Professional Documents
Culture Documents
Magnetic Workholding
Magnetic Accessories
Indicator Arms
sPINner Deburring
2008
Table of Contents
Surface Grinding / EDM Chucks View videos & case-studies at: www.earthchain.com
3.5 X
Safety
Factor Videos & case-studies at: www.earthchain.com
Best Safety Factor Available ELM 600 lifters moving 500 lbs. round steel with spreader bar.
All our lifting magnets have a safety
factor of 3.5 times the capacity.
ELM-600
EZ-Lift Operation
Calculate Maximum Load for your Center magnet on workpiece to lift. Beveled surface lifts round steel easily.
stock. Center the magnet on the work-
piece. Move lever to the “ON” posi-
tion to lift. Follow all directions in the
Operating Instructions that comes with
your magnet.
Model A B C D E F G H Weight
ELM-100 4.2" 3.3" 4.7" 4.9" 2.4" 2.8" 1.6" 1.2" 5.5 lbs.
ELM-300 7.1" 6.1" 6.1" 7.3" 3.6" 3.7" 2.0" 1.6" 18.9 lbs.
ELM-600 10.0" 8.8" 8.3" 10.2" 4.5" 4.7" 3.0" 2.0" 46 lbs.
ELM-1000 11.0" 9.6" 11.3" 14.6" 6.5" 6.7" 3.8" 3.4" 101 lbs.
ELM-2000 16.6" 15.0" 13.7" 20.2" 8.5" 8.5" 4.1" 4.8" 259 lbs.
ELM-3000 22.3" 20.9" 15.7" 30.3" 8.5" 8.7" 5.8" 3.2" 399 lbs.
Effect of Surface Finish 1 1/8" 100% 100% 100% 80% 65% 60%
1.0" 100% 100% 90% 70% 55% 50%
0% 50% 100% 150%
3/4" 100% 90% 75% 60% 45% 40%
F1 ∇∇∇ Ground Surface
Surface Finish
Don't see what you need? Custom order direct from our factory – just give us a call! 5
MagVISE Magnetic Workholding
MagVISE Electro-Permanent Magnetic Chucks
Features: Benefits:
• Magnetic power provides uniform holding force • Cut set-up times in half
• Spring-loaded induction blocks for warped stock • Better finish and tool life
• Will not lose holding power during power outage • 5-sided machining - through-hole drilling
• Every 4 poles = 1 ton holding power! • No workpiece deformation
Workpiece
Pole Extensions
Workpiece
N S N S N S N S
Magnetic Chuck
Application examples:
Access to 5 sides for machining Machining round stock Even holding reduces chatter and deformation
Eliminate time-consuming fixtures Induction blocks serve as workstops Fast setups and part changeover
Spring-blocks adjust to hold warped stock Large hole making and thru-hole drilling Use toggle clamps for non-ferrous stock setups
S = 1.2"
S1 = 1"
T = M8
G = 0.4"
P = 2" x 2"
M = 1.2"
Custom chucks built to your specifications - any size, any shape – just call us! 9
MagVISE Magnetic Workholding
Benefits:
• Slash set-up times and part change-over
• 5-sided machining – through-hole drilling
• No workpiece deformation
Magnetic workholding provides very even holding of the work- Each Magnetic Vise includes:
piece, without dead spots, so cutting chatter is reduced, while tool 1) 2 machinable induction blocks
life and surface finish are improved.
2) ON/OFF switch wrench, extension,
See a short video of the MagVISE Magnetic Vises action on our and socket
website: www.earthchain.com 3) Switch-connect socket assembly
4) 2 stop plates to align parts quickly
Stop plates are included to help align parts and easily
quickly and accurately.
5) 4 heavy-duty toe clamps for mounting
Spring-blocks adjust to hold warped stock Setup for a long and narrow part Horizontal machining on a pallet system
Model Pole Pitch (P) LxWxH Weight *New variable pole design creates magnetic
EDMT-1018 11.2 (1.6+2+1.6+6) 4" x 7" x 2.5" 16 lbs fields that hold both thin and thick work-
EDMT-1325 11.2 (1.6+2+1.6+6) 5" x 10" x 2.5" 23 lbs pieces equally well.
EDMT-1530 11.2 (1.6+2+1.6+6) 6" x 12" x 2.5" 33 lbs
EDMT-1535 11.2 (1.6+2+1.6+6) 6" x 14" x 2.5" 38 lbs
EDMT-1545 11.2 (1.6+2+1.6+6) 6" x 18" x 2.5" 44 lbs
EDMT-2040 11.2 (1.6+2+1.6+6) 8" x 16" x 2.5" 57 lbs
EDMT-2045 11.2 (1.6+2+1.6+6) 8" x 18" x 2.5" 66 lbs
EDMT-2050 11.2 (1.6+2+1.6+6) 8" x 20" x 2.5" 79 lbs
EDMT-2550 4+12 10" x 20" x 2.5" 130 lbs
EDMT-3060 3 + 15 12" x 24" x 2.5" 198 lbs
25.4mm = 1"
ERD-505, Features:
• Work with any electromagnetic chucks
• Demagnetizing time is 6-15 seconds
• Precisely regulates the magnetic force
• Please specify voltage when ordering
ERD-505
ERD-510, ERD-515
ERD-520 Features:
• For larger, more powerful electromagnetic
chucks
• Can operate two chucks at the same time
• Demagnetizing time is 8-15 seconds
• Precisely regulates the magnetic force
• Internal fan to keep unit cool
ERD-520
• Please specify voltage when ordering
Model Input Voltage/Single Phase Output Volts Output Amps Dim. L x W x H Weight
ERD-505 AC 110/220V DC 0-100V 5A 8" x 5.5" x 5" 8 lbs.
ERD-510 AC110/220/440V DC 0-120V 10A 6" x 13" x 10" 33 lbs.
ERD-515 AC 220/440V DC 0-120V 15A 6" x 13" x 10" 44 lbs.
ERD-520 AC 220/440V DC 0-120V 20A 7" x 15" x 12" 71 lbs.
EHT-100 EHT-150W
(set of 2)
EHT-150L
EHT-72
(set of 2)
EHT-65V EHT-150
(set of 2)
EDH-123 Demagnetizer
• For use on big machines, steel plates, molds, etc.
• Light weight - easy to carry and position
• Automatic temperature protection. The unit will
automatically shut off when the temperature
reaches the setting point and restart when the
unit has cooled down
EDB-180 Demagnetizer
• Used or demagnetization on general parts and components, tools, etc.
• After operation for 20 minutes, the unit must be shut down
for 20 minutes.
• Automatic temperature protection. The unit will automatically shut off when
the temperature reaches the setting point and restart when the unit has
cooled down.
Features
1. Both pieces are finished to identical dimensions.
2. Choose from smaller (ECE-507) or larger capacity (ECE 510)
3. ON/OFF switch for fast set-up. ECE-510
Sold in pairs.
Model Holding Applicable Dimension mm Weight
Power Diameter mm
ECE-507
B L H
ECE-507 33 lbs. 50 40 72 50 2.2 lbs x 2
ECE-510 44 lbs. 80 50 100 80 6.6 lbs x 2
Features
• V-grooves, top, and both sides, are magnetized!
• Perform high precision measuring operations without damaging the part.
• Faces are precision ground for maximum accuracy.
• Right angle V-grooves fit a variety of workpieces.
Features
• Powerful magnetic force on all work surfaces, upper face,
V-shaped faces, and base.
• ON/OFF switch for fast setups and tear-downs.
Use Magnetic Blocks for fast & easy workholding around the shop. 19
sPINner Magnetic Deburring Machine
Tough & reliable, the sPINner is KING of small precision parts deburring!
Applications Benefits
• medical parts - swiss turned • costs less than hand deburring
• drilled or threaded parts • deburr parts faster & better
• machined or stamped parts • improve quality of parts
Simple but effective, the sPINner utilizes a rotating You can increase or decrease the power using the pro-
magnetic plate that excites the special stainless steel grammable control, or by selecting larger or smaller
pin media. The rapidly changing polarity of the pins media. Parts are demagnetized at the end of the
makes them whirl rapidly, creating deburring action. deburring cycle. Pin media is reusable for years.
before after
SLOTS
DRILL HOLES
before after
INTERNAL
CAVITIES
before after
Deburring Solution
Base Dim.
Part No. Description Arm Length LxWxH Weight lb
ECE-300ALL Precision hydraulic arm, gold 23 1/2" 4 3/4" x 2" x 2 1/8" 7.75
ECE-300AL Precision hydraulic arm, gold 16 3/4" 3 1/8" x 2" x 2 1/8" 5.5
ECE-300B Precision hydraulic arm, gold 13 3/8" 2 3/8" x 2" x 2 1/8" 4.5
ECE-330AL Precision mechanical arm, red 16 3/4" 3 1/8" x 2" x 2 1/8" 5.0
ECE-330B Precision mechanical arm, red 13 3/8" 2 3/8" x 2" x 2 1/8" 3.75
ECE-340 Standard mechanical arm, red 13 3/8" 2 3/8" x 2" x 2 1/8" 3.5