Welding consumables for

cast iron materials

Welding consumables for cast iron

Electrodes
UTP Product

Designation

Typical analysis

Coating type

DIN EN ISO 1071: E C NiCl 1

AWS A5.15: E Ni-CI DIN 8573: E Ni-BG 22
DIN EN ISO 1071: E C NiCl 1
AWS A5.15: E Ni-Cl DIN 8573: E Ni-BG 22
DIN EN ISO 1071: E C NiCl 1
AWS A5.15: E Ni-Cl DIN 8573: E Ni-BG 22

C 1,2 Fe 0,5 Ni rest

graphit-basic

C 0,9 Fe 1,5 Ni rest

graphit-basic

C 0,8 Mn 0,7 Fe 2,0 Cu 2,0

Ni rest
C 1,0 Fe 1,0 Ni rest

graphit-basic

8C
88 H
8 NC

DIN EN ISO 1071: E C NiCl 1

AWS A5.15: E Ni-Cl DIN 8573: E Ni-BG 12

83 FN

DIN EN ISO 1071: E C NiFe-1 1

AWS A5.15: E NiFe-Cl DIN 8573: E NiFe-1 BG 23
DIN EN ISO 1071: E C NiCl 1
AWS A5.15: E Ni-Cl DIN 8573: E Ni-BG 22
DIN EN ISO 1071: E C NiFe-1 1
AWS A5.15: E NiFe-Cl DIN 8573: E NiFe-1 BG 23

C 1,3 Ni 52,0 Fe rest

graphit-basic

C 1,1 Fe 8,0 Cu 0,5 Ni rest

graphit-basic

C 1,2 Ni 54,0 Fe rest

graphit-basic

DIN EN ISO 1071: E C NiFe-1 3

AWS A5.15: E NiFe-Cl DIN 8573: E NiFe-1 BG 12
DIN EN ISO 1071: E NiCu-2
AWS A5.15: ~E NiCu-B DIN 8573: E NiCu-BG 12

C 1,2 Fe 45,0 Ni rest

graphit-basic

C 0,8 Fe 1,0 Cu 30,0

Ni rest

graphit-basic

C 1,0 Si 0,5 Mn 0,5 Fe rest

graphit-basic

807

DIN EN ISO 1071: E Fe

AWS A5.15: ~E St DIN 8573: E Fe-1
DIN 8573: E Fe-2

C 0,05 Si 0,4 Mn 0,5 V 10,0

Fe rest

basic

5E

DIN 8573: E FeC-1-BG 40

C 3,2 Si 3,5 Mn 0,6 Fe rest

graphit-basic

5D

DIN 8573: E FeC-G-BG 40

AWS A5.15: E Cl-B

C 3,0 Si 3,0 Mn 0,4 Fe rest

graphit-basic

84 FN
85 FN
86 FN
8 Ko
81

graphit-basic

Wires for MIG/MAG welding

UTP Product Designation

Typical analysis

Yield strength, elongation,

hardness

A 8051 Ti

DIN 8573: MSG NiFe-2

C 0,1 Mn 3,5 Ni 55,0 Fe rest Ti traces

> 300 MPa, > 25 %, appr. 200 HB

A 8058

DIN 8573: MSG NiFe-1

C < 0,1 Si 0,1 Mn 1,0 Ni 60 Fe rest

> 450 MPa, > 25 %, appr. 130 HB

Rods for gas welding

UTP Product Designation

5
5M

Typical analysis

DIN EN ISO 1071: FeC-1

C 3,2 Si 3,5 Mn 0,6
AWS A5.15: R-Cl DIN 8573: G FeC-1-G0

Flux: UTP Flux 5 (powder)

flux-coated

Metal powders for spray-fuse welding (HA-Bond)

UTP Product EN 1274

Typical analysis

Grain size
m

Melt
intervall ( C)

HA-3

C 0,03 Fe 0,5 B 1,3 Si 2,3 Ni rest

- 106 + 20

1090 - 1120

C 0,04 Fe 0,5 Si 2,0 B 1,2 Cu 20,0 Ni rest

- 106 + 20

1005 - 1050

C 0,03 Fe 0,5 B 1,4 Si 2,4 Ni rest

- 53 + 20

1090 - 1120

2.2 - 106/20

HA-6315 G 2.1 - 106/20

HA-6320

2.2 - 53/20

Yield strength, hardness Current

polarity
appr. 220 MPa, appr. 180 HB
=/~
appr. 220 MPa, appr. 180 HB = / ~
appr. 250 MPa, appr. 180 HB = / ~

Applications
Pure nickel cold welding electrodes for welding of grey and malleable
cast iron, cast steel and for joining these base metals to steel, copper
and copper alloys, especially for repair and maintenance. Outstanding
welding properties, spatter free welding, free of undercutting. Slag is
easliy removable. Peen the weld metal carefully.

appr. 220 MPa, appr. 180 HB = / ~

Cast iron electrode with graphite lime-type non-conductive coating for

cold welding of all common cast iron sorts, esp. suited for plug welding

appr. 300 MPa, appr. 190 HB = + / ~

Ferro-nickel electrodes for joining and surfacing of grey and malleable

cast iron, nodular cast iron and for joining these materials to steel, copper and copper alloys. Universally suitable for repair-, production- and
construction welding by cold welding.
Outstanding welding properties, spatter free welding, free of
undercutting. Slag is easliy removable, high mechanical properties.

appr. 230 MPa, appr. 180 HB = / ~

appr. 320 MPa, appr.200 HB

=+/~

appr. 340 MPa, appr. 220 HB = / ~

appr. 200 MPa, appr. 160 HB = / ~

Nickel-copper electrode for production welds, if a similarity in colour to

the cast material is needed, by cold welding (bowhole welding).

appr. 350 HB

=/~

appr. 180 HB, appr. 230 HB

1 layer on GJL-250 (GG 25)

=+

Ferro-based electrodes for pickup layers on poorly weldable cast iron

and for wear resistant surfacings on grey and nodular cast iron by cold
welding.

appr. 200 HB

=/~

Structure matching cast iron electrode for hot welding of cast iron

appr. 220 HB

=/~

Structure matching cast iron electrode for hot welding of nodular cast
iron. Preheating min. 500 C, identical in colour and structure.

Shielding gases
EN 439
Argon,
M 12 (Ar + 2,5 % Co2)
Argon,
M 12 (Ar + 2,5 % Co2)

Applications
Ferro-nickel wires for surfacing and joining of grey, nodular and malleable cast iron and
for mixed joints with steel, copper and copper alloys. Suitable for repair-, production- and
construction welding by cold welding. Preferably by applying the pulsed current arc process.

Hardness

Flameadjustment

Applications

appr. 200 HB

neutral

Gas welding rods for structure matching hot welding of cast iron. The
weld deposit is of the same colour and structure.

Hardness
HV

Flameadjustment

Applications

205 - 260

neutral

170 - 240

neutral

Ni-base spray fuse metal powders for repairing deteriorted cast

iron parts and for surfacing worn out parts. Major application:
Glass mould repair.

190 - 260

neutral

UTP Schweimaterial GmbH

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Germany
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TV-certification according to DIN EN ISO 9001
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