Professional Documents
Culture Documents
MACHINING OPERATIONS
Turning a machining
process in which a singlepoint tool remove material
from the surface of a
rotating work piece. (Lathe)
Outline
Turning and Related Operations
Drilling and Related Operations
Milling
Machining & Turning Centers
Other Machining Operations
v
Df
Do
d
f
L
v
N=
Do
Rotational Speed
Do D = 2d
fr =
Nf
Machinability
Feed rate
Time of machining
L
fr
MRR = vfd Material Removal Rate
Tm =
Dr. M. Medraj
Dr. M. Medraj
Facing
Taper turning
Work Holding
Chamfering
Form turning
mounting the work between
centers using a "dog
Dr. M. Medraj
Dr. M. Medraj
three-jaw chuck
Cutoff
Dr. M. Medraj
Threading
Boring
Drilling
Knurling
collet
Dr. M. Medraj
Engine Lathe
NC Lathe
Boring Machines the stiffness of a
boring bar
Horizontal and Vertical
Dr. M. Medraj
Dr. M. Medraj
Cutting conditions
Spindle rpm:
Feed rate:
N =
fr =
Nf
Machining time:
Dr. M. Medraj
Reaming
f(in/rev
)
D 2 f r
4
For a through
hole
T =
t+A
For a blind
hole
d
Tapping
Counterboring
Countersinking
Center drilling
Spot facing
Dr. M. Medraj
Dr. M. Medraj
fr
Tm =
fr
Dr. M. Medraj
Milling
Drill press
Upright drill
Bench drill
Radial drill
Gang drill 2-6 drills together
NC drill
Types:
9 Peripheral milling
Up
Milling
9 Facing milling
Dr. M. Medraj
Dr. M. Medraj
Milling
Cutting Conditions
Milling cutters
Slab
slotting
side
straddle
Radial Rake
Angle
Relief
Angle
Cutting conditions
conventional
face milling
Partial face
milling
end milling
Spindle rotation
speed:
Surface
contouring
pocket
Dr. M. Medraj
milling
profile
milling
Dr. M. Medraj
N=
v
D
Feed rate:
Mech. Eng. Dept. - Concordia
University
MRR:
f r = Nnt f
Dr. M. Medraj
MRR = wdf r
Dr. M. Medraj
Milling Machines
Machining Centers
Machining center highly automated machine tool capable of
performing multiple machining operations under CNC control.
Automatic tool changer
Pallet shuttles
Automatic workpart positioning
horizontal knee-and-column
vertical knee-and-column
Dr. M. Medraj
Dr. M. Medraj
Mill-Turn Centers
Highly automated machine tool that can perform turning, milling, and
drilling operations on a workpart
General configuration of a turning center
Can position a cylindrical workpart at a specified angle so a rotating
cutting tool (e.g., milling cutter) can machine features into outside
surface of part
A part
Stock
Dr. M. Medraj
Turning
Mech. Eng. Dept. - Concordia
University
Milling
Drilling
Mech 421/6511 lecture 20/15
Dr. M. Medraj
Internal Broaching:
Dr. M. Medraj
Dr. M. Medraj
Machinability
Machinability A measure of the success of a machining
operation usually on a workmaterial.
Dr. M. Medraj
Tool life
Force and Power
Surface finish
Easy of chip disposal
Material Removal rate
Next Time:
Dr. M. Medraj