Professional Documents
Culture Documents
Scope
Reference Documents
Key Personnel
Sequence of Operation
Attachment
1. Scope:
1.1 The systems will be Pre-commissioned and Commissioned in accordance with the approved
method of statement.
1.2 Ensure that all permanent wiring has been tested for insulation resistance and continuity prior
to connection.
1.3 Ensure that earthing / grounding arrangements are intact and that leakage currents can be
effectively discharged.
1.4 Ensure that the Booster pump for domestic water systems are properly installed and shall
perform as designed and as per requirement.
2. Reference:
2.1 The Project Specification
AEA-1305-WC-M-S57-P99-LBM-0315 : BASEMENT PLANTROOM HVAC BLOW
UP DETAILS
AEA-1305-WC-M-S57-P99-LBM-0315-1 : BASEMENT PLANTROOM HVAC
BLOW UP DETAILS
AEA-1305-WC-M-S57-P99-LBM-0315-2 : BASEMENT PLANTROOM HVAC
BLOW UP DETAILS
RED-1305-WC-PH-S53-P99-SCH-0101 : DOMESTIC HOT&COLD WATER
DISTRIBUTION SCHEMATIC SHEET 1 OF 7
RED-1305-WC-PH-S53-P99-SCH-0102 : DOMESTIC HOT&COLD WATER
DISTRIBUTION SCHEMATIC SHEET 2 OF 7
RED-1305-WC-PH-S53-P99-SCH-0103 : DOMESTIC HOT&COLD WATER
DISTRIBUTION SCHEMATIC SHEET 3 OF 7
RED-1305-WC-PH-S53-P99-SCH-0104 : DOMESTIC HOT&COLD WATER
DISTRIBUTION SCHEMATIC SHEET 4 OF 7
RED-1305-WC-PH-S53-P99-SCH-0105 : DOMESTIC HOT&COLD WATER
DISTRIBUTION SCHEMATIC SHEET 5 OF 7
RED-1305-WC-PH-S53-P99-SCH-0106 : DOMESTIC HOT&COLD WATER
DISTRIBUTION SCHEMATIC SHEET 6 OF 7
2.2 Material Transmittal
2.3 National Standards (CIBSE & ASRHAE)
2.4 Information for Construction Drawings (IFC)
3. Health, Safety, and Environment:
3.1 ARMA will operate a strict safety policy. ARMA-ELEKTROPANC recognizes the
importance of safety on site and will strictly adhere to the safety requirements for working.
3.2 A team of experienced and well qualified safety officers will be assigned to implement and
control the Health Safety & Environment Plan on site.
4. Key Personnel:
4.1 The Contractors T&C for Mechanical/Electrical Group has the overall responsibility for the
implementation of this Method of Statement.
4.2 The Contractors T&C Manager will ensure that the resources are available to carry-out the
works as per approved drawings, method of statement, and work as scheduled.
4.3 The Contractors Site Engineer/Supervisor is responsible to ensure that the work has been
carried out as per approved drawings. Method statements and assist inspection.
4.4 The Contractors commissioning technician/s is responsible to ensure that they are abiding the
method of statement to achieve the required data as per equipment schedule and project
specification.
4.5 The Contractor Safety Officer will assist in all issues related to the HSE.
5. Sequence of Operation
Domestic water system booster pumps are located in the ENGINEERING ROOM (0315) serves water to
guest room hot & cold water. The other one unit booster pump in the Fire room, see sequence of
adjustment and commissioning activity reports on following pages.
FLT 1 Booster pumps will transfer water from the raw water tank, on the passes through
sand filter and activated carbon filter to potable water tank. Booster pumps is driven by
pressure switch, pressure is 3.0 bar while the start, stop when 4 bars.
5.2
BP1 booster pumps take water from the potable tank and through the softener and then send
it to the domestic system. This booster pump job is to transport water to the domestic use of
the guestroom. This booster pumps is driven by pressure sensor and frequence converter,
pressure is kept constant at 7,0 bar.
5.3
BP2 booster pumps take water from the potable tank and through the softener and then send
it to the domestic system. This booster pump job is to transport water to the domestic use of
the hotel areas. This booster pumps is driven by pressure sensor and frequence converter,
pressure is kept constant at 5,0 bar.
6. Method and Sequence of Work:
5.1
Start- up and Commissioning of Booster Pump units will be carried out by Manufacturer/ Specialist
supplier. All check sheets and signed reports from the manufacturer shall be collected and attached.
We will assist their commissioning engineer as required. The main objective is to minimize the risk
of injury and damage to personnel and equipment. Electrical test on control panel shall be
implemented and signed off by supplier or responsible contractor and to be attached on
commissioning checklist.
6.1 Pre-Commissioning
6.1.1 Pump & Motor should be properly mounted, making sure that the base of the unit is
permanently supported.
6.1.2 Proper piping (outlet & inlet), correct foundations and motor mounts must be
implemented to minimize external stress on all piping.
6.1.3 Ensure that all flexible connections are secure.
6.1.4 Lubrication should be observed or implemented as per manufacturers
recommendation.
6.1.5 Ensure sufficient feed water supply. Booster should be thoroughly purged of air before
start-up.
6.1.6 Ensure that the piping system pressure leak test, attached on pre-commissioning
checklist.
6.1.7 Ensure that the pump motor power requirements are connected to a suitable electrical
supply.
6.1.8 Ensure that the pump motor is earth or bonded to earthing system.
6.1.9 Pump control panel is properly commissioned by supplier or installer contractor.
6.1.10 Cables, terminal connections, trunking lines or conduits, cable trays are as per
approved materials and installation.
6.1.11 Ensure that complete installation and start up checks is according to manufacturers
written instruction.
6.1.12 Clean strainer on suction piping.
6.1.13 Verify that each pump is free to rotate by hand. If pump is bound or drags, do not
operate until cause of trouble is determined and corrected.
6.2 Commissioning
6.2.1 Ensure that the entire pre-commissioning checklists are completely done.
6.2.2 Prime the pump by opening suction/discharge valve and prepare pump for operation.
6.2.3 Turn on the power of the pump in AUTO Mode.
6.2.4 Verify that the pump is running in the correct rotation.
6.2.5 Check the charge on the connected cushion tank. It should be the same (or %10 less
then) as the operating pressure: 7.00 Bar for the potable water system for BP1
guestroom, 5,00 bar for BP2 for hotel areasand 3.00 Bar for FLT1 raw water booster.
Recharge or bleed off air if necessary.
6.2.6 Close slowly the discharge valve and record the cut off pressure of the FLT1.
6.2.7 Open the discharge valve slowly and then record the cut in pressure of the FLT1.
6.2.8 With the pump running, check the motor current and volts.
6.2.9 For all pumps, check dry protection level.
6.2.10 Install a temporary bypass line with an isolation valve from the discharge header into
the water storage tank (potable or non-potable tank) to which the booster pump set
under commissioning is connected at the suction side. Isolate the discharge header
from the domestic water system.
6.2.11 Check the operational order of the pumps.
For presostat driven FLT1 ;
6.2.9.1 Switch the booster pump set panel on automatic mode.
6.2.9.2 Open the valve on the bypass line. This would simulate a drop in the system
pressure and the FLT1 should start.
6.2.9.3 Note the pressure at the point in which the FLT1 pump1 starts.
6.2.9.4 Because the discharge line is not feeding into the system, a further drop in
pressure should happen. This would start the FLT1 pump2.
6.2.9.5 Note the order of activation of the pumps.
6.2.9.6 Slowly close the valve on the bypass line. This should raise system pressure
and stop all running pumps.
6.2.9.7 Note the pressure at the point when each pump stops.
8. Attachments
ARMA ELEKTROPANC
Ref.
Client
PASHA CONSTRUCTION
Plant Ref.
Yes
No
DOMESTIC WATER
Comment
General
Installation is as per manufacturers instructions
Manufacturers recommended spare parts are provided
Equipment label permanently affixed
Pump turns freely
Pump foundation is level within manufacturers tolerances
Pumps in place and properly supported
Isolation valves and piping specialties installed
Flexible connections check and secure.
Shaft seal is leak free
Pump detail checked against the drawings and all devices gages and
appurtenances are in place
Electrical and Controls
Power isolator is located within site of the unit it controls and labeled
Pump motor connected to a suitable electrical supply
All electric cable and terminal connections tight
Grounding installed for components and unit
Safeties installed and operational
Starter overload breakers installed and correct size
All control devices and wiring complete
Control system interlocks connected and functional
Operation of Control switch checked in all positions
Installation per manufacturers instructions
Comment/s :
Elite Commissioning
Commissioning Engineer
CLIENT
PASHA CONTRUCTION
Lead Engineer
Comment/s :
ARMA ELEKTROPANC
Client
PASHA CONSTRUCTION
Ref.
Plant Ref.
Yes
DOMESTIC WATER
COR-3-MVI3204-7,5/2
No
Comment
General
Installation is as per manufacturers instructions
Manufacturers recommended spare parts are provided
Equipment label permanently affixed
Pump turns freely
Pump foundation is level within manufacturers tolerances
Pumps in place and properly supported
Isolation valves and piping specialties installed
Flexible connections check and secure.
Shaft seal is leak free
Pump detail checked against the drawings and all devices gages and
appurtenances are in place
Electrical and Controls
Power isolator is located within site of the unit it controls and labeled
Pump motor connected to a suitable electrical supply
All electric cable and terminal connections tight
Grounding installed for components and unit
Safeties installed and operational
Starter overload breakers installed and correct size
All control devices and wiring complete
Control system interlocks connected and functional
Operation of Control switch checked in all positions
Installation per manufacturers instructions
BOOSTER PUMP PRE-COMMISSIONING / KITCHEN/LAUNDRY Hotel Areas BOOSTER SET
MEP CONTRACTOR
AE ARMA-ELEKTROPANC
Supervisor
Site Engineer
Commissioning Engineer
Commissioning Manager
Commissioning Authority
Comment/s :
Elite Commissioning
Commissioning Engineer
CLIENT
PASHA CONTRUCTION
Lead Engineer
Comment/s :
ARMA ELEKTROPANC
Client
PASHA CONSTRUCTION
Plant Ref.
Ref.
CO-2-MVI5203-7.5/2
Yes
No
General
Installation is as per manufacturers instructions
Manufacturers recommended spare parts are provided
Equipment label permanently affixed
Pump turns freely
Pump foundation is level within manufacturers tolerances
Pumps in place and properly supported
Isolation valves and piping specialties installed
Flexible connections check and secure.
Shaft seal is leak free
Pump detail checked against the drawings and all devices gages and
appurtenances are in place
Electrical and Controls
Power isolator is located within site of the unit it controls and labeled
Pump motor connected to a suitable electrical supply
All electric cable and terminal connections tight
Grounding installed for components and unit
Safeties installed and operational
Starter overload breakers installed and correct size
All control devices and wiring complete
Control system interlocks connected and functional
Operation of Control switch checked in all positions
Installation per manufacturers instructions
BOOSTER PUMP PRE-COMMISSIONING / RAW water Booster set
MEP CONTRACTOR
AE ARMA-ELEKTROPANC
Supervisor
Site Engineer
Commissioning Engineer
Commissioning Manager
Commissioning Authority
Comment/s :
Elite Commissioning
Commissioning Engineer
CLIENT
PASHA CONTRUCTION
Lead Engineer
Comment/s :
DOMESTIC WATER
Comment
ARMA ELEKTROPANC
Client
PASHA CONSTRUCTION
Plant Ref.
Ref.
DOMESTIC WATER
MEP CONTRACTOR
AE ARMA-ELEKTROPANC
Supervisor
Site Engineer
Commissioning Engineer
Commissioning Manager
Commissioning Authority
Comment/s :
Elite Commissioning
Commissioning Engineer
CLIENT
PASHA CONTRUCTION
Lead Engineer
Comment/s :
Comment
ARMA ELEKTROPANC
Client
PASHA CONSTRUCTION
Plant Ref.
Ref.
DOMESTIC WATER
MEP CONTRACTOR
AE ARMA-ELEKTROPANC
Supervisor
Site Engineer
Commissioning Engineer
Commissioning Manager
Commissioning Authority
Comment/s :
Elite Commissioning
Commissioning Engineer
CLIENT
PASHA CONTRUCTION
Lead Engineer
Comment/s :
ARMA ELEKTROPANC
Client
PASHA CONSTRUCTION
Plant Ref.
Ref.
No
MEP CONTRACTOR
AE ARMA-ELEKTROPANC
Supervisor
Site Engineer
Commissioning Engineer
Commissioning Manager
Commissioning Authority
Comment/s :
Elite Commissioning
Commissioning Engineer
CLIENT
PASHA CONTRUCTION
Lead Engineer
Comment/s :
DOMESTIC WATER
Comment
ARMA ELECTROPANC
Client
PASHA CONSTRUCTION
Plant Reference
Location/Area serving
PUMPS
Manufacturer
Model No.
ART No.
Type
Pump 1
WILO
Pump 2
WILO
Pump 3
WILO
PUMP
Cut in (bar)
Pump 1
Pump 2
Pump 3
MOTOR
PERFORMANCE
Cut in (bar)
Actual
Voltage
(volts)
Current
(amps)
Speed
(rpm)
Power
(kW)
Voltage
(volts)
Current
(amps)
Speed
(rpm)
Pump 1
Pump 2
Pump 3
*The figure to the left of the slash (/) is for potable water system and that at the right is for non-potable water system.
Remarks:
MEP CONTRACTOR
AE ARMA-ELEKTROPANC
Supervisor
Site Engineer
Commissioning Engineer
Commissioning Manager
Commissioning Authority
Comment/s :
Elite Commissioning
Commissioning Engineer
CLIENT
PASHA CONTRUCTION
Lead Engineer
Comment/s :
Power
(kW)
8.4
Contract
ARMA ELECTROPANC
Client
PASHA CONSTRUCTION
Plant Reference
Location/Area serving
PUMPS
Manufacturer
Model No.
ART No.
Type
Pump 1
WILO
Pump 2
WILO
Pump 3
WILO
PUMP
Cut in (bar)
Pump 1
Pump 2
Pump 3
MOTOR
PERFORMANCE
Cut in (bar)
Actual
Voltage
(volts)
Current
(amps)
Speed
(rpm)
Power
(kW)
Voltage
(volts)
Current
(amps)
Speed
(rpm)
Pump 1
Pump 2
Pump 3
*The figure to the left of the slash (/) is for potable water system and that at the right is for non-potable water system.
Remarks:
BOOSTER PUMP PERFORMANCE CHECKLIST / KITCHEN/LAUNDRY and Hotel Areas BOOSTER SET
MEP CONTRACTOR
AE ARMA-ELEKTROPANC
Supervisor
Site Engineer
Commissioning Engineer
Commissioning Manager
Commissioning Authority
Comment/s :
Elite Commissioning
Commissioning Engineer
CLIENT
PASHA CONTRUCTION
Lead Engineer
Comment/s :
Power
(kW)
8.4
Contract
ARMA ELECTROPANC
Client
PASHA CONSTRUCTION
Plant Reference
Location/Area serving
PUMPS
Manufacturer
Model No.
ART No.
Type
Pump 1
WILO
Pump 2
WILO
Pump 3
WILO
PUMP
Cut in (bar)
Pump 1
Pump 2
MOTOR
PERFORMANCE
Cut in (bar)
Actual
Voltage
(volts)
Current
(amps)
Speed
(rpm)
Power
(kW)
Voltage
(volts)
Current
(amps)
Speed
(rpm)
Pump 1
Pump 2
*The figure to the left of the slash (/) is for potable water system and that at the right is for non-potable water system.
Remarks:
MEP CONTRACTOR
AE ARMA-ELEKTROPANC
Supervisor
Site Engineer
Commissioning Engineer
Commissioning Manager
Commissioning Authority
Comment/s :
Elite Commissioning
Commissioning Engineer
CLIENT
PASHA CONTRUCTION
Lead Engineer
Comment/s :
Power
(kW)
Customer
Project
Customer no.
Project no.
Contact
Position no.
Care of
Location
Date
2014-05-17
Requested data
[m] Head
110
105
100
95
90
85
80
75
70
65
60
55
50
45
40
35
30
25
20
15
10
5
[%] Efficiency
60
MVI 7004
Flo w
79,2
m /h
He a d
67
Fluid
W a te r, pure
Fluid te m p e ra ture
20
De nsity
0,9982
k g /d m
1,001
m m /s
Va p o r pre ss ure
0,1
bar
Pump data
MVI 7004
40
20
[m] NPSH-values
6
MVI 7004
Ma k e
W ILO
T yp e
P um p e typ e
Sing le he a d p um p
P re s sure ra ting
P N 16
-15
4
2
[kW]
15
10
5
Page 1 / 1
Shaft power P2
MVI 7004
10
20
30
40
50
60
70
80
90
100
110
[m/h]
Flo w
82,9
m /h
He a d
73,4
Sp e e d
2950
1/m in
Sha ft p o we r P 2
21,7
kW
NP SH
4,59
Im p e lle rs
1.4401
Sta g e cha m b e rs
1.4404
P re s sure ca sing
1.4301
Sha ft
1.4404
Se a ls
EP DM
Me cha nica l se a l
W o lfra m ca rb id e /g ra p hit
mm
1446
927
370
248
8x 19
Suctio n sid e
DN100
/ P N 16
DN100
/ P N 16
W e ight
214
kg
22
No m ina l sp e e d
2900
kW
R a te d vo lta g e
3~400 V, 50
Ma x . curre nt
37,5
De g re e o f p ro te ctio n
IP 55
1/m in
Hz
A
Software version
User group
TR
data status
4071175
01.01.2013
Customer
Project
Customer no.
Project no.
Contact
Position no.
Care of
Location
Date
[m] Head
60
56
52
48
44
40
36
32
28
24
20
16
12
8
4
Page 1 / 1
Requested data
Flo w
27
m /h
He a d
35
Fluid
W a te r, pure
Fluid te m p e ra ture
20
De nsity
0,9982
k g /d m
1,001
m m /s
Va p o r pre ss ure
0,1
bar
Pump data
MVI 3203
[%] Efficiency
60
50
40
30
20
10
[m]
2014-05-17
MVI 3203
NPSH-values
MVI 3203
Ma k e
W ILO
T yp e
P um p e typ e
Sing le he a d p um p
P re s sure ra ting
P N 16
-15
8
4
[kW] Shaft power P2
4
3
2
1
0
MVI 3203
12
16
20
24
28
32
36
40
44
48
[m/h]
29,1
m /h
He a d
40,8
Sp e e d
2900
1/m in
Sha ft p o we r P 2
4,94
kW
NP SH
3,33
C a s t iro n
Im p e lle rs
1.4301
Sta g e cha m b e rs
1.4301
P re s sure ca sing
1.4301
Sha ft
1.4404
Se a ls
EP DM
Me cha nica l se a l
W o lfra m ca rb id e /g ra p hit
mm
814
486
220
160
4x 18
Suctio n sid e
DN65
/ P N 16
DN65
/ P N 16
W e ight
88
kg
>5,5 kW
W2
U2
V2
U1
V1
W1
L1
L2
L3
Y Anlauf
L1
3 ~ 400 V
W2
U1
L2
U2
V1
L3
V2
W1
R a te d p o we r P 2
5,5
No m ina l sp e e d
2900
R a te d vo lta g e
3~400 V, 50
Ma x . curre nt
10,6
De g re e o f p ro te ctio n
IP 55
Software version
1/m in
Hz
A
kW
User group
TR
data status
4035904
01.01.2013
Helix V 1603-1/16/E/400-50
Phone
Fax
Customer
Project
Customer no.
Project no.
Contact
Position no.
Care of
Location
Date
[m] Head
40
38
36
34
32
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2
[kW]
2014-05-17
Requested data
Helix 1603
Flo w
14,14
m /h
He a d
30
Fluid
W a te r, pure
Fluid te m p e ra ture
20
De nsity
0,9982
k g /d m
1,001
m m /s
Va p o r pre ss ure
0,1
bar
Pump data
Shaft power P2
Helix 1603
1,6
1,2
0,8
[%]
60 Efficiency
50
40
30
20
10
[m]
7 NPSH-values
6
5
4
3
2
1
0
2
4
Page 1 / 1
Helix 1603
Ma k e
W ILO
T yp e
He lix V 1603-1/16/E/400-50
P um p e typ e
Sing le he a d p um p
P re s sure ra ting
P N 16
-20
Helix 1603
10
12
14
16
18
20
22
24
26
28
[m/h]
Flo w
14,6
m /h
He a d
32,1
Sp e e d
2900
1/m in
Sha ft p o we r P 2
1,98
kW
NP SH
1,26
1.4301
Im p e lle rs
1.4307
Sta g e ho us ing
1.4307
Sha ft
1.4301
O 'R ing
EP DM
mm
779
512
149
193
Suctio n sid e
G2
/ P N 16
G2
/ P N 16
W e ight
41
kg
2,2
No m ina l sp e e d
2900
kW
R a te d vo lta g e
3~400 V, 50
Ma x . curre nt
4,5
De g re e o f p ro te ctio n
IP 55
1/m in
Hz
A
Software version
User group
TR
data status
4162638
01.01.2013
Customer
Project
Customer no.
Project no.
Contact
Position no.
Care of
Location
Date
[m]
28
26
24
22
20
18
16
14
12
10
8
6
4
2
2014-05-17
Page 1 / 1
Requested data
Head
MVI 7001
Flo w
67,68
m /h
He a d
16,5
Fluid
W a te r, pure
Fluid te m p e ra ture
20
De nsity
0,9982
k g /d m
1,001
m m /s
Va p o r pre ss ure
0,1
bar
Pump data
[%] Efficiency
60
40
MVI 7001
20
[m] NPSH-values
6
MVI 7001
P um p e typ e
Sing le he a d p um p
P re s sure ra ting
P N 16
-15
20
MVI 7001
W ILO
T yp e
4
2
Ma k e
40
50
60
70
80
90
100
110
[m/h]
Flo w
72,1
m /h
He a d
18,7
Sp e e d
2950
1/m in
Sha ft p o we r P 2
4,97
kW
NP SH
3,62
Im p e lle rs
1.4401
Sta g e cha m b e rs
1.4404
P re s sure ca sing
1.4301
Sha ft
1.4404
Se a ls
EP DM
Me cha nica l se a l
W o lfra m ca rb id e /g ra p hit
mm
867
539
220
160
8x 19
Suctio n sid e
DN100
/ P N 16
DN100
/ P N 16
W e ight
106
kg
5,5
No m ina l sp e e d
2900
kW
R a te d vo lta g e
3~400 V, 50
Ma x . curre nt
10,6
De g re e o f p ro te ctio n
IP 55
1/m in
Hz
A
Software version
User group
TR
data status
4071163
01.01.2013