Professional Documents
Culture Documents
SERVICE MANUAL
Ver 2-2002G
Revision History
l
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Lineup : PCG-FXA59
PCG-FXA53
S400
e
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C
NOTEBOOK COMPUTER
9-874-549-02
CAUTION: The battery pack used in this device may present a fire
Palm OS are resistered trademarks, and the Hotsync logo and Palm
are trademarks of Palm, Inc. or its subsidiaries. (M) and Motrola
Labels and stamps on the cabinet, chassis, and components identify areas
requiring special precautions. Be sure to observe these precautions, as well
as all precautions listed in the operating manual and other associated
documents.
After servicing, inspect to make sure that all screws, components, and wiring
have been returned to their original condition. Also check the area around
the repair location to ensure that repair work has caused no damage, and
confirm safety.
Never reuse components. Also remember that the negative side of tantalum
capacitors is easily damaged by heat.
Confidential
2
PCG-FXA53/FXA59 (AM)
TABLE OF CONTENTS
Section
Title
Page
CHAPTER 4. OTHERS
4-1. Replacing the CPU .......................................................... 4-1
1. Removing the CPU .......................................................... 4-1
2. Installing the CPU ............................................................ 4-1
Confidential
3
PCG-FXA53/FXA59 (AM)
CHAPTER 1.
BLOCK DIAGRAM
CPU
PCG-FX Series
LCD Panel
XGA
ADDRESS
DATA
CTRL
SIGNAL
256MB X1
(Max.512MB)
Socket 1
Socket 2
Main Memory
PC133 SO-DIMM
PC Card
14.1" TFT
PC Card
Port Replicator
12
Card bus
Slot A
D RAM
Slot B
North Bridge
SIG NAL
Graphic
AGP
VIA KT133A
ATI 3D RAGE
VT8363A
Mobility-M1
TV Sig
CPU-VCC
TV out
DC-IN
RJ-45
VGA
CORE
MAXIM 1711
NTSC/PAL
CARD BUS
5V/5 VSUS
TI PCI1420
RGB
VA
POWER CIRCUIT
Signal
SO-DIMM
V IN
CNX-126
LCD Sig
SO-DIMM
2001/08/27
VGA
MAXIM 1632A
3V/3 VSUS
3
CPU CLOCK
CLK GEN
PCI CLOCK
ICS9248BF-168
USB CLOCK
BUS
14M CLOCK
10
PHY
LAN
TI
TI
Realtec
TSB12LV26
TSB41LV01
RTL8139CL
CN
30-pin
USB P2
FDD
USB P3
i.LINK
SOUTH BRIDGE
VIA VT82C686-B
4-pin
AC LINK
10
Amp
AD1881A
TPA0132
Headphone
LAN
RJ-45
CN
AC97
DAA
MODEM
COM
30GB
SIGNAL
MAX3243
4
Ext. MIC
CN
Optical
Devices
LPT
USB P1
DSUB-9
USB 0
HDD
i.LINK
USB P0
Serial
AC LINK
Parallel
DSUB-25
Parallel
D SUB-25
11
PS/2
MDIN-6
5
ISA
7
USB 1
USB 2
USB 3
KBD
PCU
NS KBC
BIOS
Flash
PS/2
PC 87570
4M bit
VA
V IN
12
Touch
11
Pad
CN
CN
CN
18-pin
2-pin
10-pin
SP_R
POW
BATTERY 0
T/P BOARD
LID
BATTERY 1
CN
SP_L
CN
CN
60-pin
DC/DC BOARD
PWS-14
USB 1
Serial
D SUB-9
CNX-129
I/O SUB BOARD CNX-150
RJ-11
POWER SWITCH
BOARD SWX-74
Confidential
1-1
1-2
(END)
PCG-FXA53/FXA59 (AM)
CHAPTER 2.
FRAME HARNESS DIAGRAM
DC-IN
USB
MONITOR
NETWORK
PRINTER
SERIAL
USB
PHONE
Rear Panel
LCD
KEY BOARD
INVERTER
DC FAN
FFC LED
CON5
CPU1
CON1
143
144
75
150
Side
CON2
HARD DISK
2
1
CON2
CARD MODEM
30
J1
1
2
CON14
29
30
144
CON22
59
CON3 49
60
FPC
Speaker L
Speaker R
50
PC CARD
CONNECTOR
76 CON7
MBX-61 Board
(Side-A)
143
1
1 CON12 29
JP2
10
CON8
CON17
FPC
JP1
HEADPHONE
CNX-150 Board
(Side-A)
CON18
CON10
EXTERNAL MICROPHONE
CON4
50
49 CON9
VIDEO OUT
1
4
2 CON23
CON19
2
1
JP3
49
25 10
26
1
CON1 CON3
CON4
50
99
100
50
CON15
CPU
CON2
JP1
50
CON11
SWX-74
(Side-A)
CON21 1
18
CON20
CON6
CON13
18
PCN1
PL1
COMBO DRIVE
RAM
RAM
PC133 SO-DIMM
256MB
59
2
1
BCN1
FLOPPY DISK
DRIVE
BCN4
OPTION
60
PWS-14 Board
(Side-B)
BATTERY PACK
BCN2
JP1
12 1
JP2
CNX-129 Board
(Side-B)
BCN3
1
2
7
8
TOUCH PAD
Confidential
2-1
2-2
(END)
PCG-FXA53/FXA59 (AM)
CHAPTER 3.
EXPLODED VIEWS AND PARTS LIST
NOTE:
The mechanical parts with no reference number in the
exploded views are not supplied.
Items marked * are not stocked since they are seldom
required for routine service. Some delay should be
anticipated when ordering these items.
When two or more parts are shown in parallel, use the
part described first as the main part.
The indication [CH] is used for identification of part type.
Regarding the boards of this model, the discrete parts
on the boards cannot be replaced. However, Some
connectors can be replaced.
Confidential
3-1
PCG-FXA53/FXA59 (AM)
Part No.
X-4623-848-3
4-640-837-22
4-651-706-01
4-656-752-01
4-643-832-21
Description
[CH]...ASSY BOTTOM (Q)
DOOR BATTERY
HEATSINK BOTTOM
[CH]...INSULATOR HEATSINK BOTTOM
DUMMY CARD
Ref.No.
161
162
163
164
165
Part No.
4-654-019-01
4-654-047-01
4-653-936-01
A-8059-275-A
4-644-667-01
Description
GASKET (AV)
SHIELD (AV)
GASKET (HB/M)
COOLING UNIT-3
COVER RJ-11
18
19
20
22
24
A-8049-276-A
X-4623-389-1
1-529-287-11
1-790-639-22
A-8059-429-A
166
180
* 181
182
183
4-654-631-01
4-663-824-01
4-654-398-01
4-657-164-03
4-655-511-01
GUARD SPK
TAPE CPU (A-XP)
PLATE GROUND (SH)
BRACKET WIRE 2
GASCKET (DRIVE)
25
26
27
28
* 29
1-476-647-12
X-4623-849-3
1-772-529-72
A-8049-275-A
4-651-699-01
184
185
186
187
188
4-654-776-01
4-654-783-01
4-655-042-01
4-658-711-01
4-658-542-01
INSULATOR (SCREW)
SHIELD TAPE (HDD)
SHIELD SHEET (FAN)
SHIELD TAPE (FAN)2
SPACER (KEY BOARD)
* 30
31
32
33
* 34
4-651-708-12
4-640-861-04
1-796-264-11
X-4623-436-2
4-640-860-03
BRACKET (HDD)
BRACKET CD-ROM R
COMBO DRIVE (UJDA720)
ASSY DOOR DVD-RW (PA)
BRACKET (CD-ROM L)
190
191
192
193
194
4-657-629-01
4-657-049-01
4-658-470-01
4-659-640-01
4-659-641-01
38
39
40
41
46
4-656-727-01
4-656-735-01
4-651-714-01
4-656-736-01
A-8049-270-A
[CH]...DOOR I/O
[CH]...FOOT REAR
DOOR DOCKING CONNECTOR
[CH]...FOOT FRONT
COMPLETE PWB PWS-14
195
196
197
48
52
55
56
* 57
1-761-380-23
1-790-640-11
4-640-845-11
4-644-349-01
4-640-854-01
CARD, MODEM
FPC 50PIN (FOR CD-ROM)
BUTTON BAY
LATCH BAY
SPRING BAY
B1
B3
B4
B7
B8
4-641-726-41
4-644-899-01
4-639-112-01
4-644-402-12
4-641-726-11
SCREW
SCREW
SCREW
SCREW
SCREW
* 58
* 59
60
63
67
4-651-850-01
4-640-857-01
4-651-698-01
4-651-928-02
4-656-756-01
BRACKET BOTTOM
DOOR BATTERY SPRING
DISPLAY BASE
COVER BATTERY CONNECTOR
[CH]...LABEL I/O
B10
B12
B14
B15
B17
4-652-498-01
4-645-177-01
4-645-497-01
4-635-301-01
7-622-205-05
+B M2 (NOJI)
SCREW (M1.7X3.5)
SCREW (M2.6), CROSS (HOLE) BIND
SCREW M3X4
NUT M2 TYPE2
* 71
72
74
* 76
* 78
4-641-851-02
4-657-283-01
4-651-702-01
4-644-361-01
4-644-362-11
B31
B32
B33
B38
4-645-214-11
7-621-772-68
4-642-852-21
4-651-989-01
GRIP, M2
SCREW +B 2X12
+B M2
SPACER (MBX)
81
81
84
88
105
800
6-600-118-01 IC MT8LSDT3264HG-133B1
(PC-133 SO-DIMM (256MB CL3))
6-600-114-01 IC HYS64V32220GDL-7.5-C2
(PC-133 SO-DIMM (256MB CL3))
1-960-827-21 HARNESS (2 PIN)
A-8110-217-A MAIN BOARD ASSY
4-641-630-11 COVER BAY HOLE
123
124
125
* 134
136
1-790-711-21
1-757-767-11
1-790-710-11
4-645-433-01
4-644-357-01
FFC (PPK)
FFC (TP-CNX)
FFC (SWX-PWS)
BRACKET BAY CONNECTOR
CUSHION SPK
147
148
149
155
157
6-702-541-01
X-4623-561-2
1-756-148-11
4-651-701-01
4-654-701-01
NOTE :
When replacing the CPU, refer to 4-1. Replacing the CPU.
Confidential
3-2
PCG-FXA53/FXA59 (AM)
B8
B1
B33 B33
187
181
185
186
B1
B1
B1
22
30
B32
B15
25
K
B1
B15
M
60
19
188
B1
B8
24
164
B1
182
Supplied
with 88
88
63
18
76
Supplied
with 88
B8
H
28
29
123
B4
20
B4
I
K
194
195
76
H
B8
149
148
162
72
B4
B8
157
46
125
124
136
M
B8
26
20
166
B17
B8
27
B14
136
180
147
15
196
Supplied
with 19
L
B7
B1
71
B10
78
197
193
B38
Supplied
with 88
165
B10
31
B8
161
B12
191
192
B8
81
84
52
48
134
B8
B
B3
A
163
162
B31
58
57
161
56
184
B10
B14
34
38
183
33
32
190
B12
59
11
67
B
184
B14
Supplied
with 1
1
39
8
B3
B3
105
74
155
701
(Refer to Page 3-8.)
41
55
B8
40
B8
Confidential
3-3
3-4
PCG-FXA53/FXA59 (AM)
MEMO
X-XXX-XXX-XX
Label Part No.
The service types are shown below depending on the part No. that is printed in the bottom right of the FD label.
[Label Part No. : 4-656-805-0*]
800
800
806
807
804
801
805
802
B1
803
B1
Ref.No.
800
801
802
803
804
805
Part No.
A-8048-966-A
4-640-828-01
1-796-231-11
X-4623-835-1
1-790-641-11
4-641-629-01
Description
ASSY BAY FD (TE)
PLATE FDD
FDD (FD-07-7760)
ASSY BOTTOM FDD Z (TCY3)
FPC 50PIN (FOR FDD)
INSULATOR FDD
806
807
4-641-763-31 LABEL FD
4-644-053-01 SPACER FDD
B1
Confidential
3-5
3-6
PCG-FXA53/FXA59 (AM)
Ref.No.
301
302
303
304
305
Part No.
1-476-318-21
X-4623-378-1
X-4623-409-3
4-635-277-22
4-635-276-22
Description
INVERTER UNIT
HINGE LEFT MV
ASSY HOU, BEZEL 14SA-Z
COVER SCREW LOWER
COVER SCREW UPPER
306
307
308
309
312
4-637-902-31
A-8023-466-A
4-637-903-01
X-4623-379-1
X-4623-458-1
LATCH
ASSY LCD XGA 14AU (S)
SPRING LATCH
HINGE RIGHT MV
ASSY HOU, DISPLAY 14FV-Z
313
314
317
319
* 322
4-642-762-31
4-664-249-11
1-757-605-11
4-654-966-01
4-644-163-11
* 323
325
326
327
328
4-644-164-11
4-642-760-12
1-961-018-81
4-650-831-01
4-645-219-01
325
304
305
B8
B8
Supplied
with 303
319
306
B22
314
B8
329
330
B8
B20
B22
701
0702
703
704
0
307
B8
B20
308
322
Description
ACCESSORIES
************
701
703
702
704
AC adaptor (1)
NOTE :
Set the DIP switch on the MBX-61 board (Main board) to match
with the LCD (A-8023-466-A) that is used in this computer.
302
327
329
323
ON
B8
330
1 2 3 4
B8
B8
B20
326
B8
B22
301
No.
ON/OFF
309
317
1 2 3 4
0 0 1 0
0 : ON
1: OFF
328
312
313
Supplied
with 312
313
Confidential
3-7
3-8
PCG-FXA53/FXA59 (AM)
3-3-A.
B22
434
403
B30
435
424
406
B22
434
408
421
Supplied
with 403
B22
424
423
Ref.No.
401
402
403
406
407
Part No.
1-476-316-11
X-4623-380-1
X-4623-448-2
4-637-902-31
A-8023-483-A
Description
INVERTER UNIT
HINGE LEFT 15
ASSY HOU, BEZEL 15SA-Z
LATCH
ASSY LCD SXGA+ 15SH (S)
408
412
413
414
419
4-637-903-01
X-4624-622-1
4-642-762-31
4-664-249-11
1-757-604-11
SPRING LATCH
ASSY HOU, DISPLAY 15SA-Z
COVER HINGE (15)
LABEL ID (U)
PWB, FLEXIBLE PRINT (SINGLE)
420
421
422
423
424
4-642-755-01
4-642-756-01
4-642-757-01
4-642-758-01
4-646-217-11
BRACKET LCD
BRACKET LCD
BRACKET LCD
BRACKET LCD
COVER SCREW
425
426
428
429
431
4-635-277-22
4-643-549-12
X-4623-381-1
4-643-366-11
4-643-837-01
434
435
437
438
439
4-635-276-22
4-642-760-12
1-961-017-31
4-650-831-01
4-645-219-01
(DL)
(BL)
(DR)
(BR)
SIDE
Ref.No.
B8
B22
B23
B30
Part No.
4-641-726-11
4-642-761-01
4-644-165-01
4-643-550-01
Description
SCREW (M2), SPECIAL HEAD
+P M2X3 LOCK
SCREW (M2.6X4), 0 PLATE P1 MAIN
+P 2.6X6 LOCK PRECISION TYPE3
15
15
15
15
(15)
407
B23
402
431
438
NOTE :
B8
Set the DIP switch on the MBX-61 board (Main board) to match
with the LCD (A-8023-483-A) that is used in this computer.
431
420
ON
437
422
1 2 3 4
429
439
B23
1 2 3 4
ON/OFF 1 0 1 1
No.
413
419
0 : ON
401
1: OFF
B8
Supplied
with 412
425
412
428
414
413
Confidential
3-8(a)
3-8(b)
PCG-FXA53/FXA59 (AM)
Ref.No.
901
Fig.
Part No.
Description
1-779-745-21 [CH]...JACK, DC
DC IN connector
902
Bracket I/O
903
902
901
Among the parts that are used on the boards of this model, only the connectors
that are show in the list can be replaced.
(The parts other that the specified connectors cannot be replaced.)
903
903
902
903
901
901
902
3-9
Confidential
3-10
(END)
PCG-FXA53/FXA59 (AM)
CHAPTER 4.
OTHERS
4-1. Replacing the CPU
Fig.
Part No.
Description
J-2507-309-1
2
1
4
1 Install the special tool in the CPU.
2 Insert a flat head (-) screwdriver tip into the
groove as shown.
3 While holding the special tool, slant the
screwdriver in the direction of the arrow.
4 The base under the CPU moves slightly in
the direction of the arrow and the CPU lock
is released.
2
5
1
NOTE :
Do not use screwdrivers having a large tip than the width of the groove.
Otherwise, it may cause the groove to be damaged.
When installing the special tool in the CPU, align the convex of the base.
Confidential
4-1
(END)
PCG-FXA53/FXA59 (AM)
PCG-FXA53/FXA59 (AM)
Service Manual
Part No.
PCG-FX190
PCG-FX170
PCG-FX150
9-872-179-11
PCG-FX140
PCG-FX120
PCG-FX190K
PCG-FX170K
PCG-FX150K
9-872-194-11
PCG-FX140K
PCG-FX120K
PCG-FX290K
PCG-FX290
9-874-409-11
PCG-FX270K
PCG-FX270
PCG-FX250K
PCG-FX250
PCG-FX240K
9-874-427-11
PCG-FX240
PCG-FX220K
PCG-FX220
PCG-FX210
9-874-404-11
PCG-FX215
9-874-432-11
PCG-FX390
PCG-FX370
9-874-495-01
PCG-FX340
PCG-FXA36
PCG-FXA33
9-874-453-01
PCG-FXA32
PCG-FX410
PCG-FXA49
PCG-FXA47
PCG-FXA678
PCG-FXA53
PCG-FXA59
9-874-505-01
9-874-507-01
9-874-509-01
9-874-549-02
: Additional Models
This manual and the constituent data may not be
replicated, copied nor reprinted in whole or in part
without prior written authorization of Sony Corporation.
9-874-549-02
Sony Corporation
24
English
2002D1600-1
2002 Sony Corporation
Published by Sony EMCS VAIO-GSC [SNT]
Revision History
Suffix
Ver.
Date
-01
Ver. 1
2002.04.26
-02
Ver. 2
2002.07.01
Contents
QM No.
First
Edition
Front Page (Model Line Up), Page 3-8(a), Page 3-8(b), Back Cover
N2002_064K
[Confidential]
PCG-FXA53/FXA59 (AM)