Clearance can


vary relative to rebate
angle straightness

23

Steel Grating

W&W1 are overall dimensions across the


load bars at opposite ends of panel.

LENGTH L

3mm

D&D1 are overall diagonal dimensions.

mm

mm

mm

NOSING BAR

Uniform load carrying bar spanning


across supporting members.

A member attached to or on the


leading edge of a stair tread to
assist slip resistance.

CROSS ROD (Steel)

KICK PLATE

Uniform rod round or square


twisted steel forged into and at
right angles to the load bar.

Heavy section flat bar welded to


ends or sides of panels and
around cut outs, etc. when
specified. Top edge to be 100mm
above grating generally.

3mm

W1

WIDTH W

mts

LOAD BAR (Bearing Bar)

Cross Rod Location and Load Bar Lean

D1

1.5 mm

3 mm projection

Transverse Bow

CROSS ROD (Aluminium)

(before fastening to support)

1 mm in 10 mm

Uniform square rod swaged into


load bar.

Cross Rod Alignment and Spacing


5 mm

1 mm per 100 mm of width

1000mm Nominal

Load Bars

1 mm per 100 mm of width

EDGE BAR (Banding Bar)

CUT OUTS

Trimming bar, generally of same


size and welded to ends of load
bars across panel bars and around
notches and penetrations (if any).

Grating areas removed from panel


to permit passage or installation of
pipes, plant and structural and
handrail items.

LENGTH OF PANEL (Span)

GROSS AREA

Overall dimension of a panel


measured parallel with load bar.

The total area of grating as shown


on drawings using overall width
and length dimensions of grating.

T E C H N I C A L D ATA

Manufacturing Tolerances

Grating Terminology

Longitudinal Bow
6 mm ctr. to ctr. end cross rods in 1.5m length

Load Bars

1/200 of length

Indicated by this symbol

Installation Clearances
Panel Length

The gross area is always the area


calculated for invoicing purposes.

10 mm

10 mm

Panel Length

10 mm

Nominal

WIDTH OF PANEL
Overall dimension of a panel
measured at right angles to the
load bars. Always called Width
even if greater than the length.

10 mm

100 mm

Actual cutout will be to nearest load bar

100 mm

10 mm

The width of a panel will always


be to the nearest load bar unless
specifically stated on the order
requirements.
See table on page 19.

Fabrication Welding
Banding bars and attachments are welded with
minimum 3mm fillet to one side of:
every 5th loadbar on A&B Pattern grating.
every 4th load bar on C&D Pattern grating.
every 3rd load bar on F Pattern grating.

SERRATIONS

10 mm

Nominal

Min. clearance
equal to rebate
angle thickness

15 mm

Small notches made in the top


edge of the load bar to assist in
slip resistance.

Load Bar (Typical)

22

NOTE: Clearance can


vary relative to rebate
angle straightness

23

30

100

8.4

25x3

30

100

8.6

25x3

A255
Serrated
A255

30

100

12.8

25x5

30

100

13.3

25x5

F403

60

50

7.4

40x3

A323

30

100

10.6

32x3

A325
Serrated
A325

30

100

16.0

32x5

30

100

16.5

32x5

A403

30

100

12.8

40x3

A405
Serrated
A405

30

100

19.7

40x5

30

100

20.2

40x5

A455

30

100

22.5

45x5

A503

30

100

15.6

50x3

A505

30

100

24.8

50x5

900

1050

1200

1500

U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D

25.3
2.9
32.4
1.9
50.5
2.9
53.9
1.9
87
3.1
53.5
1.5
68.4
1.9
92.8
1.5
111
1.8
107
1.5
152
1.3
198
1.7
237
1.4
164
1.2
281
1.2

14.2
5.3
18.2
3.4
28.3
5.3
30.3
3.4
48.9
5.4
30.2
2.7
38.4
3.4
52.2
2.8
62.8
3.3
60.3
2.7
85.5
2.3
111
3.0
133
2.5
92.1
2.1
158
2.2

9
8.2
11.6
5.4
18.1
8.2
19.4
5.4
31.2
8.5
19.3
4.2
24.5
5.3
33.4
4.4
40.1
5.2
28.5
4.2
54.7
3.7
71.2
4.7
85.2
3.9
59
3.4
101
3.4

6.3
11.9
8.1
7.8
12.5
11.9
13.5
7.8
21.6
12.3
13.4
6.1
17
7.6
23.2
6.3
27.8
7.5
26.7
6.1
38
5.3
49.4
6.8
59.1
5.7
41
4.9
70.1
4.9

4.6
16.2
5.9
10.8
9.2
16.2
9.9
10.6
15.8
16.7
9.8
8.4
12.4
10.4
17
8.6
20.4
10.2
19.6
8.4
27.9
7.2
36.2
9.3
43.4
7.8
30.1
6.6
51.4
6.7

3.5
21.2
4.5
14.2
7
21.2
7.6
14.0
12.1
21.9
7.4
10.9
9.5
13.6
13
11.2
15.6
13.4
14.9
10.9
21.4
9.5
27.7
12.1
33.1
10.2
23.1
8.7
39.3
8.8

2.3
33.1
2.9
22.6
4.5
33.1
4.8
22.1
7.7
34.2
4.9
17.1
6.1
21.3
8.3
17.5
9.5
20.9
9.9
17.1
13.7
14.9
17.6
19
21.1
15.9
14.7
13.5
25.1
13.8

1800

2100

2400

2700

3000

800
2
33.3
3.1
47.7
3.4
32.3
5.3
49.2
3.3
24.7
4.2
30.7
5.8
25.3
6.8
30.2
6.6
24.7
9.5
21.6
12.2
27.3
14.6
23
10.2
19.5
17.3
19.9

875

Manufacturing Tolerances

950
2.5
44.7
3.9
67
2.4
33.6
3
41.9
4.3
34.8
5
41.1
4.8
33.6
6.9
29.6
8.9
37.2
10.6
31.3
7.5
26.5
12.6
27

975

LENGTH L

1075
1125

D&D1 are overall diagonal dimensions.


1150
3.3
45.6
3.8
53.7
3.6
43.9
5.3
38.9
6.8
48.6
8.1
10.9
5.8
35.0
9.6
35.3

2.6
57.6
2.9
67.9
2.9
55.6
4.2
49.6
5.3
61.6
6.4
51.8
4.5
43.5
7.6
44.7

1200

W1

A253
Serrated
A253

750

5mm

25x3

600

WIDTH W

5.3

450

1350
3.4
61.8
4.3
76
5.1
63.9
3.7
54.6
6.1
55.2

D1

1475
1525
1675
1600
1800

Cross Rod Location

Non-Standard
Pattern Types

30

100

10.8

20x5

B255

30

50

13.6

25x5

F325

60

50

9.7

32x5

B325

30

50

16.9

32x5

F455

60

50

12.8

45x5

A455
Serrated

30

100

21.4

45x5

U
D
U
D
U
D
U
D
U
D
U
D

49.3
3.4
87
3.1
55.5
1.8
111
1.8
119
1.4
195
1.2

27.6
6.0
48.9
5.4
31.4
3.3
62.8
3.3
66.5
2.5
109
2.13

17.6 12.2
9.4 13.6
31.2 21.6
8.5 12.3
20.1 13.9
5.2 7.5
40.1 27.8
5.2 7.5
42.6 29.6
3.9 5.7
70 48.3
3.3
4.8

Type A

8.9
18.5
15.8
16.7
10.2
10.2
20.4
10.2
21.7
7.8
35.7
6.5

6.8
24.2
12.1
21.9
7.8
13.4
15.6
13.4
16.5
10.2
27.3
8.5

4.3
37.8
7.7
34.2
4.7
20.9
9.5
20.9
10.5
15.9
17.5
13.4

920
5.3
49.2
3.4
30.2
6.8
30.2
7.3
23
12.1
19.4

3.9
67
2.4
41.1
5
41.1
5.3
31.3
8.9
26.6

2.9
87.6
1.8
1.4
53.7 67.9
3.8 2.9
53.7 67.9
4.6 3.1
10.9 51.8
6.8 5.4
35.0 44.7

MADE TO
ORDER

5mm projection nominal

A205

1075

H mm

25mm

12

> 25mm

15

1300
2.5
63.9
4.3
55.7

1400
1625

Longitudinal Bow

1/1000 of length

Transverse Bow
(before fastening to support)

Load Bars
1 mm per 200 mm of width
Load Bars

Type B

Type F

Load Bar Height

1090

Most popular
specification
for universal
applications

Additional
crossrods for
smaller apertures

W&W1 are overall dimensions across the


load bars at opposite ends of panel.

1300

5mm

Load
Size Bar

50

Span mm
Kpa

4Kp
a
Defl 5mm
span

Mas
s
kg/m
2

60

Patt
ern

F253

Aluminium Grating
T E C H N I C A L D ATA

Standard Pattern Types

Load
b
spac ar
ing
mm
Cros
sBar
pitch

Aluminium Grating

1 mm per 200 mm of width

Installation Clearances
As per standard grating clearances as
shown on page 22

Used extensively
by Architects for
light & air
penetration

24

25

30

100

8.4

25x3

30

100

8.6

25x3

A255
Serrated
A255

30

100

12.8

25x5

30

100

13.3

25x5

F403

60

50

7.4

40x3

A323

30

100

10.6

32x3

A325
Serrated
A325

30

100

16.0

32x5

30

100

16.5

32x5

A403

30

100

12.8

40x3

A405
Serrated
A405

30

100

19.7

40x5

30

100

20.2

40x5

A455

30

100

22.5

45x5

A503

30

100

15.6

50x3

A505

30

100

24.8

50x5

900

1050

1200

1500

U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D
U
D

25.3
2.9
32.4
1.9
50.5
2.9
53.9
1.9
87
3.1
53.5
1.5
68.4
1.9
92.8
1.5
111
1.8
107
1.5
152
1.3
198
1.7
237
1.4
164
1.2
281
1.2

14.2
5.3
18.2
3.4
28.3
5.3
30.3
3.4
48.9
5.4
30.2
2.7
38.4
3.4
52.2
2.8
62.8
3.3
60.3
2.7
85.5
2.3
111
3.0
133
2.5
92.1
2.1
158
2.2

9
8.2
11.6
5.4
18.1
8.2
19.4
5.4
31.2
8.5
19.3
4.2
24.5
5.3
33.4
4.4
40.1
5.2
28.5
4.2
54.7
3.7
71.2
4.7
85.2
3.9
59
3.4
101
3.4

6.3
11.9
8.1
7.8
12.5
11.9
13.5
7.8
21.6
12.3
13.4
6.1
17
7.6
23.2
6.3
27.8
7.5
26.7
6.1
38
5.3
49.4
6.8
59.1
5.7
41
4.9
70.1
4.9

4.6
16.2
5.9
10.8
9.2
16.2
9.9
10.6
15.8
16.7
9.8
8.4
12.4
10.4
17
8.6
20.4
10.2
19.6
8.4
27.9
7.2
36.2
9.3
43.4
7.8
30.1
6.6
51.4
6.7

3.5
21.2
4.5
14.2
7
21.2
7.6
14.0
12.1
21.9
7.4
10.9
9.5
13.6
13
11.2
15.6
13.4
14.9
10.9
21.4
9.5
27.7
12.1
33.1
10.2
23.1
8.7
39.3
8.8

2.3
33.1
2.9
22.6
4.5
33.1
4.8
22.1
7.7
34.2
4.9
17.1
6.1
21.3
8.3
17.5
9.5
20.9
9.9
17.1
13.7
14.9
17.6
19
21.1
15.9
14.7
13.5
25.1
13.8

1800

2100

2400

2700

3000

800
2
33.3
3.1
47.7
3.4
32.3
5.3
49.2
3.3
24.7
4.2
30.7
5.8
25.3
6.8
30.2
6.6
24.7
9.5
21.6
12.2
27.3
14.6
23
10.2
19.5
17.3
19.9

875

Manufacturing Tolerances

950
2.5
44.7
3.9
67
2.4
33.6
3
41.9
4.3
34.8
5
41.1
4.8
33.6
6.9
29.6
8.9
37.2
10.6
31.3
7.5
26.5
12.6
27

975

LENGTH L

1075
1125

D&D1 are overall diagonal dimensions.


1150
3.3
45.6
3.8
53.7
3.6
43.9
5.3
38.9
6.8
48.6
8.1
10.9
5.8
35.0
9.6
35.3

2.6
57.6
2.9
67.9
2.9
55.6
4.2
49.6
5.3
61.6
6.4
51.8
4.5
43.5
7.6
44.7

1200

W1

A253
Serrated
A253

750

5mm

25x3

600

WIDTH W

5.3

450

1350
3.4
61.8
4.3
76
5.1
63.9
3.7
54.6
6.1
55.2

D1

1475
1525
1675
1600
1800

Cross Rod Location

Non-Standard
Pattern Types

30

100

10.8

20x5

B255

30

50

13.6

25x5

F325

60

50

9.7

32x5

B325

30

50

16.9

32x5

F455

60

50

12.8

45x5

A455
Serrated

30

100

21.4

45x5

U
D
U
D
U
D
U
D
U
D
U
D

49.3
3.4
87
3.1
55.5
1.8
111
1.8
119
1.4
195
1.2

27.6
6.0
48.9
5.4
31.4
3.3
62.8
3.3
66.5
2.5
109
2.13

17.6 12.2
9.4 13.6
31.2 21.6
8.5 12.3
20.1 13.9
5.2 7.5
40.1 27.8
5.2 7.5
42.6 29.6
3.9 5.7
70 48.3
3.3
4.8

Type A

8.9
18.5
15.8
16.7
10.2
10.2
20.4
10.2
21.7
7.8
35.7
6.5

6.8
24.2
12.1
21.9
7.8
13.4
15.6
13.4
16.5
10.2
27.3
8.5

4.3
37.8
7.7
34.2
4.7
20.9
9.5
20.9
10.5
15.9
17.5
13.4

920
5.3
49.2
3.4
30.2
6.8
30.2
7.3
23
12.1
19.4

3.9
67
2.4
41.1
5
41.1
5.3
31.3
8.9
26.6

2.9
87.6
1.8
1.4
53.7 67.9
3.8 2.9
53.7 67.9
4.6 3.1
10.9 51.8
6.8 5.4
35.0 44.7

MADE TO
ORDER

5mm projection nominal

A205

1075

H mm

25mm

12

> 25mm

15

1300
2.5
63.9
4.3
55.7

1400
1625

Longitudinal Bow

1/1000 of length

Transverse Bow
(before fastening to support)

Load Bars
1 mm per 200 mm of width
Load Bars

Type B

Type F

Load Bar Height

1090

Most popular
specification
for universal
applications

Additional
crossrods for
smaller apertures

W&W1 are overall dimensions across the


load bars at opposite ends of panel.

1300

5mm

Load
Size Bar

50

Span mm
Kpa

4Kp
a
Defl 5mm
span

Mas
s
kg/m
2

60

Patt
ern

F253

Aluminium Grating
T E C H N I C A L D ATA

Standard Pattern Types

Load
b
spac ar
ing
mm
Cros
sBar
pitch

Aluminium Grating

1 mm per 200 mm of width

Installation Clearances
As per standard grating clearances as
shown on page 22

Used extensively
by Architects for
light & air
penetration

24

25

FRP Grating

FRP Grating

CHEMICAL
EXPOSURE

Additional colours are available on request.


FRP is supplied in standard panels
1220 x 3660mm or fabricated to
customers specific requirements
Weight of standard panels
25mm thick 51 kg
38mm thick 82 kg
Open area 70%
Bars are nominally 6mm thick
One mesh pattern size 38 x 38mm square

Integral Construction
1. Integral, onepiece construction increases
loadbearing capabilities.
2. Load applied to a Webforge FRP bar transferred to
adjoining bearing bars, assisting in load
distribution on the grating as well as on the
support structure.
3. Square grid patterns benefit from integral
onepiece construction. Smooth resinrich vertical
surfaces and tapered bars allow all debris to fall
through.

2
5

4. Continuous glass fibre strand in alternating layers


thoroughly wetted with polyester resin for excellent
corrosion resistance.

TYPE V

Acetic Acid
Aluminium Hydroxide
Ammonium Chloride
Ammonium Hydroxide
Ammonium Bicarbonate
Ammonium Sulphate
Benzene
Benzoic Acid
Borax
Calcium Carbonate
Calcium Nitrate
Carbon Tetrachloride
Chlorine - Dry Gas
Chlorine - Water
Chromic Acid
Citric Acid
Copper Chloride
Copper Cyanide
Copper Nitrate
Ethanol
Ethylene Glycol
Ferric Chloride
Ferrous Chloride
Formaldehyde
Gasoline
Glucose
Glycerine
Hydrobromic Acid
Hydrochloric Acid
Hydrogen Peroxide
Lactic Acid

CHEMICAL
EXPOSURE

TYPE I

%
CONCENTRATION

MAX. OPER.
TEMP. 0F / 0C

%
CONCENTRATION

50
100
ALL
28
50
ALL
N/R
SAT
SAT
ALL
ALL
100
SAT
10
ALL
ALL
ALL
ALL
50
100
ALL
ALL
ALL
100
100
100
50
37
30
ALL

180/82
180/82
210/99
100/38
160/71
210/99
N/R
210/99
210/99
180/82
210/99
150/65
210/99
200/93
150/65
210/99
210/99
210/99
210/99
100/38
200/93
210/99
210/99
150/65
180/82
210/99
210/99
150/65
150/65
150/65
210/99

50
100
ALL
28
15
ALL
N/R
SAT
SAT
ALL
ALL
N/R
SAT
5
ALL
ALL
ALL
ALL
50
100
ALL
ALL
50
100
100
100
50
37
5
ALL

MAX. OPER.
TEMP. 0F / 0C

Lithium Chloride
Magnesium Chloride
Magnesium Nitrate
Magnesium Sulphate
Mercuric Chloride
Mercurous Chloride
Nickel Chloride
Nickel Sulphate
Nitric Acid
Oxalic Acid
Perchloric Acid
Phosphoric Acid
Potassium Chloride
Potassium Dichromate
Potassium Nitrate
Potassium Sulphate
Propylene Glycol
Sodium Acetate
Sodium Bisulphate
Sodium Cyanide
Sodium Hydroxide
Sodium Nitrate
Sodium Sulphate
Stannic Chloride
Sulphuric Acid
Tartaric Acid
Vinegar
Water - Distilled
Zinc Nitrate
Zinc Sulphate

125/52
160/71
170/77
N/R
125/52
170/77
N/R
150/66
170/77
170/77
180/82
N/R
140/60
80/27
70/21
170/77
170/77
170/77
170/77
75/24
90/32
170/77
170/77
75/24
90/32
170/77
150/66
120/49
75/24
100/38
170/77

TYPE V

TYPE I

%
CONCENTRATION

MAX. OPER.
TEMP. 0F / 0C

%
CONCENTRATION

SAT
ALL
ALL
ALL
100
ALL
ALL
ALL
20
ALL
30
100
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
25
ALL
ALL
ALL
75
ALL
100
100
ALL
ALL

210/99
210/99
210/99
210/99
210/99
210/99
210/99
210/99
120/49
210/99
100/38
210/99
210/99
210/99
210/99
210/99
210/99
210/99
210/99
210/99
180/82
210/99
210/99
210/99
100/38
210/99
210/99
180/82
210/99
210/99

SAT
ALL
ALL
ALL
100
ALL
ALL
ALL
20
ALL
N/R
100
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
N/R
ALL
ALL
ALL
25
ALL
100
100
ALL
ALL

MAX. OPER.
TEMP. 0F / 0C

150/66
170/77
140/60
170/77
150/66
140/60
170/77
170/77
70/21
75/24
N/R
120/49
170/77
170/77
170/77
170/77
170/77
160/71
170/77
170/77
N/R
170/77
170/77
160/21
75/24
170/77
170/77
170/77
170/77
170/77

T E C H N I C A L D ATA

Allowable Environmental Service Conditions

FRP Grating can be manufactured from two resin


systems - Type I (Green) uses isopthalic resin
with class 1 flame spread rating of 25 or less,
while providing excellent corrosion resistance over
a broad range of chemicals. Type V (Yellow) uses
vinylester resin base with class 1 flame spread
rating of 25 or less, providing superior corrosion
resistance to acidic environments and moderate
resistance to caustic and solvent applications.

ALL - All Concentrations


SAT - Saturated Solution
N/R - Not Recommended.
The corrosion resistance data listed above is for general information only.
Resin manufacturers have provided test data which indicates the specific resin can withstand the corrosion conditions listed above.
Webforge believes the data to be true and accurate but no guarantee is expressed or implied as to specific performance.
Testing for specific environments is recommended.

Manufacturing Tolerances

G256

38

38

12.1

25x6

WIDTH 2.5mm /1000 mm

LENGTH 2.5 mm /1000 mm

Installation Clearances
As per standard grating clearances as
shown on page 22

Depth tolerance is 1.5mm

26

G386

38

38

18.6

38x6

Span mm
Span mm

U
Kpa

450

600

2.5

0.27

1.03

3.0

0.33

1.25

3.1

7.6

4.0

0.44

1.67

4.48

9.64

5.0

0.55

2.37

5.17

11.97

7.5

0.94

3.11

7.76

17.48

10.0

1.1

4.15

10.34

15.0

1.74

6.23

15.52

2.5

0.1

0.27

0.98

1.68

4.7

3.0

0.12

0.32

1.4

2.03

5.64

4.0

0.17

0.43

1.71

2.7

7.52

5.0

0.21

0.53

2.02

3.38

9.4

7.5

0.31

0.8

2.81

5.06

14.1

10.0

0.41

1.06

3.59

6.75

18.8

15.0

0.63

1.6

5.16

10.13

750

900

Deflections mm
2.58
6.15

1200

4Kp
a
Defl 5mm
span

Bar
s
Normize
.

Mas
s
kg/m
2

Load
b
spac ar
ing
mm
Cros
s
pitch Bar

Patt
ern

5. AntiSkid Surface. The top surface has bonded


coarse grit to provide excellent skid resistance.

15.51

NOTES

18.61

1.

750mm

Deflections have been


limited to 18mm max.

U = Uniformly distributed
load in kpa

1050mm

27

FRP Grating

FRP Grating

CHEMICAL
EXPOSURE

Additional colours are available on request.


FRP is supplied in standard panels
1220 x 3660mm or fabricated to
customers specific requirements
Weight of standard panels
25mm thick 51 kg
38mm thick 82 kg
Open area 70%
Bars are nominally 6mm thick
One mesh pattern size 38 x 38mm square

Integral Construction
1. Integral, onepiece construction increases
loadbearing capabilities.
2. Load applied to a Webforge FRP bar transferred to
adjoining bearing bars, assisting in load
distribution on the grating as well as on the
support structure.
3. Square grid patterns benefit from integral
onepiece construction. Smooth resinrich vertical
surfaces and tapered bars allow all debris to fall
through.

2
5

4. Continuous glass fibre strand in alternating layers


thoroughly wetted with polyester resin for excellent
corrosion resistance.

TYPE V

Acetic Acid
Aluminium Hydroxide
Ammonium Chloride
Ammonium Hydroxide
Ammonium Bicarbonate
Ammonium Sulphate
Benzene
Benzoic Acid
Borax
Calcium Carbonate
Calcium Nitrate
Carbon Tetrachloride
Chlorine - Dry Gas
Chlorine - Water
Chromic Acid
Citric Acid
Copper Chloride
Copper Cyanide
Copper Nitrate
Ethanol
Ethylene Glycol
Ferric Chloride
Ferrous Chloride
Formaldehyde
Gasoline
Glucose
Glycerine
Hydrobromic Acid
Hydrochloric Acid
Hydrogen Peroxide
Lactic Acid

CHEMICAL
EXPOSURE

TYPE I

%
CONCENTRATION

MAX. OPER.
TEMP. 0F / 0C

%
CONCENTRATION

50
100
ALL
28
50
ALL
N/R
SAT
SAT
ALL
ALL
100
SAT
10
ALL
ALL
ALL
ALL
50
100
ALL
ALL
ALL
100
100
100
50
37
30
ALL

180/82
180/82
210/99
100/38
160/71
210/99
N/R
210/99
210/99
180/82
210/99
150/65
210/99
200/93
150/65
210/99
210/99
210/99
210/99
100/38
200/93
210/99
210/99
150/65
180/82
210/99
210/99
150/65
150/65
150/65
210/99

50
100
ALL
28
15
ALL
N/R
SAT
SAT
ALL
ALL
N/R
SAT
5
ALL
ALL
ALL
ALL
50
100
ALL
ALL
50
100
100
100
50
37
5
ALL

MAX. OPER.
TEMP. 0F / 0C

Lithium Chloride
Magnesium Chloride
Magnesium Nitrate
Magnesium Sulphate
Mercuric Chloride
Mercurous Chloride
Nickel Chloride
Nickel Sulphate
Nitric Acid
Oxalic Acid
Perchloric Acid
Phosphoric Acid
Potassium Chloride
Potassium Dichromate
Potassium Nitrate
Potassium Sulphate
Propylene Glycol
Sodium Acetate
Sodium Bisulphate
Sodium Cyanide
Sodium Hydroxide
Sodium Nitrate
Sodium Sulphate
Stannic Chloride
Sulphuric Acid
Tartaric Acid
Vinegar
Water - Distilled
Zinc Nitrate
Zinc Sulphate

125/52
160/71
170/77
N/R
125/52
170/77
N/R
150/66
170/77
170/77
180/82
N/R
140/60
80/27
70/21
170/77
170/77
170/77
170/77
75/24
90/32
170/77
170/77
75/24
90/32
170/77
150/66
120/49
75/24
100/38
170/77

TYPE V

TYPE I

%
CONCENTRATION

MAX. OPER.
TEMP. 0F / 0C

%
CONCENTRATION

SAT
ALL
ALL
ALL
100
ALL
ALL
ALL
20
ALL
30
100
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
25
ALL
ALL
ALL
75
ALL
100
100
ALL
ALL

210/99
210/99
210/99
210/99
210/99
210/99
210/99
210/99
120/49
210/99
100/38
210/99
210/99
210/99
210/99
210/99
210/99
210/99
210/99
210/99
180/82
210/99
210/99
210/99
100/38
210/99
210/99
180/82
210/99
210/99

SAT
ALL
ALL
ALL
100
ALL
ALL
ALL
20
ALL
N/R
100
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
N/R
ALL
ALL
ALL
25
ALL
100
100
ALL
ALL

MAX. OPER.
TEMP. 0F / 0C

150/66
170/77
140/60
170/77
150/66
140/60
170/77
170/77
70/21
75/24
N/R
120/49
170/77
170/77
170/77
170/77
170/77
160/71
170/77
170/77
N/R
170/77
170/77
160/21
75/24
170/77
170/77
170/77
170/77
170/77

T E C H N I C A L D ATA

Allowable Environmental Service Conditions

FRP Grating can be manufactured from two resin


systems - Type I (Green) uses isopthalic resin
with class 1 flame spread rating of 25 or less,
while providing excellent corrosion resistance over
a broad range of chemicals. Type V (Yellow) uses
vinylester resin base with class 1 flame spread
rating of 25 or less, providing superior corrosion
resistance to acidic environments and moderate
resistance to caustic and solvent applications.

ALL - All Concentrations


SAT - Saturated Solution
N/R - Not Recommended.
The corrosion resistance data listed above is for general information only.
Resin manufacturers have provided test data which indicates the specific resin can withstand the corrosion conditions listed above.
Webforge believes the data to be true and accurate but no guarantee is expressed or implied as to specific performance.
Testing for specific environments is recommended.

Manufacturing Tolerances

G256

38

38

12.1

25x6

WIDTH 2.5mm /1000 mm

LENGTH 2.5 mm /1000 mm

Installation Clearances
As per standard grating clearances as
shown on page 22

Depth tolerance is 1.5mm

26

G386

38

38

18.6

38x6

Span mm
Span mm

U
Kpa

450

600

2.5

0.27

1.03

3.0

0.33

1.25

3.1

7.6

4.0

0.44

1.67

4.48

9.64

5.0

0.55

2.37

5.17

11.97

7.5

0.94

3.11

7.76

17.48

10.0

1.1

4.15

10.34

15.0

1.74

6.23

15.52

2.5

0.1

0.27

0.98

1.68

4.7

3.0

0.12

0.32

1.4

2.03

5.64

4.0

0.17

0.43

1.71

2.7

7.52

5.0

0.21

0.53

2.02

3.38

9.4

7.5

0.31

0.8

2.81

5.06

14.1

10.0

0.41

1.06

3.59

6.75

18.8

15.0

0.63

1.6

5.16

10.13

750

900

Deflections mm
2.58
6.15

1200

4Kp
a
Defl 5mm
span

Bar
s
Normize
.

Mas
s
kg/m
2

Load
b
spac ar
ing
mm
Cros
s
pitch Bar

Patt
ern

5. AntiSkid Surface. The top surface has bonded


coarse grit to provide excellent skid resistance.

15.51

NOTES

18.61

1.

750mm

Deflections have been


limited to 18mm max.

U = Uniformly distributed
load in kpa

1050mm

27

Expanded Metal can be lap joined when two sheets are laid SW to SW.

4KP
a
Defl 5mm
Spa
n

900

600

1200

Simple Span mm

Thick
ness
mm
Stra
n
Wid d
th m
m
Mas
s kg
/m2

Nom
i
Mes nal
h si
ze
LW
x SW

Expanded Metal

SHEET 1. SW

WM50080 135x45

14

WM50110

135x45

11

19

WM50075

75x30

7.5

22

WM50105

75x30

5 10.5

U = Uniformly distributed load in kpa

28

U
D
U
D
U
D
U
D

4.7
3
6.3
3
5.6
3
8
3

2.2
4.5
2.85
4.5
2.65
4.5
3.6
4.5

1.2
6
1.7
6
1.5
6
2
6

SHEET 2. SW

775
860
790

Minimum Support Dimension 25mm

920

Clear Span
25mm
min

SW

Nominal Span

D = Deflection in millimetres

Knuckle
Strand Thickness

Pattern Types
WM 50080

Wid
th

and
Str

LW
WM 50110

Installation Tolerances

T E C H N I C A L D ATA

Patt
ern

Expanded Metal

10mm Nominal Gap

Raised Expanded Metal


Expanded metal is supplied as it comes off the machine. The
strands and knuckles are set at a uniform angle to the plane of
the sheet. This adds strength and rigidity, allows air circulation,
and distributes the load on the metal to the supporting frames.

WM 50075

WM 50105

Expanded metal is one continuous, single sheet of mesh,


produced when the sheet is sheared and stretched but is left
intact at the 'knuckles'. Available in a variety of thicknesses,
with differing sizes and designs of the mesh.
Because there are no welds or joins, it operates as a structural
member that distributes loads evenly over a wider area.
High strength to weight ratio makes it technically applicable in
many engineering industrial and ornamental applications.

Manufacturing Tolerances

No loose strands or welds means minimal wear through


constant exposure to natural elements or other normal
movements. Fire resistant and vermin proof, it also provides an
anti-slip surface for ramps, catwalks and stair treads.

SW Short Way Dimension


+ 50mm 0mm

Allows good visibility and the easy passage of air, heat, light
and sound while ensuring security and protection.
Expanded metal is supplied in standard panel lengths of 2300
or 3000mm and standard panel widths of 600, 750, 900 and
1200mm or fabricated to customers specific requirements.

Out of Square Tolerance


D1 = D + 10mm
Camber 5mm per metre of length
LW Long Way Dimension + 20mm 4mm

Welding:

D1

Webforge recommends a 5mm fillet weld 25mm


long at every fourth strand to attach the expanded
metal to the structure.

5 mm
max.

28

1 metre

1 metre

29

Expanded Metal can be lap joined when two sheets are laid SW to SW.

4KP
a
Defl 5mm
Spa
n

900

600

1200

Simple Span mm

Thick
ness
mm
Stra
n
Wid d
th m
m
Mas
s kg
/m2

Nom
i
Mes nal
h si
ze
LW
x SW

Expanded Metal

SHEET 1. SW

WM50080 135x45

14

WM50110

135x45

11

19

WM50075

75x30

7.5

22

WM50105

75x30

5 10.5

U = Uniformly distributed load in kpa

28

U
D
U
D
U
D
U
D

4.7
3
6.3
3
5.6
3
8
3

2.2
4.5
2.85
4.5
2.65
4.5
3.6
4.5

1.2
6
1.7
6
1.5
6
2
6

SHEET 2. SW

775
860
790

Minimum Support Dimension 25mm

920

Clear Span
25mm
min

SW

Nominal Span

D = Deflection in millimetres

Knuckle
Strand Thickness

Pattern Types
WM 50080

Wid
th

and
Str

LW
WM 50110

Installation Tolerances

T E C H N I C A L D ATA

Patt
ern

Expanded Metal

10mm Nominal Gap

Raised Expanded Metal


Expanded metal is supplied as it comes off the machine. The
strands and knuckles are set at a uniform angle to the plane of
the sheet. This adds strength and rigidity, allows air circulation,
and distributes the load on the metal to the supporting frames.

WM 50075

WM 50105

Expanded metal is one continuous, single sheet of mesh,


produced when the sheet is sheared and stretched but is left
intact at the 'knuckles'. Available in a variety of thicknesses,
with differing sizes and designs of the mesh.
Because there are no welds or joins, it operates as a structural
member that distributes loads evenly over a wider area.
High strength to weight ratio makes it technically applicable in
many engineering industrial and ornamental applications.

Manufacturing Tolerances

No loose strands or welds means minimal wear through


constant exposure to natural elements or other normal
movements. Fire resistant and vermin proof, it also provides an
anti-slip surface for ramps, catwalks and stair treads.

SW Short Way Dimension


+ 50mm 0mm

Allows good visibility and the easy passage of air, heat, light
and sound while ensuring security and protection.
Expanded metal is supplied in standard panel lengths of 2300
or 3000mm and standard panel widths of 600, 750, 900 and
1200mm or fabricated to customers specific requirements.

Out of Square Tolerance


D1 = D + 10mm
Camber 5mm per metre of length
LW Long Way Dimension + 20mm 4mm

Welding:

D1

Webforge recommends a 5mm fillet weld 25mm


long at every fourth strand to attach the expanded
metal to the structure.

5 mm
max.

28

1 metre

1 metre

29

Stair Treads Specifications

Fastening Methods

TREAD WIDTHS
125

155

Type T1 - T6 C&D Pattern

125

165

Type T1 - T6 F Pattern

125

185

Steel & Aluminium


215

245

275

305

205

245

285

325

1. Welding

305

Webforge recommend a 5mm fillet weld 25mm long to attach the load bar to the structure.
The suggested number of fastening points are listed on the table below.

185

245

Steel & Aluminium grating can be fixed to the structure using the following 3 methods:

* FOR OTHER BAR THICKNESSES, ADJUST WIDTH ACCORDINGLY.

2. Bolting to the Structure


Webforge can supply a standard galvanised steel fixing,
and stainless steel for aluminium grating, and an M8 x 50
thread cutting screw (plated) where bolting to the
structure is required or there are no flanges available.

BOLTED CONNECTIONS
45

Bolt hole Dim A

75

75

100

End flat detail 65 x 5 flat


with 2-14 holes

125

125

125

TOP OF TREAD

50

CLIPS/WELDS

500 to 1500mm

1500 to 3000mm

A 7.4mm pilot hole is required to be site drilled for the


thread cutting screw. The suggested number of fastening
points are as listed in the table.

3000 to 4000mm

4000 to 5000mm

10

3. Fixing Clip

5000 to 6000mm

12

The Webforge fixing clip is a universal clip that fits all


common grating patterns. It can be supplied galvanised, bitumen dipped, or in stainless steel for aluminum grating.

25

57

SPAN

It can be installed safely by one man working from the floor surface with an electric driver. The suggested number of
fastening points are listed in the table above. It is not recommended in areas of vibration or where lateral loads are
applied to the grating.

Corners cut to
suit stringers if
required

FRONT OF TREAD

25

Dim A

T E C H N I C A L D ATA

Type T1 - T6 A&B Pattern

Recommended width
NOTE: Special end flats and holing available on request

RECOMMENDED MAX. LENGTHS FOR OTHER GRATING PATTERNS


STEEL
ALUMINIUM
LOAD BAR SIZE

25x3

25x5

32x5

40x5

25x5

32x5

40x5

A&B Pattern

550

900

1300

1600

550

900

1275

C&D Pattern

450

750

1200

1500

550

850

1350

450

700

F Pattern

FRP
FRP grating can be fixed to the structure using the stainless steel clips illustrated below:
Type M-1 for 25mm thick
grating and type M-1.5
for 38mm thick grating.
Restrains movement in
all directions.

Type L-1 for 25mm thick


grating and type L-1.5
for 38mm thick grating.
For moderate loads.

WHEN ORDERING NON STANDARD TREADS THE GRATING TYPE MUST BE NOMINATED. E.G. A325

Manufacturing Tolerances
End Flat Lean

Width + - 3 mm

Overall Dimensions

7mm Dia. Hole

Length + 0 mm - 3 mm

25mm

19mm

Fabrication welding.
Banding bars and end plates
are welded one side of every
load bar with a minimum 3mm
fillet weld.

9mm Dia. Hole

9.5mm

12.5mm

23mm

1 mm in 25 mm
8mm

8mm

11 mm

25 or 38mm
10mm

NOTE: Length of tread is distance between outer faces of the end flats.

15mm

30

10mm

15mm

31

Stair Treads Specifications

Fastening Methods

TREAD WIDTHS
125

155

Type T1 - T6 C&D Pattern

125

165

Type T1 - T6 F Pattern

125

185

Steel & Aluminium


215

245

275

305

205

245

285

325

1. Welding

305

Webforge recommend a 5mm fillet weld 25mm long to attach the load bar to the structure.
The suggested number of fastening points are listed on the table below.

185

245

Steel & Aluminium grating can be fixed to the structure using the following 3 methods:

* FOR OTHER BAR THICKNESSES, ADJUST WIDTH ACCORDINGLY.

2. Bolting to the Structure


Webforge can supply a standard galvanised steel fixing,
and stainless steel for aluminium grating, and an M8 x 50
thread cutting screw (plated) where bolting to the
structure is required or there are no flanges available.

BOLTED CONNECTIONS
45

Bolt hole Dim A

75

75

100

End flat detail 65 x 5 flat


with 2-14 holes

125

125

125

TOP OF TREAD

50

CLIPS/WELDS

500 to 1500mm

1500 to 3000mm

A 7.4mm pilot hole is required to be site drilled for the


thread cutting screw. The suggested number of fastening
points are as listed in the table.

3000 to 4000mm

4000 to 5000mm

10

3. Fixing Clip

5000 to 6000mm

12

The Webforge fixing clip is a universal clip that fits all


common grating patterns. It can be supplied galvanised, bitumen dipped, or in stainless steel for aluminum grating.

25

57

SPAN

It can be installed safely by one man working from the floor surface with an electric driver. The suggested number of
fastening points are listed in the table above. It is not recommended in areas of vibration or where lateral loads are
applied to the grating.

Corners cut to
suit stringers if
required

FRONT OF TREAD

25

Dim A

T E C H N I C A L D ATA

Type T1 - T6 A&B Pattern

Recommended width
NOTE: Special end flats and holing available on request

RECOMMENDED MAX. LENGTHS FOR OTHER GRATING PATTERNS


STEEL
ALUMINIUM
LOAD BAR SIZE

25x3

25x5

32x5

40x5

25x5

32x5

40x5

A&B Pattern

550

900

1300

1600

550

900

1275

C&D Pattern

450

750

1200

1500

550

850

1350

450

700

F Pattern

FRP
FRP grating can be fixed to the structure using the stainless steel clips illustrated below:
Type M-1 for 25mm thick
grating and type M-1.5
for 38mm thick grating.
Restrains movement in
all directions.

Type L-1 for 25mm thick


grating and type L-1.5
for 38mm thick grating.
For moderate loads.

WHEN ORDERING NON STANDARD TREADS THE GRATING TYPE MUST BE NOMINATED. E.G. A325

Manufacturing Tolerances
End Flat Lean

Width + - 3 mm

Overall Dimensions

7mm Dia. Hole

Length + 0 mm - 3 mm

25mm

19mm

Fabrication welding.
Banding bars and end plates
are welded one side of every
load bar with a minimum 3mm
fillet weld.

9mm Dia. Hole

9.5mm

12.5mm

23mm

1 mm in 25 mm
8mm

8mm

11 mm

25 or 38mm
10mm

NOTE: Length of tread is distance between outer faces of the end flats.

15mm

30

10mm

15mm

31

Handrails Specifications

Webplate Plated Grating


Webforge manufacture Webplate a composite flooring comprising F Pattern grating welded
to the underside of floorplate.

STEEL STANCHION WEIGHTS

Webplate is available in steel and aluminium in the following combinations:


Grating

CODE

GRATING

FLOOR/

WEIGHT UNTREATED

4 Kpa 5mm

TREADPLATE

Kg/sqm

Deflection Span

THICKNESS
STEEL

ALUMINIUM

WP-2

F255MP

5mm

63.6

1390mm

WP-1

F325MP

5mm

68.4

1625mm

WP-3

F255AP

3mm

16.5

1100mm

WP-1

F325AP

5mm

23.2

1350mm

ALUMINIUM

STEEL

Webmesh Grating

TYPE

GAUGE

WEIGHT

P
PA
C
CA
W
WA
S
SO
SA-SC
SOAL/SOAR
AM
OB
OBA
ABP
OBS
OBH
SHS
IG/IGA
P UNI
PA
C
CA
W
WA-AMV
S
SO
SA-SC
SOA
AM/AMW
OB
OBA
ABP
OBS
OBH
IG

3.2mm
3.2mm
3.2mm
3.2mm
3.2mm
3.2mm
3.2mm
3.2mm
3.2mm
3.2mm
3.2mm
3.2mm
3.2mm
3.2mm
3.2mm
3.2mm
3.2mm
3.2mm
4.0mm
4.0mm
4.0mm
4.0mm
4.0mm
4.0mm
4.0mm
4.0mm
4.0mm
4.0mm
4.0mm
4.0mm
4.0mm
4.0mm
4.0mm
4.0mm
4.0mm

4.75kg
4.75kg
4.85kg
4.85kg
3.85kg
3.85kg
5.00kg
5.35kg
4.85kg
5.30kg
4.45kg
3.85kg
3.85kg
1.60kg
2.00kg
1.30kg
5.30kg
6.05kg
5.30kg
5.30kg
5.40kg
5.40kg
4.40kg
4.40kg
5.60kg
5.85kg
5.40kg
5.60kg
5.00kg
4.40kg
4.40kg
1.90kg
2.30kg
1.60kg
7.10kg

ALUMINIUM STANCHION
WEIGHTS
TYPE

WEIGHT

P
PA
C
CA
W
WA-AMV
S
SO
SA-SC
SOA
AM
OB
OBA
ABP
OBS
OBH
SHS
IG

2.05kg
2.05kg
2.09kg
2.09kg
1.66kg
1.66kg
2.16kg
2.52kg
2.09kg
2.29kg
1.92kg
1.66kg
1.66kg
0.69kg
0.86kg
0.56kg
2.29kg
2.64kg

T E C H N I C A L D ATA

T E C H N I C A L D ATA

Webplate Grating

Webmesh Grating
Webforge can supply grating with light gauge mesh welded to the underside
to prevent tools and small objects from falling through the grating.

Webforge Stanchions
- Important Notice

ALUMINIUM
STEEL
32

Webforge steel & aluminium


stanchions have been
designed to comply with
AS1657 load requirements at
the spacings & heights
shown in this brochure. If
spacing or stanchion heights
are altered please check with
your Webforge office to check
that the altered unit will
comply with the AS1657
requirements.

33

Handrails Specifications

Webplate Plated Grating


Webforge manufacture Webplate a composite flooring comprising F Pattern grating welded
to the underside of floorplate.

STEEL STANCHION WEIGHTS

Webplate is available in steel and aluminium in the following combinations:


Grating

CODE

GRATING

FLOOR/

WEIGHT UNTREATED

4 Kpa 5mm

TREADPLATE

Kg/sqm

Deflection Span

THICKNESS
STEEL

ALUMINIUM

WP-2

F255MP

5mm

63.6

1390mm

WP-1

F325MP

5mm

68.4

1625mm

WP-3

F255AP

3mm

16.5

1100mm

WP-1

F325AP

5mm

23.2

1350mm

ALUMINIUM

STEEL

Webmesh Grating

TYPE

GAUGE

WEIGHT

P
PA
C
CA
W
WA
S
SO
SA-SC
SOAL/SOAR
AM
OB
OBA
ABP
OBS
OBH
SHS
IG/IGA
P UNI
PA
C
CA
W
WA-AMV
S
SO
SA-SC
SOA
AM/AMW
OB
OBA
ABP
OBS
OBH
IG

3.2mm
3.2mm
3.2mm
3.2mm
3.2mm
3.2mm
3.2mm
3.2mm
3.2mm
3.2mm
3.2mm
3.2mm
3.2mm
3.2mm
3.2mm
3.2mm
3.2mm
3.2mm
4.0mm
4.0mm
4.0mm
4.0mm
4.0mm
4.0mm
4.0mm
4.0mm
4.0mm
4.0mm
4.0mm
4.0mm
4.0mm
4.0mm
4.0mm
4.0mm
4.0mm

4.75kg
4.75kg
4.85kg
4.85kg
3.85kg
3.85kg
5.00kg
5.35kg
4.85kg
5.30kg
4.45kg
3.85kg
3.85kg
1.60kg
2.00kg
1.30kg
5.30kg
6.05kg
5.30kg
5.30kg
5.40kg
5.40kg
4.40kg
4.40kg
5.60kg
5.85kg
5.40kg
5.60kg
5.00kg
4.40kg
4.40kg
1.90kg
2.30kg
1.60kg
7.10kg

ALUMINIUM STANCHION
WEIGHTS
TYPE

WEIGHT

P
PA
C
CA
W
WA-AMV
S
SO
SA-SC
SOA
AM
OB
OBA
ABP
OBS
OBH
SHS
IG

2.05kg
2.05kg
2.09kg
2.09kg
1.66kg
1.66kg
2.16kg
2.52kg
2.09kg
2.29kg
1.92kg
1.66kg
1.66kg
0.69kg
0.86kg
0.56kg
2.29kg
2.64kg

T E C H N I C A L D ATA

T E C H N I C A L D ATA

Webplate Grating

Webmesh Grating
Webforge can supply grating with light gauge mesh welded to the underside
to prevent tools and small objects from falling through the grating.

Webforge Stanchions
- Important Notice

ALUMINIUM
STEEL
32

Webforge steel & aluminium


stanchions have been
designed to comply with
AS1657 load requirements at
the spacings & heights
shown in this brochure. If
spacing or stanchion heights
are altered please check with
your Webforge office to check
that the altered unit will
comply with the AS1657
requirements.

33

Handrails Specifications

Handrails Specifications

Stanchions Grade 250 Steel

Jumbo Specifications
Rail Specifications

Stanchions

Spheres

Standard Duty

Heavy Duty

Handrail 32 NB (42.4mm OD) Med. Gauge

Standard Duty

125mm OD

48.3mm OD 40 NB

48.3mm OD 40 NB

Kneerail 25 NB (33.7mm OD) Med. Gauge

76mm OD - 65 NB

Note: All spheres manufactured to suit 76mm OD

Gauge 3.2mm

Gauge 4.0mm

Gauge 3.6mm

(65 NB) pipe.

Ball Size

NOTE: Standard Stanchions are drilled to suit the rail


specification above.
Special Orders can be drilled as follows:

76mm OD

Handrail: From 25 NB (33.7mm OD)

Heavy Duty

Rail Specifications

Base Plates
All base plates other than AM Type

to 40 NB (48.3mm OD)
Kneerail:

From 20 NB (26.9mm OD)


to 40 NB (48.3mm OD)

Specification 75mm x 145mm x 10mm


Holes 17.5mm dia. at 102mm centres

Finish

Type AM

All items are hot dipped galvanised (excluding Taper Pins)


to Australian Standard AS/NZ4680.

Specification 65mm x 170mm x 10mm


NOTE: Nonstandard base plates manufactured to order.

NOTE: Items are available untreated, however this is not


recommended as the system would lack internal protection.

Kickplate Mounting Brackets

Stanchion Spacing

Specification 40mm x 40mm x 6mm Angle 85mm long

Webforge Tubular Handrail System is manufactured to comply


with Australian Standard AS 1657. Para 3.4 of this standard
recommends a maximum stanchion spacing of 2 metres for
our Standard Range.

Holes 17.5mm dia at 125mm centres

Holes 14mm slots at 45mm centres to suit 100mm kickplate


NOTE: Nonstandard kickplate mounting brackets
manufactured to order.

76mm OD - 65 NB

All horizontal rails as per stanchion dimensions


76mm OD.

Gauge 4.5mm

Wall thickness as noted.

Base Plates

Finish

Recommended size 150mm x 150mm x 16mm


Holes 20mm dia. at 100mm centres
Note: Non-standard base plates manufactured to order.

All items are hot-dipped galvanised to Australian


Standard AS/NZS 4680.
Note: Items are available untreated, however this
is not recommended as the system would lack
internal protection.

Stanchion Tolerances
+ - L/100

Aluminium Specifications

Pipe Sizes

Stanchions 6063-T6 Aluminium

Finish

The tolerances for pipes will depend on the pipe


specification that is used.

50mm OD

All items are mill finish natural aluminium.

1. Variations in cross section

Gauge 4.0mm

Alternate Finish: Anodised or powder coated

Ball Size

Stanchion Spacing

76mm OD

Base Plates
All base plates other than AM Type

T E C H N I C A L D ATA

Steel Specifications

Specified OD up to 50mm

1 mm

Over 50mm OD to 75mm


2. Variations in thickness

Webforge aluminium stanchions, with the exception of


side offset types, should be spaced at no greater than
2000mm centres for rails 900mm in height and no greater
than 1800mm centres for rails 1000mm in height.

0.2mm
0.25mm
10%

Base Plates
All dimensions

Specification 80mm x 145mm x 12mm

Thickness

Holes 17.5mm dia. at 102mm centres


Type AM

L 2mm

Specification 80mm x 170mm x 12mm

1mm

0.2mm

Sphere Drilling
Drilled diameters 2 to 4mm oversize

Holes 17.5mm dia at 125mm centres

1 in any direction (any 2 axis)


0.5 in the slope

NOTE: NonStandard Base Plates manufactured to order.

Hole Angle

Kickplate Mounting Brackets

All stanchions except AM


direction only.

Specification 40mm x 40mm x 6mm Angle 85mm long


Slots 14mm dia. at 45mm centres to suit 100mm kickplate
NOTE: Nonstandard Kickplate Mounting Brackets
manufactured to order.

1 mm

Rail Specifications
Handrail 46mm OD / 39mm ID
Kneerail 38.1mm OD / 34.1mm ID
NOTE: Standard Stanchions are drilled to suit the rail
specification above.

34

35

Handrails Specifications

Handrails Specifications

Stanchions Grade 250 Steel

Jumbo Specifications
Rail Specifications

Stanchions

Spheres

Standard Duty

Heavy Duty

Handrail 32 NB (42.4mm OD) Med. Gauge

Standard Duty

125mm OD

48.3mm OD 40 NB

48.3mm OD 40 NB

Kneerail 25 NB (33.7mm OD) Med. Gauge

76mm OD - 65 NB

Note: All spheres manufactured to suit 76mm OD

Gauge 3.2mm

Gauge 4.0mm

Gauge 3.6mm

(65 NB) pipe.

Ball Size

NOTE: Standard Stanchions are drilled to suit the rail


specification above.
Special Orders can be drilled as follows:

76mm OD

Handrail: From 25 NB (33.7mm OD)

Heavy Duty

Rail Specifications

Base Plates
All base plates other than AM Type

to 40 NB (48.3mm OD)
Kneerail:

From 20 NB (26.9mm OD)


to 40 NB (48.3mm OD)

Specification 75mm x 145mm x 10mm


Holes 17.5mm dia. at 102mm centres

Finish

Type AM

All items are hot dipped galvanised (excluding Taper Pins)


to Australian Standard AS/NZ4680.

Specification 65mm x 170mm x 10mm


NOTE: Nonstandard base plates manufactured to order.

NOTE: Items are available untreated, however this is not


recommended as the system would lack internal protection.

Kickplate Mounting Brackets

Stanchion Spacing

Specification 40mm x 40mm x 6mm Angle 85mm long

Webforge Tubular Handrail System is manufactured to comply


with Australian Standard AS 1657. Para 3.4 of this standard
recommends a maximum stanchion spacing of 2 metres for
our Standard Range.

Holes 17.5mm dia at 125mm centres

Holes 14mm slots at 45mm centres to suit 100mm kickplate


NOTE: Nonstandard kickplate mounting brackets
manufactured to order.

76mm OD - 65 NB

All horizontal rails as per stanchion dimensions


76mm OD.

Gauge 4.5mm

Wall thickness as noted.

Base Plates

Finish

Recommended size 150mm x 150mm x 16mm


Holes 20mm dia. at 100mm centres
Note: Non-standard base plates manufactured to order.

All items are hot-dipped galvanised to Australian


Standard AS/NZS 4680.
Note: Items are available untreated, however this
is not recommended as the system would lack
internal protection.

Stanchion Tolerances
+ - L/100

Aluminium Specifications

Pipe Sizes

Stanchions 6063-T6 Aluminium

Finish

The tolerances for pipes will depend on the pipe


specification that is used.

50mm OD

All items are mill finish natural aluminium.

1. Variations in cross section

Gauge 4.0mm

Alternate Finish: Anodised or powder coated

Ball Size

Stanchion Spacing

76mm OD

Base Plates
All base plates other than AM Type

T E C H N I C A L D ATA

Steel Specifications

Specified OD up to 50mm

1 mm

Over 50mm OD to 75mm


2. Variations in thickness

Webforge aluminium stanchions, with the exception of


side offset types, should be spaced at no greater than
2000mm centres for rails 900mm in height and no greater
than 1800mm centres for rails 1000mm in height.

0.2mm
0.25mm
10%

Base Plates
All dimensions

Specification 80mm x 145mm x 12mm

Thickness

Holes 17.5mm dia. at 102mm centres


Type AM

L 2mm

Specification 80mm x 170mm x 12mm

1mm

0.2mm

Sphere Drilling
Drilled diameters 2 to 4mm oversize

Holes 17.5mm dia at 125mm centres

1 in any direction (any 2 axis)


0.5 in the slope

NOTE: NonStandard Base Plates manufactured to order.

Hole Angle

Kickplate Mounting Brackets

All stanchions except AM


direction only.

Specification 40mm x 40mm x 6mm Angle 85mm long


Slots 14mm dia. at 45mm centres to suit 100mm kickplate
NOTE: Nonstandard Kickplate Mounting Brackets
manufactured to order.

1 mm

Rail Specifications
Handrail 46mm OD / 39mm ID
Kneerail 38.1mm OD / 34.1mm ID
NOTE: Standard Stanchions are drilled to suit the rail
specification above.

34

35

Webforge Worldwide Centres


Australia
Webforge (NSW)
73-75 Bassett Street
Mona Vale NSW 2103
Phone: (02) 9997 8555
Fax: (02) 9997 7546
Postal: PO Box 440
Mona Vale NSW 1160
Email: nsw_sales@webforge.com.au
Webforge (QLD)
1149 Kingsford Smith Drive
Pinkenba QLD 4008
Phone: (07) 3260 1064
Fax: (07) 3260 1130
Postal: PO Box 1452
Eagle Farm QLD 4009
Email: QLD_sales@webforge.com.au

Webforge (VIC)
Factory 2, 142-146 Fairbank Rd
Clayton South VIC 3169
Phone: (03) 9551 1911
Fax: (03) 9558 0730
Postal: Private Bag 155
Clayton South VIC 3169
Email: VIC_sales@webforge.com.au
Webforge (WA)
24 Tennant Street
Welshpool WA 6106
Phone: (08) 9361 8933
Fax: (08) 9361 7057
Postal: PO Box 151
Bentley WA 6102
Email: WA_sales@webforge.com.au
New Zealand
Webforge (NZ) Ltd
23 Kelvin Grove Road
Palmerston North NZ
Phone: (06) 356 1246
Fax: (06) 356 7782
Postal: PO Box 1506
Palmerston North NZ
Email: NZ_sales@webforge.com.au

Internet

www.webforge.com.au

Through its network of operations

Disclaimer:
While Webforge has taken all reasonable care in preparing this
brochure, Webforge takes no responsibility for loss resulting from
relying on its contents. Customers should make their own
enquiries as to whether any products described in this brochure
are suitable for their intended use. Information in this brochure
may change without notice.

throughout Australia, New Zealand and Asia,


Webforge has the resources and experience
to service a complete range of projects
whatever the complexity or size.

36

Patent and Registered Trademark

February 2003

Singapore
Webforge (Singapore) Pte Ltd
No. 257, Jalan Ahmad Ibrahim
Singapore 629147
Phone: 65 861 3611
Fax: 65 861 8344
Email: webforge@singnet.com.sg
Philippines
Webforge Philippines Inc
Main Ave cnr Hologram Street
Light Industry & Science Park 1
Cabuyao, Laguna
PO Box 1928, Makati City 1259
Philippines
Phone: 63 49 543 0441
Fax: 63 49 543 0440
Email: webforge@info.com.ph
Indonesia
PT Webforge Indonesia
Kawasan Industri Jababeka
Jl. Jababeka V Kav V-9
Cikarang-Bekasi 17530
PO Box 387, Bekasi 17038
Indonesia
Phone: 62 21 893 4513
Fax: 62 21 893 4516
Email: webindo1@rad.net.id
Malaysia
Webforge (KL) SDN BHD
Lot 3, Jalan Gudang 16/9
Section 16, 40700 Shah Alam
P.O. Box 7601, 40720 Shah Alam
Selangor Darul Ehsan
Malaysia
Phone: 60 3 5519 0652
Fax: 60 3 5519 0749
Email: webkl@tm.net.my

China
Guangzhou Webforge Grating Co Ltd
Jinhua 3rd Street
Guangzhou Economic &
Technological Development Zone
Guangzhou 510730
China
Phone: 86 20 8221 2791
Fax: 86 20 8221 2792
Email: gmgco@mx2.gd.cei.gov.cn
Wuxi Webforge Grating Co.
Lot 40B, Wuxi National High New Tech.
Industrial Development Zone
Wuxi, Jiangsu, P.C. 214028
China
Phone: 86 510 521 1188
Fax: 86 510 521 5188
Email: webwuxi@public1.wx.js.cn
Thailand
Webforge (Thailand) Ltd
(Head Office & Factory)
Amata City Industrial Estate
7/110 Moo 4
Tumbol Mapyangporn
Amphur Pluakdaeng
Rayong 21140
Thailand
Phone: 66 38 956 099
Fax: 66 38 956 097
Email: sales@webforge.co.th
(Sales & Marketing)
26th Floor, Unit E, North Tower
Jewelry Trade Centre Building
919/264 Silom Road
Bangrak, Bangkok 10110
Thailand
Phone: 66 2 630 0861
Fax: 66 2 630 0860

Webforge Worldwide Centres


Australia
Webforge (NSW)
73-75 Bassett Street
Mona Vale NSW 2103
Phone: (02) 9997 8555
Fax: (02) 9997 7546
Postal: PO Box 440
Mona Vale NSW 1160
Email: nsw_sales@webforge.com.au
Webforge (QLD)
1149 Kingsford Smith Drive
Pinkenba QLD 4008
Phone: (07) 3260 1064
Fax: (07) 3260 1130
Postal: PO Box 1452
Eagle Farm QLD 4009
Email: QLD_sales@webforge.com.au

Webforge (VIC)
Factory 2, 142-146 Fairbank Rd
Clayton South VIC 3169
Phone: (03) 9551 1911
Fax: (03) 9558 0730
Postal: Private Bag 155
Clayton South VIC 3169
Email: VIC_sales@webforge.com.au
Webforge (WA)
24 Tennant Street
Welshpool WA 6106
Phone: (08) 9361 8933
Fax: (08) 9361 7057
Postal: PO Box 151
Bentley WA 6102
Email: WA_sales@webforge.com.au
New Zealand
Webforge (NZ) Ltd
23 Kelvin Grove Road
Palmerston North NZ
Phone: (06) 356 1246
Fax: (06) 356 7782
Postal: PO Box 1506
Palmerston North NZ
Email: NZ_sales@webforge.com.au

Internet

www.webforge.com.au

Through its network of operations

Disclaimer:
While Webforge has taken all reasonable care in preparing this
brochure, Webforge takes no responsibility for loss resulting from
relying on its contents. Customers should make their own
enquiries as to whether any products described in this brochure
are suitable for their intended use. Information in this brochure
may change without notice.

throughout Australia, New Zealand and Asia,


Webforge has the resources and experience
to service a complete range of projects
whatever the complexity or size.

36

Patent and Registered Trademark

February 2003

Singapore
Webforge (Singapore) Pte Ltd
No. 257, Jalan Ahmad Ibrahim
Singapore 629147
Phone: 65 861 3611
Fax: 65 861 8344
Email: webforge@singnet.com.sg
Philippines
Webforge Philippines Inc
Main Ave cnr Hologram Street
Light Industry & Science Park 1
Cabuyao, Laguna
PO Box 1928, Makati City 1259
Philippines
Phone: 63 49 543 0441
Fax: 63 49 543 0440
Email: webforge@info.com.ph
Indonesia
PT Webforge Indonesia
Kawasan Industri Jababeka
Jl. Jababeka V Kav V-9
Cikarang-Bekasi 17530
PO Box 387, Bekasi 17038
Indonesia
Phone: 62 21 893 4513
Fax: 62 21 893 4516
Email: webindo1@rad.net.id
Malaysia
Webforge (KL) SDN BHD
Lot 3, Jalan Gudang 16/9
Section 16, 40700 Shah Alam
P.O. Box 7601, 40720 Shah Alam
Selangor Darul Ehsan
Malaysia
Phone: 60 3 5519 0652
Fax: 60 3 5519 0749
Email: webkl@tm.net.my

China
Guangzhou Webforge Grating Co Ltd
Jinhua 3rd Street
Guangzhou Economic &
Technological Development Zone
Guangzhou 510730
China
Phone: 86 20 8221 2791
Fax: 86 20 8221 2792
Email: gmgco@mx2.gd.cei.gov.cn
Wuxi Webforge Grating Co.
Lot 40B, Wuxi National High New Tech.
Industrial Development Zone
Wuxi, Jiangsu, P.C. 214028
China
Phone: 86 510 521 1188
Fax: 86 510 521 5188
Email: webwuxi@public1.wx.js.cn
Thailand
Webforge (Thailand) Ltd
(Head Office & Factory)
Amata City Industrial Estate
7/110 Moo 4
Tumbol Mapyangporn
Amphur Pluakdaeng
Rayong 21140
Thailand
Phone: 66 38 956 099
Fax: 66 38 956 097
Email: sales@webforge.co.th
(Sales & Marketing)
26th Floor, Unit E, North Tower
Jewelry Trade Centre Building
919/264 Silom Road
Bangrak, Bangkok 10110
Thailand
Phone: 66 2 630 0861
Fax: 66 2 630 0860

You might also like