Installing Intrinsic Safety Termination Panels and Barriers, Emerson

Installing Intrinsic Safety
Termination Panels and

Barriers
Installation Manual
PH2.1:CL6340
Revision D July 2003
This manual supercedes the issue dated November 1995.
D3P01241402
See CE Statement in Section 1

ABC Batch, ConfiguWrite, DeltaV, DOCVUE, ENVOX, FIELDVUE, Fisher-Rosemount, Instrument
Information System, Managing The Process Better, microPROVOX, MOMENTUM, PROFLEX,
ProjectDelta, PROVOX, PROVUE, RNI, RS3, and ValveLInk are marks of one of the Fisher-Rosemount
group of companies.
All other marks are the property of their respective owners.
2000, 2003 Fisher-Rosemount Systems, Inc. All rights reserved.

Printed in USA
The contents of this publication are presented for informational purposes only, and while every effort
has been made to ensure their accuracy, they are not to be construed as warranties or guarantees,
express or implied, regarding the products or services described herein or their use or applicability. We
reserve the right to modify or improve the designs or specifications of such products at any time without
notice.
Installing Intrinsic Safety Termination Panels and Barriers

(Revision D July 2003)
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Contents
Contents
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
2
2.1
2.2
2.3
2.4
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CE Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Structure of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warnings, Cautions, and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Related IS Product Documentation . . . . . . . . . . . . . . . . . . . . . . . .
Related PROVOX Documentation . . . . . . . . . . . . . . . . . . . . . . . . .
Where to Find Answers for Product and Document Questions .
1
1
2
2
3
4
4
4
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Available Termination Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Available Intrinsic Safety Barriers . . . . . . . . . . . . . . . . . . . . . . . . . .
Determining the Quantity of Barriers and Termination Panels for
Your Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Physical and Electrical Pre-Installation . . . . . . . . . . . . . . . . . . . . .
6
6
7
8
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1
Special Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2
Planning the Physical Installation . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1
I/O Cards and Card File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2
Termination Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.3
Barrier Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.4
Termination Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.4.1
Cabling for Simplex I/O Cards . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.4.2
Cabling for 1 for 1 Redundant I/O Cards . . . . . . . . . . . . . . . .
3.2.4.3
Cabling 1 for N Configurations . . . . . . . . . . . . . . . . . . . . . . . .
3.2.5
Termination Cable Connectors . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3
Planning the Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1
Termination Panel Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2
Shield Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.3
DC Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.4
Connecting Field Wiring to Barriers . . . . . . . . . . . . . . . . . . . . . .
9
9
9
10
11
12
12
16
21
26
28
28
29
29
29
31
A.1
A.2
A.3
A.3.1
A.3.2
Barrier Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type CL6351 IS High-Level Analog Input Isolating Barrier (HART
compatible) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type CL6352 IS Millivolt Input, Type CL6353 IS RTD Input, and
Type CL6354 IS Thermocouple Input Isolating Barriers . . . . . .
Type CL6355 IS Analog Output Isolating Barrier . . . . . . . . . . . . .
Conventional Analog Output Application . . . . . . . . . . . . . . . . . .
Smart Device Output Application . . . . . . . . . . . . . . . . . . . . . . . .
32
34
37
37
39
vi
Contents
A.4
A.5
A.5.1
A.5.2
A.6
A.7

Type CL6356 IS Discrete Input Isolating Barrier (With and
Without Debounce) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type CL6357 IS Discrete Output Isolating Barrier . . . . . . . . . . . .
Solid State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relay Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type CL6358 IS Pulse Count Input Isolating Barrier . . . . . . . . . .
Cross-Reference Between CL6350-Series Type Numbers
and MTL Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41
43
43
45
47
49
Panel and Cable Specifications . . . . . . . . . . . . . . . . . . . . . .
51
Termination Panel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . .

Termination Panel Current Requirements . . . . . . . . . . . . . . . . . . .
Cable Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Field Wiring Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MTL Installation Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
51
52
52
53
56
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
57
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
61
B.1
B.2
B.3
B.4
B.5

Contents
vii
Figures
Figure 2-1.
Figure
Figure
Figure
Figure
Figure
3-1.
3-2.
3-3.
3-4.
3-5.
Figure
Figure
Figure
Figure
3-6.
3-7.
3-8.
3-9.
Figure
Figure
Figure
Figure
Figure
3-10.
3-11.
3-12.
3-13.
3-14.
Figure 3-15.
Figure 3-16.
Figure 3-17.
Figure 3-18.
Figure 3-19.
Figure A-1.
Figure A-2.
Figure A-3.
Figure A-4.
Figure A-5.
Figure A-6.
Figure A-7.
Figure A-8.
Typical CL6340-Series Termination Panel Connections

with CL6350-Series Intrinsic Safety Barriers . . . . . . . . . . .
Type CP6701 Card File Arrangement . . . . . . . . . . . . . . . . .
CL6340-Series Termination Panel Dimensions . . . . . . . . .
CL6350-Series Barrier Dimensions . . . . . . . . . . . . . . . . . . .
Cabling for Two Simplex Analog Output Cards . . . . . . . . .
Cabling for One Simplex Analog Input Cards and for a
Smart Input Termination Panel with a Smart Input Card .
Cabling for Two Simplex Discrete Input Cards . . . . . . . . . .
Cabling for Simplex Discrete Output Cards . . . . . . . . . . . .
Cabling for Simplex Pulse Count Inputs . . . . . . . . . . . . . . .
Cabling for 1 for 1 Redundant Analog Input Cards and for
Smart Input Termination Panel with Smart Input Cards .
Cabling for 1 to 1 Redundant Analog Output Cards . . . . .
Cabling for 1 to 1 Redundant Discrete Input Cards . . . . .
Cabling for 1 to 1 Redundant Discrete Output Cards . . . .
Cabling for 1 to 1 Redundant Pulse Count Inputs . . . . . . .
Cabling for 1 for 4 Redundant Analog Input Cards and
Smart Input Termination Panel with Smart Input Card . .
Cabling for 1 for 2 Redundant Analog Output Cards . . . .
Cabling for 1 to 2 Redundant Discrete Input Cards . . . . .
Cabling for 1 for 3 Redundant Discrete Output Cards . . .
Cabling for 1 to 2 Redundant Pulse Count Inputs . . . . . . .
Barrier and Terminal Connections . . . . . . . . . . . . . . . . . . . .
Typical Connections for Type CL6351 . . . . . . . . . . . . . . . . .
Typical Connections for Type CL6352, Type CL6353, and
Type CL6354 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Typical Connections for Type CL6355 (Smart Application)
Typical Connection for Type CL6356 . . . . . . . . . . . . . . . . . .
Typical Connections for Type CL6357 (Solid State) . . . . .
5
10
11
11
13
14
14
15
15
16
17
18
19
20
22
23
24
25
26
30
32
34
37
39
41
43
45
47
viii
Contents

Tables
Table 2-1.
Table 2-2.
Table 3-1.
Table A-1.
Table A-2.
Table A-3.
Table
Table
Table
Table
Table
B-1.
B-2.
B-3.
B-4.
B-5.
Maximum Number of Channels Supported by I/O Cards . .

System Planning Documents . . . . . . . . . . . . . . . . . . . . . . . . . .
D-Shell Connector Pin Assignments . . . . . . . . . . . . . . . . . . .
Type CL6353 Range Specifications . . . . . . . . . . . . . . . . . . . .
Type CL6354 Range Specifications . . . . . . . . . . . . . . . . . . . .
and MTL Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current Requirements for Termination Panels . . . . . . . . . . .
Maximum Cable Parameters (FM) Low-Level Signal . . . . .
Maximum Cable Parameters (FM) Other Signal . . . . . . . .
Maximum Cable Parameters EECS (ATEX 100) . . . . . . . .
Installation Tools Ordering Information . . . . . . . . . . . . . . . . . .
8
8
27
35
35
49
52
53
53
54
56
Introduction Section 1
Figure 1-Table 1
1 Introduction
This installation planning manual describes the installation of
CL6340-Series termination panels and CL6350-Series Intrinsic Safety
barriers. This manual also describes physical characteristics, electrical
characteristics, and wiring required for the termination panels and
barriers. Before developing and installing an intrinsically safe system,
consult the guidelines set forth by the country of installation.
1.1
Intended Audience
The information in this manual is written for the installation and
maintenance technician who is familiar with process control systems,
intrinsic safety systems, and the attendant field wiring.
1.2
CE Statement
If you intend to have your PROVOX system certified for compliance to
appropriate European Union directives, the following statement is
extremely important to your ability to achieve that compliance.
This manual describes installation and maintenance procedures for

products which have been tested to be in compliance with appropriate
CE directives. To maintain compliance, these products must be
installed and maintained according to the procedures described in
this document. Failure to follow the procedures may compromise
compliance.
Installing Intrinsic Safety Termination Panels and Barriers (Revision D July 2003)
Section 1 Introduction
1.3
Structure of this Manual

This manual contains the following sections and appendixes:
Section 1 Introduction: includes an overview of this manual, the

intended audience, the stylistic and typographical conventions used, and
lists additional related documents.
Section 2 Product Overview: provides an overview of the installation
process, and describes the criteria for determining the intrinsic safety
system design.
Section 3 Installation: describes the physical and electrical installation
of CL6340-series Termination Panels and the CL6350-Series Intrinsic
Safety Barriers.
Appendix A Barrier Specifications: provides barrier specifications and
field wiring diagrams.
Appendix B Panel and Cable Specifications: provides terminal panel
specifications, cable specifications, and lists helpful cable installation
tools available from MTL Incorporated.
1.4
Manual Conventions
This document uses the following conventions.
Abbreviations Standard abbreviations and symbols are used in

this document. Instances where non-standard abbreviations or
acronyms are used, will be explained at the first usage.
Revision Control The title page of each document lists the

revision level and the printing date. When the manual is revised, the
revision level and the printing date are changed.
Cross Referencing References to other documentation for

additional information list the document name and number.
Introduction Section 1
1.5
Warnings, Cautions, and Notes

Warnings, Cautions, and Notes attract attention to essential or critical
information in this manual. The types of information included in each are
explained in the following:
Warning ... All warnings have this form and symbol. Do not disregard
warnings. They are installation, operation, or maintenance
procedures, practices, conditions, statements, and so forth,
which if not strictly observed, may result in personal injury or
loss of life.
Caution ... All cautions have this form and symbol. Do not disregard
cautions. They are installation, operation, or maintenance
procedures, practices, conditions, statements, and so forth,
which if not strictly observed, may result in damage to, or
destruction of, equipment or may cause a long term health
hazard.
Note ... Notes have this form and symbol. Notes contain installation,
operation, or maintenance procedures, practices, conditions,
statements, and so forth, that alert you to important information
which may make your task easier or increase your
understanding.
Section 1 Introduction
1.6
Related IS Product Documentation

Note ... Reading and understanding the vendors manual for installing
intrinsic safety barriers is very important, especially sections 3,
5, and 9 which describe various precautions and warnings to
heed prior to and during installation. Be sure that you have the
latest version of the instruction manual, MTL4000 Series
Isolating IS interface units, INM4000.
1.7
Related PROVOX Documentation

For detailed information for planning a system installation, including
requirements for ac power, system grounding, and adequate system
environment, consult the documents listed below. Use these related
documents to complete the overall system installation planning before
beginning the planning for subsystem installation.
1.8
Planning the Installation, PN1:002
AC and DC Power and Ground Wiring, PN1:003
Signal Wiring and Highway Signal Guidelines, PN1:004
Environmental Conditions for Instrumentation Systems, PN1:006
Lightning Protection Guidelines for Instrumentation Systems,

PN1:007
Installing Type CP7043 Series Cabinets, PN4.4:CP7043
Product Bulletin, CL6340-Series Termination Panels and

CL6350-Series Intrinsic Safety Barriers, BU4.2:CL6340
Where to Find Answers for Product and Document

Questions
If you believe that this product is not performing as expected, or if you
have comments about this manual, please contact your Emerson
Process Management representative or sales office. You may also
complete and send in the Reader Evaluation Form located in the front of
this manual.
We also appreciate your suggestions on ways to improve any page of
the manual. Please mark your suggestions on a copy of the page and
include it with the evaluation form. Thank you for providing this
information.
Product Overview Section 2
Figure 2-Table 2
2 Product Overview
CL6340-Series termination panels can hold as many as sixteen
CL6350-Series IS barriers. Figure 2-1 shows a typical IS termination
panel configuration with barriers.
Front
View
CL6340-Series
Termination Panel
To Control I/O
Cards in Safe
Area
CL6350-Series
IS Barriers
Cable
Tray/Control
Room Hazardous
Side (BLUE)
Signal Wiring
Side
View
Termination
Panel
Barrier
2.0
(50.8)
PSC
24V DC PRI
24V DC SEC
SHLD
Cable Tray/Control
Room Safe Side
(WHITE) Signal
Wiring
Power
Connection From
Power Bus Bar
in CP7043
Cabinet
Shield Ground
Bar (optional)
Notes:
For important precautions and warnings, see the vendors
instruction manual, MTL4000 Series Isolating IS interface units,
INM4000.
1
Field wiring must not be routed from the end of the blue cable tray.
See field wiring instructions in section 3.
A blue horizontal cable tray is provided with each CL6340-Series

termination panels.
Figure 2-1.
Blue Cable Tray

on Termination
Panel
INCH
(mm)
Typical CL6340-Series Termination Panel Connections with CL6350-Series

Intrinsic Safety Barriers
Section 2 Product Overview
2.1
Available Termination Panels

Available CL6340-Series termination panels are:
Type CL6341 Analog Input Termination Panel
Type CL6342 Analog/Smart Device Output Termination Panel (HART

Compatible)
Type CL6343 Discrete Input/Output Termination Panel
Type CL6344 Pulse Count Termination Panel
Type CL6345 Smart Device Input Termination Panel (HART

Compatible)
Note ... System designers must follow certain requirements when

designing an intrinsic safety system using CL6340-Series
termination panels. Refer to the vendors instruction manual,
MTL4000 Series Isolating IS interface units, INM4000 and
Section 3 of this manual for an overview of these requirements.
Table A-3 in this manual provides a cross reference between
the PROVOX type number and the MTL model number.
2.2
Available Intrinsic Safety Barriers

CL6350-Series Intrinsic Safety (IS) Barriers plug into CL6340-Series
termination panels and provide field voltage and current limitations
required by an intrinsically safe I/O system. Available barriers are:
Type CL6351 IS High-Level Analog Input Isolating Barrier (HART

compatible) [4-20 mA]
Type CL6352 IS Millivolt Input Isolating Barrier
Type CL6353 IS RTD Input Isolating Barrier
Type CL6354 IS Thermocouple Input Isolating Barrier
Type CL6355 IS Analog Output Isolating Barrier

This barrier is available in a 4 to 20 mA version for analog output
signals and a HART-compatible version for smart device output
signals.
Type CL6356 IS Discrete Input Isolating Barrier
Type CL6357 IS Discrete Output Isolating Barrier
Product Overview Section 2
Type CL6358 IS Discrete Pulse Count Input Isolating Barrier
Refer to the vendors instruction manual, MTL4000 Series Isolating IS

interface units, INM4000 and Appendix A of this manual for descriptions
and specifications of CL6350-Series barriers.
2.3
Determining the Quantity of Barriers and Termination

Panels for Your Application
The quantity and type of barriers, and termination panels, used for an
application depend on the field signals and backup strategy.
CL6350-Series barriers for the following signals are available:
Analog Input (AI)
Analog Output (AO)
Smart Device Input (HART compatible)
Smart Device Output (HART compatible)
Discrete Input (DI)
Discrete Output (DO)
Pulse Count Input (PCI)
Types of backup strategies you may choose are:

Simplex (No backup)
1 for 1 Redundancy
1 for N Redundancy
First, determine the number of barriers your system requires. Each signal
that you want to connect to the PROVOX system from the hazardous
area must connect to a barrier.
All CL6350-Series barriers, except Type CL6356, accept one signal from
a hazardous area. The Type CL6356 IS discrete input isolating barrier
accepts two input signals. Therefore, you need a barrier for each type of
signal except a discrete input signal, for which you need one barrier for
every two signals.
Secondly, determine the number of termination panels required. Each
termination panel can accept as many as 16 barriers carrying the same
kind of signals, except for the Discrete Input termination panel, which
can accept 32 signals (16 barriers with two inputs each.)
You cannot mix major barrier types (AI, AO, DI, DO, PCI, Smart Input,
and Smart Output) on a termination panel. For example, you cannot put
Section 2 Product Overview
analog input barriers on the same panel as analog output barriers. Also,
you cannot mix analog barriers and smart device barriers on the same
panel. However, you can put the Type CL6353 RTD and Type CL6354
Thermocouple IS Input Isolating Barriers on the same panel because
they are both analog input barriers, using the same analog I/O card.
Next, determine the number of I/O cards needed. To relate the number
of termination panels and barriers to the number of I/O cards, consider
the number and type of channels an I/O card can have. For example, an
Analog I/O card can have as many as 16 analog input channels or as
many as 8 analog output channels; a Discrete I/O card can have as
many as 16 discrete inputs, 16 discrete outputs, or 8 pulse count input
channels. Do not mix input and output signals on the same card. The
signals must be all input, or all output, or all pulse count input.
Table 2-1 shows the maximum number of input or output channels
supported by I/O cards. Knowing the number of channels you wish to
use, up to the maximum, you can calculate the number and type of I/O
cards you need.
Table 2-1.
I/O Card Type
Maximum
Number of
Input
Channels
Maximum
Number of
Output
Channels
Maximum
Number of
Pulse Count
Input Channels
Type CL6721 Discrete I/O
16 (1)
16
Type CL6821 Analog I/O
16
Type CL6824 Analog Input
16
Type CL6825 Smart Input
16
Type CL6826 Smart Output
1.
2.4
Maximum Number of Channels Supported by I/O Cards
16 input channels permits 32 input signals, two input signals per input barrier.
Physical and Electrical Pre-Installation

For detailed system planning information before installing the intrinsic
safety system, consult the documents listed in Table 2-2.
Table 2-2.
System Planning Documents
INM4000
MTL4000 Series Isolating IS interface units (vendors manual)
PN1:002
Planning the Installation
PN1:003
AC and DC Power and Ground Wiring
PN1:004
Signal Wiring and Data Highway Guidelines
PN1:006
Environmental Conditions for Instrumentation Systems
PN1:007
Lightning Protection Guidelines for Instrumentation Systems
PN4.4:CP7043
Installing Type CP7043 System Cabinets
Installation Section 3
Figure 3-Table 3
3 Installation
Before a system is installed, both physical planning and electrical
planning is required. This section provides information for both. The
manuals listed in Table 2-2 describe other pre-installation physical and
electrical planning.
3.1
Special Considerations
Appropriate precautions must be taken when using control
instrumentation in areas where explosive gases or vapors are present.
Precautions include special handling and special wiring.
Simply installing CL6340-Series termination panels and CL6350-Series
barriers does not necessarily provide a certifiable intrinsically safe
system. A certifiable system is a matter of design. To be certifiable, a
system must be designed and installed according to guidelines relevant
to the country of installation and provided by the locally approved
certifying authority.
Regulations governing intrinsic safety applications may preclude, or
make difficult, the mounting of CL6340-Series and CL6350-Series
products in cabinets which contain other equipment, such as Control I/O
termination panels and MUX I/O files. Consult your certification authority
if combined mounting is essential.
Also see the vendors instruction manual, MTL4000 Series Isolating IS
interface units, INM4000, especially sections 3, 5, and 9 which describe
various precautions and warnings to heed prior to and during installation.
3.2
Planning the Physical Installation

The following subsections describe how to install the physical elements
of an intrinsically safe system.
3.2.1
I/O Cards and Card File

The I/O cards can be installed in any one of the 14 l/O card slots in the
Type CP6701 Control I/O Card File (Figure 3-1). An l/O card can be
configured either as simplex, or for a redundant configuration, as the
10
Section 3 Installation
primary card or backup card. One backup can provide redundancy for a
maximum of eight primary cards (1 for 8).
Primary Power/Communication Card
Secondary Power/Communication Card
Backplane
Space for 14 I/O Cards

Power Connection Card
Figure 3-1.
X00751A
Type CP6701 Card File Arrangement
The three left card slots of the l/O card file are reserved for the power
connection card, the primary power/communication card, and the
secondary power/communication card. Refer to installation manual,
Installing the Control I/O Subsystem, PN4.4:CP6701, for detailed
information regarding the installation of an l/O card file.
Note ... See installation manual, Installing Type CP7043 System

Cabinets, PN4.4:CP7043, for termination panel location
guidelines in relation to the I/O card file, SR90 controller,
door-mounted fans, and other PROVOX equipment.
3.2.2
Termination Panel Installation

Termination panels mount on standard 19-inch EIA rails. The panels
require no operator access and should be mounted in cabinets or
equipment rooms with access for maintenance personnel only. The Type
CP7043 System Cabinet is designed specifically to house these
products. For more information about the cabinet, refer to product
bulletin, BU4.4:CP7043.
Figure 3-2 shows the dimensions of a CL6340-Series termination panel
with barriers installed.
11
Termination Panel
Barrier
7.0
(177)
3
1
4.96
(126)
19.0
(482.6)
INCH
(mm)
Note:
Figure 3-2.
3.2.3
Fits standard 19 rack.
CL6340-Series Termination Panel Dimensions
Barrier Dimensions
Figure 3-3 shows the overall dimensions for CL6350-Series barriers.
1.4
(18)
Hazardous Area
Connector Top View
Hazardous Area
Connector Location
INCH
(mm)
3.53
(89.6)
4.11
(104.5)
Figure 3-3.
0.64
(16.2)
CL6350-Series Barrier Dimensions
12
3.2.4
Termination Cables
Termination cables connect the I/O cards to CL6340-Series termination
panels. The cables can be a maximum of 200 feet (60 m) long. For
details on available cables and approved lengths, and a table which lists
helpful cable installation tools, refer to Appendix B of this manual.
Note ... Compliance with electromagnetic compatibility legislation may

be compromised through the use of cables other than those
supplied with the product.
You must make sure that cable ducting does not become too full. With a
maximum of ten panels possible on one side of a Type CP7043 cabinet,
and a maximum of four cables for each term panel, there can be
potentially 40 cables in the ducting; however, the number of cables
should not exceed 30.
Note ... The number of cables in the ducting of the Type CP7043
System Cabinet should not exceed 30. Also, for a Type
CL6741, Type CL6841, or Type CL6842 cable interface panel,
at least one rack-unit of space between the top of the panel and
the next panel above it must be left open. Cables are routed out
of the top of the interface panels and require the space to make
a proper radius bend.
3.2.4.1
Cabling for Simplex I/O Cards

The number of cables and connections you require depends on the type
of I/O card and the type of redundancy strategy you are using. For
example, assume you have a termination panel that contains 16
Type CL6355 IS Analog Output Isolating Barriers which you are
connecting to two Analog cards (with 8 channels each).
To implement this example in a simplex system, you need two cables:
one to connect each analog I/O card to the termination panel. (The
cables for connecting the analog cards to the termination panel are
supplied with the termination panel).
13
Figure 3-4 shows the connections between the two analog output cards
and the termination panel in a simplex system.
Analog
I/O Cards
Notes:
1
Wiring from field instruments connect to

terminals located on the barriers. See
Appendix A for details of these connections.
Power connections. See Section 3.3.1.
I/O Card File
3
I/O Card to Termination Panel Cables
Card #1
Channels 1-8
(Barriers 1-8)
Card #2
Channels 1-8
(Barriers 9-16)
J1
1
J2
2
Figure 3-4.
CL6342 Termination Panel
Cabling for Two Simplex Analog Output Cards
Figure 3-5 shows the cable connections for a single analog input card in
a simplex system and for a smart termination panel with a smart input
card. This combination of one card and one termination panel can
contain as many as 16 analog inputs.
14
Analog
I/O Card
Notes:
1

I/O Card File
I/O Card to Termination Panel Cable
Channels 1-16
J1
Figure 3-5.
Cabling for One Simplex Analog Input Cards and for a

Smart Input Termination Panel with a Smart Input Card
Figure 3-6 shows the cable connections for two discrete Input cards in a
simplex system. This combination of cards and termination panels can
contain as many as 32 discrete inputs. (The termination panel can
contain as many as 16 barriers which can accept two discrete inputs
each.)
Discrete
I/O Cards
Notes:
1

I/O Card File

Card #1
Channels 1-16
(Barriers 1-8)
Card #2
Channels 1-16
(Barriers 9-16)
J1
1
J2
2
Figure 3-6.
Cabling for Two Simplex Discrete Input Cards
15
Figure 3-7 shows the cable connections for discrete output cards in a
simplex system. This combination of one card and one termination panel
can contain as many as 16 discrete outputs.
Discrete
I/O Card
Notes:
1

I/O Card File
Channels 1-16
J1
Figure 3-7.
Cabling for Simplex Discrete Output Cards
Figure 3-8 shows the cable connections for discrete input cards used for
Pulse Count Input Signals in a simplex system.
Discrete
I/O Cards
Notes:
1

I/O Card File

Card #1
Channels 1-8
Barriers 1-8
Card #2
Channels 1-8
Barriers 9-16
J1
1
J2
2
Figure 3-8.
Cabling for Simplex Pulse Count Inputs
16
3.2.4.2
Cabling for 1 for 1 Redundant I/O Cards

When your system has 1 for 1 redundancy, every primary I/O card has
an associated backup I/O card. The following figures show examples of
each type of I/O card and termination panel combination for 1 for 1
redundancy. Although the following figures show the primary and backup
I/O cards installed in the same card file, you can install them in separate
files. The termination cables must not exceed 200 feet (60m).
Figure 3-9 shows cable connections for an analog input card with 16
inputs in a 1 for 1 redundant system. This combination of cards and
termination panels can accept as many as 16 analog inputs.
Primary
Analog
I/O Card
Notes:
1

Backup I/O Card
I/O Card File
Channels 1-16
J1
J2
2
Figure 3-9.

for Smart Input Termination Panel with Smart Input
Cards
17
Figure 3-10 shows cable connections for two analog output cards with 8
outputs each in a 1 for 1 redundant system. This combination of cards
and termination panels can contain as many as 16 analog outputs.
Primary
AIO Card #2
Primary
AIO Card #1
Backup
Card #1
Notes:
Backup
Card #2

I/O Card File

Card #1
Channels 1-8
(Barriers 1-8)
Card #2
Channels 1-8
(Barriers 9-16)
J1
J2
J3
J4
2
Figure 3-10.
Cabling for 1 to 1 Redundant Analog Output Cards
18
Figure 3-11 shows cable connections for two discrete Input cards in a 1
for 1 redundant system. This combination of cards and termination
panels can accept as many as 32 discrete inputs. (The termination panel
can contain as many as 16 barriers which can accept two discrete inputs
each.)
Primary
DIO Card #2
Primary
DIO Card #1
Backup
Card #1 Backup
Card #2
Notes:
1

I/O Card File

Card #1
Channels 1-16
(Barriers 1-8)
Card #2
Channels 1-16
(Barriers 9-16)
J1
1
J2
J3
J4
2
Figure 3-11.
Cabling for 1 to 1 Redundant Discrete Input Cards
19
Figure 3-12 shows cable connections for discrete output cards in a 1 for
1 redundant system. This combination of cards and termination panels
Primary
Discrete
I/O Card
Notes:
1

Backup I/O Card
I/O Card File
Channels 1-16
J1
J3
2
Figure 3-12.
Cabling for 1 to 1 Redundant Discrete Output Cards
20
Figure 3-13 shows cable connections for discrete input cards used for
Pulse Count Input Signals in a 1 for 1 Redundant system.
Primary
DIO Card #2
Primary
DIO Card #1
Backup
Card #1
Notes:
1

Appendix A for details of these connections
Backup
Card #2
3
I/O Card File

Card #1
Channels 1-8
(Barriers 1-8)
Card #2
Channels 1-8
(Barriers 9-16)
J1
J3
J2
J4
2
Figure 3-13.
Cabling for 1 to 1 Redundant Pulse Count Inputs
3.2.4.3
21
Cabling 1 for N Configurations

Cabling for 1 for N redundancy (where N = 2 to 8 primary I/O cards)
requires a Cable Interface Panel. The panel allows 1 backup I/O card to
provide redundancy for two to eight primary I/O cards. The Cable
Interface Panel is not required 1 for 1 redundancy.
The cable length between the primary I/O card and the termination panel
must not exceed 200 feet (60m). Also, the overall length of the cables
connecting the I/O card, the Cable Interface Panel, and the termination
panel must not exceed 200 feet (60m).
All termination panels and cable interface panels have either two or three
terminals labeled SHLD. One SHLD terminal on each panel must be
connected to the cabinet ground.
Note ... Cabinet mounting rails are grounded so that a short grounding
strap attached to the rail and a mounting bolt or grounding stud
on the back plate will provide adequate grounding.
The following examples show some multiple card and termination panel
combinations. Not every possible redundancy combination is shown. Use
these examples to help you determine the correct wiring for your
redundancy strategy and card application.
22
Figure 3-14 shows cable connections for an analog input card with 16
analog inputs in a 1 for N redundant system. In this example, N is 4. That
is, 1 card backs up 4 primary cards.
Primary
Card #1
Primary
Card #2
Primary
Card #3
Primary
Card #4
Notes:
Backup
I/O Card

Analog In Cable Interface Panel
I/O Card File
SHLD
Channels 1-16
J1
J2

Channels 1-16
J1
J2
2

Channels 1-16
J1
J2
2
Channels 1-16
J1
J2
Figure 3-14.

Smart Input Termination Panel with Smart Input Card
23
Figure 3-15 shows cable connections for two analog output cards with 8
outputs each in a 1 for 2 redundant system. This combination of cards
and termination panels can contain as many as 16 analog outputs.
Primary
AIO Card #2
Primary
AIO Card #1
Notes:
Backup
I/O Card
I/O Card File

Appendix A for details of these connections
Analog Out
Cable Interface Panel
SHLD
Card #1
Channels 1-8
(Barriers 1-8)
Card #2
Channels 1-8
(Barriers 9-16)
J1
J2
J3
J4
2
Figure 3-15.
Cabling for 1 for 2 Redundant Analog Output Cards
24
Figure 3-16 shows cable connections for two discrete Input cards in a 1
for 2 redundant system. This combination of cards and termination
panels can accept as many as 32 discrete inputs. (The termination panel
can contain as many as 16 barriers which can accept two discrete inputs
each.)
Notes:
Primary
DIO Card #2
Primary
DIO Card #1
Backup
I/O Card

Discrete I/O
I/O Card File
SHLD
Card #1
Channels 1-16
(Barriers 1-8)
Card #2
Channels 1-16
(Barriers 9-16)
J1
J2
J3
J4
2
Figure 3-16.
Cabling for 1 to 2 Redundant Discrete Input Cards
25
Figure 3-17 shows cable connections for discrete output cards in a 1 for
3 redundant system. This combination of cards and termination panels
Notes:
Primary
Primary
DIO Card #3
DIO Card #2
Primary
Backup
DIO Card #1
I/O Card

Appendix A for details of these connection
I/O Card File

Discrete I/O
SHLD
Channels 1-16
J1
J3
2
Channels 1-16
J1
J3
2
Channels 1-16
J1
J3
2
Figure 3-17.
Cabling for 1 for 3 Redundant Discrete Output Cards
26
Figure 3-18 shows cable connections for discrete input cards used for
Pulse Count Input Signals in a 1 for 2 redundant system.
Primary
DIO Card #2
Primary
DIO Card #1
Notes:
1

Backup
I/O Card
3
I/O Card File
Discrete I/O
SHLD
Card #1
Channels 1-8
(Barriers 1-8)
Card #2
Channels 1-8
(Barriers 9-16)
J1
J3
J2
J4
2
Figure 3-18.
3.2.5
Cabling for 1 to 2 Redundant Pulse Count Inputs
Termination Cable Connectors

Termination cables longer than 20 feet (6m) are supplied with a spare
D-shell connector. If the connector is too large to fit through a conduit or
other limited access area, you can cut the cable and remove the
connector and then attach the spare connector after routing the cable.
You should attach the spare connector to the end of the termination
cable according to the instructions provided with the connector. Refer to
Table 3-1 for D-shell connector pin assignments (37-pin and 25-pin).
Note ... If you find it necessary to route the cable through a small area,
cut the cable near the connector that you will attach to the
termination panel. An extra connector is provided with cables of
50, 100, or 200 feet (15, 30, or 60m) for this purpose.
Table 3-1.
27
D-Shell Connector Pin Assignments
37-pin D-shell Connector
25-pin D-shell Connector
Pin
Color
Pin
Color
Red
Red
White
White
Green
Green
Blue
Blue
Yellow
Yellow
Brown
Brown
Orange
Orange
White
White
Green
Green
10
Blue
10
Blue
11
Yellow
11
Yellow
12
Brown
12
Brown
13
Orange
13
Orange
14
White
14 through 20
Black
15
Blue
21 through 25
Red
15
Blue
16
Yellow
17
Brown
18
Orange
19
Blue
Shell
Shell
Silver
(Shield)
Silver
(Shield)
20 through 26
Black
27 through 32
Red
33 through 36
Green
N/C
Green
N/C
White
37
No wire
28
3.3
Planning the Electrical Installation

Each element in the installation has specific electrical requirements that
must be considered. The following subsections provide planning
information and electrical requirements for the elements.
The supplied wiring kit includes pre-terminated wires of the correct
gauge and length to make the required connections when the panels are
mounted in a Type CP7043 System Cabinet.
3
3.3.1
Termination Panel Power

Termination panels are supplied with nominal 24 Vdc power. Each panel
is protected by a fuse. Screw terminals on the panels can accommodate
two 14 AWG wires or a single 22 AWG wire.
Four screw terminals provide connections for primary and secondary +24
Vdc and Power Supply Common.
The primary and secondary power terminals are labeled PRI +24 V
and SEC +24 Vdc, respectively.
Two redundant Power Supply Common terminals are labeled PSC.
Refer to Figure 2-1 to see the location of the power connector on the
termination panel. To connect power to the termination panels:
Step 1:
Connect the positive wire from your 24Vdc supply to the

terminal labeled PRI +24 V.
Step 2:
If you have a secondary power supply, connect the positive

line to the terminal labeled SEC +24 Vdc.
Note ... If redundant power supplies are not used, place a jumper
between the terminals labeled PRI +24V and SEC +24V.
Step 3:
Connect the screw terminal labeled PSC to the return, or

negative, line of the 24Vdc power supply.
Both simplex and redundant termination panels have two screws labeled
SHLD that provide shield grounding for the termination cables. Use the
short black wire in the wiring kit to connect one of these terminals to the
stud on the metal chassis. For more information about grounding, refer
to subsection 3.3.2.
3.3.2
29
Shield Grounding
A ground bar kit containing grounding terminals is optional and available
where field cable shield grounding is required at the termination panel.
For detailed information on grounding, refer to the following
documentation:
AC and DC Power and Ground Wiring, PN1:003
Signal Wiring and Highway System Guidelines, PN1:004
Installing Type CP7010 Cabinets, PN4.4:CP7010
Installing Type CP7043 Cabinets, PN4.4:CP7043
Warning ... If your system uses shield grounding, ground shields at one end
only. The other ends must be carefully insulated to prevent
possible sparks or possible current flow between different
potential ground points.
3.3.3
DC Grounding
The Power Supply Common (PSC) circuitry must be grounded through a
local ground bus (LGB) or a master ground bus (MGB) to the designated
system earth ground. For specific DC grounding information, refer to the
documentation listed in subsection 3.3.2.
3.3.4
Connecting Field Wiring to Barriers

Hazardous area field wiring is connected to the BLUE terminal blocks
that plug into the front of the barrier. Either connect the wires using the
screws on the terminal block (maximum gauge 12 AWG) or by using an
optional push-in and crimp type block. Figure 3-19 shows the barrier and
terminal connections. For detailed information about barrier field wiring
connections, refer to the specifications for the individual barriers in
Appendix A and the vendors instruction manual, MTL4000 Series
Isolating IS interface units. INM4000.
30
Field Wiring Connections
Top View of plug-in terminal block
Side View
This end of the barrier
connects to the termination
panel
Figure 3-19.
Barrier and Terminal Connections
Barrier Specifications Appendix A
31
Figure A-Table A
Appendix A
A Barrier Specifications
The vendors instruction manual, MTL4000 Series Isolating IS interface
units, INM4000, and this appendix contain specifications for
CL6350-Series barriers. Table A-3 in this manual provides a cross
reference between the PROVOX type number and the MTL model
number.
CL6340-Series termination panels provide the power and signal
requirements specified for the termination-panel side of the barriers.
General Specifications for CL6350-Series Intrinsic Safety Barriers

Location of
Units
Safe Area
Long Term
Drift
No recalibration necessary
Maximum
Safe-Area
Voltage
UM = 250V rms or dc
HazardousArea
Connectors
Screw-clamp connector
accommodates conductors of 14 AWG
(2.5mm2) maximum. Crimp-contact
header accommodates wire crimps for
conductors of 1420 AWG, or wire
crimps for conductors of 1824 AWG.
Electromagnetic
Compatibility
Complies with European Standards

EN61326-1 and EN50014:1977
plus amds 1 and 2.
Approvals
ATEX, CSA, and FM
Humidity
5% to 95% RH
Ambient
Temperature
Limits
20C to +60C continuous

working
40C to +80C storage
Mounting
Barriers mount on CL6340-Series

termination panels which can be
surface or EIA-rail mounted
Indicators
Green power indicator on each

barrier
Weight
100 g approximately
32
Appendix A Barrier Specifications
A.1
Type CL6351 IS High-Level Analog Input Isolating

Barrier (HART compatible)
The Type CL6351 IS High-Level Analog Input Isolating Barrier provides a
fully floating dc supply for energizing a 2- or 3-wire, 4 to 20 mA
conventional analog transmitter or smart transmitter located in a
hazardous area, and repeats the current in another floating circuit to
drive a safe-area load. Figure A-1 contains the connections for the
CL6351 Barrier.
Notes:
1
The type of communicator must be such that it

does not send a signal out to the field that will
infringe on safety regulations.
4/20mA
4/20mA
HART Hand-held
Communicator
Hazardous Area
Safe Area
1
I
I
9 10 11 12 13 14
4/20
mA
Barrier
Termination Panel
Vs +
Vs
2035Vdc
Load
IS007M
Figure A-1. Typical Connections for Type CL6351
33
For smart transmitters, the unit allows bi-directional transmission of

digital communication signals superimposed on the 4 to 20 mA signal so
that the transmitter can be interrogated either from the operator station
or by a hand-held communicator (HHC). The barrier can also be used
with hazardous-area current sources.
There are two versions of this barrier. The following table contains
specifications for both versions.
Type CL6351 Barrier Specifications (Standard and High Power)

Number of
Channels
One
Location of
Transmitter
Zone 0, IIC, T4-T6 if suitably

certified
Div. 1, Group A, hazardous
location
Voltage
Available for
Transmitter and
Lines
Standard: 15 V minimum at 20 mA
High Power: 16.3 minimum at 20
mA
Note: Maximum open-circuit
voltage is 28 V
Input and
Output Signal
Range
4 to 20 mA
Digital Signal
Bandwidth
10 Hz to 8 kHz
Circuit Load Resistance:

Conventional transmitters: 0 to
650 . Smart transmitters: 250
10%
Circuit Output Resistance:
>1 M
Response Time Circuit Ripple: <50 A
peak-to-peak
Power
Requirement
(Vs)
65 mA at 24 Vdc with 20 mA signal

75 mA at 20 Vdc
50 mA at 35 Vdc
Power
Dissipation
Within Unit
1.2 W at 24 Vdc with 20 mA signal

1.4 W at 35 V
Isolation
250 Vac between safe and

hazardous-area circuits
Safety
Description
Terminals 2 to 5 and 6:
Standard: 28 V, 300 , 93 mA
High Power: 28 V, 240 , 116.6 mA
Terminals 5 to 6:
Standard & High Power:
Non-energy storing apparatus
1.2 V, 0.1 A, 20 J, and
25 mW; can be connected without
further certification into any IS loop
with open-circuit voltage not more
than 28 V
Safe-Area
Settles within 200 A of final value

after 20 ms
Transfer
Accuracy at
20C
Better than 20 A
Temperature
Drift
< 1 A/C
LED Indicator
Green: One provided for power

indication.
Note:
FM Entity
Parameters
Standard:
Terminals 2, 5, 6
Voc = 28 Vdc
Isc = 141 mA
Ca = 0.13 F
La = 1.94 mH
Terminals 2, 4, 5
Voc = 28 Vdc
Isc = 93 mA
Ca = 0.13 F
La = 4.2 mH
High Power:
Terminals 2, 5, 6
Voc = 28 Vdc
Isc = 118 mA
Ca = 0.14 F
La = 2.76 mH
Terminals 2 6
Voc = 28 Vdc
Isc = 166 mA
Ca = 0.14 F
La = 1.41 mH
All values are applicable to both standard and high power versions unless noted otherwise.
34
A.2
Type CL6352 IS Millivolt Input, Type CL6353 IS RTD

Input, and Type CL6354 IS Thermocouple Input
Isolating Barriers
The Type CL6352, Type CL6353, and Type CL6354 IS barriers convert a
low-level dc signal from a temperature sensor mounted in a hazardous
area into a 4 to 20 mA current for driving a safe-area load.
These barriers are based on a barrier which is available in several

standard thermocouple and RTD temperature ranges. These
temperature ranges can be customer modified with a pocket data
terminal available from Measurement Instruments Limited (MTL).
Figure A-2 shows the connections for the Type CL6352, Type CL6353,
and Type CL6354.
2-Wire
3-Wire
4-Wire
Hazardous Area
Safe Area
1
Socket for
Configuration
mV
I
9 10 11 12 13 14
4/20
mA
Barrier
Termination Panel
Vs +
Vs
2035Vdc
Load
Figure A-2. Typical Connections for Type CL6352, Type CL6353,

and Type CL6354
The following table specifies the resistance temperature detector ranges
which can be used with the barriers.
Table A-1.
Type CL6353 Range Specifications
Temp C
Range Ohms
Span Ohms Accuracy % of

Span @20C
Drift % of Span
per C
168 to 60
100 to 100
73 to 315
0 to 200
0 to 600
38 to 260
32.165 to 123.239
60.254 to 138.5
71.134 to 217.345
100 to 175.839
100 to 313.593
114.767 to 197.686
91.074
78.246
146.211
75.839
213.593
82.919
0.011%
0.013%
0.009%
0.013%
0.007%
0.012%
Note:
35
0.157%
0.171%
0.123%
0.174%
0.106%
0.165%
RTD is 100 Ohm Platinum, =0.00385.
The following table specifies the thermocouple ranges which can be

used with the barriers.
Table A-2.
Type CL6354 Range Specifications
TC Type
Temp C
Milli-Volts
Span
milliVolts
Accuracy
% of Span
@20C
Drift % of
Span per
C
J-Type
100 to 760
4.632 to 42.922
47.554
0.100%
0.006
J-Type
51 to 338
2.478 to 18.426
20.904
0.141%
0.006
K-Type
100 to 1350
3.553 to 54.125
57.678
0.095%
0.007
K-Type
18 to 538
0.701 to 22.26
22.961
0.134%
0.007
R-Type
0 to 1750
0 to 20.878
20.878
0.141%
0.007
T-Type
184 to 315
5.333 to 15.151
20.484
0.142%
0.006
E-Type
73 to 871
8.391 to 66.551
74.942
0.089%
0.006
B-Type
0 to 1800
0 to 13.585
13.585
0.179%
0.007
S-Type
0 to 1750
0 to 18.504
18.504
0.150%
0.007
K-Type
0 to 250
0 to 10.151
10.151
0.217%
0.007
Note:
Cold junction compensation is provided in the hazardous area connector supplied with Type CL6353 Barriers.
36
The following table contains specifications for these barriers.
Type CL6352, CL6353, and CL6354 Barrier Specifications

Number of
Channels
One
Signal Source
and Range
Millivolt (Type CL6352): 10 to 70

mV
RTD: See table, Type CL6353
Range Specifications
Thermocouple: See table, Type
CL6354 Range Specifications
A
Location of
Signal Source
Zone 0, IIC, T4 hazardous area

Div. 1, Group A, hazardous location
RTD Excitation
Current
200 A nominal
Cold Junction
Compensation: Automatic
Compensation Error: 1.0C
Rejection
Calibration
Accuracy
(at 20C)
Common Mode: 120 dB for 240 V

at
50 Hz or 60 Hz
Series Mode: 40dB for 50Hz or 60
Hz
Includes hysteresis, nonlinearity
and repeatability
mV/TC: 15V or 0.05% of input
value
(whichever is greater)
RTD: 80m
Output: 11A
Temperature
Drift (typical)
mV/THC: 0.003% of input

value/C
RTD: 7m/C
Output: 0.6A/C
Example of
Calibration
Accuracy &
Temperature
Drift for an
RTD
Span: 0 to 250
Accuracy: (0.08/250 +
11/
16000) 100%
= 0.1% of span
Temp.Drift:
(0.007/25016000 + 0.6) A/C
= 1A/C
Safety Drive
on Sensor
Burnout
Upscale, Downscale, or Off
Configurator
A pocket data terminal fitted with a

barrier interface.
Output Range
4 to 20 mA nominal (direct or
reverse)
Maximum
Load
Resistance
600
LED Indicator

and status indication
Power
Requirements
(Vs)
57 mA at 24V
55 mA at 20 V
60 mA at 35 Vdc with 20 mA
signal
Power
Dissipation
Within Unit
1.2 W at 24 V with 20 mA signal

2 W at 35 V
Isolation

Safety
Description
Terminals 5 and 6 (Con 1):

Non-energy storing apparatus
v1.2 V, v0.1 A, v20 J,
v25 mW. Can be connected
without further certification into
any IS loop with open-circuit
voltage not more that 10 V.
Terminals 1 and 2 (Con 1): 7.2 V,
950 , 8 mA.
Configuration socket (Con 2):
Umax: in = 11.2 V
Imax: in = 12 mA
Wmax: in = 280 mW
Umax: out = 7.2 V
Imax: out = 8 mA
Wmax: out = 15 mW
A.3
37
Type CL6355 IS Analog Output Isolating Barrier

There are two types of Analog Output Isolating Barriers:
Conventional Analog Output
Smart Device Output
Use the conventional analog output barrier for applications which do not
have smart device capability. Use the smart device output barrier for
applications with smart digital valve controllers and digital transducers.
A
A.3.1
Conventional Analog Output Application

In an analog application, the Type CL6355 IS Analog Output Isolating
Barrier accepts a 4 to 20 mA signal from a safe-area controller to drive a
current/pressure (I/P) converter or any other load up to 800 in a
hazardous area. The output capability is 16 V at 20 mA, and the drop
access across the input terminals is low (4 V). The input and output
circuits float independently.
I/P
4/20mA
Hazardous Area
Safe Area
1
I
I
9 10 11 12 13 14
Barrier
Termination Panel
Vs +
Vs
2035Vdc
IS009M
38
Process controllers with a read-back facility can detect open or short

circuits in the field wiring. If such faults occur, the resistance across the
input terminals changes to a preset high value to simulate an open circuit
in the safe-area wiring. Figure A-3 shows the connections for the Type
CL6355 barrier.
The following table contains specifications for the barrier.
Type CL6355 Barrier Specifications (Analog Application)
Number of
Channels
One
Location of I/P Zone 0, IIC, T4T6 hazardous area

Converter
if suitably certified
Response
Time
Settle within 200 A of final value

within 100 ms
Temperature
Drift
< 1.0 A/C
LED Indicator

indication
Drive
Capability
4 to 20 mA
Maximum
Load Driving
Capability
16 V (800 at 20 mA)
Power
Requirements
(Vs)
50 mA at 24 Vdc with 20 mA signal

55 mA at 20 Vdc
40 mA at 35 Vdc
Minimum
Load
Resistance
90 (Short circuit detection at <50 )

(MTL model 4045B only)
Power
Dissipation
Within Unit
1.0 W maximum at 24 V with 20 mA

signal
1.2 W at 35 V
Isolation
Output
Resistance
> 1 M
Input/Output
Signal Range: 1.0 to 21.4 mA

Circuit Ripple: <40 A peak-to-peak
Transfer
Accuracy at
20 C
Better than 20 A

With Line-Fault Detection: Input
circuit is floating, clamped to less
than 10 V above supply ve
permitting the use of a 250 current
sense resistor in the return path
Safety
Description
28 V, 300 , 93 mA,
Um = 250 V rms or dc
Input
Resistance
200 with the field wiring intact

> 47 k with the field wiring open
circuit
< 0.75 mA with the field wiring short
circuit
FM Entity
Parameters
Voc = 28 Vdc
Isc = 93 mA
Ca = 0.12 F
La = 4.2 mH
A.3.2
39
Smart Device Output Application

In a smart device application, the Type CL6355 IS Analog Output
Isolating Barrier accepts a 4 to 20 mA floating signal from a safe-area
controller to drive a current/pressure (I/P) converter or any other floating
load up to 870 in a hazardous area. For HART compatible valve
positioners, the barrier also permits bi-directional transmission of digital
communication signals so that the smart device can be interrogated
either from the controller or by a hand-held communicator (HHC).
Process controllers with a read-back facility can detect open or short
circuits in the field wiring. If this occurs, the current taken into the
terminals drops to a preset low value.
Notes:
I/P
4/20mA
HHC
The type of communicator must be such that it

does not send a signal out to the field that will
infringe on safety regulations.
Hazardous Area
Safe Area
1
I
I
9 10 11 12 13 14
Vs +
Vs
20-35Vdc
Figure A-4. Typical Connections for Type CL6355 (Smart Application)
40
Type CL6355 Barrier Specifications (Smart Device Application)
Number of
Channels
One
Response
Time
Settle within 200 A of final value

within 100 ms
Location of I/P
Converter
Zone 0, IIC, T4T6 hazardous

area if suitably certified
location
Temperature
Drift
< 1.0 A/C
LED Indicator

indication
Power
Requirements
(Vs)
58 mA at 24 Vdc
70 mA at 20 Vdc
40 mA at 35 Vdc
Power
Dissipation
Within Unit
1.2 W maximum at 24 V with

20 mA loop current
1.4 W worst case
Isolation

hazardous-area circuits. Input
circuit is floating.
Safety
Description
28 V, 240 , 116 mA,

Um = 250 V rms or dc
FM Entity
Parameters
Voc = 28 Vdc
Isc = 117 mA
Ca = 0.14 F
La = 2.6 mH
Drive
Capability
4 to 20 mA
Digital Signal
Bandwidth
500 Hz to 10k Hz
Maximum
Load
Resistance
870 (17.4 V at 20 mA)
Output
Resistance
> 1 M
Input/Output
Signal Range: 1.0 to 26.0 mA

Circuit Ripple: <40 A
peak-to-peak
Transfer
Accuracy at
20 C
Better than 20 A
Input
Characteristic
< 4.0 V with the field wiring intact

< 0.9 mA with the field wiring open
circuit or short circuit
A.4
41
Type CL6356 IS Discrete Input Isolating Barrier (With

and Without Debounce)
The Type CL6356 IS Discrete Input Isolating Barrier is a two-channel unit
enabling safe-area loads to be controlled by switches or proximity
detectors located in hazardous areas through logic compatible
solid-state outputs. Only the Without-Debounce version of this barrier
should be used with positive displacement (PD) flowmeters or turbine
meters.
Optional earth fault detection is available using an earth leakage
detector. Power and switch status is indicated by LEDs located on the
front of the barrier. Figure A-5 shows the connections for the Type
CL6356 barrier.
1
Hazardous Area
Safe Area
To MTL4220/MTL2220
Earth Leakage Detector
(Optional)
9 10 11 12 13 14
Vs +
2035Vd
Vs c
IS002B
Figure A-5. Typical Connection for Type CL6356
42
There are two types of this barrier: With and Without Debounce. The
following table contains specifications for both barriers.
Type CL6356 Barrier Specifications (With and Without Debounce)
Number of
Channels
Two
Location of
Switches

location
Location of
Proximity
Detector
Zone 0, IIC, T4-T6 if suitably

certified
Div.1, Group A, hazardous
location
Voltage Applied
to Sensor
7.0 V - 9.0 Vdc from 1 k
Input/Output
Characteristics
Output on if > 2.1 mA* (< 2 k) in

sensor circuit
Output off if < 1.2 mA* (> 10 k) in
sensor circuit
Hysteresis: 200 A (650 )
normal. *NAMUR and DIN 19234
standards for proximity detectors
Time Constant: 1.0 msec typical
No-fail Earth
Fault Protection
Enabled by connecting terminals

3 and 6 to an earth leakage
detector.
Fault on Either Line Detected:
unit continues working
Note: If maintaining isolation
between the two channels is
required, two separate earth
leakage detectors are required.
Output
Characteristics
Operating Frequency:
Without Debounce: dc to 5 kHz
With Debounce: time constant of
1.0 msec, typical
Maximum Off-State Voltage:
35 V
Maximum Off-State Leakage
Current: 10 A
Maximum Off-State Voltage
Drop:
1 + (0.1 current in mA) V
Maximum On-State Current:
50 mA
Note: Each output is Zener-diode
protected against inductive loads.
LED Indicators
Amber: One provided for each

channel, lighted when output
circuit is closed
indication
Power
Requirement
(Vs)
45 mA at 20 Vdc
47.5 mA at 24 Vdc
50 mA at 35 Vdc
Power
Dissipation
Within Unit
1.15 W at 24 V
1.75 W at 35 V
Isolation

Safety
Description for
Each Channel
10.5 V, 800 , 14 mA
FM Entity
Parameters
Voc = 10.5 Vdc

Isc = 14 mA
Ca = 2.4 F
La = 165 mH
NOTE: All values are applicable to both With and Without Debounce unless otherwise indicated.
A.5
43
Type CL6357 IS Discrete Output Isolating Barrier

There are two types of Discrete Output Isolating Barriers:
Solid State
Relay Output
Use the solid-state barrier for low-power discrete output applications.

Use the relay output barrier for applications that need relay contacts for
an ON/OFF switch.
A
A.5.1
Solid State
The Type CL6357 IS Discrete Output Isolating Barrier (Solid-State)
enables an ON/OFF device in a hazardous area to be controlled by a
volt-free contact or logic signal in a safe area. It can drive loads such as
solenoids, alarms, LEDs, and other low power devices that are certified
as intrinsically safe or are classified as non-energy storing simple
devices. Figure A-6 shows the connections for the Type CL6357 Solid
State barrier.
Solenoid, Alarm, or
Other IS Device
Hazardous Area
Safe Area
1
9 10 11 12 13 14
Barrier
Termination Panel
Vs +
Vs
2035Vdc
IS003M
Figure A-6. Typical Connections for Type CL6357 (Solid State)
44
By connecting a second safe-area switch or logic signal, the output can

be disabled, which, for example, can enable a safety system to override
a control signal.
The following table contains specifications for the solid-state barrier.
Type CL6357 Barrier Specifications (Solid-State)
Number of
Channels
One
Location of
Load
Zone 0, IIC, T4-T6 hazardous area

if suitably certified Div. 1, Group A,
hazardous location
Minimum
Output Voltage
Depends on the current; Ranges

from 20 V at 1 mA to 10 V at 50 mA
output current
Maximum
Output Voltage
25.5 V from 232
Output Ripple
< 0.5% of maximum output,

peak-to-peak
Control Input
Suitable for switch contacts, an

open collector transistor or logic
drive.The output turns on if < 1.4 V
is applied across terminals 10 and
11 and turns off if > 4.5 V is applied
across these terminals.
Override Input
An open collector transistor or a

switch connected across terminals
8 and 9 can be used to turn the
output off whatever the state of the
control input.
Response
Time
Output within 10% of the final

value after 100 ms
LED Indicators
Amber: One provided for status,

ON when output circuit is active
indication
Power
Requirement
(Vs)
120 mA at 20 Vdc
100 mA at 24 Vdc
75 mA at 35 Vdc
Power
Dissipation
Within Unit
1.3 W with typical solenoid

value, output on
1.9 W worst case
Isolation

Safety
Description
25.5 V, 232 , 110 mA
FM Entity
Parameters
Voc = 25.5 Vdc

Isc = 110 mA
Ca = 0.17 F
La = 3 mH
A.5.2
45
Relay Output
The Type CL6357 IS Discrete Output Isolating Barrier (Relay Output)
enables either one or two separate IS circuits in a hazardous area to be
relay-contact controlled by a single ON/OFF switch or logic signal in a
safe area.
Applications include: the calibration of strain-gauge bridges, changing
the polarity (and thereby the tone) of a Linden IS Sounder, the testing of
IS fire alarms, and the transfer of safe-area signals into an annunciator
with IS input terminals that are not segregated from each other.
The output-relay contacts are certified as a non-energy storing device
and can be connected to any IS-circuit without further certification,
provided that separate IS circuits are such that they would still remain
safe if connected together. Figure A-7 shows the connections for the
Type CL6357 Relay Output barrier.
A
Hazardous Area
Safe Area
1
IS
IS
Relay Relay
9 10 11 12 13 14
Vs +
Vs
20-35Vdc
Non-IS
Switch
IS008B
46
The following table contains specifications for the relay output barrier.
Type CL6357 Barrier Specifications (Relay Output)
Number of
Channels
One, fully floating
Location of
Control Circuit
Safe area
Input/Output
Characteristics
Relay Energized if:

< 27 k or < 1 V applied
Relay De-energized if:
> 54 k or > 2 V applied
(50 V maximum)
Hysteresis, Nominal: 15 k or
0.5 V
Power Supply
Failure Protection
Relay de-energized if supply fails
Response Time
25 ms, nominal
2-pole changeover
Contacts (suitable for connection to IS circuits)
Contact
LED Indicators
Amber: One provided for relay

status, ON when relay energized
indication
Power Requirements
(Vs)
20 mA at 20 Vdc
25 mA at 24 Vdc
40 mA at 35 Vdc
Power Dissipation Within

Unit
0.6 W maximum at 24 Vdc

1.4 W maximum at 35 Vdc
Safety Description (each

channel)
Non-energy Storing Apparatus:

relay contacts may be connected
to any certified IS circuit without
further certification
Note: The 2-pole changeover
contacts may be connected to any
certified IS circuit only if these
remain intrinsically safe when
interconnected, since the two sets
of relay contacts are not
segregated from each other.
Rating: 100 Vdc (limited to 30 Vdc

for I.S. applications), 250 mA 5 VA
(reactive loads must be
suppressed)
< 150 m contact resistance
Life Expectancy: 2 105
operations at maximum load
A.6
47
Type CL6358 IS Pulse Count Input Isolating Barrier

The Type CL6358 IS Pulse Count Input Isolating Barrier isolates pulses
from a switch, proximity detector, current pulse transmitter or voltage
pulse transmitter located in a hazardous area. This barrier is ideal for
applications involving high pulse rates and fast response times.
Figure A-8 shows the connections for the TYpe CL6358 Barrier.
V
Externally Sourced
Voltage Pulse
Externally
Sourced
Current
Pulse
4/20mA
4/20mA
2-wire
Current
Pulse
3-wire
Voltage
Pulse
3-wire
Current
Pulse
Switch
Proximity
Detector
Hazardous Area
Safe Area
9 10 11 12 13 14
Barrier
Vs +
Vs
Termination Panel
2035Vdc
IS002M
48
Type CL6358 Barrier Specifications
Number of
Channels
One, fully floating
Pulse Width
High: 10 s min
Low: 10 s min
Sensor Type
Switch or proximity detector (NAMUR/DIN

19234)
2- or 3-wire voltage or pulse transmitter
Frequency
Range
0-50 kHz
Location of
Switch

Output
Characteristics
Location of
Proximity
Detector or
Transmitter
Zone 0, IIC, T4-T6 if suitably certified

Maximum off-state voltage: 35 V

Maximum off-state leakage current:
10 A
Maximum on-state voltage drop:
1 + (0.1 current in mA) V
Maximum on-state current: 50 mA
Output OFF is supply fails
Note: The output is Zener-diode
protected against inductive loads
Input
Switch Input:
Output ON if switch is closed
Output OFF is switch is open
Proximity Detector Input: Excitation: 7.0
to 9.0 Vdc from 1 k nominal
Output ON if input > 2.1 mA* (< 2 k)
Output OFF if input < 1.2 mA* (> 10 k)
* NAMUR and DIN19234 standards for
proximity detectors
Switching hysteresis: 0.2 mA (650 )
nominal
Current Pulse Input:
Transmitter supply: 16.5 Vdc at 20 mA
Short circuit current: 24 mA
Output ON if input > 9.0 mA
Output OFF if input < 7.0 mA
Switching hysteresis: 0.5 mA
Voltage Pulse Input:
Input impedance: > 10 k
Switching point voltage (Vsp):
3, 6, or 12 V
(selectable by switch on top of unit)
Output ON if input > Vsp
Output OFF if input < Vsp
Switching hysteresis:
100 mV + (0.1 Vsp) typical
LED Indicators
Amber: One provided for for input, ON

when output circuit is ON
Green: One provided for power indication
Power
Requirements
65 Ma at 24 V dc
70 mA at 20 Vdc
55 mA at 35 Vdc
Power
Dissipation
Within Unit
1.35 W maximum at 24 V
1.75 W maximum at 35 V
Isolation
250 Vac between safe and hazardous

area circuits
Safety
Description
Terminals 2 to 1: 10.5 V, 800 , 14 mA

28 V, 300 , 93 mA
Terminals 3 to 1: Non-energy storing
apparatus 1.2 V, 0.1 A, 20 J, and
25 mW; can be connected without
further certification into any IS loop with
open-circuit voltage not more than 28 V
Vmax 28 V, Imax 94 mA
Pmax 0.66 W
A.7
49
Cross-Reference Between CL6350-Series Type

Numbers and MTL Model Numbers
Table A-3 cross references the type numbers of CL6350-Series Intrinsic
Safety Barriers and the MTL model numbers.
Table A-3.

and MTL Model Numbers
Type
Number
MTL Model
Number
CL6351
MTL4041B
IS High-Level Analog Input Isolating Barrier

(standard power version) [4 to 20 mA]
MTL4041P
IS High-Level Analog Input Isolating Barrier (high

power version) [4 to 20 mA]
MTL4073
IS Millivolt Input Isolating Barrier
CL6352
Functional Description
CL6353
IS RTD Input Isolating Barrier (Six temperature

ranges see the specification table
CL6354
IS Thermocouple Input Isolating Barrier (Nine

temperature ranges see the specification table)
CL6355
CL6356
CL6357
CL6358
MTL4045B
IS Analog Output Isolating Barrier [4 to 20 mA]
MTL4046P
IS Smart Device Output Isolating Barrier

[4 to 20 mA]
MTL4013
IS Discrete Input Isolating Barrier (With Debounce)
MTL4013F
IS Discrete Input Isolating Barrier (Without

Debounce)
MTL4021
IS Discrete (Solid State) Output Isolating Barrier
MTL4215
IS Discrete (Relay) Output Isolating Barrier
MTL4032
IS Pulse Count Input Isolating Barrier
50
Blank page.
Panel and Cable Specifications Appendix B
51
Figure B-Table B
Appendix B
B Panel and Cable Specifications
This appendix contains the specifications for CL6340-series termination
panels and for the cables used with the panels. Also included is a list of
tools available from MTL which may be of help in cable installation.
B.1
Termination Panel Specifications

The following table lists specifications for the CL6340-Series Termination
Panels:
Specifications for CL6340-Series Termination Panels

Power
Primary and secondary +24Vdc power

supplied from the system cabinet power
bus bar. Connections provided by
front-accessible screw-clamp connectors
Mounting
Termination panels include a horizontal

bracket which mounts to standard 19 inch
(483 mm) EIA rails, and occupy four
rack-units
Environmental Fisher-Rosemount Systems Engineering

Standard 137 (ES137) Category B,
Conditions
normal operating conditions temperature
range extends to 122F (50C)
ISA S71.04-1985, severity level G2
(Environmental Conditions for Process
Measurement and Control Systems:
Airborne Contaminants)
Channel
Options
Refer to section 3 for compatibility

information and different configurations of
channels, termination panels, and
PROVOX equipment.
Indicators
Two green LEDs indicate the status of the

+24 Vdc power. One LED is labeled PRI
for primary power and the other is labeled
SEC for secondary power. LEDs are ON
when 24 Vdc is applied and the fuse is
good.
Electrical
Classification
Refer to Nonhazardous Area

Classification Bulletin BU4.7:001
Electromagnetic
Compatibility
Complies with European Standards

EN61326-1 and EN50014:1977 Amds 1
and 2
Dimensions
and Weight
Termination Panel: 7 inches (178 mm)

by 19 inches (483 mm). Approximately
5.3 pounds (2.4 kg) without modules
Cabling
The maximum length of the cables

between I/O cards and the termination
panel is 200 feet (61 m).
Operating Conditions
Operative
Limits (1)
Transport &
Storage
Limits (1)
73 & 81F
41 & 122F
(23 & 27C) (5 & 50C)
32 & 131F
(0 & 55C)
40 & 158F
(40 & 70C)
3.5F/h
(2C/h)
36F/h
20C/h
9F/min
5C/min
18F/min
10C/min
35 & 45%
10 & 90%
5 & 95%
5 & 95%
Reference
Conditions Limits (1)
Ambient
Temperature
Maximum
Temperature
Variation
Ambient
Relative
Humidity
(without
condensation)
1.
Normal
Limits (1)
These terms are defined in ISA Standard ISA-S5114-1979.
52
Appendix B Panel and Cable Specifications
B.2
Termination Panel Current Requirements

Table B-1 lists termination panel electrical current requirements at
24 Vdc.
Table B-1. Current Requirements for Termination Panels
Termination Panel
Current at 24Vdc without
barriers
Type CL6341 Analog Input
50mA
Type CL6342 Analog Output
50mA
Type CL6343 Discrete Input/Output
150mA
Type CL6344 Pulse Count Input
50mA
Type CL6345 Smart Device Input
150mA
Note:
B.3
Each barrier installed on a termination panel also requires power. Refer to the appropriate
specifications in Appendix A for the power consumption of the barriers. Then add the power
required for each barrier that will be mounted on the termination panel to get the total power
required.
Cable Lengths
The following cable lengths are supplied by the factory and used for the
connecting termination panels to I/O cards. Make note that redundant
termination panels can require as many as four cables, depending upon
the type of termination panel you install. See subsection 3.2.4 for several
combinations of redundancy.
10 feet
20 feet
50 feet
100 feet of cable with molded connector ends and an extra

unattached connector
200 feet of cable with molded connector ends and an

extra,unattached cable connector (for custom cutting to length)
Length specified by Fisher-Rosemount Systems during PROVOX

system staging
Warning ... You are REQUIRED to locate safe area cabling (For example,
power termination panel cables) and hazardous area cabling
(field wiring) in SEPARATE cable trays. The trays for hazardous
cables are colored BLUE.
B.4
53
Field Wiring Specifications

Table B-2 lists field wire specifications required to comply with FM
certification for Types CL6352, CL6353, and CL6354 barriers.
Table B-2. Maximum Cable Parameters (FM) Low-Level Signal
Barrier
Type
yp CL6352
T
Type
CL6353
Type CL6354
1.
Con 1 (1)
Terms 1 & 2
Con 1 (1)
Terms 5 & 6
Con 2 (1)
mF
mH
mF
mH
mF
mH
A+B
11.0
500
1000
3.6
0.6
47
33.0
1500
1000
10.8
1.8
141
88.0
4000
1000
27.8
4.8
376
Group
See the Safety Description specifications in the Type CL6352, CL6353, and CL6354 Barrier
Specifications table for descriptions of Con 1 and Con 2.
Table B-3 lists field wire specifications required to comply with FM

certification for Types CL6351, CL6355, CL6356, CL6257, and CL6358
barriers.
Table B-3. Maximum Cable Parameters (FM) Other Signal
Barrier
Group
mF
mH
Type
yp CL6351 ((Standard Power
version)
i )
A+B
0.13
4.2
0.39
12.6
1.04
33.6
Type
yp CL6351
(Hi h Power
(High
P
version)
i )
Type
yp CL6355 (Conventional
(
analog
l application)
li ti )
Type
yp CL6355
(S
(Smart
t device
d i application)
li ti )
Type
yp CL6356 (With
(
and Without
D b
Debounce)
)
Type
yp CL6357 (Solid
(
State
O t t)
Output)
Terminals 2, 3, 4, 5, and 6
A+B
0.4
1.41
0.43
5.75
1.14
10.8
A+B
0.13
4.2
0.39
12.6
1.04
33.6
A+B
N/A
N/A
N/A
N/A
N/A
N/A
A+B
2.4
165
7.2
495
19.2
1320
A+B
0.17
0.51
1.36
24
54
Table B-3. Maximum Cable Parameters (FM) Other Signal

(Continued)
mF
Barrier
Group
mH
Type CL6357 (Relay Output)
Cable parameters are defined by the circuit being

switched.
Type
yp CL6358
Terminal 2 to 1
A+B
2.4
165
7.2
495
19.2
1320
Terminal 4 to 3 to 1
A+B
0.13
4.2
0.39
12.6
1.04
33.6
Table B-4 lists field wire specifications required to comply with EECS
(ATEX 100) certification for Types CL6351 through CL6358 barriers.
Table B-4. Maximum Cable Parameters EECS (ATEX 100)
mF
Barrier
Group
mH
Type CL6351 Standard

Power Version (MTL4041B)
Connector CON1, pins 2/3 wrt 4/5
mH/
IIC
0.083
3.05 (4.20)
56
IIB
0.650
9.15 (12.6)
210
IIA
2.150
24.4 (33.6)
444
Connector CON1, pins 6 wrt 4/5

IIC
100
13.06
2436
IIB
1000
49.77
8931
IIA
1000
105.05
18140
Connector CON1 Pins 2/3 wrt 6
1.
lIC
0.083
3.05 (4.20)
60
IIB
0.650
9.15 (12.6)
222
IIA
2.150
24.4 (33.6)
469
N/A Not Applicable
55

(Continued)
mF
Barrier
Group
mH
Type CL6351 High Power

Version (MTL4041P)
Connector CO 1, pins 2/3 wrt 4/5
mH/
IIC
0.083
1.82 (2.51)
44
IIB
0.650
5.46 (7.53)
170
IIA
2.150
14.5 (20.0)
359
Connector CON1, pins & wrt 4/5

IIC
100
13.06
2436
IIB
1000
49.77
8931
IIA
1000
105.05
18140
Connector CON1, pins 2/3 wrt 6
Types CL6352, CL6353,

CL6354 (MTL4073)
IIC
0.083
1.82 (2.51)
48
IIB
0.650
5.46 (7.53)
184
IIA
2.150
14.5 (20.0)
388
Connector CON 1, pins 1 to 6

IIC
0.188
6.42
288
IIB
1.270
25.67
1057
IIA
4.780
53.02
2228
Connector CON2
Type CL6355 (MTL4046P)
Type CL6355 (MTL4045B/C)
Type CL6356 (MTL4013)
Type CL6357 (MTL4021)
1.
IIC
13.5
153
1295
IIB
240
591
2028
IIA
1000
1000
2028
IIC
0.083
1.82 (2.51)
44
IIB
0.650
5.46 (7.53)
168
IIA
2.150
14.5 (20.0)
354
IIC
0.083
3.05 (4.2)
55
IIB
0.650
9.16 (12.6)
210
IIA
2.150
24.4 (33.6)
444
IIC
2.41
175
983
IIB
16.8
680
1333
IIA
75.0
1000
1333
IIC
0.104
1.82 (2.51)
52
IIB
0.800
5.46 (7.53)
201
IIA
2.780
14.5 (20.0)
423
N/A Not Applicable
56

(Continued)
Barrier
Group
mF
mH
mH/
Type
yp CL6357 ((MTL4215))
IIC
N/A(1)
N/A
N/A
IIB
N/A
N/A
N/A
IIA
N/A
N/A
N/A
Type
yp CL6358 (MTL4032)
(
)
Connector CON1, pin2 wrt 1, OR CON1, pin3 wrt 1

IIC
2.41
14.8
983
IIB
16.80
53.4
1333
IIA
75.00
112.7
1333
Connector CON1, pins 4 and 3 wrt 1
IIC
0.083
1.63
55
IIB
0.650
7.72
210
IIA
2.150
15.39
444
Connector CON1, pins 2/3 wrt 6
1.
B.5
IIC
0.083
3.05 (4.20)
55
IIB
0.650
9.16 (12.6)
210
IIA
2.150
24.4 (33.6)
444
N/A Not Applicable
MTL Installation Tools

Table B-5 lists helpful installation tools which can be ordered directly
from MTL. To contact them, see their website: www.mtlinst.com.
Contact your Emerson Process Management representative or sales
office for more information about these tools or for specific MTL ordering
information.
Table B-5. Installation Tools Ordering Information
MTL Part Number
Description
CRT01
Crimp tool for 915 AWG crimps (1)
CRT02
Crimp tool for 1527 AWG crimps(1)
CRR01
Crimp removal tool
MTL611B
Data Terminal
CNF41
Interface Module
1.
Recommended only if the optional crimp connectors for field wiring are ordered with the
barriers. Not required if the standard screw connectors are ordered.
Glossary
57
Glossary
A/D
Analog Output (AO)
Acronym: Analog-to-Digital, or Analog to

Digital Converter
A PROVOX point type. An analog output

point generates a single analog value,
the set point.
AI
Analog to Digital Converter (A/D or
ADC)
Acronym: Analog Input
AIO
Acronym: Analog Input/Output
American National Standards

Institute (ANSI)
A technical organization that develops
standards for the compatibility of
industrial equipment. This organization
consists of users and manufacturers of
such equipment.
American Wire Gauge (AWG)

The usual system of wire size
measurement in the United States. A
14 AWG wire has a cross-sectional area
of 2.08 mm; a 000 AWG wire has a
cross-sectional area of 85.02 mm. Note
that the smaller the AWG value, the
larger the wire.
An integrated circuit device that converts

analog signals into a digital form. This
enables a digital computer to operate on
such signals.
AO
Acronym: Analog Output
AWG
Acronym: American Wire Gauge
Baby N Connector (BNC)

A type of connector for coaxial cable;
used for a variety of applications in
PROVOX systems.
BNC
Acronym: Baby N Connector
Bus
Analog
Continuously variable over a given range.
A process control system senses a
physical variable such as voltage,
current, or resistance as an analog value.
A general term for a group of signal lines

to be considered together, as in a data
bus or address bus. The data highway of
a PROVOX system is such a bus.
Analog Input (AI)
A PROVOX point type. An analog input

point receives a single analog value, the
process variable.
Glossary
Glossary
58
Canadian Standards Association

(CSA)
A Canadian organization that develops
safety standards for industrial equipment
and certifies products that meet those
standards.
CSA
Acronym: Canadian Standards
Association
EIA
Acronym: Electronic Industries
Association
Electronic Industries Association

(EIA)
A group of electronic manufacturers that
creates industry standards for
communication between electronic
devices. Among these standards are
RS-232 and RS-449.
D/A
Acronym: Digital to Analog, or Digital to
Analog Converter
Glossary
DAC
Acronym: Digital to Analog Converter
DI
Acronym: Discrete Input
DIO
Acronym: Discrete Input/Output
Discrete Input (DI)

A PROVOX point type. A DI point
monitors a single discrete value of the
process variable. That is, a DI point reads
discrete data from a sensor or other
system device.
Discrete Input/Output (DIO)

The reception and transmission of
discrete signals. In PROVOX systems,
DIO usually refers to a discrete
input/output card in a controller.
Discrete Output (DO)

A PROVOX point type. A DO point
generates a single discrete value
referenced by the setpoint.
Electromagnetic Interference (EMI)

The general category of electrical noise
induced by radio frequency and
magnetic, electrostatic, or capacitive
coupling.
Electrostatic Damage (ESD)

Deterioration of integrated circuits due to
high levels of static electricity. Symptoms
of ESD include degradation of
performance, device malfunction, and
complete failure.
EMI
Acronym: Electromagnetic Interference
IEEE
Acronym: Institute of Electrical and
Electronics Engineers
Input/Output (IO or I/O)

Signal reception and transmission, or
signal interfacing. Input, for a process
control device, involves accepting and
processing signals from field devices.
Output, for a process control device,
involves converting commands into
electrical signals to field devices.
DO
Acronym: Discrete Output
Glossary
Institute of Electrical and Electronic

Engineers (IEEE)
An independent technical organization
that defines standards for the electrical,
electronic, and computer industries.
Instrument Society of America (ISA)

A professional organization of designers,
manufacturers, and users of process
control instrumentation.
International Standards Organization

(ISO)
An official body that develops standards
for data communication and
interconnection of different
manufacturers equipment.
I/O Channels
Input/output channels: communications
paths from a device to a communications
link or other device.
ISA
Acronym: Instrument Society of America
59
Local Ground Point (LGP)

A central termination point for all signal
common and power supply common
circuits within a cabinet group of eight or
fewer bays.
Master Ground Point (MGP)

A common termination point for as many
as six local ground point (LGP)
assemblies.
MGP
Acronym: Master Ground Point
Modem
Modulator/demodulator: a device that
allows a computer to transmit and receive
data via a telephone or other
communications network.
Multiplexer (MUX)
A PROVOX highway device that transfers
information between the data highway
and field devices (both analog and
discrete).
MUX
ISO
Acronym: International Standards
Organization
Abbreviation: Multiplexer
NC
LED
Acronym: Light-Emitting Diode
Acronym: Normally Closed or no

connection
NO
LGP
Acronym: Local Ground Point
Light-Emitting Diode (LED)

An electronic component that generates
a small focused beam of light, in
response to a current passing through.
LEDs are available in several colors,
depending on the type of crystal they
contain.
Acronym: Normally Open
Original Equipment Manufacturer

(OEM)
The firm that makes a product sold by
another firm. For example, Hewlett
Packard is the OEM for some products
sold by Fisher Controls.
Glossary
60
Glossary
Power Supply Common (PSC)

The negative terminal of the 24- volt
system power supply: a reference for
digital signals.
Power Supply Unit (PSU)

In a PROVOX instrumentation system, a
device or component that converts
standard alternating current to the direct
current voltage that other system devices
need.
PSC
Acronym: Power Supply Common
Glossary
PWR
Abbreviation: Power
Radio Frequency Interference (RFI)

Inadvertently transmitted energy that falls
in the frequency band of radio signals. If
this energy is sufficiently strong, it can
influence the operation of electronic
equipment.
Resistance Temperature Detector

(RTD)
A device or element that measures
process temperature very accurately.
RTDs sense temperature changes by
measuring the resistance of a coiled
metal wire, typically platinum.
RFI
Acronym: Radio Frequency Interference
Scientific Apparatus Makers

Association (SAMA)
A trade association that develops
standards for symbology, terminology,
and procedures within the chemical and
process control industries.
SEC
Abbreviation: Secondary
Index
61
Index
simplex
simplex
simplex
simplex
simplex
A
analog output barrier, two applications, 37
analog and smart input, 14

analog output, 13
discrete input, 14
discrete output, 15
pulse count input, 15
cabling redundant (1:N) pulse count input,

26
CL6340-series specifications, 51
Control I/O cards, maximum quantity, 8
barriers
dimensions, 11
types of, 6
Index
dimensions
barriers, 11
termination panel, 10
cable connectors, D-shell, 26
discrete output barrier, two types, 43
cables
available lengths, 52
duct loading, 12
EECS (ATEX 100) parameters, 54
factory specified length, 52
FM parameters, 53
maximum length, 12, 16, 21
D-shell connector pin assignments, 27
cabling
1 for 1 redundancy, 16
1 for N redundancy, 21
redundant (1:N) analog and smart input,
22
redundant (1:N) analog output, 23
redundant (1:N) discrete input, 24
redundant (1:N) discrete output, 25
redundant analog and smart input, 16
redundant analog output, 17
redundant discrete input, 18
redundant discrete output, 19
redundant pulse count input, 20
F
field wiring, 29
G
grounding, shields, 21, 29
Index
62
RTD ranges, 34
H
hand held communicator, 33
S
shield grounding, 29
signal types, usable, 7

smart device barrier, 39
I/O cards, maximum quantity, 8
Index
installation
I/O Cards, 9
I/O File, 9
wire size, 28, 29
wiring kit, 28
installation tools, 56
termination panel, dimensions, 10
terminal nomenclature, 28
termination panels
quantity required, 7
types of, 6
M
MTL incorporated, web site, 56
P
power requirements, 52
thermocouple ranges, 35
tools, installation, 56
W
wire size
barrier, 29
panel power, 28
wiring kit, 28
wiring to barriers, 29
redundancy types, 7
Notes
63
Notes
64
Notes
Notes
Blank page.
PH2.1:CL6340

Installing Intrinsic Safety Termination Panels and Barriers, Emerson

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Installing Intrinsic Safety

Termination Panels and

See CE Statement in Section 1

2000, 2003 Fisher-Rosemount Systems, Inc. All rights reserved.

Installing Intrinsic Safety Termination Panels and Barriers

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Emerson Process Management

Installing Intrinsic Safety Termination Panels and Barriers

Available Termination Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installing Intrinsic Safety Termination Panels and Barriers

Panel and Cable Specifications . . . . . . . . . . . . . . . . . . . . . .

Termination Panel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . .

Installing Intrinsic Safety Termination Panels and Barriers

Typical CL6340-Series Termination Panel Connections

Installing Intrinsic Safety Termination Panels and Barriers

Maximum Number of Channels Supported by I/O Cards . .

This manual describes installation and maintenance procedures for

Structure of this Manual

Section 1 Introduction: includes an overview of this manual, the

Abbreviations Standard abbreviations and symbols are used in

Revision Control The title page of each document lists the

Cross Referencing References to other documentation for

Warnings, Cautions, and Notes

Related IS Product Documentation

Related PROVOX Documentation

Planning the Installation, PN1:002

AC and DC Power and Ground Wiring, PN1:003

Signal Wiring and Highway Signal Guidelines, PN1:004

Environmental Conditions for Instrumentation Systems, PN1:006

Lightning Protection Guidelines for Instrumentation Systems,

Installing Type CP7043 Series Cabinets, PN4.4:CP7043

Product Bulletin, CL6340-Series Termination Panels and

Where to Find Answers for Product and Document

Product Overview Section 2

A blue horizontal cable tray is provided with each CL6340-Series

Blue Cable Tray

Typical CL6340-Series Termination Panel Connections with CL6350-Series

Section 2 Product Overview

Available Termination Panels

Type CL6341 Analog Input Termination Panel

Type CL6342 Analog/Smart Device Output Termination Panel (HART

Type CL6343 Discrete Input/Output Termination Panel

Type CL6344 Pulse Count Termination Panel

Type CL6345 Smart Device Input Termination Panel (HART

Note ... System designers must follow certain requirements when

Available Intrinsic Safety Barriers

Type CL6351 IS High-Level Analog Input Isolating Barrier (HART

Years of Experience: _ Instrumentation _ Distributed Control

Education: High School Years College Degree