Professional Documents
Culture Documents
Thijs Wolbrink
David Parocki
March 2009
Contents
Ultra
Filtration
100 - 10 nm
giarda
crypto
bacteria
Nano
Filtration
10 - 1 nm
colour
hardness
pesticides
colloids
viruses
colloids
viruses
colour
hardness
pesticides
salts
water
Reverse
Osmosis
< 1 nm
colour
hardness
pesticides
salts
water
salts
salts
water
water
polishing
polishing
re-use
raw wastewater
brewery / factory
effluent
polishing
MBR
discharge
8.6 m hl/y
City water
100 m3/h
Potable
treatment
80 m3/h
80%
Re-use water
120 m3/h
UV
GAC
ClO2
RO
75%
RO-waste
40 m3/h
WWTP
with UF-airlift
UF-permeate to discharge
0 m3/h !!!
CT
aeration tank
clarification tank
Effluent polishing
AT
CT
Capillary UF Membrane
PolyEtherSulphon ID = 0,8 mm
M
membrane unit
Conventional System
AT
aeration tank
CT
Based on X-Flow Tubular UF
clarification tank
Membrane
PVDF ID = 8 mm
Membrane Bioreactor
AT
side-stream
Membrane
Excess
sludge
Bioreactor
Feed pump
Circ. pump
Crossflow UF
Permeate
AirLift
continuous
air injection
MBR:
High MLSS * (10-20 g/l)
High age activated sludge
All kind of bacteria survive
Fast and slow growing bacteria
less sludge production
Many component-specific bacteria
No sludge carry-over
High quality filtrate
Smaller footprint
WASTE
WATER
OPTION
BUFFER
TANK
BIO REACTOR
ANAEROBIC
BIO REACTOR
AEROBIC
UF-PERMEATE
TANK
WASTE
WATER
BUFFER
TANK
Existing
BIO REACTOR
ANAEROBIC
BIO REACTOR
AEROBIC
UF-PERMEATE
TANK
WASTE
WATER
BUFFER
TANK
BIO REACTOR
ANAEROBIC
Existing
BIO REACTOR
AEROBIC
UF-PERMEATE
TANK
QUANTITY
QUANTITY
QUALITY
QUALITY
CIP water
? l/hr.
? l/hr.
Flush/cleaning water
Rinsing of Crates
? l/hr.
Rinsing of Bottles
? l/hr.
Cleaning of Floors
? l/hr.
Pasteurizers
? l/hr.
Bottles
? l/hr.
Buildings
? l/hr.
? l/hr
Process water
UF-PERMEATE
TANK
BASIS UF-Permeate:
SS = 0
No bacteria/viruses
WATER
WATER
AUDIT
AUDIT
WATER AUDIT
Selection of Polishing
SW Bottle / kegs
cleaning; 0,8
Water type
Use
hl/hl
Brewing Water
Brewing
1,2
30
Process cleaning
0,7
17,5
Soft Water
0,8
20
Plant water
General / service
0,4
10
Demin water
Boiler feed
0,1
2,5
Flush water
0,8
20
4,0
100
Total
6000 m3/day
250 m3/h
Where to re-use?
Demin water (boiler feed);
0,1
Plant water (service); 0,8
BW brewing; 1,2
Water type
Use
hl/hl
Re-use
hl-reuse
Brewing Water
Brewing
1,2
Not
Process cleaning
0,7
25%
0,2
Soft Water
0,8
25%
0,2
Plant water
General / service
0,4
100%
0,4
Demin water
Boiler feed
0,1
100%
0,1
Flush water
0,6
n.a.
n.a.
3,8
24%
0,9
Total
15.4 m hl/y
City water
178 m3/h
Potable
treatment
80%
Re-use water
58 m3/h
RO
UF-permeate to re-use
77 m3/h
75%
flush
WWTP;
RO;
WWTP
with UF-airlift
UF-permeate to discharge
96 m3/h
Where to re-use?
Re-use 54% = 1.6 hl / hl
Demin water (boiler feed);
0,1
Plant water (service); 0,8
BW brewing; 1,2
Water type
Use
hl/hl
Re-use
hl-reuse
Brewing Water
Brewing
1,2
Not
Process cleaning
0,7
25%
100%
0,2
0,7
Soft Water
0,8
25%
100%
0,2
0,8
Plant water
General / service
0,4
100%
0,4
Demin water
Boiler feed
0,1
100%
0,1
Flush water
0,3
n.a.
n.a.
3,5
23%
Total
57%
0,9
1,9
Additional polishing:
- ClO2,
- GAC,
- UV
Re-use water
120 m3/h
Case Study
Process-water reuse for Maltery Eemshaven
Case Study
Process-water reuse for Maltery Eemshaven
The treatment capacity of the plant is 65 m3/h
The maltery processwater will be reused for more than
80% after treatment (other 20% allowable discharge on
surface water)
The plant consists of a Norit MBR system followed by
Activated Carbon filtration and UV disinfection
The produced processwater has a waterquality according
to Dutch drinking water requirements
Case Study
Process-water reuse for Maltery Eemshaven
13
Natronloogdosering
(Optie)
12
31
01
20
03
02
34
CIPTANK
2 m3
35
PERMEAATTANK
25 m3
21
25
06
22
23
PERMEAAT
POMP
CIP POMP
11
SCHUIMLANSEN
05
BIOREACTOR
1730 m3
BUFFERTANK
1500 m3
POMPPUT 2m3
KONTAKTTANK
300 m3
07
13
BIOREACTOR
1730 m3
PT
11
VOEDINGSPOMP
UF/CF-unit
AKTIEF
KOOL
FILTER
AKTIEF
KOOL
FILTER
10
09
04
12
36
BLOWER
14 CIRC. POMP
13
08
BLOWER
11
37
UF/CF-unit
09
10
24
12
15 CIRC. POMP
BLOWER
08
32
13
11
UF/CF-unit
UV-desinfectie
10
09
12
19
26
16 CIRC. POMP
08
33
UF/CF-unit
09
SLIBVOEDINGSPOMP
10
12
TRANSPORTSCHROEF
17 CIRC. POMP
30
13
11
DECANTER
29
FIT
28
27
18
CONTAINER
15 m3 (20TON)
Polymeer dosering
08
Case Study
Process-water reuse for Maltery Eemshaven
Conventional
system
MBR
Bioreactor m3
5200
1740
900
350
12
Sludge production kg
ds/day
750
500
Operational costs / m3
0,45
0,35
Case Study
Process-water reuse for Maltery Eemshaven
Design Parameters
Parameter
Unit
Influent
Flow
M3/h
65
55 + 10
Temperaturen
12-35
12-35
pH
6-8
6-8
TSS
Mg/l
<200
<0,1
COD
Mg/l
1500
<40
BOD
Mg/l
1350
<5
N-kj
PO4-P
Mg/l
Mg/l
50
10
<5
<1
Case Study
Process-water reuse for Maltery Eemshaven
Reasons for Holland malt to choose Norits MBR
Proven technology
Robust system
Simple process set-up
Small footprint
Low chemical usage
Low sludge production
Operational costs: 0,3-0,4/m3 (exclusive depreciation/interest)
Case Study
Waste-water reuse for Boon Rawd Brewery
Facts and Figures:
Case Study
Waste-water reuse for Boon Rawd Brewery
Treated Water Purposes:
Dilution water for the preparing of Chemical
Cleaning Solutions
Cleaning of crates
Cleaning of floors, walls and buildings
Other cleaning purposes
Other water purposes
Project start
: July 2006
Start-up
: March 2007
Case Study
Waste-water reuse for Martens Brewery
Facts and Figures:
Case Study
Waste-water reuse for Martens Brewery
Treated Water Purposes in Phase 2:
Cleaning of crates
Cleaning of floors, walls and buildings
Other cleaning purposes
Other water purposes
Project start
: July 2006
Case Study
Waste-water reuse Polar Brewery Caracas
Facts and Figures:
Case Study
Waste-water reuse Polar Brewery Caracas
Treated Water Purposes
Dilution water for the preparing of CIP
Solutions
Cooling
Pasteurization
Steam production
Other water purposes
Project start
: February 2008
Start-up
: December 2008
Case Study
Waste-water reuse Unicer Brewery
Facts and Figures:
Client : Unicer Brewery - Porto
Raw Water Source: Biological Treated Effluent
NMT Technology : SF + XIGA UF + UV
Effluent : free of SS, bacteria and virusses
Capacity : 45 m3/h (re-use 30 m3/h)
OPEX : 0,47 euro/m3
Example of a successful integration of conventional
and membrane technology for water reuse according
to customers specifications
Case Study
Waste-water reuse Maltery Obolon
Facts and Figures:
Case Study
Process Water Production Bavaria
Facts and Figures
Client: Bavaria, Lieshout (the Netherlands)
Raw Water Source: Well Water
Capacity: 250 m3/h
Process: De-Ironing + NanoFiltration
Hardness Product water: 1-2 DH
Bacterial and Virus Free
OPEX: 0,35/m3
Case Study
Process Water Production Heineken
Facts and Figures
Case Study
Process Water Production Zujiang Brewery
Facts and Figures
Case Study
Process Water Production Coca-Cola
Facts and Figures
CUSTOMER
CAPACITY
PURPOSE
TECHNOLOGY
------------------------------------------------------------------------------------------------------------- Zhujiang Brewery
120 m3/h
bacterial barrier UF
Quingdao Brewery
80 m3/h
process water
RO
Koninghoeve Brewery 20 m3/h
softened water
RO
Bavaria Brewery
180 m3/h
softened water
NF
Bavaria Beverage
65 m3/h
softened water
NF
Danone Bierun
30 m3/h
bacterial barrier UF
Menken/Coca Cola
120 m3/h
bottling water
RO-AC-UV
Coca Cola Wakefield 400 m3/h
bacterial barrier AC-UF
Danone Warsaw
30 m3/h
bacterial barrier UF
Heineken Den Bosch 540 m3/h
softened water
anaerobic NF
Suzhou Brewery
120 m3/h
bacterial barrier UF-AC-ClO2
Bavaria Brewery
80 m3/h
softened water
NF
Refresco/Coca Cola 80 m3/h
bottling water
RO-AC-UV
Brasserie dOrval
12 m3/h
softened water
RO
Westmalle
40 m3/h
bacterial barrier UF