Professional Documents
Culture Documents
QA-QUALITY ASSURANCE- Is the planning and organizing of system program to maintain a required
level of quantity or reliability. This includes auditing the systems in operation and related controls to
assure that they are being executed properly and functioning as expected.
QC - QUALITY CONTROL- Is a part of quality assurance
GRP- Is the resistant corrosive effect of mixture with low concentration of acids,
nearly neutral salts, solvents and acoustic substances, under both internal and
external pressure.
GRE-Glassfiber Reinforced Epoxy
GRP-Glassfiber Reinforced Plastic
RTRP-Reinforced Thermosetting Resin Pipe ASTM D4024 reinforced without
aggregate
RMRP Reinforced Mortar Resin Pipe= a fiber glass w/ aggregate
HDPE- High Density Poly Ethylene Pipe
PVC-Poly Vinyl Chloride ASTM D1785
CPVC-ChlorinatedPoly Vinyl Chloride
DWV - Drain Waste and Vent
Typesof RTR/GREJoint.
A) UNRESTRAINED JOINTS
1. Gasketed Bell and Spigot
2. Gasketed Bell and Bell Coupling for use for spigot End pipe
B)
1.
2.
3.
RESTRAINED JOINTS
Bell spigot ,Adhesive Bonded
Butt and wrap w/ Reinforced Overlays
Mechanical Joint Flange and Restrained GasketedJts.
THESE TYPES OF ADHESIVE BONDED
E- Epoxy
T- TensilS- Strength
RTR PIPE Material :
COOLING WATER - OFFERED PRESSURE 11 barg
OILY WATER SEWER- 2 barg
FIRE WATER 17.5barg
RTR(FUTURE PIPE INDUSTRIES )FPI
(BUTT & WRAPLAMINATION JT.)(EPOXY FIELD LAMINATION for BUILD UP)
DIA
THICK BOND AREABUILD UPTHICK BOLT TORQUE (Nm/ ftlb)
25 mm 2.5 mm
50+50
30+301.9mm15/11
50mm
2.4 mm
50+50
30+302.4 mm20/14.7
80 mm 2.8 mm 50+5035+353.6 mm35/25.8
100 mm2.8 mm 50+50
35+353.6 mm45/33.1
150 mm 2.8 mm
50+50
40+40
4.1 mm40/29.5
200 mm 3.5 mm 60+60
60+60
4.4 mm80/59.0
250 mm 4.3 mm 75+75
60+60
4.8 mm85/62.6
300 mm
5.1 mm 90+90
70+70
5.6 mm130/95.8
350 mm 5.9 mm 105+105
80+80
6.6 mm180/132.7
400 mm 6.7 mm 120+120
90+90
7.4 mm185/136.4
450mm
7.5 mm
135+135
100+100
8.3 mm180/132.7
500 mm 8.3 mm
150+150
115+115
9.2 mm 175/129
600 mm
9.9 mm 180+180
135+135
11 mm255/165
700 mm 12.5mm
245+245
220/162.2
800mm
320/236
900 mm
335/247
1000mm
365/269.2
1050 mm 18 mm 290+290
378/278.7
Under Ground Bolt required ceramic Fluoropolymer coatedA307 GR. B, A563 GR.A with 2 washer
. 300 mm distance from sewer to Potable Water
U/G Steel pipe material ASTM A53, API 5L grade B
MATREIAL
12LC0U Steel pipe ASTM A53, API5L Grade B
12FE0U RTR Fiber Glass
AWWA C950 FIBERGLASS PRESSURE PIPING
AWWA American Water Works Association C151 Cement Line with Coated
Non metallic pipe fittings CPVC, HDPE,RTRP
5.7.11 Flange Flat face/Full Face Gasket
SAES S 050Sprinkles and Stand Pipe System Buildings
SAES S 060 - PLUMBING CODE
SEE Bracing Standards
COPPER NICKEL
UPS Utility Piping System
UPC Uniform Plumbing Code
AWWA C950 Fiber Glass Pressure pipe
Copper Tube for Piping required Type L
TYPE of Copper Joints
1.Composite Flange
2.Butt Welding
3. Socket Welding
4.Copper
Nickel
Capillary
Bracing
Fitting
or
Connectors
a)
b)
c)
d)
e)
Thermo plastic and RTR fittings shall be stored in their original containers. Fittings shall be stored in
a building or under cover that allows free air circulation.
Solvent cement and primer for thermoplastic piping shall be stored in an air conditioned building
with a maximum temperature of 25 C.
Adhesive for RTR piping shall be stored in an enclosure where temperatures do not exceed 38 C.
Gasket, O-rings and locking keys shall be stored flat on the racks below 38 C and out of direct sunlight
Training certificate (or proof of training) for installing RTR piping system must be obtained from RTR
piping manufacturer. This certificate is valid for one year or the duration of the project, which ever is
the first.
Hardness Test (BARCOL)--- 33 % above ACCEPTANCE CRITERIA at least 5 READINGS.
Mixed the Resin according to the recipe. The mixed ratio is 1 kg of resin is to 10 ml of hardener.
RTR Bonding Wrapping Joints Material
Resin mixed with IPD or
Resin mixed with Easy Fit
WovenRoving orNon Woven Polyester Fiber (for wrapping butt joints)
Cabosil Powder ( for tacking and filling)
Adhesive Cement or Easy fit Adhesive (for adhesive joint or for tacking butt jt.)
Non Woven Polyester Fiber
Glass veil surface mat (Top Tape)
CLEANING using a clean cloth soaked in acetone.
CURING for maximum chemical resistance, the product should be cured at 125 C
for 1 hr.
16-5- Geotextile shall be used defending upon the soil condition to prevent soil wash away around the
pipe
ADVISED HEATING UP/CURING TIME (HOUR) ADHESIVE JOINT FOR MEDIUM TEMPERATURE
<=95 C
PRESSURE TESTING:
The test shall be hydro tested at least 1.5 times the minimum design pressure of the piping system but
not less than 150 psig for minimum two (2) hrs.
Pressure gauge shall have range the test pressure with in the 30% to 80% of the full range (one month
expirationfor calibration.
Test Manifold shall be tested at least 1.2 times system of test pressure.
Sanitary and other gravity sewers (including oily water ) in which the internal pressure from static
head and or friction does not exceed 103 kpa (15 psi)
Relief valve of adequate capacity set at 5% above at the test pressure or a maximum of 170 kpa(25
psig) (onemonth expiration for calibration) (16.5bar x5 shift %=+)=17.3
The test pressure shall be maintained for a minimum of 2 , maximum of 4 hrs.while the joints are
inspected for leakage.
If for justifiable safety reasons the line must be backfilled, then the joints shall remain exposed during
testing, otherwise the shall be a 24 hour recorded test.
Records/ Reports Related to Quality
CAR-Corrective action report NCR- Non Conformance Report
STQ-Technical Query RequestPAF- Preventive Action Form
FCR- Field Change ReportQCR- Quality Control Report
QCR-Quality Control Report RFI- Request for Inspection
ITP-Inspection Test PlanSSSS-Supplier Subcontractor Submittal Sheet
MRI-Material Receiving Inspection QPQ- Quality Personal Qualification
MSS-Material Submission SheetWMS-Work Method Statement
ON PLOT PIPING
ASME B31-1- Power Piping
Refineries
Petro chemical
Pump station within the plot limit of refinery or petrochemical plant
Designated pipe ways or corridors with in process piping facility
Steam generating facility with in the process piping
Tank farm with in facility designated in process piping
Terminals for transporting and shipping crude oil and its derivatives
Shop fabrication skid mounted piping such as metering skid and corrosion inhibitor injection
skid
ASME B31.4 Pipe line transportation system for liquid Hydrocarbon and other liquid
ASME B1.20.1-Pipe Threads General purpose
ASME B16.5 - Pipe Flange and Flange fittings
ASME B31.8- Gas Transmission and distribution Piping System
ASME 1X- Boiler and Pressure Vessel
NACE National Association of Corrosion Engineers
ASME American Society of Mechanical Engineers
ASTM- American Society of Testing Materials
ASNT- American Society of Nondestructive Testing
API- American Petroleum Institute
MSS Manufactures Standard razation Society of Valve
AWWA- American Water works Association
AWS American Welding Society
Utility System:
S TEAM
W ATER
A IR
N ITROGEN
INSPECTION ACTIVITES:
1. Iso Drawing Is an easy method of drawing image, all vertical line are drawn verticality
but all horizontal line are drawn in 30 deg to the base line.
2. P&ID Is an schematic illustration of piping instrumentation and system equipment
components.
3. Test Package Contents:
1 Review of test package preparation
2 Pressure test Diagram
3 Test legend and symbols
4 Drawing Index (P&ID and Iso Drawing)
5 Verification of testing Equipment &Preparation
6 Pre Test Punch list
7 P& ID
8 Isometric Drawing with weld map
9 Line history reports ( joint log sheet)
10 Compaction test Report (U/G)
11 Survey report
12 Internal cleaning /air blowing Report
13 Test calibration Certificates (test manifold, gauges, recorder, PZV)
14 Water analysis report
15 Pressure Test and visual inspection report
16 Depressurization & disposal of Hydro Test
17 Flange face , Gasket verification ,Bolt tightening report
18 Re-instatement Inspection
19 Safety Instruction Sheet
20 NDT Report (PT, MT,RT,PWHT, PMI,Hardness test)
5.Fit/Up Inspection(RFI)
Check the FF:
3mm clearance for Butt, 1.5 for socket Joint Clearance,
Material class, sched ,and code no. as per drawing
Color coding,
Heat no.
Square, Level, Plumb and Dimension
Orientation as per Drawing
Internal Pipe Cleaning
Pipe- Identified by NB and Thickness is defined by Schedule based on
ANSI B31.3
Tube- Identified by OD
Eccentric Reducer (Suction) To avoid cavitations to maintain Elev. (BOP)
in rack
Concentric Reducer ( Discharge) Vertical pipe line
Vent hole For venting of hot gas which may get generated to welding
(Test pressure 175kpa= 17 barg)
6.Valve Installation Inspection(RFI)
Check the FF:
Material Class as per Drawing
Flange Face serration inspection
Flange face Coating
Color Coding
Valve Handle Orientation
Flow Direction (if required)
NOTE: SAES L 108
4.7.1 Field Testing Butt wel and socket end valves in nominal
pipe size (NPS) 2
inches and smaller are excemp inches and smaller are exempt
from the above
field testing requirements.
Test Holding Time 1 minute., 900 class and high pressure shall
be test in min 5 min.
And no visible leakage.
NPS 2 and smaller all ratings- 10%
NPS 14 NPS and less than ASME 600 -25%
NPS 14 and above 100 %
2 and ANSI class 600 100 %
2 and API rating 2000 psi above 100%
7.Weldolet Installation and Branch Connection (RFI)
Material Class as per drawing
STUB IN or OUT
Clearance, Dimension
8. Pump Flange Alignment .20 mm Tilt(RFI)
9. PZV to Pipe Flange Connection Alignment
10. Orifice Flange Inspection (RFI)
Check The FF:
1.6 mm Tilt(RFI)
Color Coding ,
NDE Report with signed by 3rd party
Test Report with signed by 3rd party
Heat no.
Visual Inspection
SMAW- Shielded Metal Arc Welding (DCRP- Direct Current Reverse Polarity)
GTAW- Gas Tungsten Arc welding ( DCSP Direct Current Straight Polarity)
GMAW- Gas Metal Arc Welding
SAW- Submerge Arc Welding
FCAW-Flux Cored Arc Welding
NDT- Non Destructive Test
PWHT- Post Weld Heat Treatment
PT-Penetrate Test (Cleaner, Penetrate, Developer)
RT- Radiography Test
MT Magnetic Test
PMI-Positive Material Identification
UT- Ultrasonic Test
Hardness TestLUBEREF ARAMCO
CS, LTCS, SS, DSS- Butt Weld fittings ASME B16.9
CS, LTCS, SS, DSS- Socket Welding Threaded Fittings ASME B 16.11
150,300,600 Raised Face , 150 may also flat faced
900,1500,2500 Gasket groove type
SPIRAL WOUND Gasket ASME B16.20
SAES L 109
NON METALLIC Gasket ASME B16.21
RING JOINT Gasket ASME B16.20
GATE VALVE - 04 SAMMS-001
GLOBE VALVE 04 -SAMMS-002
CHECK VALVE -1/2- 1 - BS-EN-ISO-17292
BALL VALVE- 2 ~ - 04 -SAMMS-051
PLUG VALVE (lubricate) -04 -SAMMS -053
BUTTERFLY VALVE High Performance 04 SAMMS-047
General Requirements for Valves - 04 SAMMS- 035
Valves Inspection and Testing -04 SAMMS-048
CG - A53 Hot dip galvanized.
FE - GRE U/G pipe
PD - HDPE
PU - CPVC
CC- Carbon
CC 05-07 Nace
CJ - Alloy
SD Stainless steel
SX- Duplex (NACE)