Professional Documents
Culture Documents
Report of
"66/33KV Olakha Sub-Station"
By:
Cheten Tshering
Olakha Sub-Station, SMD Semtokha.
Transmission Department
Bhutan Power Corporation Limited
Thimphu.
ACKNOWLEDGEMENT
I would like to express profound gratitude to the then Officiating General Manager Mr. Nima
Dorji for placing me at the up gradation works at 66/33 KV Olakha substation without which, I
wouldnt have been able to come out with this report. This provided me an opportunity to learn
regarding the testing and commissioning of various switch gears, no sooner I graduated from the
college. The placement was very appropriate and at the right time.
I wish to extend sincere gratitude to Mr. Chandan Kamti Chatterjee, Testing Engineer, IPPL for
teaching me all the practical aspect of the 'Testing and Commissioning' works and also the
theoretical part of the same which are beyond the coverage in the books, which he explained
through his 22 years of field experience in 'Testing and Commissioning'. I am indebted for his
effort in revisiting my report and for making necessary correction and addition.
I would also like to offer sincere appreciation which is due to the staff members of SMD
Semtokha and Olakha Substation. Amongst the various persons who have helped me in this
endeavor, I would like to mention the following: Mr. Sonam Tobgay (Manager), Mr. Tandin
Gyeltshen, Mr. Sonam Norbu and Mr. LB Rai.
I gratefully acknowledge the extensive literature referred during the course of writing this report.
Last but not the least I would like to thank all those who have assisted me directly or indirectly in
coming out with this report.
Cheten Tshering
ABSTRACT
This primary goal of this report is to provide in a simple and more of conventional way of
conducting the testing of various switchgears and the system. This report 'Testing and
Commissioning Report of 66/33KV Olakha Sub Station' describes about the various testing that
are required to be done before commissioning of a substation. It contains in a lucid way, a
concise presentation of various technical data and parameters that were obtained while in field
testing. This report intends to serve as a history of Olakha substation in terms of its technical data
and could be used as future reference while testing however the data may vary with different
instruments used and the way it is conducted.
This report is also equipped with the practical and pictorial circuit diagram of the exact field
testing that was done while in the course of testing. Theories have been provided for every
experiment based on the practical hands on experience.
The materials presented in this report are intended to serve as a platform from where young and
enthusiastic technical people could enhance their learning and explore in the area of testing and
commissioning. However it could be used as reference by the one who already have the
experience.
I would like to solicit the readers' kind suggestions and feedback regarding the report so that I
could come up with better one in future.
ii
List of Figures
Figure 1 Experimental set up for checking the winding resistance ................................................ 3
Figure 2 Experimental set up for CT Ratio check ........................................................................ 14
Figure 3 Experimental setup for ratio test of PT and CVT........................................................... 23
Figure 4 KPV Testing of Current Transformer ............................................................................ 29
Figure 5 Surge Monitor Testing ................................................................................................... 38
Figure 6 SF6 Circuit Breaker Testing SCOT M3K Timer ............................................................ 41
Figure 7 SF6 Circuit Breaker Testing with Circuit Breaker Operational Analyzer .................... 42
Figure 8 Measurement of Transformer's winding resistance ....................................................... 49
Figure 9 Various testing on Transformer ..................................................................................... 57
Figure 10 Conditioning of Transformer Oil ................................................................................. 67
Figure 11 Winding Resistance Check of 33kv CT & PT............................................................... 79
Figure 12 Ratio Check of 33kv CT ............................................................................................... 80
Figure 13 High POT Test (CABLE HV TEST) ............................................................................. 93
Figure 14 Inverse-Time, Very-Inverse Time and Extremely-Inverse Time characteristics. ....... 100
Figure 15 Testing of IDMT Relays ............................................................................................. 101
Figure 16 System Stability Testing ............................................................................................. 114
iii
Table of Contents
ACKNOWLEDGEMENT ............................................................................................................... i
ABSTRACT .................................................................................................................................... ii
List of Figures ................................................................................................................................ iii
Checking the Winding Resistance of CT, PT & CVT ................................................................ 1
CT Ratio Check ......................................................................................................................... 13
Ratio Test of CVT and PT......................................................................................................... 22
Knee Point Voltage Test (KPV Test) of Current Transformer ................................................. 27
Surge Monitor Testing .............................................................................................................. 38
SF6 Circuit Breaker Testing...................................................................................................... 40
Transformer Winding Resistance .............................................................................................. 48
Transformer Testing .................................................................................................................. 54
Transformer Oil Testing ............................................................................................................ 65
Winding Resistance and Ratio Check of 33kv CT & PT .......................................................... 78
High Pot Test (Cable HV Test) ................................................................................................. 92
Relay Testing (Over Current Protection) ................................................................................ 100
Stability Testing Report .......................................................................................................... 113
Reference .................................................................................................................................... 124
iv
WindingResistanceCheckofCT,PT&CVT
CheckingtheWindingResistanceofCT,PT&CVT
Bus PT#1
Bus PT#2
CVT#1
CVT#2
CT#1
CT#2
CT#3
CT#4
CT#5
Aim
:
1. To check the Secondary Winding Resistance.
2. Insulation Resistance (IR) checks of primary-earth and secondary-secondary
winding by using Megger (2.5KV-5KV).
3. Secondary insulation resistance value check of secondary-earth and secondarysecondary terminals.
Objectives :
1. To check the resistance of secondary winding (CT, PT and CVT) and compare
with that of name plate rating.
2. To check if there is any short circuit or leakage to ground from primary winding.
To check if there is any short circuit between primary and secondary windings.
3. To check if there is any leakage or short circuit between the secondary winding
and the earth. To check if there is any short circuit between the secondary
windings.
Instruments used
Sl. no
Description
Megger
Megger
Multimeter
Connecting wires
Specification
Quantity
2.5KV-5KV, 0-10000Mohms, Waco,
1
Type 485/08-09, Sl. no. 933090
1KV, 0-200Mohms, Waco,
1
Sl. no. 91611
Digital Multimeter DM3540A,
1
Motwane
--------------------------------------------APR
Remarks
NB: Megger uses Ohm's law V=IR. It gives DC voltage and the current which flows through the
winding resistance. The reading shown on the Megger is V/I.
Page1
WindingResistanceCheckofCT,PT&CVT
PT
Yph
Rph
Bph
Earth Link
Circuit diagram
1a
1n 2a
2n 3a
3n
Page2
WindingResistanceCheckofCT,PT&CVT
Experimental Set up :
Multimeter
(Ohm meter)
Earth
Page3
WindingResistanceCheckofCT,PT&CVT
Procedure
If there is any short circuit between the windings or earth, then the Megger will show
zero value.
Else Megger will show some deflections indicating the insulation resistance value.
Megger gives DC output
Page4
WindingResistanceCheckofCT,PT&CVT
Results
Page5
WindingResistanceCheckofCT,PT&CVT
Page6
WindingResistanceCheckofCT,PT&CVT
R-Phase (Ohm)
Y-Phase (Ohm)
B-Phase (Ohm)
1S1-1S2
3.6
3.6
3.6
1S1-1S3
7.0
6.8
6.8
2S1-2S2
3.1
3.0
3.1
2S1-2S3
5.8
5.6
5.6
3S1-3S2
2.2
2.3
2.1
3S1-3S3
6.1
4.9
6.2
4S1-4S2
2.4
2.2
2.2
4S1-4S3
6.0
5.2
6.2
R-Phase (M-Ohm)
Y-Phase (M-Ohm)
B-Phase (M-Ohm)
Pry-Earth
2000
1500
2000
Pry-Sec1 (1a)
2000
3000
5000
Pry-Sec2 (2a)
2000
3000
3000
Pry-Sec3 (3a)
2000
5000
5000
Pry-Sec4 (4a)
2000
5000
5000
R-Phase (M-Ohm)
Y-Phase (M-Ohm)
B-Phase (M-Ohm)
Sec1-Earth
50
200
200
Sec2-Earth
50
200
200
Sec3-Earth
50
200
200
Sec4-Earth
50
200
200
Sec1-Sec2 (1a-2a)
50
200
200
Sec2-Sec3 (2a-3a)
50
200
200
Sec3-Sec4 (3a-4a)
50
200
200
Sec4-Sec1 (4a-1a)
50
200
200
Page7
WindingResistanceCheckofCT,PT&CVT
R-Phase (Ohm)
Y-Phase (Ohm)
B-Phase (Ohm)
1S1-1S2
3.6
3.6
3.6
1S1-1S3
7.1
7.1
7.0
2S1-2S2
3.1
3.1
3.1
2S1-2S3
5.8
5.9
5.8
3S1-3S2
2.3
2.2
2.3
3S1-3S3
5.2
5.1
5.1
4S1-4S2
2.3
2.3
2.4
4S1-4S3
5.3
5.2
5.3
R-Phase (M-Ohm)
Y-Phase (M-Ohm)
B-Phase (M-Ohm)
Pry-Earth
4000
4000
4000
Pry-Sec1 (1a)
4000
4000
4000
Pry-Sec2 (2a)
4000
4000
4000
Pry-Sec3 (3a)
4000
4000
4000
Pry-Sec4 (4a)
4000
4000
4000
R-Phase (M-Ohm)
Y-Phase (M-Ohm)
B-Phase (M-Ohm)
Sec1-Earth
200
200
200
Sec2-Earth
200
200
200
Sec3-Earth
200
200
200
Sec4-Earth
200
200
200
Sec1-Sec2 (1a-2a)
200
200
200
Sec2-Sec3 (2a-3a)
200
200
200
Sec3-Sec4 (3a-4a)
200
200
200
Sec4-Sec1 (4a-1a)
200
200
200
Page8
WindingResistanceCheckofCT,PT&CVT
R-Phase (Ohm)
Y-Phase (Ohm)
B-Phase (Ohm)
1S1-1S2
3.6
3.5
3.4
1S1-1S3
6.5
6.3
5.9
2S1-2S2
3.2
3.2
3.2
2S1-2S3
5.9
6.1
6.1
3S1-3S2
2.4
2.4
2.4
3S1-3S3
6.2
6.0
6.0
4S1-4S2
2.3
2.4
2.4
4S1-4S3
6.0
6.1
6.1
R-Phase (M-Ohm)
Y-Phase (M-Ohm)
B-Phase (M-Ohm)
Pry-Earth
4000
3000
3000
Pry-Sec1 (1a)
3000
3000
3000
Pry-Sec2 (2a)
5000
3000
3000
Pry-Sec3 (3a)
5000
3000
3000
Pry-Sec4 (4a)
5000
3000
3000
R-Phase (M-Ohm)
Y-Phase (M-Ohm)
B-Phase (M-Ohm)
Sec1-Earth
200
200
200
Sec2-Earth
200
200
200
Sec3-Earth
200
200
200
Sec4-Earth
200
200
200
Sec1-Sec2 (1a-2a)
200
200
200
Sec2-Sec3 (2a-3a)
200
200
200
Sec3-Sec4 (3a-4a)
200
200
200
Sec4-Sec1 (4a-1a)
200
200
200
Page9
WindingResistanceCheckofCT,PT&CVT
R-Phase (Ohm)
Y-Phase (Ohm)
B-Phase (Ohm)
1S1-1S2
2.2
2.4
2.4
1S1-1S3
5.3
5.1
5.3
2S1-2S2
2.3
2.3
2.2
2S1-2S3
5.0
5.0
5.0
3S1-3S2
2.5
2.5
2.2
3S1-3S3
5.1
5.1
5.1
4S1-4S2
2.2
2.4
2.2
4S1-4S3
5.1
5.0
5.1
R-Phase (M-Ohm)
Y-Phase (M-Ohm)
B-Phase (M-Ohm)
Pry-Earth
4000
4000
4000
Pry-Sec1 (1a)
4000
4000
4000
Pry-Sec2 (2a)
4000
4000
4000
Pry-Sec3 (3a)
4000
4000
4000
Pry-Sec4 (4a)
4000
4000
4000
R-Phase (M-Ohm)
Y-Phase (M-Ohm)
B-Phase (M-Ohm)
Sec1-Earth
200
200
200
Sec2-Earth
200
200
200
Sec3-Earth
200
200
200
Sec4-Earth
200
200
200
Sec1-Sec2 (1a-2a)
200
200
200
Sec2-Sec3 (2a-3a)
200
200
200
Sec3-Sec4 (3a-4a)
200
200
200
Sec4-Sec1 (4a-1a)
200
200
200
Page10
WindingResistanceCheckofCT,PT&CVT
R-Phase (Ohm)
Y-Phase (Ohm)
B-Phase (Ohm)
1S1-1S2
1.9
2.3
2.1
1S1-1S3
4.3
4.1
4.0
2S1-2S2
1.9
2.2
2.0
2S1-2S3
4.8
4.3
4.2
3S1-3S2
2.1
2.1
2.3
3S1-3S3
4.3
4.3
4.1
4S1-4S2
2.0
2.1
2.1
4S1-4S3
4.1
4.1
4.0
R-Phase (M-Ohm)
Y-Phase (M-Ohm)
B-Phase (M-Ohm)
Pry-Earth
5000
5000
5000
Pry-Sec1 (1a)
5000
5000
5000
Pry-Sec2 (2a)
5000
5000
5000
Pry-Sec3 (3a)
5000
5000
5000
Pry-Sec4 (4a)
5000
5000
5000
R-Phase (M-Ohm)
Y-Phase (M-Ohm)
B-Phase (M-Ohm)
Sec1-Earth
200
200
200
Sec2-Earth
200
200
200
Sec3-Earth
200
200
200
Sec4-Earth
200
200
200
Sec1-Sec2 (1a-2a)
200
200
200
Sec2-Sec3 (2a-3a)
200
200
200
Sec3-Sec4 (3a-4a)
200
200
200
Sec4-Sec1 (4a-1a)
200
200
200
Page11
WindingResistanceCheckofCT,PT&CVT
Precaution
Conclusion
From this test it is proved that there isn't any leakage or short circuit connection from primary to
earth through the casing. Neither is the secondary windings touching the casing or with each
other nor the primary winding is in contact with the secondary windings. The Potential
transformer is perfectly right.
Page12
CTRatioCheck
CTRatioCheck
CT#1
CT#2
CT#3
CT#4
CT#5
Aim
Objective
To check the ratio of primary to secondary current under loaded condition and compare
with the name plate rating.
Theory
Current transformers (CTs) of all sizes and types find their way into substations to provide the
current replicas for metering, controls, and protective relaying. CT performance is characterized
by ratio correction factor (turns ratio error), saturation voltage, phase angle error, and rated
burden. Bushing CTs are installed in power equipment. They are toroidal, having a single
primary turn (the power conductor), which passes through their center. The current
transformation ratio results from the number of turns wound on the core to make up the
secondary. More than one ratio is often provided by tapping the secondary winding at multiple
turn's ratios. The core cross-sectional area, diameter, and magnetic properties determine the CT's
performance. Metering CTs are designed with core cross-sections chosen to minimize exciting
current effects and are allowed to saturate at fault currents. Larger cores are provided for
protection CTs where high current saturation must be avoided for the CT to faithfully reproduce
high currents for fault sensing. The exciting current of the larger core at low load is not
considered important for protection.
Core#1 : Metering.
Core#2 : Protection (Over Current,
Earth fault, Differential).
Core#3 : Bus bar Protection.
Core#4 : Bus Bar Protection Zone
Page13
CTRatioCheck
Instruments used:
Sl. no
Description
Specification
Quantity
Auto Transformer
0-260V, 50Hz
Loading Transformer
230V,50Hz-7.5KVA, 1V/T
Multimeter
Clamp leaker
DC-10A, Motwane
Clamp meter
Connecting wires
-----------------------------------------
1- Supply
230V, 50Hz
Remarks
APR
1
Circuit diagram:
Current Transformer
Clamp meter
1- Supply
Auto
Transformer
Loading
Transformer
Junction Box
Figure 2 Experimental set up for CT Ratio check
Clamp Leaker
NB: Never open the secondary terminal of CT when primary is connected.
Page14
CTRatioCheck
Procedure
Results
The results are being tabulated for each current transformer. The actual ratio given on the
name plate is 300-600/1A. The ratio replicates the name plate rating when the applied
load current approaches the name plate rating. The errors are more when 12.5% and 25%
of the total load current is applied. However as we apply more and more towards the
actual load value, the ratio is almost near the actual ratio. The accuracy of CT is
expressed in terms of its ratio from its true ratio. This is called ratio error and is expressed
as;
%
100
Page15
CTRatioCheck
1. CT#1, Tie Line Side (Incomer #1)
CT# 1, 1S1-1S2, 300/1A
Date: 22/10/09, Thursday, 4:40pm, Sunny.
R-Sl.no. OC 2373/1/5/08, Y-Sl.no. OC 2373/1/12/08, B-Sl.no. OC 2373/1/10/08
% of Rated
Applied
Secondary Current (A)
Primary
Primary
R-phase
Y-phase
B-phase
Current
(A)
Current
(A)
(A)
25%
50%
75%
100%
75
150
225
300
0.24
0.49
0.75
1.00
12.5%
25.0%
37.5%
50.0%
75
150
225
300
0.11
0.24
0.36
0.50
25%
50%
75%
100%
75
150
225
300
0.24
0.50
0.75
1.00
12.5%
25.0%
37.5%
50.0%
75
150
225
300
0.10
0.23
0.36
0.49
25%
50%
75%
100%
75
150
225
300
0.24
0.50
0.75
1.00
12.5%
25.0%
37.5%
50.0%
75
150
225
300
0.10
0.24
0.35
0.49
25%
50%
75%
100%
75
150
225
300
0.24
0.50
0.74
1.00
12.5%
25.0%
37.5%
50.0%
75
150
225
300
0.11
0.23
0.36
0.49
Ratio
% error
(A)
Ratio
% error
(A)
Ratio
% error
8.70%
4.17%
1.35%
0.00%
0.22
0.49
0.74
1.00
340.91
306.12
304.05
300.00
13.64%
2.04%
1.35%
0.00%
13.64%
8.70%
4.17%
2.04%
0.10
0.23
0.36
0.49
750.00
652.17
625.00
612.24
25.00%
8.70%
4.17%
2.04%
8.70%
4.17%
2.74%
1.01%
0.23
0.48
0.74
1.00
326.09
312.50
304.05
300.00
8.70%
4.17%
1.35%
0.00%
13.64%
8.70%
7.14%
4.17%
0.10
0.23
0.36
0.49
750.00
652.17
625.00
612.24
25.00%
8.70%
4.17%
2.04%
8.70%
2.04%
2.74%
2.04%
0.23
0.48
0.74
1.00
326.09
312.50
304.05
300.00
8.70%
4.17%
1.35%
0.00%
25.00%
8.70%
7.14%
4.17%
0.10
0.23
0.36
0.49
750.00
652.17
625.00
612.24
25.00%
8.70%
4.17%
2.04%
8.70%
4.17%
2.74%
2.04%
0.23
0.49
0.74
0.99
326.09
306.12
304.05
303.03
8.70%
2.04%
1.35%
1.01%
25.00%
8.70%
7.14%
4.17%
0.10
0.23
0.36
0.48
750.00
652.17
625.00
625.00
25.00%
8.70%
4.17%
4.17%
Page16
CTRatioCheck
2. CT#2, Transformer#1 Side (Incomer #1)
CT# 2, 1S1-1S2, 300/1A
Date: 22/10/09, Thursday, 4:55pm, Sunset.
R-Sl.no. OC 2373/1/15/08, Y-Sl.no. OC 2373/1/9/08, B-Sl.no. OC 2373/1/1/08
% of Rated
Applied
Secondary Current (A)
Primary
Primary
R-phase
Y-phase
B-phase
Current
(A)
Current
(A)
(A)
25%
50%
75%
100%
75
150
225
300
0.24
0.50
0.75
1.00
12.5%
25.0%
37.5%
50.0%
75
150
225
300
0.11
0.23
0.36
0.49
25%
50%
75%
100%
75
150
225
300
0.24
0.50
0.75
1.00
12.5%
25.0%
37.5%
50.0%
75
150
225
300
0.11
0.23
0.35
0.48
25%
50%
75%
100%
75
150
225
300
0.24
0.50
0.75
1.00
12.5%
25.0%
37.5%
50.0%
75
150
225
300
0.11
0.23
0.36
0.49
25%
50%
75%
100%
75
150
225
300
0.24
0.50
0.75
1.00
12.5%
25.0%
37.5%
50.0%
75
150
225
300
0.11
0.23
0.36
0.49
Ratio
% error
(A)
Ratio
% error
(A)
Ratio
% error
0.00%
0.00%
0.00%
0.00%
0.24
0.50
0.75
1.00
312.50
300.00
300.00
300.00
4.17%
0.00%
0.00%
0.00%
13.64%
4.17%
4.17%
0.00%
0.11
0.23
0.36
0.49
681.82
652.17
625.00
612.24
13.64%
8.70%
4.17%
2.04%
0.00%
0.00%
0.00%
0.00%
0.24
0.50
0.75
1.00
312.50
300.00
300.00
300.00
4.17%
0.00%
0.00%
0.00%
13.64%
4.17%
4.17%
2.04%
0.11
0.24
0.36
0.49
681.82
625.00
625.00
612.24
13.64%
4.17%
4.17%
2.04%
0.00%
0.00%
0.00%
0.00%
0.24
0.51
0.75
1.01
312.50
294.12
300.00
297.03
4.17%
-1.96%
0.00%
-0.99%
13.64%
4.17%
4.17%
2.04%
0.11
0.24
0.36
0.49
681.82
625.00
625.00
612.24
13.64%
4.17%
4.17%
2.04%
4.17%
0.00%
0.00%
0.00%
0.24
0.50
0.75
1.01
312.50
300.00
300.00
297.03
4.17%
0.00%
0.00%
-0.99%
13.64%
4.17%
4.17%
2.04%
0.11
0.24
0.36
0.49
681.82
625.00
625.00
612.24
13.64%
4.17%
4.17%
2.04%
Page17
CTRatioCheck
3. CT#3, Bus Coupler Side
% of Rated
Primary
Current
(A)
(A)
25%
50%
75%
100%
75
150
225
300
0.23
0.49
0.75
1.00
12.5%
25.0%
37.5%
50.0%
75
150
225
300
0.11
0.23
0.36
0.49
25%
50%
75%
100%
75
150
225
300
0.24
0.48
0.74
0.99
12.5%
25.0%
37.5%
50.0%
75
150
225
300
0.11
0.22
0.36
0.49
25%
50%
75%
100%
75
150
225
300
0.23
0.49
0.75
1.00
12.5%
25.0%
37.5%
50.0%
75
150
225
300
0.11
0.24
0.36
0.50
25%
50%
75%
100%
75
150
225
300
0.24
0.49
0.73
0.99
12.5%
25.0%
37.5%
50.0%
75
150
225
300
0.11
0.23
0.35
0.48
Ratio
% error
(A)
Ratio
326.09
8.70%
0.23 326.09
0.49 306.12
306.12
2.04%
0.75 300.00
300.00
0.00%
1.00 300.00
300.00
0.00%
CT# 3, 1S1-1S3, 600/1A
681.82 13.64% 0.11 681.82
0.24 625.00
652.17
8.70%
0.36 625.00
625.00
4.17%
612.24
2.04%
0.49 612.24
CT# 3, 2S1-2S2, 300/1A
312.50
4.17%
0.23 326.09
0.49 306.12
312.50
4.17%
0.75 300.00
304.05
1.35%
1.00 300.00
303.03
1.01%
CT# 3, 2S1-2S3, 600/1A
681.82 13.64% 0.11 681.82
681.82 13.64% 0.23 652.17
0.36 625.00
625.00
4.17%
612.24
2.04%
0.49 612.24
CT# 3, 3S1-3S2, 300/1A
326.09
8.70%
0.24 312.50
0.50 300.00
306.12
2.04%
0.75 300.00
300.00
0.00%
1.00 300.00
300.00
0.00%
CT# 3, 3S1-3S3, 600/1A
681.82 13.64% 0.11 681.82
0.23 652.17
625.00
4.17%
625.00
4.17%
0.36 625.00
0.49 612.24
600.00
0.00%
CT# 3, 4S1-4S2, 300/1A
0.23 326.09
312.50
4.17%
0.49 306.12
306.12
2.04%
0.74 304.05
308.22
2.74%
303.03
1.01%
1.00 300.00
CT# 3, 4S1-4S3, 600/1A
681.82 13.64% 0.11 681.82
0.23 652.17
652.17
8.70%
0.36 625.00
642.86
7.14%
0.49 612.24
625.00
4.17%
% error
(A)
Ratio
% error
8.70%
2.04%
0.00%
0.00%
0.23
0.49
0.74
0.99
326.09
306.12
304.05
303.03
8.70%
2.04%
1.35%
1.01%
13.64%
4.17%
4.17%
2.04%
0.10
0.23
0.35
0.48
750.00
652.17
642.86
625.00
25.00%
8.70%
7.14%
4.17%
8.70%
2.04%
0.00%
0.00%
0.23
0.49
0.74
0.99
326.09
306.12
304.05
303.03
8.70%
2.04%
1.35%
1.01%
13.64%
8.70%
4.17%
2.04%
0.11
0.23
0.35
0.48
681.82
652.17
642.86
625.00
13.64%
8.70%
7.14%
4.17%
4.17%
0.00%
0.00%
0.00%
0.23
0.49
0.74
1.00
326.09
306.12
304.05
300.00
8.70%
2.04%
1.35%
0.00%
13.64%
8.70%
4.17%
2.04%
0.10
0.23
0.35
0.48
750.00
652.17
642.86
625.00
25.00%
8.70%
7.14%
4.17%
8.70%
2.04%
1.35%
0.00%
0.23
0.49
0.74
0.99
326.09
306.12
304.05
303.03
8.70%
2.04%
1.35%
1.01%
13.64%
8.70%
4.17%
2.04%
0.10
0.23
0.35
0.48
750.00
652.17
642.86
625.00
25.00%
8.70%
7.14%
4.17%
Page18
50%
CTRatioCheck
4. CT#4, Jemina Line Side (Incomer#2)
CT# 4, 1S1-1S2, 300/1A
Date: 22/10/09, Thursday, 6:00pm, Dark.
R-Sl.no. OC 2373/1/14/08, Y-Sl.no. OC 2373/1/2/08, B-Sl.no. OC 2373/1/16/08
% of Rated
Applied
Secondary Current (A)
Primary
Primary
R-phase
Y-phase
B-phase
Current
(A)
Current
(A)
(A)
25%
50%
75%
100%
75
150
225
300
0.24
0.50
0.76
1.01
12.5%
25.0%
37.5%
50.0%
75
150
225
300
0.11
0.24
0.36
0.49
25%
50%
75%
100%
75
150
225
300
0.24
0.50
0.76
1.01
12.5%
25.0%
37.5%
50.0%
75
150
225
300
0.11
0.24
0.36
0.50
25%
50%
75%
100%
75
150
225
300
0.24
0.50
0.76
1.01
12.5%
25.0%
37.5%
50.0%
75
150
225
300
0.11
0.24
0.36
0.49
25%
50%
75
150
0.24
0.50
Ratio
% error
(A)
Ratio
% error
(A)
Ratio
% error
8.70%
2.04%
1.35%
0.00%
0.23
0.49
0.74
0.99
326.09
306.12
304.05
303.03
8.70%
2.04%
1.35%
1.01%
13.64%
8.70%
7.14%
0.00%
0.11
0.23
0.36
0.49
681.82
652.17
625.00
612.24
13.64%
8.70%
4.17%
2.04%
4.17%
0.00%
-1.32%
-1.96%
0.24
0.50
0.75
1.00
312.50
300.00
300.00
300.00
4.17%
0.00%
0.00%
0.00%
25.00%
4.17%
4.17%
0.00%
0.11
0.24
0.36
0.49
681.82
625.00
625.00
612.24
13.64%
4.17%
4.17%
2.04%
4.17%
0.00%
0.00%
-0.99%
0.24
0.50
0.75
1.01
312.50
300.00
300.00
297.03
4.17%
0.00%
0.00%
-0.99%
13.64%
4.17%
4.17%
0.00%
0.11
0.23
0.35
0.50
681.82
652.17
642.86
600.00
13.64%
8.70%
7.14%
0.00%
4.17%
Page19
150
0202962.895(050.0008(-1273( )28Tc[(300.)6.7(00)-1377.2.97758.0984 0.0055 TD0.0024 Tc(0.50)Tj2.7377 -0.0055 TD0.0026 Tc[(300.)6.7(00)-11497.4(0.00%)5( )]T758.5082 0.0055 TD0.0024 Tc[(0.50)5.1( )]TJ2.8962 -0.0055 TD0.0026 Tc[300.)6.7(00)f05(7.14%)4.9( )]TJET66.36 2155 32.7 35001 12.72 ref66.36 1855 32.7 35 12.72 ref6128.255 32.7 35 12.72 reff188.455 32.7 35001 12.72 ref88.4 189455 32.7 35001 12.72 ref88.4 189455 32.7 35001 12.72 ref88.4 189455 32.7 35001 12.72 ref88.4 189455 32.7 35001 12.72 reff9.9781455 32.7 35001 12.72 reff33.26 1455 32.7 8001 12.72 ref466.74 1455 32.7 8001 12.72 ref407.84 1455 32.7 8001 12.72 ref553.56 199.8 0.47998 12.78 re.98 196188BT10.98 070 0 103047 Tf9.1.0021-)7(4)4.601 Tm4.1792 Tw[(50.0%)8( 22-1377.2(0.00%)5( )]TJ.919.1.0021.012 0.0020.0050.0038(-1273(.99Tc[(300-1.0021-)7(4)4.601 Tm4.11 124 0.0055 TD0.0024 Tc(0.50)Tj2.7377 -0.0055 TD0.0501 12.78 ref 35 12.72 ref6128.255 32755 TD0.0501 12.72 4ref.4(0.00%278 r12.72 r5f66.36 1655 32.76 Tc[(3002 ref617)]T55 32.7 35 12.72 reff188.65 3.8 0.48 12.78 ref222.54 19965 3.8 0.4001 12.78 ref188.65 3.8 0.4001 12.78 re.72 ref65 3.8 0.48 12.78 ref22.72 ref65 3.8 0.48 12.78 ref223(16128.255-4 18(15 32.7(1reff1.7 8001 189403(16128.255-4 11(15001 1.4 1578.4 189455 32.7 35001 12712.( )]TJ/TT5 1 Tf9.9776 0.( )]TJ/TT5 1 Tf9.9776 0.( )]TJ/TT5 1 Tf9.9776 0.( )]TJ/TT5 1 Tf9.9776 0.( )347 199.8 0.47998 12.78 re.98 13335001 12.
CTRatioCheck
5. CT#5, Transformer#2 Side (Incomer#2)
% of Rated
Primary
Current
(A)
(A)
25%
50%
75%
100%
75
150
225
300
0.23
0.49
0.74
1.00
12.5%
25.0%
37.5%
50.0%
75
150
225
300
0.11
0.23
0.36
0.49
25%
50%
75%
100%
75
150
225
300
0.23
0.48
0.74
0.99
12.5%
25.0%
37.5%
50.0%
75
150
225
300
0.10
0.23
0.35
0.49
25%
50%
75%
100%
75
150
225
300
0.23
0.49
0.74
0.99
12.5%
25.0%
37.5%
50.0%
75
150
225
300
0.10
0.23
0.36
0.48
25%
50%
75%
100%
75
150
225
300
0.23
0.49
0.74
0.99
12.5%
25.0%
37.5%
50.0%
75
150
225
300
0.10
0.23
0.36
0.48
Ratio
% error
(A)
Ratio
% error
(A)
Ratio
% error
4.17%
2.04%
0.00%
-0.99%
0.23
0.49
0.74
1.00
326.09
306.12
304.05
300.00
8.70%
2.04%
1.35%
0.00%
13.64%
4.17%
4.17%
2.04%
0.10
0.23
0.35
0.49
750.00
652.17
642.86
612.24
25.00%
8.70%
7.14%
2.04%
8.70%
2.04%
1.35%
1.01%
0.23
0.49
0.74
1.00
326.09
306.12
304.05
300.00
8.70%
2.04%
1.35%
0.00%
13.64%
8.70%
4.17%
4.17%
0.11
0.23
0.36
0.49
681.82
652.17
625.00
612.24
13.64%
8.70%
4.17%
2.04%
8.70%
2.04%
-1.32%
1.01%
0.23
0.49
0.74
0.99
326.09
306.12
304.05
303.03
8.70%
2.04%
1.35%
1.01%
25.00%
8.70%
4.17%
2.04%
0.11
0.23
0.36
0.49
681.82
652.17
625.00
612.24
13.64%
8.70%
4.17%
2.04%
8.70%
2.04%
1.35%
2.04%
0.23
0.49
0.74
1.00
326.09
306.12
304.05
300.00
8.70%
2.04%
1.35%
0.00%
13.64%
8.70%
4.17%
2.04%
0.11
0.23
0.36
0.50
681.82
652.17
625.00
600.00
13.64%
8.70%
4.17%
0.00%
Page20
CTRatioCheck
Conclusion
From this experiment, it is proved that the name plate ratio replicates the field test report.
However the name plate ratio matches the field test ratio at 100% of the actual load current for
lowest tap. For the full tap 50% of the actual load current was provided. The ratio came close to
name plate rating at the 50% of the full load current. From this I conclude had we applied the full
load current we will be getting exact replicate of the name plate rating. We couldn't apply full
load current on 600/1A tap as the primary wire was getting heated up. More or less the obtained
results are correct.
The ratio error of a CT depends on its exciting current. When the primary current increases, the
CT tries to produce corresponding secondary current, and this needs a greater secondary emf,
core flux density and exciting current. A stage comes when any further increase in primary
current is almost wholly absorbed in an increased exciting current and thereby the secondary
current hardly increases at all. At this stage CT becomes saturated. Thus the ratio error depends
on saturation.
An accuracy of 2-3% of the CT is desirable for distance and differential relays, where as for
many other relays, a higher percentage can be tolerated. When the primary current increases, at a
certain value the core commences to saturate and the error increases. The value of current at
which the error reaches a specified error limit is known as its 'Accuracy Limit Primary Current'
or saturation current. The ratio of accuracy limit primary current and the rated primary current is
known as rated accuracy limit factor (ALF) or saturation factor, the standard value of which are
5,10,15,20 & 30.
Page21
RatioTestofCVT&PT
RatioTestofCVTandPT
CVT#1
CVT#2
PT#1
PT#2
Aim
To find the ratio of primary voltage to the subsequent secondary voltage and then
compare with the given ratio in the name plate rating.
Objective
To measure the voltage of three cores of each phase on the secondary winding and check
if the ratio is alright upon doubling the applied voltage on primary side.
Instrument used
Sl. no Description
Specification
Quantity Remarks
Auto Transformer
0-260V, 50Hz
Transformer
230V-3000V, 50Hz
Multimeter
Multimeter
DM3540A (Motwane)
Connecting wires
---------------------------------------------
1- Supply
230V, 50Hz
APR
1
Theory
: Potential transformers are used to reduce the system voltage level low enough to
suit the ratings of protective relays. The voltage rating of protective relay is usually 110V. The %
error is given by;
%
100
Where K= Nominal voltage ratio, Vs= Secondary voltage and Vp=Primary voltage.
The accuracy of PTs used for meters and instruments is only important at normal system voltage
where as PTs used for protection requires errors to be limited over a wide range of voltages
under faulty conditions. This may be about 5-150% of nominal voltage.
Page22
RatioTestofCVT&PT
Circuit diagram
Capacitive Voltage Transformer
1,230V,50Hz
Supply
AV Meter
Transformer
230-3000V, 50Hz
Page23
RatioTestofCVT&PT
Procedure:
1.
2.
3.
4.
Primary (V)
1000V
Ratio
% Error
2000V
Ratio
% Error
Primary (V)
1000V
Ratio
% Error
2000V
Ratio
% Error
B-Phase
Core2
1.631
613
2.17%
3.191
626
4.33%
Core 3
1.631
613
2.17%
3.194
626
4.33%
Page24
RatioTestofCVT&PT
Core 3
1.681
595
-0.83%
3.30
606
1.0%
600
110/3
There is slight error which may be because of the inaccuracy of voltage applied from the
transformer. However the results are fairly correct.
Page25
RatioTestofCVT&PT
Precaution:
Conclusion:
From this test it is seen that the ratio of primary to secondary voltage is fairly correct with
maximum of 6.5% error. For Lab test an error of 5% is the accepted while for the field test an
error of 15% is accepted. The error can be eliminated by using more accurate meter, and
applying the accurate voltage. Since the analog meter was used for noting the reading on the
primary side, may be exact voltage wasnt applied, parallax error might have introduced in the
process. However the result doesnt deviate much from the exact value thus the name plate rating
is ok.
Page26
KPVTestofCurrentTransformer
KneePointVoltageTest(KPVTest)ofCurrentTransformer
CT #1
CT#2
CT#3
CT#4
CT#5
Aim
Objective
This test should confirm that at any case the saturation point shouldnt lie before 100% of
KPV. It may occur at 110% or higher, doesnt matter but saturation point shouldn't occur
before 100% of the KPV. If saturation point occurs before 100% of KPV then the relays
will operate before reaching its set value (100%) which is not desirable.
To find the saturation point of CT i.e. at what point of voltage it get saturated.
Compare the obtained saturation point with that of the name plate rating.
Theory
Knee point voltage is the point on the graph obtained between voltage and current beyond which
the current rise is very sharp when voltage in increased slightly. When the applied voltage is
increased in steps the current also rises in certain step. When the knee point voltage is reached
then the current shoots up beyond its normal increasing step. Therefore in this test we see
whether the KPV given on the name plate is correct or not. If the saturation point is reached
before the actual KPV then the relays are going to trip before fault occurs. In fact the relays
should trip upon reaching KPV or later. Therefore for proper coordination and tripping or relays
KPV should be checked accurately. Since minimum KVP at lowest tap is provided for core 3 &4
of CT, so we test KPV for only these cores.
V
KPV
Page27
KPVTestofCurrentTransformer
Instrument used:
Sl. no Description
Specification
Quantity
Auto Transformer
0-260V, 50Hz
Transformer
230V-3000V, 50Hz
Multimeter
Clamp leaker
DC-10A, Motwane
Connecting wires
---------------------------------------------
1- Supply
230V, 50Hz
Remarks
APR
1
Procedure:
1. Set up the connection as shown below.
2. Apply certain percentage of Knee point Voltage to Core #3 and Core #4 and then note
down the readings as shown by clamp leaker.
3. Repeat the same step for other two phases.
4. Compare the readings.
Page28
KPVTestofCurrentTransformer
Current Transformer #1
Sl.No. 2373/1/5/08
Sl.No. 2373/1/12/08
Sl.No. 2373/1/10/08
Current Transformer #3
Sl.No. 2373/1/7/08
Sl.No. 2373/1/8/08
Sl.No. 2373/1/6/08
Clamp leaker
1,230V,50Hz
Supply
Junction box
AV Meter
Transformer
230-3000V, 50Hz
Page29
KPVTestofCurrentTransformer
Technical terms:
: Minimum Knee Point Voltage at lowest Tap = 325V
There are two tapping in each core of CT. Therefore in this case lowest tap refers to the tapping
between one end and the middle point. So at full tapping the Knee Point Voltage will be the
double of the KPV of lowest tap.
P1
P2
Primary
1S1
1S2
Lowest Tap
(325V)
4S3
Full Tapping
(650V)
Page30
KPVTestofCurrentTransformer
Results
325.00
29.98
40.00
36.70
110%
357.50
45.90
71.00
67.80
162.50
325.00
487.50
3.65
5.55
7.46
3.97
6.31
9.69
3.76
5.91
8.88
100%
650.00
11.93
18.55
15.39
110%
715.00
15.79
25.77
23.10
81.25
162.50
243.75
325.00
357.50
7.54
11.95
17.14
31.26
53.90
8.25
12.74
19.55
42.50
70.30
8.34
13.16
20.42
39.50
72.60
For demonstration of saturation current, 400V was being applied to B-phase and the current
was observed to be 215mA. See the graph.
CT#1, 4S1-4S3, 650V, 30mA at Vk/2
25%
50%
75%
100%
110%
162.50
325.00
487.50
650.00
715.00
3.79
5.40
8.00
13.13
18.33
4.06
6.27
8.83
15.67
24.03
4.33
6.45
8.70
17.12
24.59
Page31
KPVTestofCurrentTransformer
2. CT Transformer 1 side, CT #2
CT# 2, 3S1-3S2, 325V, 60mA at Vk/2
Date: 19/10/09, Monday, 4:20, Sunny.
R-Sl.no. OC 2373/1/15/08, Y-Sl.no. OC 2373/1/9/08, B-Sl.no. OC 2373/1/1/08
% of KPV
R-phase (mA)
Y-phase (mA)
B-phase (mA)
25%
81.25
7.26
7.60
8.29
50%
162.50
11.36
12.43
13.22
75%
243.75
18.38
18.04
19.90
100%
325.00
35.00
31.84
35.5
110%
357.50
49.90
46.80
50.80
162.50
3.73
3.91
3.89
50%
325.00
6.42
5.72
6.85
75%
487.50
8.73
8.40
8.72
100%
650.00
15.05
14.47
15.68
110%
715.00
22.05
20.11
22.23
81.25
7.43
7.38
8.41
50%
162.50
11.29
11.01
13.96
75%
243.75
17.65
16.43
21.43
100%
325.00
29.39
26.27
39.50
110%
357.50
55.8
49.40
63.30
162.50
3.85
3.77
4.20
50%
325.00
5.72
6.54
6.67
75%
487.50
8.88
8.31
10.35
100%
650.00
14.20
13.14
17.72
110%
715.00
20.06
19.46
22.87
Page32
KPVTestofCurrentTransformer
3. CT on Bus Coupler, CT #3
CT# 3, 3S1-3S2, 325V, 60mA at Vk/2
Date: 19/10/09, Monday, 4:45pm, Sunset.
R-Sl.no. OC 2373/1/7/08, Y-Sl.no. OC 2373/1/8/08, B-Sl.no. OC 2373/1/6/08
% of KPV
R-phase (mA)
Y-phase (mA)
B-phase (mA)
25%
81.25
7.29
7.09
7.24
50%
162.50
11.83
11.66
11.26
75%
243.75
17.84
17.21
17.14
100%
325.00
32.8
32.9
37.30
110%
357.50
46.2
58.6
54.30
162.50
3.38
3.29
3.47
50%
325.00
5.53
5.37
5.36
75%
487.50
7.80
7.85
8.03
100%
650.00
13.65
13.53
14.42
110%
715.00
19.66
22.66
20.47
81.25
7.84
7.53
8.09
50%
162.50
12.66
11.82
13.23
75%
243.75
19.88
18.50
19.64
100%
325.00
37.50
40.4
36.80
110%
357.50
60.00
64.40
59.60
162.50
3.66
3.32
3.79
50%
325.00
5.82
5.44
6.10
75%
487.50
8.86
8.43
8.66
100%
650.00
16.11
15.76
16.73
110%
715.00
23.83
23.75
24.76
Page33
KPVTestofCurrentTransformer
4. CT on Jemina Line CT #4
CT# 4, 3S1-3S2, 325V, 60mA at Vk/2
Date: 22/10/09, Thursday, 10:20am, Sunny.
R-Sl.no. OC 2373/1/14/08, Y-Sl.no. OC 2373/1/2/08, B-Sl.no. OC 2373/1/16/08
% of KPV
R-phase (mA)
Y-phase (mA)
B-phase (mA)
25%
81.25
7.53
7.61
7.66
50%
162.50
11.73
12.03
12.20
75%
243.75
17.89
17.89
18.57
100%
325.00
36.3
34.4
33.3
110%
357.50
69.2
55.1
52.0
162.50
3.25
3.39
3.43
50%
325.00
5.38
5.50
5.51
75%
487.50
8.22
8.26
8.23
100%
650.00
15.33
14.27
14.64
110%
715.00
22.20
19.20
20.25
81.25
7.38
7.65
7.30
50%
162.50
11.65
11.88
11.17
75%
243.75
17.18
17.80
15.24
100%
325.00
35.7
37.60
28.35
110%
357.50
55.4
51.30
47.6
162.50
3.47
3.49
3.29
50%
325.00
5.33
5.48
5.18
75%
487.50
7.91
8.17
7.43
100%
650.00
14.23
14.81
12.34
110%
715.00
20.36
20.98
17.01
Page34
KPVTestofCurrentTransformer
R-phase (mA)
Y-phase (mA)
B-phase (mA)
25%
81.25
6.90
7.76
7.84
50%
162.50
10.92
11.90
11.48
75%
243.75
16.12
18.35
15.54
100%
325.00
29.52
36.5
28.31
110%
357.50
45.2
67.6
40.6
162.50
3.29
3.59
3.50
50%
325.00
5.36
5.78
5.24
75%
487.50
7.90
8.93
7.64
100%
650.00
13.66
16.17
12.44
110%
715.00
18.49
23.70
16.45
81.25
6.82
6.59
7.90
50%
162.50
10.70
10.39
11.55
75%
243.75
15.96
14.82
16.91
100%
325.00
28.41
25.06
31.20
110%
357.50
45.7
38.3
53.4
162.50
3.23
3.20
3.44
50%
325.00
5.12
5.06
5.43
75%
487.50
8.03
7.32
7.85
100%
650.00
13.36
11.55
13.62
110%
715.00
18.02
15.27
19.44
Page35
KPVTestofCurrentTransformer
400
357.5
350
Voltage (V)
325
300
250
243.75
200
KPVCurve
162.5
150
100
81.25
50
0
0
50
100
150
200
250
Current (mA)
CT#4, 4S1-4S3, 650V, 30mA at Vk/2, R-Phase
700
650
Voltage (V)
600
500
487.5
400
325
300
200
KPVCurve
162.5
100
0
0
10
15
20
25
Current (mA)
Page36
KPVTestofCurrentTransformer
Precaution
Conclusion
From this experiment it is proved that the saturation point of current doesnt occur below 100%
of KPV. In fact it occurs beyond 110% of the rate KPV. Therefore this equipment is safe to use.
If the saturation point occurs before 100% of KPV then the relays connected to it will operate
under normal conditions also. When the saturation point occurs, the current rises to a very high
value, crossing the set point of relays which makes it to trip off, thus protecting the equipments.
This will allow only permissible amount of current to flow through the equipments.
Page37
SurgeMonitorTesting
Date
Day
Time
Weather
: 13/10/09
: Tuesday
: 5:45pm
: Sunset
SurgeMonitorTesting
Aim
Objective
Instrument Used
Sl. no.
Description
Megger
Connecting Wires
Specification
1KV, 0-200Mohms, Waco,
Sl. no. 91611
----------------------------------
Quantity
Remarks
1
APR
Model :SMT2B3R
Sl.No.5300
Lightening Arrester
Surge Monitor
Megger
Page38
SurgeMonitorTesting
Procedure:
1. Connect positive terminal of the Megger to the top portion of the surge monitor as shown
above.
2. Connect the other terminal to the earth terminal.
3. Start Meggering
Observation:
When voltage (1KV) was applied to the surge monitor by Meggering, the pointer inside
the surge monitor started deflecting.
In some case the pointer didnt deflect indicating that the monitor is not working.
Precaution
Conclusion
From this test we can know whether the surge monitor is working or not. If there is no deflection
then it is proved that the surge monitor is not working and need to be replaced. If the indicator
inside the surge monitor starts to deflect upon the application of voltage then it is proved that the
surge monitor is working.
Page39
SF6CircuitBreakerTesting
SF6CircuitBreakerTesting
CB#1
CB#2
CB#3
CB#4
CB#5
Aim
Objective
The Nominal pressure of SF6 gas at 20C is 6.0 bars. When the loss of SF6 gas occurs below
certain set value it gives an alarm indicating less SF6 gas. So we need to attend to it by refilling.
If we fail to attend to the alarm, then when the pressure of SF6 gas falls further, then Lock out of
SF6 occurs. At this point the circuit breaker neither opens nor closes i.e. it remains in deadlock
position.
Page40
SF6CircuitBreakerTesting
Instruments used
Sl. no
1
Description
SCOT M3K Time
Interval Meter
Multimeter
Refrigerant Leak
Detector
Circuit diagram
Specification
Model no. 2100.02W.166, T&M Pvt.
Ltd., Pune India.
Digital Multimeter DM3540A,
Motwane
Model CPS LS790B, Sl.No. 581964,
USA Made
Quantity
Remarks
1 Set
1
1
To Circuit Breaker
Junction Box
Red
: (3, 4, 5)
Yellow : 17
Green : 7 for trip 1 and
12 for trip 2
DC +ive, CB
Coil Source
C +ive, CB
Close Coil
terminal
T +ive, CB
Source
Trip Coil
terminal
Source
Master Earthing
(Double Earthing)
Page41
SF6CircuitBreakerTesting
SF6 Breaker Testing with the Testing Equipment of BPC ( Circuit Breaker Operational
Analyzer Model 2406 HISAC, Sl. no. 3290-009).
Master
Earthing
(Double
Earthing)
To Circuit
Breaker
Junction Box
Power Supply
Figure 7 SF6 Circuit Breaker Testing with Circuit Breaker Operational Analyzer
NB: The terminals from the kit are to be connected as given in the earlier diagram and the
wires refer the same definition.
Page42
SF6CircuitBreakerTesting
Procedure
PART-I
1. Connect the SF6 gas pipe to the breaker and start filling up the gas.
2. Fill up till the pressure reaches 1.0bar.
3. Check all the pipes and SF6 breaker for any leakage with the help of Refrigerant Leak
Detector. If leakage is there, then it makes continuous beeping sound. To find the exact
leak area, apply shampoo foam over the area. Wherever the pore is, the bubble becomes
big and burst out.
4. Leave the Breaker at 1.0bar for few hours. If leakage is there, the pressure falls down.
5. If there is no leakage then fill up the breaker with SF6 gas at 6.0bars.
6. At certain pressure (5.0 bars approx.) general lock out SF6 will occur. The multimeter
connected across alarm (X1-4, K11-A1) and trip contact (X1-4, K10-A1) will make
continuity sound.
7. Increase the pressure until it reaches certain point (5.3bars approx.) when the multimeter
connected across alarm and trip contact stops making continuity sound. This is the Alarm
Loss of gas pressure.
8. Still fill up the breaker with SF6 gas until the pressure reaches 6.0bars and disconnect it.
PART-II
1. Set up the experiment with SCOT M3K Time Interval Meter.
2. Connect the RYB terminals at the top and middle (make and break) points and plug it to
the SCOT M3K Time Interval Meter.
3. Connect two ground wires so as to have effective earthling. If one fails other will work.
4. Connect the control cable with the Circuit Breaker
a. Red one is DC +ive and it is the CB coil source. DC signals flows from Breaker
to the SCOT M3K Time Interval Meter. Connect it to X1-3, 4, and 5.
b. The command (Close command and Trip command) that we give flows to the CB
through the other two wires.
c. The yellow wire is C +ive and it is the close coil terminal. The close command
that we punch goes through this cable to operate the CB. Connect it to X1-17.
d. Green wire is T +ive and is the Trip coil terminal. The trip command that we
punch passes through this wire to trip the CB. Connect it to X-7.
5. Supply AC power to the motor so that it energizes the spring. When spring compresses to
its set position, the limit switch disconnects the AC supply and the motor stops, thus the
spring is charged.
6. Give the close, open-1 and close/open command consecutively with simultaneous
recording of the time (ms).
7. Change the green terminal to X1-12 and give open-2 command and note down the
readings.
Page43
SF6CircuitBreakerTesting
Results
:
25/10/2009, Sunday, Sunny.
66KV Circuit Breaker SF6 gas filling Pressure Density Monitor Status.
Sl. No.
Temperature
(C)
2009/IND/03/6059
20
2009/IND/03/6060
20
2009/IND/03/6061
20
2009/IND/03/6058
20
2009/IND/03/6062
20
Trip Contact
X1-4
K10-A1
X1-4
K10-A1
X1-4
K10-A1
X1-4
K10-A1
X1-4
K10-A1
Lockout gas
pressure
(bar) kg/cm2
5.1
Leakage
5.2
OK
5.0
OK
5.2
OK
5.0
OK
X1-4
K11-A1
X1-4
K11-A1
X1-4
K11-A1
X1-4
K11-A1
X1-4
K11-A1
Loss of SF6
gas pressure
(bar)
5.3
Status found
Leakage
5.4
OK
5.3
OK
5.4
OK
5.3
OK
Sl. No.
Close Coil ()
2009/IND/03/6059
50.0
50.0
50.0
2009/IND/03/6060
289-087
50.4
50.3
50.6
2009/IND/03/6061
289-349
48.5
50.1
50.6
2009/IND/03/6058
289-436
50.9
50.2
50.0
2009/IND/03/6062
289-543
49.7
49.7
50.1
Status found
Alarm
Contact
Page44
SF6CircuitBreakerTesting
: Transformer#2 Side.
Type
: 3AP1FG
: 2009/IND/03/6062.
Make
: SEIMENS
: 26/10/2009, 10:25am, Sunny.
STC
: 40KA
: CB5
: 145KV
: 3150A
Closing/Opening Time
Close (ms)
Open-1 (ms)
Open-2(ms)
C/O(ms)
57
32
30
33
57
32
30
33
57
32
30
33
Coil Resistance
Coil
Resistance ()
Close coil
49.7
Trip Coil-1
49.7
Trip Coil-2
50.1
Page45
SF6CircuitBreakerTesting
: Transformer#1 Side.
Type
: 3AP1FG
: 2009/IND/03/6058.
Make
: SEIMENS
: 26/10/2009, 11:00am, Sunny.
STC
: 40KA
: CB2
: 145KV
: 3150A
Closing/Opening Time
Close (ms)
Open-1 (ms)
Open-2(ms)
C/O(ms)
60
33
33
31
59
34
34
30
62
32
32
30
Coil Resistance
Coil
Resistance ()
Close coil
50.9
Trip Coil-1
50.2
Trip Coil-2
50.0
Page46
SF6CircuitBreakerTesting
Result
:
The rated time for closing is 508 ms; therefore the value that we obtained is within the
range.
The rated opening time is 304 ms; therefore the value we obtained is within the
permissible limit.
The rated close-open time is 3010 ms; therefore the value we obtained is within the
normal range.
Precaution
Conclusion
From this field test I came to learn that the results are correct and the SF6 circuit breaker is safe
to use. Of course one SF6 circuit breaker on Jemina side had leakage therefore it was replaced
and tested. Rests of the circuit breaker are working fine. Sometimes the tripping coil gets burned
often as in case of Jemina line circuit breaker, the reason being the flow of continuous current,
low resistance of the coil and appearance of high voltage across its terminal. For resistance
check, apply voltage across the terminals for 15s and then check the current obtained and cross
check with the actual value.
Page47
TransformerWindingResistance
TransformerWindingResistance
Aim
: To find out the Winding Resistance of Transformer and of its respective CTs.
Objective
Theory
: There are three current transformers in 20MVA Transformer viz. winding
temperature indicator current transformer (WTICT), Neutral current transformer (NCT) and LV
phase current transformers. WTICT is connected to the bellow heater in the WTI. When
transformer is loaded the current flows through the CT and flows through the heater coil, thereby
the temperature indicated by WTI becomes the winding oil temperature and the winding
temperature. In no load condition the WTI temperature and the OTI temperature are same as
indicated in the dehydration curve. NCT is located below the neutral point in secondary winding
and for each LV phases there is CT. Tap # 9 is normal position with turn's ratio two, so whenever
we do normal test we take tap # 9. For this test we simply use Ohm's law.
Transformer 1 Sl. no. 21067/1
WTICT
NCT
18-2S1, 2S2
19- 2S3, 2S4
20- 2S5, 2S6
21- 2US1, 2US2
22- 2US3, 2US4
23- 2US5, 2US6
Page48
TransformerWindingResistance
Instruments used
Sl. no Description
Specification
AV Meter
Multimeter
Connecting wires
Circuit diagram
Motwane
Digital Multimeter DM3540A,
Motwane
---------------------------------------------
Quantity
Remarks
1
1
APR
Page49
TransformerWindingResistance
Procedure
R-Y Phase
Current Voltage
(A)
(V)
4.40
4.00
4.48
3.98
4.42
3.96
4.42
3.91
4.50
3.88
4.50
3.88
4.52
3.85
4.59
3.82
4.60
3.79
4.69
3.78
4.70
3.77
4.79
3.75
4.80
3.72
4.85
3.70
4.90
3.68
4.95
3.65
5.00
3.62
Resistance
(m)
909.09
888.39
895.93
884.62
862.22
862.22
851.77
832.24
823.91
805.97
802.13
782.88
775.00
762.89
751.02
737.37
724.00
Tap
Position
17
16
15
14
13
12
11
10
09b
08
07
06
05
04
03
02
01
Y-B Phase
Current
Voltage
(A)
(V)
4.90
3.57
4.81
3.59
4.79
3.61
4.71
3.63
4.68
3.65
4.61
3.68
4.60
3.71
4.52
3.73
4.50
3.74
4.49
3.77
4.41
3.79
4.40
3.82
4.38
3.84
4.31
3.86
4.29
3.88
4.22
3.90
4.20
3.92
Resistance
(m)
728.57
746.36
753.65
770.70
779.91
798.26
806.52
825.22
831.11
839.64
859.41
868.18
876.71
895.59
904.43
924.17
933.33
Page50
TransformerWindingResistance
Tap
Position
01
02
03
04
05
06
07
08
09b
10
11
12
13
14
15
16
17
TB No.
18
19
20
TB No.
21
22
23
24
25
26
27
28
29
Resistance ()
2S3-2S4
2S5-2S6
LV Phase CTs
Wire Code
Resistance ()
2US1-2US2
2US3-2US4
2US5-2US6
2VS1-2VS2
2VS3-2VS4
2VS5-2VS6
2WS1-2WS2
2WS3-2WS4
2WS5-2WS6
TB No.
15
16
16
17
15
17
Page51
TransformerWindingResistance
Tap
Position
01
02
03
04
05
06
07
08
09b
10
11
12
13
14
15
16
17
R-Y Phase
Current Voltage
(A)
(V)
3.62
3.150
3.68
3.130
3.70
3.110
3.62
3.090
3.76
3.060
3.79
3.037
3.80
3.018
3.85
2.998
3.90
2.977
3.95
2.974
3.99
2.952
4.00
2.930
4.01
2.905
4.05
2.880
4.10
2.850
4.12
2.030
4.19
2.000
Y-B Phase
Resistance
Tap
Current
Voltage
Resistance
(m)
Position
(A)
(V)
(m)
870.17
01
3.63
3.175
874.66
3.69
3.150
850.54
02
853.66
840.54
03
3.70
3.130
845.95
853.59
04
3.71
3.110
838.27
813.83
05
3.74
3.090
826.20
3.79
3.070
801.32
06
810.03
794.21
07
3.80
3.050
802.63
3.81
3.030
778.70
08
795.28
763.33
09b
3.84
3.000
781.25
752.91
10
3.89
2.990
768.64
739.85
11
3.90
2.960
758.97
3.92
2.940
732.50
12
750.00
724.44
13
3.97
2.915
734.26
3.99
2.892
711.11
14
724.81
695.12
15
4.00
2.869
717.25
4.02
2.844
492.72
16
707.46
4.09
2.813
477.33
17
687.78
Transformer 2, Sl. No. 21067/2
Date: 4/11/09, 12:00am, Sunny.
B-R Phase
LV Side Tap # 9
Current Voltage Resistance
Current
Voltage
Resistance
Phase
(A)
(V)
(m)
(A)
(V)
(m)
3.58
3.190
891.06
R-N
4.32
0.352
81.48
3.60
3.170
880.56
3.62
3.140
867.40
Y-N
4.35
0.353
81.15
3.68
3.110
845.11
3.70
3.110
840.54
B-N
4.32
0.354
81.94
3.78
3.060
809.52
3.79
3.040
802.11
B-Y
4.00
0.644
161.00
3.81
3.008
789.50
3.80
3.004
790.53
3.81
2.982
782.68
3.85
2.957
768.05
3.89
2.934
754.24
In LV side, the Line resistance is double to that of
3.90
2.905
744.87
Phase Resistance.
3.94
2.877
730.20
3.98
2.852
716.58
4.00
2.822
705.50
4.02
2.794
695.02
Page52
TransformerWindingResistance
TB No.
18
19
20
TB No.
21
22
23
24
25
26
27
28
29
WTICT
TB No.
15
16
16
17
15
17
Precautions :
Conclusion
From this field test, the winding resistances of CTs are below 1.5. As indicated on the name
plate rating. The winding resistance of NCT, LV Phase CTs and WTICT are permissibly correct.
Page53
TransformerTesting
TransformerTesting
(IR Check, Ratio Check, Magnetizing Balance Check, Magnetizing Current
Check, Vector Group Check)
Aim
1.
2.
3.
4.
5.
:
To check the 'Insulation Resistance' of the Transformer.
To check the 'Ratio of HV-LV winding'.
To check the 'Magnetizing Balance' or 'Core Balance'.
To check the 'Magnetizing Current'.
To check the 'Vector Group'.
Objectives
To find out the insulation resistance between HV-Earth, LV-Earth and HV-LV terminals
and to ensure there is no leakage to earth i.e. continuity check.
To ensure that the turns ratio for each tapping is in accordance to the name plate rating.
To ensure that the magnetic balance is not disturbed.
To observe the no load magnetizing current.
To ensure the vector group DYN 11.
Theory
I.
II.
Ratio Test
The purpose of this test is to ensure that all windings have the correct number of turns
according to the design. Since the transformer is equipped with a load tap changer (LTC),
ratio tests is also carried out at the various positions of the tap changer(s). The objective
of ratio tests at different tap positions is to ensure that all winding taps are made at the
correct turns and that the tap connections are properly made to the tap changing devices.
ANSI/IEEE general standard [1] requires that the measured voltage ratio between any
two windings be within 0.5% of the value indicated on the nameplate. To verify this
requirement, ratio tests are performed in which the actual voltage ratio is determined
through measurements. Ratio tests can be made by energizing the transformer with a low
AC test voltage and measuring the voltage induced in other windings at various tap
settings, etc. In each case the voltage ratio is calculated and compared to the voltage ratio
Page54
TransformerTesting
In this, two phase supply is applied to one of the winding and the induced voltages on the
other two windings are measured. The voltage applied on the windings should be the sum
of the voltage induced on other two windings. If the phase displacements are correct then
the flux distribution on each winding will also be proportionate i.e. upon repeating the
applied voltage to other phases too, the sum of induced voltages should be equal to the
applied voltage. In the readings one will see the maximum value being in the diagonal.
In case of LV side which is star connected, magnetic balance test ensures that the
windings are not displaced with respect to the neutral point. If windings are displaced
from each other then we say neutral is displaced, which means some currents are flowing
in the neutral point (Earth Fault). By KCL, current flowing in the neutral point should be
zero at balanced condition however practically it is not true. Therefore in order to satisfy
this condition neutral point is grounded so that any current flowing through neutral point
goes to earth. Here too the diagonal characteristic is observed.
IV.
Page55
TransformerTesting
Magnetizing Current
V.
30Lagor+30
Dy11
Page56
TransformerTesting
Instrument required :
Sl. no
Description
Motorized Megger
Multimeter
Clamp Leaker
Specification
5KV, 0-10000M, Sl. no. 850302,
WACO
Digital Multimeter DM3540A,
Motwane
DC-10A, Motwane
Testing Board
Connecting wires
2.5 sq.mm
Transformer
3- Supply
415V, 50Hz
AV Meter
AC/DC Range
Screw Driver
-type
Circuit diagram
Quantity
Remarks
1
1
1
1
See picture
APR
Page57
TransformerTesting
Procedure
I.
II.
Ratio Test
a. Connect the circuit diagram as in the figure above.
b. Disconnect the neutral from Earth terminal.
c. Apply 3- power from nearby BMK to the connection board.
d. Since the transformer has 17 taps, begin one by one.
e. Positioning the tap at 01, check the voltage at HV side, LV side (line as well as
phase voltage) and note down the readings.
f. Increase the tap to next level and then repeat step 'e'.
g. Repeat step 'f' till the highest tap.
h. Tabulate the readings for further analysis.
III.
Page58
TransformerTesting
IV.
V.
Precautions :
1. Safety of experimenter the first priority.
2. While Meggering, always discharge the current to avoid shock.
3. Always switch off the power supply when connecting the circuit to avoid spark.
Insulation Resistance Values of Power Transformers (M)
Class
Winding Temperatures C
33-132KV
20C
30C
40C
50C
60C
70C
R15
450
300
200
140
60
40
R60
900
600
400
280
120
50
R60-Value of IR at 60sec & R15 at 15 sec. after the application of test voltage of Megger
Courtesy: Installation, commissioning and maintenance of electrical equipment, Tarlok Singh
Page59
TransformerTesting
Result
Page60
RatioTestofTransformer
HV () Side
(Volts)
LV (Star) Side
(Volts)
Actual
Ratio
Ratio
Rph Yph Bph
VRY
VYB
VBR
v ry
v yb
v br
v rn
v yn
v bn
HV/LV
01
415
415
415
189.6
191.9
189.3
109.4
110.1
110.3
2.20
2.19
2.16
02
413
416
416
190.8
193.3
191.2
110.6
111.2
111.4
2.18
2.16
03
415
415
416
193.3
194.6
193.6
111.9
112.6
112.8
2.15
04
413
417
415
195.3
197.3
196.9
113.4
114.0
114.2
05
415
416
415
198.1
199.5
198.2
114.8
115.4
06
417
415
416
200.3
201.3
200.4
116.1
07
415
416
417
202.9
204.5
203.4
08
415
416
417
205.7
206.6
9b
414
415
416
208.0
10
417
417
418
11
418
416
12
414
13
% Error
Rph
Yph
Bph
2.19
-0.45%
-1.82%
-0.45%
2.15
2.18
-0.92%
-1.38%
0.00%
2.15
2.13
2.15
0.00%
-0.93%
0.00%
2.13
2.11
2.11
2.11
-0.94%
-0.94%
-0.94%
115.6
2.10
2.09
2.09
2.09
-0.48%
-0.48%
-0.48%
116.9
116.9
2.08
2.08
2.06
2.08
-0.00%
-0.96%
0.00%
117.7
118.3
118.3
2.05
2.05
2.03
2.05
-0.00%
-0.98%
0.00%
206.2
119.5
119.6
119.9
2.03
2.02
2.01
2.02
-0.49%
-0.99%
-0.49%
209.2
208.5
120.6
121.2
121.3
2.00
1.99
1.98
2.00
-0.50%
-1.00%
0.00%
210.0
212.3
211.5
122.0
122.5
122.3
1.98
1.99
1.96
1.98
+0.51%
-1.01%
0.00%
417
213.2
215.0
214.3
123.6
124.4
124.5
1.95
1.96
1.93
1.95
+0.51%
-1.03%
0.00%
416
418
215.7
217.3
216.8
125.3
125.5
126.2
1.93
1.92
1.91
1.93
-0.52%
-1.04%
0.00%
414
415
416
218.9
220.3
219.7
126.9
127.4
127.7
1.90
1.89
1.88
1.89
-0.53%
-1.05%
-0.53%
14
417
417
416
221.9
223.3
222.7
129.0
129.2
129.5
1.88
1.88
1.87
1.87
0.00%
-0.53%
-0.53%
15
414
416
417
225.0
227.6
226.0
130.9
131.0
131.40
1.85
1.84
1.83
1.85
-0.54%
-1.08%
0.00%
16
415
416
417
228.4
230.9
228.4
132.7
133.2
133.6
1.83
1.82
1.80
1.83
-0.55%
-1.64%
0.00%
17
414
415
416
232.1
233.6
232.7
134.5
134.8
135.2
1.80
1.78
1.78
1.79
-1.11%
-1.11%
-0.56%
Page61
TransformerTesting
Page62
RatioTestofTransformer
HV () Side
(Volts)
LV (Star) Side
(Volts)
Actual
Ratio
Ratio
Rph Yph Bph
VRY
VYB
VBR
v ry
v yb
v br
v rn
v yn
v bn
HV/LV
01
422
421
422
191.6
190.9
191.0
110.9
111.3
110.7
2.20
2.20
2.21
02
421
423
423
194.1
193.6
193.4
112.2
112.5
112.0
2.18
2.17
03
425
422
422
196.7
195.5
195.6
113.5
113.7
112.5
2.15
04
423
427
423
198.9
198.4
198.3
114.8
115.0
113.6
05
424
421
422
201.2
200.4
200.3
116.1
116.2
06
421
423
422
203.5
202.3
201.6
117.4
07
422
423
420
206.1
205.3
205.3
08
422
422
421
208.3
207.4
9b
422
422
421
210.6
10
423
421
422
11
421
422
12
422
13
% Error
Rph
Yph
Bph
2.21
+0.11%
+0.24%
+0.43%
2.18
2.19
-0.51%
+0.23%
+0.33%
2.16
2.16
2.16
+0.50%
+0.40%
+0.35%
2.13
2.13
2.15
2.13
-0.16%
+1.04%
+0.15%
115.9
2.10
2.11
2.10
2.11
+0.35%
+0.04%
+0.33%
117.8
117.3
2.08
2.07
2.09
2.09
-0.54%
+0.53%
+0.64%
118.9
119.2
118.5
2.05
2.05
2.06
2.05
-0.12%
+0.51%
-0.21%
207.3
120.1
120.4
119.9
2.03
2.03
2.03
2.03
-0.20%
+0.23%
+0.04%
210.1
209.9
121.6
121.8
121.4
2.00
2.00
2.01
2.01
+0.19%
+0.43%
+0.29%
213.2
212.6
212.8
123.3
123.4
123.1
1.98
1.98
1.98
1.98
+0.20%
+0.01%
+0.16%
422
216.2
215.3
215.6
124.9
125.0
124.7
1.95
1.95
1.96
1.96
-0.14%
+0.52%
+0.38%
422
421
219.1
218.2
218.4
126.6
126.7
126.2
1.93
1.93
1.93
1.93
-0.20%
+0.21%
-0.12%
422
422
422
222.2
220.6
220.3
128.3
128.4
128.0
1.90
1.90
1.91
1.92
-0.04%
+0.68%
+0.82%
14
421
423
422
225.0
224.1
223.4
130.0
130.1
129.7
1.88
1.87
1.89
1.89
-0.47%
+0.40%
+0.48%
15
422
422
421
228.4
227.1
227.5
131.9
132.0
131.5
1.85
1.85
1.86
1.85
-0.13%
+0.44%
+0.03%
16
422
422
419
231.7
230.5
230.4
133.6
133.7
133.3
1.83
1.82
1.83
1.82
-0.47%
+0.04%
-0.62%
17
423
422
422
219.1
233.7
234.1
135.5
135.6
135.0
1.80
1.93
1.81
1.80
+7.26%
+0.32%
+0.15%
Page63
TransformerTesting
Result:
The field testing of the ratio of HV/LV at various tapings is found correct with slight
errors.
The phase voltage of secondary is also found to be 1/3 times that of line voltage.
The actual ratio at normal tap is 2 i.e. 66/33KV.
It is observed in the magnetizing balance check that the maximum voltage exists across
the diagonal element for HV and LV phase voltage.
NB: If the diagonal characteristics holds true for the phase voltages at LV side then it
is true for HV side. Further Vector Group check will also hold true.
The vector group check for Dy11 also proved the equations or the vector characteristic
given.
Conclusion:
From the above field test it is proved that the results obtained are tallying with the name plate
ratings. Ratios at various taps are correct with some errors. The windings at the core are also
balanced at 120 from each other. The magnetizing current as observed during the field test is far
below 4% of the actual rated current. No load current should not exceed above 4% of the actual
rated current. It is observed that in the Y phase the current is comparatively less. The reason
being, the Y phase winding lies at the middle so the flux gets distributed equally to other
windings too thereby resulting in low currents. Whereas in other case very less flux gets to the
third winding (see the fig. below). The vector group is found to be Dy11. There are a total of
about 63 vector group, some of which are given at the theory portion.
Page64
Dehydration,FiltrationandTestingofTransformerOil
TransformerOilTesting
Aim
Objective
1. To remove the moisture present in the core, windings, tank, radiator and the conservator
tank.
2. To check the insulation resistance (IR Value) of the Transformer using Megger and
observe the reading.
3. Check the Breakdown Voltage value (BDV) of the dehydrated oil.
Theory
: After the erection of Transformer at site, dehydration and filtration of oil is very
important. Here 'Transformer Oil Conditioning Machine' is used. There are two outlets in this
machine; one is used as incoming oil source and the other acts as outgoing source. After
connecting one pipe to the transformer tank and the other to the oil barrel start the machine and
fill the transformer with oil. Dont fill it fully; as transformer oil gets heated its volume expands.
Now connect both pipes to transformer where one draws oil from the transformer and the other
pumps in the dehydrated oil coming from the Transformer oil conditioning machine. There are
moistures present in core and windings. When the oil is heated, by virtue of core and windings
being immersed in the oil, it gets heated. As a result of this the moisture present, in the core and
windings vaporize out and gets mixed with the oil. This oil is then passed into the oil
conditioning machine. The oil passes through 'degassing chamber' in two stages where the oil is
set to flow in the form of fountain. When this process happens the moisture is sent out from the
oil which is then sucked by the vacuum pump. The oil further passes through heater and filter
vessel where the oil gets heated and gets filtered of carbon deposits, dirt, sludge, etc. particles.
The oil is again pumped in the transformer. It heats the core and the process continues. During
the process of Transformer Oil Conditioning, check the IR value of the transformer every after
one hour. Theoretically the Megger value should come down and then rise up until it attains a
stable value. When it attains stable value for multiple Meggering then it shows that the oil is
dehydrated. Then collect sample oil for BDV test. The BDV value shouldnt come below 60KV.
While Meggering we go with checking the insulation resistance value of primary-earth,
secondary-earth and primary-secondary winding (see fig. 1). The theory behind is as follows;
Primary-Earth
: Basically we are observing the change in the characteristics of the
insulation resistance between primary winding and the earth. The IR value of primary to earth
will be high before conditioning. When the conditioning of the oil is started the moisture gets
removed and the value comes down. Upon further conditioning the IR value will go up
indicating that there is no conduction path from primary to earth.
Secondary-Earth
: Here we are checking the insulation resistance between secondary
winding and the earth terminal. The same characteristic should be observed as described above.
Page65
Dehydration,FiltrationandTestingofTransformerOil
IR Value Pry-Earth
IR Value Pry-Sec
IR Value Sec-Earth
Fig. 1
IR Value
Sample Graph
Time
Page66
Dehydration,FiltrationandTestingofTransformerOil
Instruments used:
Sl. no
1
Description
Transformer oil
conditioning machine
Multimeter
Motorized Megger
Connecting wires
Specification
Sl. no. 1043421, Supply 415V,
165.2KW, 238Amperes.
Digital Multimeter DM3540A,
Motwane
5KV, 0-10000M, Sl. no. 850302,
WACO
2.5 sq.mm
Quantity
Remarks
1 Set
1
1
APR
Circuit diagram
Transformer Oil Conditioning Machine
HV
LV
Earth
Motorized Megger
Internal diagram
Page67
Dehydration,FiltrationandTestingofTransformerOil
Procedure
PART I
1. Connect the pipes at respective inlet and outlet of the Transformer oil conditioning
machine.
2. Connect the other end to the oil drum and the inlet to the 'Top Oil Filter Valve' of the
transformer tank.
3. Start the machine and fill up the transformer to certain level but not fully so that when at
peak temperature of the oil the volume expanded will not overflow the oil from the
transformer.
4. When heating the oil, please observe the source load and the load that the one heater
absorbs. (In our case the source load was 130A whereas each heater consumes 80A.
There are three heaters, so we were bound to switch on only one heater.)
5. Now for dehydration and filtration, connect the pipe connecting the oil drum to the
'Bottom Oil Filter Valve' of the transformer tank.
6. Start the machine with one heater being switched on.
7. Disconnect the earth terminal from the neutral point. Start Meggering with HV-Earth,
LV-Earth and HV-LV and record the reading every one hour until the readings comes
down and rise up to attain a stable value. N.B The process may go on for two to three
days. Then put off the heater and cool the oil with machine under running condition.
8. Take the oil sample (two bottles) for Breakdown Voltage test. The average of six
readings obtained should be above 60KV. This ends the dehydration and filtration test.
PART II (BDV Test)
1.
2.
3.
4.
5.
6.
Arrange the BDV testing kit (Automatic Oil Test Set OTS100AF/Megger)
Wash the oil container thoroughly with oil form one bottle.
Pour the oil sample from other bottle and place it in the testing kit.
Adjust the space between the electrodes to 2.5mm.
Keep it idle for 15minutes so that the oil sample settles down.
Set the standard to IEC 156 1995 and then press the button to apply voltage.
Precaution
Page68
Dehydration,FiltrationandTestingofTransformerOil
Results
:
Dehydration and Filtration of Transformer Oil
Transformer #1, 20MVA, 66/33KV, Sl. no. 21067/1.
27/10/2009
26/10/2009
Date
Temperature (C)
Time
HV-Earth
LV-Earth
HV-LV
Machine oil
OTI
WTI
11:56am
1:25pm
10000
10000
10000
10000
8000
10000
35
38
34
38
31
38
2:30pm
10000
10000
10000
42
39
40
3:30pm
10000
10000
10000
51
46
45
5:18pm
10000
10000
10000
52
48
47
6:20pm
10000
10000
10000
56
51
50
7:25pm
10000
10000
10000
60
54
52
10:30pm
8000
8000
8000
60
56
54
12:30am
2:35am
8000
7000
8000
7000
8000
7000
60
60
57
57
55
55
4:30am
7000
7000
7000
60
57
55
6:30am
7000
7000
7000
60
57
55
8:30am
7000
7000
7000
60
57
55
9:30am
7000
8000
9000
60
58
58
10:30am
8000
10000
10000
60
59
59
11:30am
9000
10000
10000
60
59
59
12:30am
7000
9000
10000
60
59
59
1:30pm
7000
9000
10000
60
60
60
2:30pm
7000
9000
10000
60
60
60
3:30pm
8000
10000
10000
60
60
60
4:30pm
8000
10000
10000
60
60
60
5:30pm
8000
10000
10000
60
59
60
6:30pm
8000
10000
10000
60
59
60
7:30pm
8000
10000
10000
60
59
60
8:30pm
8000
10000
10000
60
59
60
9:30pm
8000
10000
10000
60
59
60
10:30pm
8000
10000
10000
60
59
60
11:30pm
8000
10000
10000
60
59
60
Remarks
With the help of thermostat the maximum temperature was fixed at 60C.
4:20pm, interruption, oil overflow from breather.
5:12pm, Machine started after draining the oil.
Date/Time
Page69
Dehydration,FiltrationandTestingofTransformerOil
Time
HV-Earth
LV-Earth
HV-LV
Machine oil
OTI
WTI
12:30am
1:30am
2:30am
3:30am
4:30am
5:30am
6:30am
7:30am
8:30am
9:30am
10:30am
11:30am
12:30pm
2:30pm
3:30pm
4:30pm
5:30pm
6:30pm
8000
8000
8000
8000
8000
8000
8000
8000
8000
8000
8000
8000
8000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
59
59
59
59
59
59
59
59
59
59
59
59
59
56
55
54
54
52
60
60
60
60
60
60
60
60
60
60
59
59
59
56
56
56
55
54
Remarks
Date
28/10/2009
Date/Time
Radiator
1
2
3
4
5
6
7
8
9
10
Open (Time)
10:15am
11:00am
12:30pm
1:30pm
2:40pm
3:10pm
3:40pm
4:10pm
5:10pm
6:10pm
Radiators
Close (Time)
Remarks
10:50am
11:40am
All radiators opened on 28/10/2009 at
1:30pm
6:30pm. Heater switched off and cooling
2:40pm
of the oil started with machine under
3:10pm
running condition. Machine stopped at
29/10/2009 at 9:45am. Oil sample taken
3:40pm
for BDV Test at SMD, Semtokha.
4:10pm
OLTC Filtration started at 4:00pm till
4:40pm
6:00pm on 29/10/2009.
5:40pm
6:30pm
Page70
Dehydration,FiltrationandTestingofTransformerOil
Time (Minutes)
5
2
2
2
2
2
Average = 75.2KV
Graphical Analysis
BDV(KV)
84.8
77.4
69.8
58.1
76.7
84.4
10000
IR Value
8000
6000
TransformerOilCharacteristic
Curve
4000
2000
6:30pm
3:30pm
11:30am
8:30am
5:30am
2:30am
11:30pm
8:30pm
5:30pm
2:30pm
11:30am
8:30am
2:35am
7:25pm
3:30pm
11:56am
Time
Page71
Dehydration,FiltrationandTestingofTransformerOil
TransformerOilCharacteristicCurveLVEarth
12000
IR Value
10000
8000
6000
4000
TransformerOilCharacteristic
CurveLVEarth
2000
11:56am
3:30pm
7:25pm
2:35am
8:30am
11:30am
2:30pm
5:30pm
8:30pm
11:30pm
2:30am
5:30am
8:30am
11:30am
3:30pm
6:30pm
Time
IR Value
8000
6000
TransformerOil
Characteristic curve HV-LV
4000
2000
11:56am
3:30pm
7:25pm
2:35am
8:30am
11:30am
2:30pm
5:30pm
8:30pm
11:30pm
2:30am
5:30am
8:30am
11:30am
3:30pm
6:30pm
Time
Page72
Dehydration,FiltrationandTestingofTransformerOil
1/11/2009
31/10/2009
30/10/2009
Date
Temperature (C)
Time
HV-Earth
LV-Earth
HV-LV
Machine oil
OTI
WTI
1:00pm
10000
10000
10000
38
38
2:00pm
10000
10000
10000
42
40
42
3:00pm
10000
10000
10000
43
40
42
4:00pm
10000
10000
10000
44
43
44
5:00pm
10000
10000
10000
50
48
49
6:00pm
10000
10000
10000
55
53
54
7:00pm
8000
8000
8000
57
54
55
8:00pm
8000
7000
8000
60
55
56
9:00pm
8000
7000
8000
60
56
57
10:00pm
8000
7000
8000
60
56
57
11:00pm
8000
7000
8000
60
56
57
12:00am
7000
7000
7000
60
56
57
1:00am
7000
7000
7000
60
57
58
2:00am
7000
7000
7000
60
57
58
3:00am
7000
7000
7000
60
57
58
4:00am
7000
7000
7000
60
58
58
5:00am
7000
7000
7000
60
59
59
6:00am
7000
7000
7000
60
60
60
7:00am
6000
7000
7000
60
61
61
8:00am
6000
7000
7000
60
62
62
9:00am
6000
7000
7000
60
62
62
10:00am
6000
7000
7000
60
62
62
11:00am
6000
7000
7000
60
62
62
12:00pm
7000
8000
8000
60
63
63
1:00pm
7000
8000
8000
60
63
63
2:00pm
7000
8000
8000
60
63
63
3:00pm
7000
8000
8000
60
63
63
4:00pm
8000
9000
9000
60
63
63
Remarks
Date/Time
Page73
Dehydration,FiltrationandTestingofTransformerOil
Time
HV-Earth
LV-Earth
HV-LV
Machine oil
OTI
WTI
5:00pm
6:00pm
7:00pm
8:00pm
9:00pm
10:00pm
11:00pm
12:00am
1:00am
2:00am
3:00am
4:00am
5:00am
6:00am
7:00am
8:00am
9:00am
10:00am
11:00am
12:00pm
1:00pm
2:00pm
3:00pm
4:00pm
5:00pm
6:00pm
8000
8000
8000
8000
8000
8000
8000
8000
9000
9000
9000
9000
9000
9000
9000
9000
9000
9000
10000
10000
10000
10000
10000
10000
10000
10000
9000
9000
9000
9000
9000
9000
9000
9000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
9000
9000
9000
9000
9000
9000
9000
9000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
63
62
62
62
62
62
62
62
62
62
62
62
62
62
62
62
62
62
62
62
61
61
61
60
60
55
63
62
62
62
62
62
62
62
62
62
62
62
62
62
62
62
62
62
62
62
61
61
61
60
60
55
Remarks
All Radiator s opened at 4:30pm, 2/11/09 for cooling. Machine stopped at 4:00pm, 3/11/09
3/11/2009
2/11/2009
1/11/2009
Date
One pair of Radiators opened and closed after every one hour subsequently.
Started at 11:00am till 4:30pm.
Date/Time
Page74
Dehydration,FiltrationandTestingofTransformerOil
Time (Minutes)
5
2
2
2
2
2
Average = 77.50KV
BDV(KV)
67.9
71.9
79.8
87.9
72.8
84.7
TransformerOilCurveHVEarth
12000
IR Value (Ms)
10000
8000
6000
TransformerOilCurveHVEarth
4000
2000
1:00pm
4:00pm
7:00pm
10:00pm
1:00am
4:00am
7:00am
10:00am
1:00pm
4:00pm
7:00pm
10:00pm
1:00am
4:00am
7:00am
10:00am
1:00pm
4:00pm
Time
Page75
Dehydration,FiltrationandTestingofTransformerOil
TransformerOilCharacteristicCurveLVEarth
12000
IR Value (Ms)
10000
8000
6000
TransformerOilCharacteristic
CurveLVEarth
4000
2000
1:00pm
4:00pm
7:00pm
10:00pm
1:00am
4:00am
7:00am
10:00am
1:00pm
4:00pm
7:00pm
10:00pm
1:00am
4:00am
7:00am
10:00am
1:00pm
4:00pm
Time
TransformerOilCharacteristicCurveHVLV
12000
IR Value (Ms)
10000
8000
6000
4000
TransformerOilCharacteristic
CurveHVLV
2000
1:00pm
4:00pm
7:00pm
10:00pm
1:00am
4:00am
7:00am
10:00am
1:00pm
4:00pm
7:00pm
10:00pm
1:00am
4:00am
7:00am
10:00am
1:00pm
4:00pm
Time
Page76
Dehydration,FiltrationandTestingofTransformerOil
Breakdown values of Transformer Oil with 4mm gap between 13mm diameter spheres.
Oil Temp. C
30
40
50
60
70
BDV KV
35
38
40
45
50
Courtesy: Installation, commissioning and maintenance of electrical equipment, Tarlok Singh.
Conclusion
From the graphical analysis it shows that the IR value decreases, and rise to a stable value thus
indicating that the moisture from the core and the oil is removed. Further the BDV test clearly
shows that the breakdown voltage is very good. Therefore dehydration and filtration of
transformer oil is completed.
Page77
WindingResistanceandRatioCheckofCT&PT
WindingResistanceandRatioCheckof33kvCT&PT
Panel 1 CT (Outgoing Feeder)
Panel 2 CT (Outgoing Feeder)
Panel 3 CT & PT (Outgoing Feeder)
Panel 4 CT (Incomer 2)
Panel 5 CT (Bus Coupler)
Panel 6
Panel 7 CT (Incomer 1)
Panel 8 CT (Outgoing Feeder)
Panel 9 CT (Outgoing Feeder)
Panel 10 CT (Outgoing Feeder)
Aim
: 300-150/1-1-1A
: 300-150/1-1-1A
: 300-150/1-1-1A, 33kV/3/110/3.
: P1:-400-200/1-1A & P2:-400-200/1-1A,
33kV/3/110/3
: 400-200/1-1A
: Adapter Feeder has no CT
: P1:-400-200/1-1A & P2:-400-200/1-1A,
33kV/3/110/3
: 300-150/1-1-1A, 33kV/3/110/3
: 300-150/1-1-1A
: 300-150/1-1-1A
Objectives
:
To check the secondary winding resistance of CT and PT
To check the ratio of primary to secondary current of various cores under loaded
condition and compare with the name plate rating.
To check the Insulation Resistance value of Potential Transformer.
Theory
: Current transformer and Potential Transformer are used for metering and
protection. The Current Transformer used here have two ratio i.e. 150/1A and 200/1A. Both the
incomers have used the ratio of 200/1A while the outgoing feeders have used 150/1A. The
reason being, since the LV current of each Transformer is 349.91A each phase will be carrying
116.366A therefore keeping the ratio at 400/1A will mar the accuracy that is why 200/1A have
been selected as the CT ratio. There are three outgoing feeder for each Transformer which will
be carrying the total current from the Transformer. Here too, at the maximum, each feeder will
be able to carry a load of 116.366A therefore we set the CT ratio to 150/1A instead of 300/1A.
However there is every possibility that one feeder may be lightly loaded and the other heavily
loaded where by the loading may cross over 150A. For this reason the CT ratio 300/1A should
also be checked so that it can be put to use in the above mentioned case.
The CT of outgoing feeders has three cores of which core 3 is spare core and has been shorted.
CT secondary should never be left open. For the same power when current is stepped down from
300 to 1A, the voltage will rise by that many times. Core 1 has been used for metering while core
2 is used for protection. The incomers have four cores. Core 1 is used for metering, Core 2 for
protection, Core 3(PS) is used for Restricted Earth Fault Protection and Core 4 is used for
differential protection. Incomers have two CT connected in series, each CT containing two cores
thereby four cores in total.
Page78
WindingResistanceandRatioCheckofCT&PT
Instruments Used
Sl. no
Description
Specification
Quantity
Auto Transformer
0-260V, 50Hz
Loading Transformer
230V,50Hz-7.5KVA, 1V/T
Multimeter
Multimeter
Clamp leaker
AV meter
Digital Multimeter DM3540A,
Motwane
DC-10A, Motwane
Clamp meter
Connecting wires
-----------------------------------------
1- Supply
230V, 50Hz
Remarks
1
APR
1
Circuit diagram
P1
1S1
P2
1S3 2S1
2S3
3S1
3S3
DMM
Pictorial View
DMM
PT
Page79
WindingResistanceandRatioCheckofCT&PT
CT Ratio Check
1- Supply
Procedure
Page80
WindingResistanceandRatioCheckofCT&PT
Results
The results are being tabulated for each current transformer and potential transformer. The actual
ratio given on the name plate are 300-150/1-1-1A and 400-200/1-1A. The error limits doesnt
cross over 15%. Therefore the results are correct.
Page81
WindingResistanceandRatioCheckofCT&PT
PT WINDING RESISTANCE
Date:15/10/09, Sunday, Sunny.
Panel 3, Outgoing Feeder, Type: OG001 (W013), Breaker rating 1250A.
Terminal
R: 09/34228 ()
Y: 09/34224 ()
B: 09/34218 ()
1a-1n
0.9
0.9
0.9
2a-2n
0.9
0.8
0.9
Panel 8, Outgoing Feeder, Type: OG001 (W013), Breaker rating 1250A.
Terminal
R: 09/34220 ()
Y: 09/34227 ()
B: 09/34229 ()
1a-1n
0.8
0.9
0.8
2a-2n
0.8
0.8
0.9
Panel 7, Incomer 1, Type: IC002 (W003), Breaker rating 1250A.
Terminal
R: 09/34221 ()
Y: 09/34223 ()
B: 09/34225 ()
1a-1n
0.9
0.8
0.8
2a-2n
0.8
0.9
0.9
Panel 4, Incomer 2, Type: IC001 (W008), Breaker rating 1250A.
Terminal
R: 09/34226 ()
Y: 09/34219 ()
B: 09/34222 ()
1a-1n
0.8
0.7
0.7
2a-2n
0.8
0.8
0.8
Page82
WindingResistanceandRatioCheckofCT&PT
Page83
WindingResistanceandRatioCheckofCT&PT
Page84
WindingResistanceandRatioCheckofCT&PT
CT RATIO CHECK
Panel 1 CT Station Feeder, 1S1-1S2, 150/1A: Metering.
Date: 24/11/2009, Tuesday, Sunny.
R-Sl.no. 09/24596, Y-Sl.no. 09/24580, B-Sl.no. 09/24590
Applied Primary
Current (A)
R-phase
B-phase
(A)
Ratio
% error
(A)
Ratio
% error
(A)
Ratio
% error
50
75
150
0.32
0.50
1.01
156.25
150.00
148.51
4.17%
0.00%
-0.99%
0.36
0.49
1.03
138.89
153.06
145.63
-7.41%
2.04%
-2.91%
0.34
0.52
1.00
147.06
144.23
150.00
-1.96%
-3.85%
0.00%
50
75
150
0.32
0.50
1.01
0.36
0.51
1.00
138.89
147.06
150.00
-7.41%
-1.96%
0.00%
0.33
0.50
1.02
151.52
150.00
147.06
1.01%
0.00%
-1.96%
0.15
0.24
0.49
333.33
312.50
306.12
11.11%
4.17%
2.04%
0.33
0.50
1.02
151.52
150.00
147.06
1.01%
0.00%
-1.96%
0.15
0.24
0.49
333.33
312.50
306.12
11.11%
4.17%
2.04%
151.52
147.06
150.00
1.01%
-1.96%
0.00%
4.17%
0.00%
-0.99%
0.34
0.50
1.01
147.06
150.00
148.51
-1.96%
0.00%
-0.99%
0.33
0.50
1.02
50
75
150
0.15
0.23
0.49
50
75
150
0.33
0.51
0.99
50
75
150
0.15
0.23
0.49
151.52
150.00
147.06
1.01%
0.00%
-1.96%
0.34
0.49
1.02
147.06
153.06
147.06
-1.96%
2.04%
-1.96%
11.11%
8.70%
2.04%
0.15
0.24
0.48
333.33
312.50
312.50
11.11%
4.17%
4.17%
1.01%
-1.96%
1.01%
0.32
0.49
1.02
156.25
153.06
147.06
4.17%
2.04%
-1.96%
11.11%
8.70%
2.04%
0.15
0.24
0.49
333.33
312.50
306.12
11.11%
4.17%
2.04%
0.33
0.50
1.14
151.52
150.00
131.58
1.01%
0.00%
-12.28%
0.33
0.50
1.01
151.52
150.00
148.51
1.01%
0.00%
-0.99%
0.33
0.51
1.00
Page85
WindingResistanceandRatioCheckofCT&PT
0.15
0.24
0.50
50
75
150
0.33
0.51
1.03
333.33
312.50
300.00
11.11%
4.17%
0.00%
0.16
0.24
0.50
312.50
312.50
300.00
4.17%
4.17%
0.00%
0.14
0.24
0.50
357.14
312.50
300.00
19.05%
4.17%
0.00%
0.33
0.50
1.00
151.52
150.00
150.00
1.01%
0.00%
0.00%
0.15
0.23
0.49
333.33
326.09
306.12
11.11%
8.70%
2.04%
0.50
1.01
-
200.00
198.02
-
0.00%
-0.99%
-
0.24
0.50
0.75
416.67
400.00
400.00
4.17%
0.00%
0.00%
0.50
1.01
-
200.00
198.02
-
0.00%
-0.99%
-
0.24
0.49
0.75
416.67
408.16
400.00
4.17%
2.04%
0.00%
0.49
1.01
-
204.08
198.02
-
2.04%
-0.99%
-
0.23
0.49
0.74
434.78
408.16
405.41
8.70%
2.04%
1.35%
0.50
1.00
-
200.00
200.00
-
0.00%
0.00%
-
0.24
0.50
0.74
416.67
400.00
405.41
4.17%
0.00%
1.35%
1.01%
-1.96%
-2.91%
0.33
0.50
1.01
151.52
150.00
148.51
1.01%
0.00%
-0.99%
0.15
0.24
0.50
333.33
312.50
300.00
11.11%
4.17%
0.00%
0.16
0.24
0.50
312.50
312.50
300.00
4.17%
4.17%
0.00%
0.49
1.01
-
100
200
300
0.24
0.50
0.75
100
200
300
0.49
1.01
-
100
200
300
0.24
0.49
0.75
100
200
300
0.49
1.01
-
100
200
300
0.24
0.49
0.75
204.08
198.02
-
2.04%
-0.99%
-
0.50
1.02
-
200.00
196.08
-
0.00%
-1.96%
-
4.17%
0.00%
0.00%
0.24
0.50
0.75
416.67
400.00
400.00
4.17%
0.00%
0.00%
2.04%
-0.99%
-
0.49
1.01
-
204.08
198.02
-
2.04%
-0.99%
-
4.17%
2.04%
0.00%
0.24
0.49
0.75
416.67
408.16
400.00
4.17%
2.04%
0.00%
2.04%
-0.99%
-
0.49
1.01
-
204.08
198.02
-
2.04%
-0.99%
-
4.17%
2.04%
0.00%
0.23
0.49
0.74
434.78
408.16
405.41
8.70%
2.04%
1.35%
0.48
1.01
-
100
200
300
0.24
0.49
0.75
208.33
198.02
-
4.17%
-0.99%
-
0.49
1.01
-
204.08
198.02
-
2.04%
-0.99%
-
4.17%
2.04%
0.00%
0.24
0.50
0.74
416.67
400.00
405.41
4.17%
0.00%
1.35%
Page86
WindingResistanceandRatioCheckofCT&PT
0.49
1.00
-
204.08
200.00
-
2.04%
0.00%
-
0.49
1.00
-
204.08
200.00
-
2.04%
0.00%
-
0.49
1.00
-
204.08
200.00
-
2.04%
0.00%
-
0.24
0.50
0.74
416.67
400.00
405.41
4.17%
0.00%
1.35%
0.49
1.00
-
204.08
200.00
-
2.04%
0.00%
-
0.24
0.49
0.74
416.67
408.16
405.41
4.17%
2.04%
1.35%
0.50
1.03
-
200.00
194.17
-
0.00%
-2.91%
-
0.24
0.49
0.75
416.67
408.16
400.00
4.17%
2.04%
0.00%
0.51
1.02
-
196.08
196.08
-
-1.96%
-1.96%
-
0.24
0.49
0.75
416.67
408.16
400.00
4.17%
2.04%
0.00%
0.51
1.02
-
196.08
196.08
-
-1.96%
-1.96%
-
0.23
0.48
0.74
434.78
416.67
405.41
8.70%
4.17%
1.35%
200.00
198.02
-
0.00%
-0.99%
-
0.24
0.50
0.74
100
200
300
0.49
1.00
-
100
200
300
0.23
0.49
0.75
416.67
400.00
405.41
4.17%
0.00%
1.35%
0.24
0.49
0.75
416.67
408.16
400.00
4.17%
2.04%
0.00%
2.04%
0.00%
-
0.49
1.00
-
204.08
200.00
-
2.04%
0.00%
-
8.70%
2.04%
0.00%
0.24
0.49
0.75
416.67
408.16
400.00
4.17%
2.04%
0.00%
0.50
1.00
-
100
200
300
0.24
0.49
0.75
200.00
200.00
-
0.00%
0.00%
-
0.50
1.00
-
200.00
200.00
-
0.00%
0.00%
-
4.17%
2.04%
0.00%
0.24
0.49
0.75
416.67
408.16
400.00
4.17%
2.04%
0.00%
0.49
1.00
-
100
200
300
0.24
0.49
0.75
204.08
200.00
-
2.04%
0.00%
-
0.51
1.02
-
196.08
196.08
-
-1.96%
-1.96%
-
4.17%
2.04%
0.00%
0.24
0.49
0.74
416.67
408.16
405.41
4.17%
2.04%
1.35%
0.49
1.00
-
100
200
300
0.24
0.48
0.74
204.08
200.00
-
2.04%
0.00%
-
0.50
1.01
-
200.00
198.02
-
0.00%
-0.99%
-
4.17%
4.17%
1.35%
0.23
0.47
0.73
434.78
425.53
410.96
8.70%
6.38%
2.74%
0.49
1.00
-
204.08
200.00
-
2.04%
0.00%
-
0.50
1.01
-
200.00
198.02
-
0.00%
-0.99%
-
0.50
1.01
-
Page87
WindingResistanceandRatioCheckofCT&PT
0.24
0.49
300
0.79
416.67
408.16
379.75
4.17%
2.04%
5.06%
0.24
0.49
0.75
416.67
408.16
4.17%
2.04%
400.00
0.00%
0.24
0.49
416.67
408.16
4.17%
2.04%
400.00
0.00%
0.33
0.49
1.01
151.52
153.06
148.51
1.01%
2.04%
-0.99%
0.14
0.23
0.48
357.14
326.09
312.50
19.05%
8.70%
4.17%
0.33
0.49
1.00
151.52
153.06
150.00
1.01%
2.04%
0.00%
0.14
0.23
0.48
357.14
326.09
312.50
19.05%
8.70%
4.17%
0.34
0.49
1.01
147.06
153.06
148.51
-1.96%
2.04%
-0.99%
0.15
0.24
0.50
333.33
312.50
300.00
11.11%
4.17%
0.00%
0.34
0.49
1.01
147.06
153.06
148.51
-1.96%
2.04%
-0.99%
0.15
0.24
0.49
333.33
312.50
306.12
11.11%
4.17%
2.04%
0.75
0.33
0.50
1.01
151.52
150.00
148.51
1.01%
0.00%
-0.99%
0.33
0.50
1.00
151.52
150.00
150.00
1.01%
0.00%
0.00%
0.15
0.24
0.50
333.33
312.50
300.00
11.11%
4.17%
0.00%
0.15
0.23
0.49
333.33
326.09
306.12
11.11%
8.70%
2.04%
0.33
0.49
1.01
151.52
153.06
148.51
1.01%
2.04%
-0.99%
0.33
0.50
0.99
151.52
150.00
151.52
1.01%
0.00%
1.01%
0.16
0.24
0.49
312.50
312.50
306.12
4.17%
4.17%
2.04%
0.16
0.24
0.49
312.50
312.50
306.12
4.17%
4.17%
2.04%
0.33
0.50
1.01
151.52
150.00
148.51
1.01%
0.00%
-0.99%
0.32
0.50
1.01
156.25
150.00
148.51
4.17%
0.00%
-0.99%
0.15
0.24
0.49
50
75
150
0.33
0.50
1.01
333.33
312.50
306.12
11.11%
4.17%
2.04%
0.15
0.23
0.48
333.33
326.09
312.50
11.11%
8.70%
4.17%
1.01%
0.00%
-0.99%
0.32
0.50
1.01
156.25
150.00
148.51
4.17%
0.00%
-0.99%
0.15
0.24
0.49
333.33
312.50
306.12
11.11%
4.17%
2.04%
0.15
0.24
0.49
333.33
312.50
306.12
11.11%
4.17%
2.04%
Page88
WindingResistanceandRatioCheckofCT&PT
0.34
0.50
1.01
147.06
150.00
148.51
-1.96%
0.00%
-0.99%
0.33
0.50
1.00
151.52
150.00
150.00
1.01%
0.00%
0.00%
0.33
0.50
1.00
151.52
150.00
150.00
1.01%
0.00%
0.00%
0.15
0.23
0.50
333.33
326.09
300.00
11.11%
8.70%
0.00%
0.32
0.50
1.01
156.25
150.00
148.51
4.17%
0.00%
-0.99%
0.15
0.24
0.49
333.33
312.50
306.12
11.11%
4.17%
2.04%
0.15
0.24
0.50
333.33
312.50
300.00
11.11%
4.17%
0.00%
0.15
0.24
0.50
333.33
312.50
300.00
11.11%
4.17%
0.00%
0.33
0.50
1.01
151.52
150.00
148.51
1.01%
0.00%
-0.99%
0.33
0.50
1.00
151.52
150.00
150.00
1.01%
0.00%
0.00%
0.15
0.24
0.49
333.33
312.50
306.12
11.11%
4.17%
2.04%
0.15
0.24
0.49
333.33
312.50
306.12
11.11%
4.17%
2.04%
Sec2-Earth
200
200
200
Sec2-Earth
200
200
200
Sec2-Earth
200
200
200
Sec2-Earth
200
200
200
Page89
WindingResistanceandRatioCheckofCT&PT
Phase
R
Y
B
Phase
R
Y
B
Phase
R
Y
B
Phase
R
Y
B
Phase
R
Y
B
Phase
R
Y
B
Phase
R
Y
B
Phase
R
Y
B
Phase
R
Y
B
Page90
WindingResistanceandRatioCheckofCT&PT
Conclusion
: From this field test, it confirms that the secondary winding resistances are
within its permissible value. The CT and PT Ratio also match with the name plate rating. The
Insulation Resistance value also shows good insulation. The CT ratios have been checked for
every core and for both the ratio. Thus we hereby conclude that the equipment has no defect and
can be put to use.
Page91
TestingofXLPECables(HighPOTTest)
HIGHPOTTEST(CABLEHVTEST)
Aim
Objective
Theory
: High POT Test or Cable HV Test or High Pressurized Test, anyone one
may say but all these are same. Such tests are performed to know the IR value of the insulation
and the leakage current flowing into the ground. This test can be done with AC as well as DC. In
fact this test should be done with AC but wherever possibility doesnt exist we go for DC supply.
This test will also confirm whether the cable will be able to withstand the desired voltage. Cables
have a capacitive effect so when we apply AC voltage, it will allow the current the pass through
without any hindrance but blocks the DC therefore the current will be quite high (in terms of
amperes), so such current will trip. But the testing kit is meant to measure current in terms of
miliamperes. If we go for DC then the current required for charging the capacitor will be very
less which tallies with our testing kit. Therefore we convert the AC supply to DC supply with the
help of Rectifier and the current limiting resistor and supply the voltage. DC voltage is root 2
times the AC voltage. Since the capacitor remains charged once the voltage is applied it is
necessary to discharge the capacitor after finishing the experiment in order to avoid shock.
Discharge it to ground with discharge rod. While doing for Bus Section we use AC voltage since
here we do not have capacitive effect. The conductors are rectangular copper plates. If dust and
moisture is present then the spark will occur before actual withstand voltage is applied. In such
case we will have to clean and heat the surrounding of the conductor and then do the test. While
doing the experiment one may notice that the pointer of the AV meter keeps on fluctuating
indicating the presence of dust. As we increase the voltage beyond 30KV, hissing sound occurs
indicating the inception of Corona. While increasing the voltage the air around the conductor
also gets ionized and if moisture is present around then the voltage gets discharged through the
conducting medium (moisture) to the ground.
While discharging the cable after the test, if the discharge is high then it indicates the capacitive
effect is more indicating longer cables thereby more leakage and weaker insulation. Better the
insulation and shorter the length of the cable, lesser will be the discharge (spark). The leakage
current should be within 10-15mA.
Page92
TestingofXLPECables(HighPOTTest)
Instruments Used
Sl. No.
Description
HV Testing Transformer
2
3
Rectifier
Current limiting Resistor
5
6
Motorized Megger
AV Meter
Experimental diagram
B
Specification
I/p: 0-250V, O/p: 0-36KV,
1-, 50Hz, Sl. no. H-2640.
Sl. no. H-2638.
Remarks
Prayog Electricals
Pvt. Ltd. Bombay
Prayog Electricals
Pvt. Ltd. Bombay
Rectifier
1Supply
1Supply
High Voltage Tester
AV
Meter
Page93
TestingofXLPECables(HighPOTTest)
Procedure
:
PART I (Before HV Test)
1. Collect the required testing instrument as per the requisition table.
2. Clean thoroughly the dust and dirt from the conductors to be tested and heat the area so
that the place is moisture free.
3. Connect Megger to R-earth phase and supply the power. Note the value of resistance
after reaching a steady value.
4. Repeat step 2 for Y phase and B phase.
5. Check the Megger value for phase to phase.
PART II
1. Short any two phases (say Y & B) with earth terminal. Leave the other phase (say R)
unconnected.
2. Connect the terminal from the HV Transformer to R phase.
3. Switch on the power supply.
4. Gradually increase the voltage up to 40kV DC and keep it for 5 minutes.
5. Check the leakage current in the ammeter connected to the HV Transformer.
6. Note down the reading.
7. Repeat step 1-6 Y and B phase too.
8. For Bus section where bare conductors is there, use AC voltage for 1 minute.
PART III
1. After completing Part I & II, then Connect Megger to R-earth phase and supply the
power.
2. Observe the IR value after the meter pointer attains a steady value.
3. Connect Megger to Y-Earth and supply the power.
4. Repeat step 3 for B-Earth terminals.
5. Check the Megger value for phase to phase i.e. R-Y, Y-B & B-R.
6. Note down the readings carefully.
Precautions :
1. Safety the first priority.
2. When high voltage is being injected dont allow anyone to stand nearby the testing kit.
3. Make sure no one is there on the equipment on which test is being carried out.
4. Forget not, to keep one person guarding the other end of cable so that no one comes
nearby the cable under test.
5. Always increase the voltage gradually. If sparking occurs, it is due to moisture and dust,
so make the area clean and dry.
6. After completing the test always discharge the charge from the cable with the help of
discharge rod before touching it with bare hand.
Page94
TestingofXLPECables(HighPOTTest)
HIGH POT TEST (CABLE HV TEST): Cable between Transformer 1 and 33kV Panel 7.
Date: 26/11/2009, 10:40am, Location: Inside the room. Temperature : 12C
IR Check of Cable ( 5KV Motorized Megger)
Terminals
R-Earth
10000
10000
Y-Earth
10000
10000
B-Earth
10000
10000
R-Y Phase
10000
10000
Y-B Phase
10000
10000
B-R Phase
10000
10000
R- Y+B+Earth
10
Y- R+B+Earth
10
B- Y+R+Earth
10
HIGH POT TEST (CABLE HV TEST): Cable between Transformer 2 and 33kV Panel 4.
Date: 26/11/2009, Location: Inside the room. Temperature : 12C
IR Check of Cable ( 5KV Motorized Megger)
Terminals
R-Earth
10000
10000
Y-Earth
10000
10000
B-Earth
10000
10000
R-Y Phase
10000
4500
Y-B Phase
10000
5000
B-R Phase
10000
4000
R- Y+B+Earth
10
Y- R+B+Earth
B- Y+R+Earth
37
Page95
TestingofXLPECables(HighPOTTest)
R-Earth
10000
10000
Y-Earth
10000
10000
B-Earth
10000
10000
R-Y Phase
10000
10000
Y-B Phase
10000
10000
B-R Phase
10000
10000
R- Y+B+Earth
10
Y- R+B+Earth
10
B- Y+R+Earth
10
R-Earth
10000
10000
Y-Earth
10000
10000
B-Earth
10000
10000
R-Y Phase
10000
10000
Y-B Phase
10000
10000
B-R Phase
10000
10000
R- Y+B+Earth
Y- R+B+Earth
B- Y+R+Earth
Page96
TestingofXLPECables(HighPOTTest)
R-Earth
10000
10000
Y-Earth
10000
10000
B-Earth
10000
10000
R-Y Phase
10000
10000
Y-B Phase
10000
10000
B-R Phase
10000
10000
R- Y+B+Earth
Y- R+B+Earth
B- Y+R+Earth
4 (Trip at 30kV)
R-Earth
10000
10000
Y-Earth
10000
10000
B-Earth
10000
10000
R-Y Phase
10000
10000
Y-B Phase
10000
10000
B-R Phase
10000
10000
R- Y+B+Earth
Y- R+B+Earth
B- Y+R+Earth
Page97
TestingofXLPECables(HighPOTTest)
R-Earth
10000
10000
Y-Earth
10000
10000
B-Earth
10000
10000
R-Y Phase
10000
10000
Y-B Phase
10000
10000
B-R Phase
10000
10000
R- Y+B+Earth
Y- R+B+Earth
15
B- Y+R+Earth
15
R-Earth
10000
10000
Y-Earth
10000
10000
B-Earth
10000
10000
R-Y Phase
10000
10000
Y-B Phase
10000
10000
B-R Phase
10000
10000
R- Y+B+Earth
Y- R+B+Earth
B- Y+R+Earth
10
Page98
TestingofXLPECables(HighPOTTest)
Observation
While the experiment is under test, one will observe the inception of corona above 30kV/cm2.
Hissing sound will be noticed indicating the inception of corona. Some sparking sound may be
heard indicating the presence of dust particles. If moisture is present then the voltage trips off
through spark before reaching the set voltage as it happened for B-phase of Bus Section 1. So we
heated the area with halogen lamp, cleaned the conductor thoroughly and performed the test
which gave better result.
While Meggering, initially the pointer moves towards zero indicating the capacitance of the
cable being charged i.e. the current is drawn to charge the capacitance of the cable so no current
flows through the cable. However after the capacitive effect of the cable, the current passes
through cable thus indicating the IR value. For Long cables the pointer may stick at zero for
longer time indicating greater capacitance however the pointer will rise slowly.
Conclusion
The result shows very good IR value of the cable and bus section. The leakage current found is
very less ranging in micro amperes while the normal leakage current comes in 10-15mA. For
better result the conductors should be free from dust particles and moisture free. However our
results have good IR values and lesser leakage current indicating the stability of cable under the
desired voltage. Therefore the cables are good and healthy.
Page99
InverseDefiniteMinimumTime(IDMT)RelayTest
RelayTesting(OverCurrentProtection)
Aim
: Testing of Inverse Definite Minimum Time (IDMT) and Earth Fault Relay of
33KV Vacuum Circuit Breaker.
Objective
Find out the trip time of IDMT Relay under Normal condition.
Find out the trip time of IDMT Relay under High Set condition.
Find out the trip time of Earth Fault IDMT under Normal Condition.
Find out the trip time of Earth Fault IDMT under High Set Condition.
Theory
: An over current protection device protects the circuit by opening the
device when the current reaches a value that will cause an excessive or dangerous temperature
rise in conductors. The time it takes for an over current protection device (OCPD) to open is
inversely proportional to the magnitude of the fault current. Thus, the higher the ground-fault
current, the less time it takes for the OCPD to open and clear the fault.
Inverse Definite Minimum Time Over current (IDMT) relay gives inverse-time current
characteristics at lower values of the fault current and definite-time characteristics at higher
values of the fault current (Used in distribution line).
Here we set the current and Trip time at a particular value and then injects higher current and
note the Trip time obtained. The field test should
confirm that the trip time obtained should not be
greater than the set time. According to British
standards, the following are the important
characteristics of over current relays.
Page100
InverseDefiniteMinimumTime(IDMT)RelayTest
Instruments Used
Sl. no
Description
Clamp Leaker
Specification
230V, 50Hz, 0-1-5-10-25-100A,
0-99.99S,0-9.999S
DC-10A, Motwane
Connecting Wires
APR
Power Supply
230V, 50Hz
Quantity
1
Remarks
Shruti Electronics
Kolkata
1
1
Circuit Diagram:
X1 TB
R=15, Y=19,
B=23, N=27
Power
Supply
Page101
InverseDefiniteMinimumTime(IDMT)RelayTest
Procedure :
1. Set up the experiment as given above with the relay test set.
2. Set the 'Time Setting' of the relay as per the desired value and find out the calculated trip
time.
3. Set the 'Current Setting' of the relay as per the desired value.
4. Connect the wires from the relay test set to the 'Terminal Box' so as to obtain R-Y or Y-B
or B-R respectively.
5. To compare the time noted by the relay and the relay test set, connect the terminals from
the relay test set to the relay as shown in the figure above.
6. Now inject a bit higher current through the relay test set so as to provide fault and see the
trip time obtained.
7. After the fault has been injected note the tripping time and the LED indication.
8. Follow this procedure for O/C IDMT, O/C High Set, Earth Fault IDMT and Earth Fault
High Set conditions.
9. Repeat the same for other relays too.
Results
The result shows that the 'Trip Time Obtained' is always lesser than the 'Calculated Trip Time'
indicating that the relays will operate faster. At the most the tripping time of the relay should not
be greater than that of the calculated trip time. In case of high set conditions the relay should trip
instantaneously, therefore we set the time to zero. The term 'High Set' is used for very fast relays
with operating time less than 0.1s. IDMT Over current relays gives inverse-time current
characteristics at lower values of fault current and definite time characteristics at higher values of
fault current. Generally, an inverse-time characteristic is obtained if the value of PSM is below
10. For the value of PSM between 10 and 20, the characteristics tend to become a straight line
i.e. towards a definite time characteristics.
Page102
InverseDefiniteMinimumTime(IDMT)RelayTest
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
0.15
1500
1300
1,2
Y-B
0.15
1500
1300
1,2
B-R
0.15
1500
1310
1,2
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
30
Y-B
30
B-R
30
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
0.2
0.4
0.15
1500
1190
1,3
Y-B
0.2
0.4
0.15
1500
1190
1,3
B-R
0.2
0.4
0.15
1500
1000
1,3
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
60
1,4
Y-B
50
1,4
B-R
60
1,4
Page103
InverseDefiniteMinimumTime(IDMT)RelayTest
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
0.15
1500
1260
1,2
Y-B
0.15
1500
1360
1,2
B-R
0.15
1500
1200
1,2
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
20
Y-B
30
B-R
30
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
0.2
0.4
0.15
1500
1200
1,3
Y-B
0.2
0.4
0.15
1500
1200
1,3
B-R
0.2
0.4
0.15
1500
1200
1,3
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
20
1,4
Y-B
20
1,4
B-R
20
1,4
Page104
InverseDefiniteMinimumTime(IDMT)RelayTest
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
0.15
1500
1270
1,2
Y-B
0.15
1500
1300
1,2
B-R
0.15
1500
1250
1,2
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
30
Y-B
50
B-R
50
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
0.2
0.4
0.15
1500
1230
1,3
Y-B
0.2
0.4
0.15
1500
1220
1,3
B-R
0.2
0.4
0.15
1500
1230
1,3
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
60
1,4
Y-B
60
1,4
B-R
60
1,4
Page105
InverseDefiniteMinimumTime(IDMT)RelayTest
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
0.2
2000
1830
1,2
Y-B
0.2
2000
1850
1,2
B-R
0.2
2000
1910
1,2
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
0.03
300
60
1,4
Y-B
0.03
300
50
1,4
B-R
0.03
300
60
1,4
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
0.2
0.4
0.2
2000
1680
1,3
Y-B
0.2
0.4
0.2
2000
1700
1,3
B-R
0.2
0.4
0.2
2000
1780
1,3
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
0.03
300
70
1,4
Y-B
0.03
300
60
1,4
B-R
0.03
300
30
1,4
Page106
InverseDefiniteMinimumTime(IDMT)RelayTest
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
0.2
2000
1880
1,2
Y-B
0.2
2000
1900
1,2
B-R
0.2
2000
1980
1,2
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
60
1,4
Y-B
50
1,4
B-R
60
1,4
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
0.2
0.4
0.2
2000
1700
1,3
Y-B
0.2
0.4
0.2
2000
1700
1,3
B-R
0.2
0.4
0.2
2000
1700
1,3
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
60
1,4
Y-B
50
1,4
B-R
60
1,4
Page107
InverseDefiniteMinimumTime(IDMT)RelayTest
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
0.2
2000
1790
1,2
Y-B
0.2
2000
1840
1,2
B-R
0.2
2000
1830
1,2
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
0.03
300
60
1,4
Y-B
0.03
300
50
1,4
B-R
0.03
300
50
1,4
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
0.2
0.4
0.2
2000
1900
1,3
Y-B
0.2
0.4
0.2
2000
1940
1,3
B-R
0.2
0.4
0.2
2000
1920
1,3
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
0.03
300
60
1,4
Y-B
0.03
300
50
1,4
B-R
0.03
300
60
1,4
Page108
InverseDefiniteMinimumTime(IDMT)RelayTest
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
0.15
1500
1490
1,2
Y-B
0.15
1500
1400
1,2
B-R
0.15
1500
1450
1,2
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
20
1,4
Y-B
30
1,4
B-R
20
1,4
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
0.2
0.4
0.15
1500
1320
1,3
Y-B
0.2
0.4
0.15
1500
1300
1,3
B-R
0.2
0.4
0.15
1500
1300
1,3
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
60
1,4
Y-B
60
1,4
B-R
60
1,4
Page109
InverseDefiniteMinimumTime(IDMT)RelayTest
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
0.15
1500
1380
1,2
Y-B
0.15
1500
1470
1,2
B-R
0.15
1500
1440
1,2
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
30
1,4
Y-B
30
1,4
B-R
20
1,4
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
0.2
0.4
0.15
1500
1260
1,3
Y-B
0.2
0.4
0.15
1500
1300
1,3
B-R
0.2
0.4
0.15
1500
1320
1,3
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
30
1,4
Y-B
30
1,4
B-R
20
1,4
Page110
InverseDefiniteMinimumTime(IDMT)RelayTest
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
0.15
1500
1300
1,2
Y-B
0.15
1500
1340
1,2
B-R
0.15
1500
1370
1,2
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
20
1,4
Y-B
30
1,4
B-R
30
1,4
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
0.2
0.4
0.15
1500
1300
1,3
Y-B
0.2
0.4
0.15
1500
1320
1,3
B-R
0.2
0.4
0.15
1500
1300
1,3
Current
Setting(A)
Injected
Current(A)
Time
Setting(s)
Calculated
Trip Time(ms)
Trip Time
Obtained(ms)
LED
Indication
R-Y
20
1,4
Y-B
30
1,4
B-R
20
1,4
Page111
InverseDefiniteMinimumTime(IDMT)RelayTest
Precautions :
I.
II.
III.
Conclusion : From this test it is proved that the operating time of the relay is within its range.
The operating time doesnt exceed the set time. For the entire outgoing feeder, the high set
condition the time set is zero so that the relay acts as instantaneous relay and trips off as soon as
the fault occurs. While in case of incomers, the time has been set to 0.03 so that this relays acts
only after the relays of the outgoing feeder trips off. In any case the trip time obtained is lesser
than the time set, thus indicating that the relays will clear the fault within the set time.
Page112
SystemStabilityTesting
StabilityTestingReport
Aim
Objective
Theory
: This test is the last test done before charging the transformer. This test ensures
that every work done till now is stable. By applying certain amount of current on the primary of
the CT we check the current on the secondary side. By knowing the ratio of CT, we can find out
the secondary currents, which have to be traced till the relay panel and control panel. If the same
current exists then the system is stable. However sometimes we dont get it. We may get
different secondary current, and then the connections have to be checked as the wire may be
connected mistakenly to other device. If there is any open circuit then we won't get current at the
end of the circuit. While performing this test one has to be thorough with the CT ratio of various
equipments so that when we get different values we will be able to know by calculation whose
secondary current is flowing. And also before checking one should know by calculation what
value of current should we get at that point. In fact this is the final test, here we know every
result but we are assuring that result by practically performing the test. Often there will be wrong
connections and open circuit.
For this we apply known value of current in the primary side of CT. We trace the secondary
current through CT junction box, Control panel (Metering circuit) and relay panel (distance
protection and bus bar protection). We also check the secondary CT current at Transformer
Junction box and follow up till its control panel where we check currents in MW, MVAR, MWT,
MVART, ATY, TVM, ASS, IC TB (Incoming TB) and O/C and E/F relay. We also trace it in
Relay panel where differential and bus bar protection are done.
After the system is found good then for the functioning of the relay we knowingly apply some
fault to the system such as changing the polarity of the connections and restricted earth fault.
Then we observe whether the relay are working and check the currents in the relay panel. The
panel should show abnormal current in the line of fault.
Page113
SystemStabilityTesting
Instruments used
Sl. no Description
Specification
Quantity
Clamp Meter
Clamp Leaker
Multimeter
3- D Supply
DC-10A, Motwane
Digital Multimeter DM3540A,
Motwane
415V, 50 Hz
Connecting wires
---------------------------------------------
Circuit diagram
Remarks
1
1
APR
Page114
SystemStabilityTesting
Procedure
Open circuit the LV winding and remove the earth connection from the neutral point.
Dont load the CT.
Short any two HV phases say R-Y.
Connect a wire to r-phase at LV side and bring out the terminal.
Connect an auto transformer to r-n at LV side and further connect the auto transformer to
1- source.
6. Clutch the neutral wire with clamp meter and supply 10A current from the auto
transformer.
7. With the help of Clamp leaker check the current on Transformer Junction box (NCT). It
should reflect almost 25mA.
8. Trace this current till control and relay panel.
NB: - Shorting means we are applying fault current purposefully so that neutral gets
displaced. Actually neutral should have zero current but here we are supplying current in
neutral so that restricted earth fault occurs. We trace this fault current at transformer junction
box till the relay panel.
Page115
SystemStabilityTesting
Results
CTJB
X1-1
X1-2
X1-3
X1-7,8,9
:
System Stability Check, Incomer 1, Tie Line side (Tie Line-Transformer 1-RP & CP)
Date: 1/11/2009, Sunday, Sunny.
Primary Current: R=14.37A, Y=14.65A, B=14.71A.
CT Secondary Current Check. CT Ratio 600/1A.
Core 1(mA)
Core 2(mA)
Core 3(mA)
Core 4(mA)
CTJB
CTJB
CTJB
600/1A
600/1A
600/1A
600/1A
R= 24.21
X2-1
R= 24.21
X3-7
R= 24.21
X4-7
R= 24.29
Y= 24.12
X2-2
Y= 24.21
X3-8
Y= 24.43
X4-8
Y= 24.29
B= 24.25
X2-3
B= 24.21
X3-9
B= 24.41
X4-9
B= 24.29
N=0.00
X2-7,8,9
N=0.00
X3-1,2,3
N=0.00
X4-1,2,3
N=0.00
Actual current
(mA)
23.95
24.42
24.52
0.00
INC TB
X1-5-D11= 24.34
X1-6-D31=24.38
X1-7-D51=24.33
X1-8-D71=00.00
MW(mA)
(600-300)/1A
D13=24.36
D33=24.43
D53=24.47
D71=00.00
TVM(mA)
ASS(mA)
D21=24.31
D41=24.36
D61=24.36
D71=00.00
D23=24.15
D43=24.17
D63=24.19
D71=00.00
Ammeter
(mA)
24.49
24.41
24.52
00.00
INC TB (mA)
X1-5=A111=24.41
X1-6=A131=24.49
X1-7=A151=24.48
X1-8=A171=00.00
Relay Panel 1 (RP1). Distance (Core # 4), O/C & E/F Protection (Core # 2).
21 Distance Relay(mA)
INC CT TB(mA)
67 Relay(mA) HV Side
A112=Q1=24.41
X1-9=A211=24.41
A213(R)=24.45
A132=Q3=24.49
X1-10=A231=24.49
A283(Y)=24.45
A152=Q5=24.48
X1-11=A251=24.48
A253(B)=24.47
A172=Q7=00.00
X1-12=A271=00.00
A273(N)=00.00
Page116
SystemStabilityTesting
CTJB
X1-1
X1-2
X1-3
X1-4,5,6
Core 1(mA)
300/1A
R= 48.38
Y= 48.35
B= 48.41
N=0.00
Core 4(mA)
300/1A
R= 48.35
Y= 48.33
B= 48.34
N=0.00
Actual current
(mA) (300/1A)
47.90
48.33
49.03
0.00
INC TB
X1-5-D11= 48.37
X1-6-D31= 48.87
X1-7-D51= 48.61
X1-8-D71= 00.00
MW(mA)
(600-300)/1A
D13= 48.37
D33= 48.60
D53= 48.80
D71= 00.00
TVM(mA)
ASS(mA)
D21= 48.56
D41= 48.55
D61= 48.55
D71= 00.00
D23= 48.90
D43= 48.80
D63= 48.00
D71=00.00
Page117
SystemStabilityTesting
MW
: Megawatt
MVAR: Megavars
ATY : Refers to Transducer in Ammeter
Page118
SystemStabilityTesting
CTJB
X1-1
X1-2
X1-3
X1-4,5,6
System Stability Check, Transformer 2 side ( Tie Line- Bus coupler- Transformer 2-RP & CP)
Date: 6/11/2009, Friday, Sunny.
Primary Current: R=13.33A, Y=13.33A, B=13.28A. Sec. current : r=26.55mA, y= 26.44mA, b=26.44mA
CT Secondary Current Check (Transformer 2 Side). CT Ratio 600-300/1-1A.
Actual current
Core 1(mA)
Core 2(mA)
Core 3(mA)
Core 4(mA)
CTJB
CTJB
CTJB
(mA)
300/1A
300/1A
600/1A
300/1A
600/1A 300/1A
1S1R= 44.41 X2-1
2S1R= 44.40
X3-7
3S3R= 22.20 X4-1
4S1R= 44.41
22.22
44.43
1S1Y= 44.42 X2-2
2S1Y= 44.31
X3-8
3S3Y= 22.22 X4-2
4S1Y= 44.43
22.22
44.43
1S1B= 44.42 X2-3
2S1B= 44.33
X3-9
3S3B= 22.19 X4-3
4S1B= 44.31
22.13
44.27
1S2N= 00.00 X2-4,5,6
2S1N= 00.00
X3-1,2,3
3S1N= 00.00 X4-4,5,6
4S2N= 00.00
0.00
0.00
INC TB
X1-5 D11= 43.71
X1-6 D31= 43.41
X1-7 D51= 44.11
X1-8 D71= 00.00
MW(mA)
(600-300)/1A
D13= 43.31
D33= 44.33
D53= 44.26
D71= 00.00
ASS(mA)
D23= 44.40
D43= 44.36
D63= 44.32
D71= 00.00
Ammeter
(mA)
Ammeter check found
ok.
Selector switches
operating properly.
Relay Panel 5 (RP5). Differential Protection (Core # 4), O/C & E/F Protection (Core # 2).
O/C & E/F Protection
Differential Protection
INC TB (mA)
HV Terminal, Relay 87(mA)
INC CT TB(mA)
HV Terminal, Relay67(mA)
X1-1=A311= 44.31
A312= 24.41
X1-9=A313= 44.30
A315(R)= 44.30
X1-2=A331= 44.31
A332= 24.49
X1-10=A333= 44.40
A335(Y)= 44.40
X1-3=A351= 44.31
A352= 24.48
X1-11=A353= 44.30
A355(B)= 44.30
X1-4=A371= 00.00
A372= 00.00
X1-12=A373= 00.00
A375(N)= 00.00
Page119
SystemStabilityTesting
Relay Panel 3 (RP3). Bus Bar Differential Protection (Core # 3), 600/1A.
INC TB (mA)
Bus Bar Summation CT 5T1 (mA)
X1-5-2=5B111= 22.33
5B113= 47.90
X1-5-3=5B131= 22.26
5B133= 47.80
X1-5-4=5B151= 22.36
5B153= 47.70
X1-5-1=5B71= 00.00
5B73= 00.00
Relay Display check ok. BB differential ICT o/p check by polarity reverse of anyone CT found ok.
CTJB
X1-1
X1-2
X1-3
X1-4,5,6
System Stability Check, Bus Coupler side ( Tie Line- Bus coupler-RP & CP)
Date: 6/11/2009, Friday, Sunny.
Primary Current: R=13.33A, Y=13.33A, B=13.28A. Sec. current : r=26.55mA, y= 26.44mA, b=26.44mA
CT Secondary Current Check (Bus Coupler). CT Ratio 600-300/1-1A.
Actual current
Core 1(mA)
Core 2(mA)
Core 3(mA)
Core 4(mA)
CTJB
CTJB
CTJB
(mA)
600/1A
600/1A
600/1A
600/1A
1S1R= 22.21 X2-1
2S1R= 22.13
X3-7
3S3R= 22.33 X4-7
4S3R= 22.21
22.22
1S1Y= 22.00 X2-2
2S1Y= 22.16
X3-8
3S3Y= 22.26 X4-8
4S3Y= 22.30
22.22
1S1B= 22.31 X2-3
2S1B= 22.19
X3-9
3S3B= 22.21 X4-9
4S3B= 22.26
22.13
1S3N= 00.00 X2-4,5,6
2S3N= 00.00
X3-1,2,3
3S1N= 00.00 X4-1,2,3
4S1N= 00.00
0.00
Page120
SystemStabilityTesting
A312(R)=36.90
A212(R)=59.60
A332(Y)=37.00
A232(Y)=60.20
A352(B)=37.20
A252(B)=59.80
A372(N)=00.00
A283(N)=00.07
Connect Phase-Earth fault to any of the HV line, so that fault gets injected and check the
differential current.
Differential Relay 87. FAULT CONDITION (B-phase on HV side shorted to earth)
HV Side Relay 87(mA)
A312(R)=36.60
A212(R)= 59.40
A332(Y)=37.10
A232(Y)= 59.80
A352(B)=37.10
A252(B)= 59.20
A372(N)= 39.80
A283(N)= 00.05
A312(R)= 36.80
A212(R)= 59.40
A332(Y)= 37.00
A232(Y)= 59.90
A352(B)= 37.10
A252(B)= 59.60
A372(N)= 00.02
A283(N)= 00.15
Page121
SystemStabilityTesting
A312(R)= 36.40
A212(R)= 58.80
A332(Y)= 36.40
A232(Y)= 59.10
A352(B)= 36.70
A252(B)= 59.20
A372(N)= 00.02
A283(N)= 00.07
Connect Phase-Earth fault to any of the HV line, so that fault gets injected and check the
differential current.
Differential Relay 87. FAULT CONDITION (B-phase on HV side shorted to earth)
HV Side Relay 87(mA)
A312(R)= 36.40
A212(R)= 58.80
A332(Y)= 36.50
A232(Y)= 59.00
A352(B)= 54.90
A252(B)= 59.00
A372(N)= 39.70
A283(N)= 00.07
A312(R)= 36.50
A212(R)= 58.80
A332(Y)= 36.40
A232(Y)= 59.10
A352(B)= 36.80
A252(B)= 59.20
A372(N)= 00.02
A283(N)= 00.11
Page122
SystemStabilityTesting
Precaution
1.
2.
3.
4.
Conclusion
From the result obtained above it is confirmed that the pre commissioning test for the
substation is completed and the substation is ready for Test Charge. The result tallies with the
CT ratio and the connections have been checked. This is the last Pre-Commissioning Check
done on the system. The System Stability has been found healthy and wherever necessary the
connections have been checked.
Page123
Reference
Ram, Badri & Vishwakarma, D.N. (2008). Power System Protection and Switchgear. New Delhi
: Tata McGraw-Hill Publishing Company Limited.
Singh, Tarlok (2007). Installation, Commissioning and Maintenance of Electrical equipment.
Myers S.D, Kelly J.J & Parrish R.H (1981).A Guide to Transformer Maintenance. Akron, Ohio.
Transformer Maintenance Institute.
Dorf, Richard C (2000). The Electrical Engineering Handbook. Boca Raton. CRC Press LLC.
Laughton M.A & Warne D.J (2003).Electrical Engineer's Reference Book. Jordan Hill, Oxford,
Burlington. Reed Educational and Professional Publishing Limited.
Grigsby L.L (2001). The Electrical Power Engineering Handbook. Boca Raton, Washington.
CRC Press LLC.
Whitaker, Jerry C (1999). AC Power System Handbook. Boca Raton, Washington. CRC Press
LLC.
Page | 124