Professional Documents
Culture Documents
DC Power System
User Manual
Revision
Revision Date
744802500508
00
Homepage: www.emersonnetworkpower.com
Head Office:
EMERSON NETWORK POWER (INDIA) PRIVATE LIMITED
Plot No. C-20, Road No. 19,
Wagle Industrial Estate
Thane 400 604, Maharashtra, INDIA
Phone: (00 91 22) 33154400
Fax: (00 91 22) 25800829 / 25828358
Dear Customer,
Please accept our thanks for giving us the privilege to serve you by choosing Emerson make
702IC4 DCPS.
If this is your first Emerson 702IC4 DCPS, we hope it is the beginning of a long relationship which
delivers value to your organization. If you already own and use Emerson Product, we are doubly
honored by your decision of continuing this relationship.
It is our constant endeavor to partner you for the growth and success of your Business. This
philosophy is reflected in our Mission statement To deliver value through Air & Power Quality
solutions to achieve customer delight. Please do give us feedback to help us realize our Mission.
IMPORTANT
This manual contains information concerning the installation, operation and maintenance of the
DC Power System.
All relevant parts of the manual should be read prior to commencing installation.
The DCPS must be commissioned by an engineer approved by the manufacturer (or his
agent) before being put into service. Failure to observe this condition will invalidate any
implied warranty.
The DCPS has not been designed for direct use in any life support application. If you encounter
any problem with the procedures contained in this manual, you should seek immediate
assistance from Emerson Network Power (India) Pvt. Ltd. Sales Office from whom the
equipment was purchased. Alternatively contact the Emerson Network Power (India) Pvt. Ltd
Customer Service & Support department at the address shown below:
Safety Precautions
To reduce the chance of accident, please read the safety precautions very carefully before
operation. The "Caution, Notice, Warning, Danger" in this manual do not represent all the
safety points to be observed, and are only used as supplement to various operation safety
points. Therefore, the installation and operation personnel must be strictly trained and
master the correct operations and all the safety points before actual operation. When
operating Emerson products, the safety rules in the industry, the general safety points and
special safety instructions specified in this manual must be strictly observed.
Electrical Safety
I. Hazardous voltage
Danger
Some components of the power system carry hazardous voltage in operation; direct contact
or indirect contact through moist objects with these components will result in fatal injury.
Safety rules in the industry must be observed when installing the power system. The
installation personnel must be licensed to operate high voltage and AC power. In operation,
conductive objects such as watch, bracelet, bangle, ring, etc. are not allowed to be worn.
When water or moisture is found on the cabinet, turn off the power immediately. In moist
environment, precautions must be taken to keep moisture out of the power system.
"Prohibit" warning label must be attached to the switches and buttons which are not
permitted to be operated on during installation.
Danger
High voltage operation may cause fire and electric shock. The connection and wiring of AC
Cables must be in compliance with the local rules and regulations. Only those who are
licensed to operate high voltage and AC power can perform high voltage operations.
II. Tools
In high voltage and AC operation, special tools must be used. No common or self-carried
tools should be used.
III. Thunderstorm
Danger
Never operate on high voltage, AC, iron tower or mast on a day with thunderstorm. In
thunderstorms, a strong electromagnetic field will be generated in the air. Therefore the
equipment should be well earthed in time to avoid damage by lightning strikes.
IV. ESD
Notice
The static electricity generated by the human body will damage the static sensitive elements
on PCBs, such as large-scale ICs, etc. Before touching any plug-in board, PCB or IC chip,
ESD wrist strap must be worn to prevent body static from damaging the sensitive elements.
The other end of the ESD wrist strap must be well earthed.
V. Short-circuit
Danger
During operation, never short the positive and negative poles of the DC distribution unit of
the system or the non-earthing pole and the earth. The power system is constant voltage DC
power equipment; short circuit will result in equipment burning and endanger human safety.
Check carefully the polarity of the cable and connection terminal when performing DC live
operations.
As the operation space in the DC distribution unit is very tight, please carefully select the
operation space.
Never wear a watch, bracelet, bangle, ring, or other conductive objects during operation.
Insulated tools must be used.
In live operation, keep the arm muscle tense, so that when tool connection is loosened, the
free journey of the human body and tool is reduced to a minimum.
NETSURE 702 IC4 Manual
Following is the reference version history summary of all the revisions made in User Manual
for Net sure 702 IC4 Power System.
Version
Revision
Prepared
Reviewed
Approved
No.
Description
by
By
by
00
Initial
SKD
RY
RJ
Date
23-02-15
10
Contents
Safety Precautions
Chapter 1 Introduction
12
1.1 Features
12
12
13
13
13
14
14
16
16
16
17
3.1.3 Specifications
19
20
20
20
20
21
22
38
38
4.2 Accessories
38
38
39
39
40
40
41
41
41
41
41
42
42
43
43
43
44
44
NETSURE 702 IC4 Manual
11
6.5 List of Recommanded Spares
44
45
45
45
46
47
48
48
48
50
Dos
52
Donts
53
12
Chapter 1 Introduction
NETSURE 702 IC4 Power system consists of R48-4000W rectifiers, Standard Controller Unit
(M523S), AC distribution and DC distribution, which consist of distribution unit for load and
battery. The Load distribution and Battery Distribution units can be designed as per users
requirement. This system is used as a power supply for telecom equipment with system
nominal voltage of -48V and positive terminal earthed.
1.1 Features
The power system is easy-to-operate/install/maintain. Its main features are:
Rectifier uses APFC technology and therefore its power factor is up to 0.99
Wide AC input voltage range of 85~290V
Rectifier efficiency is >94% at the peak
Rectifiers compliant with UL, CE and NEBS standards
True hot pluggable, the replacement time is less than 1min
Perfect battery management with BLVD function
Up to 200 no of historical alarms
Provide RS232, Modem and dry contacts communication interfaces.
AC Input Terminals
Rectifiers
C Class SPD
Back Board
Control Unit
Battery 1
BLVD
LLVD
(Optional)
Prior Load
Battery n
AC mains inputs rectifiers through AC input terminals and rectifiers breakers. (The rectifiers
output to the priority load or to non-priority load through a LLVD, and output terminals of
rectifiers connect with batteries). Batteries connect to the loads through BLVD contactor. The
monitoring unit collects the working states of each part of the system and generates alarm to
alert users.
NETSURE 702 IC4 Manual
13
I/B
SPD
5~10m
AC power
distribution
unit
II/C
SPD
DC power
distribution
unit
Rectifier
48V Output
DC
SPD
Rectifier
Battery
group
1/2
Monitoring
unit
RS232
RJ11
Note:
I, II, III are based on IEC standard
B, C, D are based on German VDE standard
DINVED0675-6: 1989-11 (draft)
PSTN
MODEM
RJ11
SPD
14
15
The cabinets can be configured with the following functional units and components:
16
48 VOLTS DC OUTPUT
RECTIFIER
Figure 1-4: Model Number
3.1.1 Form and Interface
There are 3 indicators on the front panel. The location of the indicators is shown in
Figure1-5.
Power indicator
(Green)
On
Protection indicator
(Yellow)
Off
Off
Flashing
On
Flashing
Fault cause
On
Flashing
17
1. Hot Swappable
The rectifier is designed to be plug-and-play. There will be no arcing and the terminals will
not be damaged when inserting/removing the rectifier from a live DC power system. A
rectifier can be replaced in less than 1 minute and the inrush current will be no larger than
150% of the rated input steady-state peak value.
When the rectifier is plugged into the system, the system output voltage will not be affected.
2. Active Load Sharing
The rectifier uses advanced digital active load sharing technology that maintains balancing
to within 2A.
3. Output Characteristics
The relationship between output voltage and current is summarized in below table and
depicted graphically in Figure 1-6.
Output Power
Output Current
Output Voltage
4000 W
69 A
58Vdc
4000 W
83.34A
48Vdc
18
19
3.1.3 Specifications
1. Environmental
Output voltage: 42 to 58 V
Output DC current: 0 to 73 A
Voltage regulation: 1%
Load regulation: 0.5%
Line regulation: 0.1%
Overshoot at startup: 1%
Power factor >0.98 (50% to 100% load)
Efficiency > 95%(50% load at Nominal Voltage)
Ripple 200mV at 0-20MHZ
Acostic Nosie 50db
4. Dimensions
Under 3.5 kg
20
LCD
Run indicator
ESC
Functional keys
Alarm indicator
Critical alarm indicator
ENT
The Controller has 2 passwords of different operation authority: user level password
and engineer level password. The two passwords have the same authority for control
output. But during the setting of system parameters under parameter setting, the
parameters for the setting and the operation functions are different. The engineer
level password will have more operation authorities than the user level password,
including reset system, reset password, change system type.
The passwords and the relevant authorities are listed as follows
Password
Operation authority
level
Default
password
User
123456
21
ESC
Functional keys
Alarm indicator
Critical alarm indicator
ENT
Indicator
Normal Abnormal
Status
Status
Abnormal cause
Running indicator
(green)
On
Off
Alarm indicator
(yellow)
Off
On
Critical alarm
indicator (yellow)
Off
On
The M523S Controller uses a 12864 LCD unit and has 6 functional keys.
The Functions of the 6 functional keys of the Controller are shown in the following
table.
Key
Function
ESC
ENT
and
Shift among parallel menus. For a character string, these 2 keys can be
used to shift among different options
and
NetSureTM 702IC4
22
After the system is powered on for the first time, you should set the system type
according to the actual configuration. The monitoring module will restart after the
system type is changed. In that case, you should re-configure those parameters
whose default values are inconsistent with the actual situation. Only after that can the
monitoring module operate normally.
After configuring the system parameters, you can carry out various operations directly
without resetting the parameter values. As for those important parameters related to
battery management, such as BLVD, you should be fully aware of their influence
upon the system before you change their values.
1. The LCD will prompt you to select a language once the monitoring module is
powered on.
English
English
You can use , , or to select the language you want, and press ENT
to confirm.
2. The monitoring module will prompt you to wait, and start initialization.
Waiting
125A
System:No Alarm
Auto
/BC
The system information is shown in many pages. You can repeatedly press to
view other system information pages in a cycle.
4. At any system information page, press ESC to enter the help page, which
displays software version (SW), product code (PC), product reversion (PR) and serial
number (SS).
23
SW: V1.20
PC: 1M502D
PR: A00
SS: 01051200012
5. At any system information page, press ENT to enter the MAIN MENU page,
which contains 3 sub-menus: Status, Maintenance and Settings.
MAINMENU
Status
Settings
Maintenance
Energy Saving
Fast settings
NetSureTM 702IC4
24
information.
The other information consist of battery voltage, battery capacity, battery
current, save status, rectifier o/p power, batt. Cyc boost charge after, AC
voltage, percentage load, battery temperature & ambient temperature.
Displays the rectifier information, active alarm information and alarm history
information
Rectifier information like serial number of the rectifier, the output voltage, output
current, the AC/DC switch status, the AC input voltage. Current limiting
Rectifier
The alarm sequence number, the alarm level, the alarm name and the alarm time
(including the year, month, day, hour, minute, and second).
The display sequence will follow the sequence of the occurring time of the
alarms. The latest alarm will be displayed as the first one. The user can use the
or key to view all the active alarm information.
25
Press ENT, use the or key to select the alarm history and press the ENT
screen to confirm and run the alarm history information screen.
If there is no alarm history, the system cannot enter the lower level menu.
Alarm History
Up to 200 pieces of alarm records can be stored. If there are more than 200 pieces of
records, the earliest records will be cleared automatically.
On the Controller, only the following information about the alarm history will be
displayed: alarm sequence number, alarm name, alarm occurrence and ending time
(including year, month, day, hour, minute and second).
When the system battery management adopts the auto mode, no control output operation
can be conducted.
When the system battery management adopts the manual mode, the user can conduct
control output operation, including battery boost charge, float charge and test, LLVD
power on/off, BLVD power on/off and rectifier voltage adjustment, current limiting and
DC on/off, AC on/off and reset control.
Press the ENT key to select the Maintenance menu.
When the battery management is set as manual, the user can manually control the
Maintenance
battery under the system control output menu. If the system battery management is in
auto state, the user cannot enter into the system control output menu.
Press the ENT key, input the correct operation password on the pop up display screen,
Press ENT key again, and then the user can enter into the control output menu.
When inputting the password, user or key to modify the number and
Or to shift left or right. After the modification, press ENT key to confirm.
Includes the setting of the alarm, battery, AC/DC, rectifier, system and communication
parameter.
Press ENT, Use the or key to select the parameter setting and press ENT
Settings
NetSureTM 702IC4
26
ALARM SETTINGS
No.
1
Alarm
Description
Alarm level
SPD Fault
SPD failure
Major
Related
relay
None
Related parameter
-
None
DI
No alarm
None
AC
High
Voltage
Major
AC
Low
Voltage
Major
Mains Failure
Critical
DC Volt High
Major
DC Volt Low
Major
DC Volt Under
10
11
12
Ambient Temp
High Alarm
13
Ambient Temp
Low Alarm
T1 No Probe
Underalarm
No alarm
voltage
None
Over Temp alarm
point
Critical
None
Observation
None
Observation
None
Observation
None
14
Observation
None
Major
27
None
15
16
17
T2 No Probe
Sensor 1 Fault
Sensor 2 Fault
Major
None
sensor
1
unreasonable
Major
Temperature
measures
temperature
None
sensor
2
unreasonable
Major
5
18
19
20
LVD 1
LVD 2
Load
Fuse
Alarm 1 ~ 9
Major
LLVD enabled
4
voltage
Major
BLVD enabled
None
Major
None
21
22
23
24
25
Major
Major
None
Batt
High
Observation
None
Observation
None
Batt
High
Curr
Curr
Rect AC Fail
3
Critical
26
Observation
27
Rect Failure
Major
28
Rect Protect
Rectifier
performs
selfprotection and has no output
Observation
29
30
Critical
Observation
NetSureTM 702IC4
28
31
32
Rect
Respond
Not
Rectifier
does
communicate
with
monitoring module
not
the
Critical
HVSD
None
33
Multi-Rect
Alarm
More than
alarm
two
rectifiers
Major
None
34
35
36
Self-detect Err
Manual Mode
Non Float Status
No alarm
None
No alarm
None
No alarm
None
37
38
39
40
Batt Discharge
Load
Alarm
share
Battery is discharging
No alarm
No alarm
None
time
In
short
test,
battery
discharging capacity is bigger
than setting value
Observation
None
Observation
None
41
Volt
Discrepancy
Observation
None
42
Maintain Alarm
Observation
None
43
Rectifier Lost
Major
None
44
Save Power
No alarm
29
Alarm Mode
Parameter
Name
Setting Range
Default Value
Alarms
different
Alarm Type
44 names of alarm
have
events
levels
different
Value Description
of
types
different
and
Relate
Select
those
alarm
events
Alarm Type
Relays
There
Level
Critical,
Major,
are
audible/visual
Observation, None
different
alarm
modes
Level
Empty, No.1 ~ 6
Related
Relay
No. 1 ~ 8
corresponding
DI No.
High, Low
Low
Alarm
Mode
situation
When there are DI alarms, this
DI Name
Figures or letters,
10 at most
SPD
NetSureTM 702IC4
you
have
actually
DI Name
30
Alarm Control
Parameter Name
Setting Range
open,
off,
minutes,
Voice sign
Default Value
Value Description
Normally on
3
10
minutes, 1 hour, 4
hours
Clear
alarm
history
Yes, No
No
Setting Range
Default Value
Battery Settings
Parameter Name
Value Description
In the Auto mode, you can manage the
system through the monitoring module.
In the Manual mode, you can manage the
Mgmt Mode
(Management
Auto, Manual
Auto
mode)
time
automatically.
under-voltage
protection
Upon
and
the
alarm,
capacity
system
system
DC
can
Batt
String
(number of battery
0~4
strings)
Rated AH (rated
capacity)
600Ah
Batt Shunt1
Yes, No
Yes
Batt Shunt2
Yes, No
No
1-5000A
500A
1-500mV
75mV
co-eff
current
Shunt co-eff Volt
31
LVD
Parameter
Name
LVD1 Enable
Setting Range
Default Value
Value Description
Y, Y
LVD2 Enable
40V ~ 60V
voltage
44.0V
LVD2 Volt
43.2V
Charge
Parameter Name
Setting Range
Default
Value
Value Description
In
Float
42V ~ 58V
54.0V
the
FC
state,
all
according
to
the
set
state,
all
Float
In
Boost
55.2V
the
BC
to
the
set
Boost
When the monitoring module detects that the battery
charging current is higher than the Limit, it will
control the current of the rectifiers, through which it
Limit
(current
limit)
0.1 ~ 0.25C10
0.1C10
0.3C10
NetSureTM 702IC4
32
Automatic Boost
Y, N
Enable
Automatic Boost
0.050C10
Current
0.080C10
0.06C10
Automatic Boost
Cap
10% ~ 99%
80%
The system in the BC state will enter the FC state
Const
Boost
Current
0.002C10
0.01C10
0.02C10
Boost
Enable
30min
180min
1440min
Y, N
Cyclic
Boost
Period
2400h
Cyclic
Boost
Time
30min
720min
2880min
60min
1080min
2880min
Factory
Range
43.1V
setting
~
57.9V
5min
1440min
45.2V
300min
Value description
The monitoring module will stop the test and change to FC
if the battery voltage reaches the Battery Test Voltage, or
the discharge time reaches Battery Test Time, or the battery
capacity reaches Test End Cap
0.01C10
0.95C10
Cyc Test En
Y, N
33
0.7C10
Select Y to enable this function
01-01-00:00
day, 04-01-00:00
Month,
time
07-01-00:00
10-01-00:00
Short Test Enable Y, N
10A
720h
Stable
Test
Enable
Stable
Test
Current
Y, N
0 ~ 9999A
the test will be started once the battery satisfies the test
9999A
condition
Range
Center
10C
Temp
40C
Factory setting
Value description
25C
72mV/C/str
Coeff
~ system)
500mV/C
36mV/C/str
system)
Temp1
Temp2
(48V
(24V
will
not
do
temperature
Ambient
Temp,
None,
None
Battery
Temp
Batt T H2
module
-40C
100C
50C
the
detected
be
NetSureTM 702IC4
Batt T H2
34
When
Batt T H1
-40C
detected
battery
50C
100C
the
Batt T L1
-40C
0C
100C
AC Settings
Factory
Parameter
Range
Over Volt
50V ~ 300V
setting
280V
Value description
The monitoring module will raise an alarm when the AC input
voltage is higher than the Over Volt
The monitoring module will raise an alarm when the AC input
Low Volt
voltage is lower than the Low Volt. The value of the Low Volt
must lower than that of the Over Volt
Under Volt
AC In
AC PH
Auto,
No,
Manual
1-PH, 3-PH
No
3-PH
DC Settings
Parameter
Factory
Range
setting
Value description
The DC Over Voltage alarm will be raised when the
Over Volt
58.5V
these
three
be:
The DC under voltage alarm will be raised when the Low Volt 1 >
Low Volt 2
45.0V
L-Shunt
Y, N
Shunt Coeff
1A
Current
5000A
Shunt Coeff
1mV
Volt
500mV
N
~
500A
75mV
They can be reset when the shunt options are SET in the system
with load shunt-
35
Rectifier Parameters
Parameter
Range
Factory
setting
Value description
Y: The monitoring module will prompt you to set rectifier position
Position En
Y, N
R-Posi
1 ~ 30
HVSD
Default V
Walk-in On
Y, N
The output soft start function means the rectifier voltage will rise from
Walk-in
8s ~ 128s
8s
Interval T
0s ~ 10s
0s
The monitoring module can set the DCDC Interval Start of the modules.
Start time = module address * interval time
The monitoring module can set the rectifier to OverVolt Enable,
AC
On
OverV
meanwhile, the rectifier can start forcibly. The monitoring module will
Y, N
set automatically the rectifier with least address to have this function. If
the rectifier always exceeds the normal voltage for 60s, the function will
be canceled automatically
ACCurrLim 1A ~ 50A
30A
The monitoring module limits the input current of the rectifier in the AC
current limiting.
NetSureTM 702IC4
36
Range
Factory
setting
Value description
Lang
Chinese,
English
Chinese
Tzone
Date
2000
2099
System Type
24V/100
24V/300
24V/500
24V/1000
24V/SET
48V/100
48V/300
48V/500
48V/1000
48V/SET
48V/500
The system type of the monitoring module has been set according
to the actual instance before the monitoring module is delivered
with power supply system. You need not to change the value except
that the monitoring module is replaced with a new one.
After changing the type, the monitoring module will restart and the
other parameters will resume the default. You need to reset and
change some parameters according to the battery and equipment
configured with system
ComDownLoad
Y, N
Reset PWD
Y, N
Reset Para
Op1 PWD
Op2 PWD
Adm PWD
37
Communication Parameter
Parameter
Range
Factory setting
Address
1 ~ 254
Comm Mode
MODEM
RS232
1200bps
BaudRate
9600bps
9600bps
IP/Subnet/Gate
CallbackTime
Phone Number
Value description
The addresses of power systems that are at the same
monitored office should be different
The system only supports RS232 mode communication
Make sure the baud rates of both the sending and
receiving parties are the same
The SCU will generate rectifier lost alarm incase SCU misses out any rectifier during CAN
initialization. The alarm can be reseted as follows
Prompt:
The Rectifier Lost alarm can be cleared: on the alarm screen, press right key, then press ENT twice
after
a prompt to clear off the rectifier lost alarm is displayed on the screen. The SYSTEM
NetSureTM 702IC4
38
4.2 Accessories
Mechanical tool Kit (Spanner Set, Screw driver set, cutter, pliers & crimping tool)
Multi meter, Clamp (AC/ DC) meter with probes
Wires & wiring accessories PFC alarm connection.
39
DCPS is dispatched from the factory with complete internal wiring as one unit. Alarm
connections from PFC card to BTS are required to be carried out.
Power connections between DCPS to Battery Fuse and DC Load; DCPS to utility mains
are to be carried out.
Ensure the polarity of phase and neutral while making Mains connections to Input MCB.
Ensure while connecting Battery, Battery fuse is removed.
After connecting Battery check the polarity, If it reverse BLVD operated.
Correct the battery Polarity. Then & then only switched on mains & put battery fuse.
Also ensure the R, Y, B and N polarities while making connections.
Ensure the earthing Cable is connected to Earth Bus-bar
NetSureTM 702IC4
40
Before switching on the system, check if the connections and screws inside the cabinet
are loose.
The technical contents contained in testing are extensive; therefore the testing engineer
must have had relevant technical training.
The testing involves working with live wires. Please stand on a dry and insulated object
during operation. Do not wear watch, necklace or any other metal things. Use insulated
tools during testing.
Avoid touching two live objects with different potentials.
During testing, do check if the conditions of the relevant parts are normal before the
switch-on operation.
During operation, if operation by other people is not permitted, a prohibition sign "No
switch-on, in operation" should be hung on the distribution equipment.
Close observation is required during the testing. The system should be turned off
immediately if any malfunction occurs. The cause of the malfunction must be found out
before resuming the testing.
41
NetSureTM 702IC4
42
Danger
A. Before turning on the battery switch, confirm with a multi-meter that the battery is not
connected with reverse polarity.
B. When connecting the battery, be careful not to short the two battery terminals.
C. When connecting two batteries, be careful to avoid battery mutual charging due to
unequal terminal voltages of the two batteries.
1. Turn on one rectifier, and set the rectifier float voltage to a value with less than 0.5 V
difference from the battery voltage through the monitoring module
2. Close the battery fuse or the shorting strip of the battery that are disconnected during
installation to connect the battery branch to the power supply system, the BLVD contactor
should be able to close normally to parallel connect the battery to the rectifier output;
3. Readjust the rectifier float voltage to the standard value 52V through the monitoring
module (at this time, the rectifier charges the battery, and may enter current limiting state, so
the actual output voltage cannot reach the standard value, note that adjustment should be
done after all rectifiers are started)
4. Switch on all of the rectifiers one by one
5. Measure the system DC output voltage with multi-meter to check if it is normal or check if
the system works normally through the monitoring module.
Danger
Before connecting load to the system, check with a multi-meter if the connection polarity of
the load and the power system is correct and the voltage is normal.
1. Close the load MCB, or insert the load fuse with special handle, DC power should be fed
to the load;
2. Adjust the system parameters through the monitoring module, and make sure that the
information viewing and output control functions are normal.
43
Recommended Range
156V to 502V for three phase
12.9 KW
< 5%
> 0.99
Recommended Range
42V to 58V by rectifier,
12.0 KW
250A @ 48V Constant Power,
Efficiency
Ripple
>93.5%
<100mV p-p
Environmental Conditions
Ambient temperature
Humidity
Dust
Sunlight
Corrosives
Shake
Insects, pests, and
termites
Mildew
Moisture
Recommended Range
-5~45C
90%RH, non-condensing
3
1mg/m
No direct sunlight
No pollutants, such as salt, acid, and smoke, etc.
2
1.5m/s
Fire protection
Component
Weight
Monitoring module
1U(H) 2U(W)
0.15 kg
Rectifier
3.5 kg
None
None
Water proof
Applications range
Comprehensive building, international telecom bureau, tandem office, SPC switching office
above 10000 lines, toll office above 2000 routes
SPC switching office above 2000 lines and below 10000 lines, toll office below 2000 lines
SPC switching office below 2000 lines, opto-terminal station, microwave tandem station, mobile
station.
Microwave relay, optical cable relay, small size earth station.
The protective earth of mains input should be directly connected to the user earth bar in the
power room.
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Earth
L&N
Specs
4 core 6 sq mm for 3 phase Copper Flexible Cable with Pin type Lugs
AC Earth PE
+ve busbar
Connection with RING Type Lugs with holes suitable for M6 or M8 hardware
Load ve
Suitably rated cable with Pin type lugs for MCB and Ring type lugs for Fuses
Battery ve
Max 50 sq mm single core copper flexible cable with RING type lug
Telecom
Ground
Single Core 50 sq mm Copper Flexible Cable with RING type lug suitable for M8
or M6 hardware
Item Description
1.
273902130706
2.
3.
000003034706
278292000000
45
Recommended range
Ambient temperature
Humidity
90%RH, no condensation
Dust density
1mg/m3
Sunlight
No direct sunlight
Corrosive materials
Vibration
1.5m/s
Harmful organisms
None
Mould
None
Dampness
The equipment may be prematurely damaged if dust or sand accumulates in it. The following
measures are recommended for dirty environment:
1. The equipment should be installed in an airtight and air-conditioned room. The air
conditioner filter should be adequately maintained without being obstructed. To reduce the
dust in the equipment room, unattended equipment room is recommended.
2. Clean the air filter periodically to provide clean air.
46
When installing the power system in areas subject to frequent earthquakes, shockproof
measures should be taken. Firstly, expansive bolts should be used to fix the system;
secondly, the system should be reinforced as shown in Figure 1-20 to enhance its
shockproof ability. Because the power supply system is relatively heavy, the weight capacity
of the equipment room should meet relative requirements and is determined based on the
equipment configuration.
Figure 1-20
47
Class-C
SPD
SPD
earth
48VDC
DC earth
SPD
earth
DC earth cable
Protective earth
NetSureTM 702IC4
48
No.
Item
Index
Pass
-10C to +55C
Yes/No
95%
Yes/No
3
4
5
Yes/No
Yes/No
Yes/No
70 to 200Lux
3m
Lay antistatic floor or antistatic rubber
Accord with Level 8 quakeproof, and safety must be
ensured
Radiation
Yes/No
Damp proof
Yes/No
Dust-proof
Yes/No
10
Fire protection
Yes/No
11
Earth resistance
Yes/No
Yes/No
12
Yes/No
13
Greenyellow
Yes/No
14
Earth connection
Yes/No
15
Yes/No
16
None
Yes/No
17
Yes/No
18
Yes/No
19
45Hz to 65Hz
Yes/No
20
Yes/No
21
Yes/No
22
None
Yes/No
23
Yes/No
24
Yes/No
25
Yes/No
26
Yes/No
27
According to requirements
Yes/No
28
Earth wiring
According to specifications
Yes/No
4. Check the tightness & switch on the system again and check its function.
NetSureTM 702IC4
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50
Appendix 1
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51
52
Dos
Do check and ensure all the Tightness of Power and control connections in the
system prior to commissioning of the system in the pre Installation stages.
Put all the Input Output and Battery MCBs or Fuses in ON/Connected condition and
Check continuity between Input (Ph-Ph, Ph-N, and Ph-PE) and Output terminals. It
should be shown as open Condition.
Do check the Input supply for proper voltages/frequency and polarity (line/neutral)
prior to switching the input MCB of the system.
Do check and ensure proper Tightness of Earth/ GND connection to +VE Bus bar in
the system.
Do ensure for proper polarity of DC connection and remove Battery fuses before
connecting the Battery to the DC system then the battery fuses can be inserted back
after proper polarity connected.
Do switch ON the Rectifier Module one by one using the Rectifier Module Input MCB
of Individual Rectifier and observe the indication on the Rectifier Module and read the
parameters on the Controller Display .Also check for load sharing parameters by
each rectifier on controller display.
Do check for all the input and output parameters on the controller display and ensure
the proper voltage /current before switching on the battery and Load.
Do check and regularly record the energy and power readings periodically for the
power consumption drawn by telecom operator.
Do check for Transfer and Retransfer operation by Battery test facility in controller
periodically to know the status of Battery.
Do check and maintain the system clean and Dust free so that in the long run the
moisture and dust do not affect the normal functioning of the system.
Do check for Display calibration by measuring the input and output parameters by
Calibrated meter and verify the respective readings on the controller display. In case
of variation in the displayed reading please contact Emerson Engineer.
Do check for Float /Boost charging action of battery on controller display after a
mains supply failure.
Do check for Alarm log periodically to know and remain updated with the DC system
Status.
53
Donts
Do not switch on the DC system without checking the proper Tightness of all
connections.
Do not switch on the system under input supply abnormal conditions and improper
connections.
Do not switch on the system with reverse polarity of DC connections on load and
battery side.
Do not run the DC system under Battery test fail condition since there will be no
battery backup available in case mains supply fails. In such case arrange for
Preventive Battery Maintenance urgently to resolve the problem.
Note: The system might have failed or tripped due to fault conditions.
Please verify the Battery and load parameters before restarting the system.
Do not tamper with the Parameter settings in the controller Display without consulting
Emerson Engineer.
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Clean the whole DC system with the help of Vacuum cleaner for dust removal.
Checking of o/p voltage of all rectifier modules with functionality of all rectifiers.
Checking of float voltage, boost voltage, current limit & other setting of Power Plant.
Checking of alarm generated by power failure & Rectifiers failure from power plants.
Check charger current limit as per battery capacity should be 10% of battery backup
in case high, battery charge & discharge the limit shall be 15% with proper consent of
Technical head.
Check for the various parameter settings and if required set the settings as per
requirement if found deviated or there is a variation from the original value.
Check for temperature rise checks on the bus bar with the Temperature Gun to
detect the unwanted loads or excess current on the DC system.
Appendix 2
Site Name:
Site ID:
1. Check that the system is properly packed & not in damage condition. In Case it is
damage inform customer so as to claim insurance.
2. In case of no damage observed, remove the system from the packing material.
3. Check for any transparent damage, in case of any damage the same should be corrected
before taking up future steps.
4. Check for the mounting platform, if the system has to be installed on the top of battery.
Otherwise grouting provision for free standing installation.
5. Check wires at AC distribution board & DC common points for loose connections.
6. Check all control cable connector are connected at proper connector on the PCB.
7. Check all bus bar joining points for loose connection.
8. Ensure that the earthling potential is less than 2V at the distribution panel.
9. Ensure that the earth resistance is less than 1Ohm.
Recommended Tools
Multi meter
Box type screw driver M6, M8 & M10
Check
OK
Date:
Place:
Signature:
(Installation Engineer)
Note: To be retained by customer for his record.
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56
1. The warranty is applicable to all parts of the power system against manufacturing/ design
defects, except consumable parts susceptible to external operating conditions like surge
protection devices and fuse.
2. The warranty is valid for a period of 18 months from date of supply and 12 months from
date of commissioning, whichever is earlier.
3. The warranty is valid only if:
a) the equipment was selected for use within the manufacturers specifications.
b) is installed / commissioned / serviced by EMERSON NETWORK POWER (I) PVT. LTD.
Trained / Authorized / Technical / Engineer.
c) Operated in accordance with the instructions given in operating / user manual supplied
along with the system.
d) Is operated in an environment and within the temperature limits specified by the
manufacture.
4. Any warranty replaced part will carry the benefit of the unexpired portion of the original
warranty period only.
5. Any fault / damage occurred out of abuse /misuse; lightning, heavy input surges beyond
the limit specified by the manufacturer, over loading, riots, floods etc. and act of god are not
covered under warranty.
6. The warranty is not valid for if the equipment is resold by the customer or if it is bought
from any other source which is not authorized by EMERSON NETWORK POWER (I) PVT.
LTD.
7. Any dispute shall be subjected to jurisdiction of Thane Mumbai only.