Professional Documents
Culture Documents
SL44 - SL56
MANUAL CODE:
DM210191
CREATION DATE:
06.07.2005
RELEASE:
2.0
RELEASE DATE:
06.03.2008
FOREWORD
In thanking you for the preference given us, SMIPACK S.p.A. is glad to welcome you to its wide
circle of Clients and wishes that the use of this machine will be for you reason for full
satisfaction.
This manual can be used for models SL44 and SL56 and was prepared with the aim to allow
you to operate on the various components, explain the various operations for maintenance and
operation.
models.
In order to guarantee a satisfactory level of efficiency, life and performance of the machine, we
urge you to scrupulously observe the instructions contained in this manual.
AND
FULLY
THIS
MANUAL
BEFORE
4
SMIPACK S.p.A. is absolutely not responsible for any direct or non direct consequence due to
proper or non proper use of this publication or of the system software and has got right to make
technical modification on his system and on his manual without advising the users.
Dichiarazione di conformit CE
EC Declaration of conformity
Il fabbricante SMIPACK S.p.A., con insediamenti produttivi in Via Tasso, 75 S.Pellegrino Terme
(BG) Italia e uffici amministrativi in Via Piazzalunga, 30 San Giovanni Bianco (BG) Italia.
The company SMIPACK S.p.A., with production site in San Pellegrino Terme (BG) - Italy, Via
Tasso, 75 and head-quarters in San Giovanni Bianco (BG) - Italy, Via Piazzalunga 30
serie:
series:
SL
modello:
model:
SL44 - SL56
matricola n.:
serial nr.
anno di costruzione:
year of construction:
2010
2006/42/CE
2004/108/CE
Compatibilit elettromagnetica
Electromagnetic compatibility
2006/95/CE
Bassa tensione
Low voltage
EN ISO 12100-1
EN ISO 12100-2
EN 60204-1
EN 60439-1
Giuseppe
Name:
Cognome:
Nava
Surname:
Funzione
Charge:
Legale Rappresentante
Legal Representative
..........................................................
Firma\signature
SUMMARY
EC Declaration of conformity ............................................................................................ 5
1.
1.1.
1.2.
1.3.
1.4.
1.5.
2.
2.1.
2.2.
2.3.
2.4.
2.5.
2.6.
2.7.
2.8.
3.
3.1.
3.2.
3.3.
3.4.
3.5.
3.6.
4.
4.1.
4.2.
4.3.
4.4.
4.5.
5.
5.2.
5.3.
5.4.
5.5.
6.
6.1.
6.2.
6.3.
6.4.
6.5.
6.6.
6.7.
6.8.
6.9.
7.
This manual costitutes integral part of the machine and thus must be kept for as long as the
machine is in the users possession or, if that be the case, handed over to any other user
or subsequent owner.
Use this manual in a way that will not damage all or part of its contents.
Do not remove, tear or rewrite parts of this manual for any reason.
Ensure that any amendment to this manual sent to you is incorporated in the manual itself.
2006/42/EC - On the approximation of the laws of the Member States relating to machinery.
10
EN 422 - Safety of rubber and plastics machines - Blow moulding machines intended for
the production of hollow articles - Requirements for design and construction.
EN ISO 12100-1 - Safety of machinery - basic concepts, general principles for design:
terminology and methods.
EN ISO 12100-2 - Safety of machinery - basic concepts, general principles for design:
technical principles and specifications.
EN 294 - Safety of machinery - Safety distances to prevent danger zones from being
reached by the upper limbs.
EN 349 - Safety of machinery - Minimum gaps to avoid crushing of parts of the human body.
EN 811 - Safety of machinery - Safety distances to prevent danger zones from being
reached by the lower limbs.
EN 894 -1 - Safety of machinery - Ergonomic requirements for the design of displays and
control actuators - part 1: human interaction with displays and control actuators.
EN 894-2 - Safety of machinery - Ergonomic requirements for the design of displays and
control actuators - part 2: displays.
EN 894-3 - Safety of machinery - Ergonomic requirements for the design of displays and
control actuators - part 3: control actuators.
EN 953 - Safety of machinery - General requirements for the design and construction of
fixed and movable guards.
ATTENTION!
It is anyway the duty of the operator, the maintenance, cleaning personnel, etc. to
scrupulously and completely adhere to both the regulations for the prevention of
accidents and the safety regulations of the Country of destination of the machine, and
of the plant itself, on top of the instructions, regulations and general rules with regards
to safety contained in this manual.
During maintenance or repair work on the machine, the latter has to be shut down, and
the special signals (MACHINE OFF FOR MAINTENANCE, DO NOT START,etc...) have to
be used. Make sure that the switches are not re-inserted by unauthorized personnel.
1.5 LEGEND
All instructions and notes contained in this manual are graphically represented in the following
way:
11
DANGER OF ELECTROCUTION: HIGH VOLTAGE
ZONE.
DANGER OF SHEARING.
SL44
SL56
1020
1230
640
910
571
815
WEIGHT
76 Kg
104 Kg
13
SL44
SL56
954
1144
564
701
Z1
407
451
Z2
954
998
MACHINE
WEIGHT
50 Kg
65 Kg
TROLLEY
WEIGHT
13 Kg
18 Kg
Fig. 2.3.2
14
Take off the two packs 2 and the pack 3 which respectively contain the legs and the base of the trolley.
Unscrew the 4 clamping screws 4 to the pallet and the 2 feet 5. Take out the four plates 6 and tighten
the 2 machine feet.
ATTENTION!
Before handling make sure that the hoisting equipment are suitable to lift the load that
has to be handled.
In the case of long storing, place the machine in a sheltered environment with a temperature
between -15C and +55C degree of humidity, variable between 30% and 90% without
condensation.
Place the machine onto the carriage and match the feet 1 correctly into the relative seats 2.
Fig. 2.4.1
15
ATTENTION!
If th electronic card has to be extracted, remember to remove the voltage and to wait at
least 5 minutes before operating
EARTHENING IS COMPULSORY!
The connection of the machine to the mains must be performed in compliance with the
regulations in force in the country of the user.
Check that the machine frequency and supply voltage values (see plate applied on the rear
side of the machine) correspond to the mains values.
RATED VOLTAGE
RATED FREQUENCY
RATED POWER
SL 44
SL56
220-240 V ~
220-240 V ~
50-60 Hz
50-60 Hz
1650 W
2400 W
7A
10 A
RATED CURRENT
16
Make sure that there is enough space for easy application and maintenance.
Position the machine in the planned space with no humidity, flammable materials, gas, and
explosives and making sure that it is level on the floor.
The rated temperatures can vary from +10C to +40C, with relative humidity
from 30% to 80% without condensation.
The level of the continuos acoustic radiation pressure that is carefully estimated in each
point does not exceed 70 dB.
MACHINE PROTECTION DEGREE = IP22
ATTENTION!
The pressure and the plate acoustical power of the machine can change depending on
the material of c ontainers to be p ackaged. Therefore, the user must perform an
assessment on the noise exposure of his personnel in accordance with the types of
packages worked, so as to equip his o perators with suitable personal protection
equipment.
non rigid packets (only the sealing of the film edges is performed).
clinging packets (apart from sealing, also heat-shrinking of the film is performed on the product:
PACKAGING/HOUR
SL44
150/200
SL56
150/200
17
3.3 SEALING
Fig. 3.3.1
3.4 SHRINKING
Fig. 3.4.1
18
MOD.
WEIGHT
SL44
410
mm
250
mm
150
mm
>0,05
<10kg
SL56
520
mm
390
mm
200
mm
>0,05
<15kg
MAXI. DIMENSION
MOD.
SL44
400
mm
300
mm
77
mm
SL56
500
mm
300
mm
77
mm
BUTTON DESCRIPTION
PROGRAM 1 Key
Select program 1 (only soldering program). When the
program is selected it allows to display the menu
parameters.
PROGRAM 2 Key
PROGRAM 3 Key
PLUS Key
It allows to increase the value of the selected
parameter.
MINUS Key
It allows to decrease the value of the selected
parameter
19
Fig. 4.1.1
Machine ready
for use
Modes
Program
In the left part of the display, the symbol which indicates the operation mode will appear:
soldering or heat-shrinking feedback. The active program is indicated In the central zone. In
the right part, the sliding symbol of an arrow is displayed which indicates that the machine is
ready for use.
20
Fig. 4.1.2
Machine ready
for use
Modes
Program
In heat-shrinking feedback mode (refer to fig. 4.1.2), the symbol relevant to this mode is
flashing when the oven temperature has not reached the set value yet.
At the same time, at the right part, a number indicates the heating advancement state (from
value 4 to 1). As soon as the value disappears the heat-shrinking feedback can be performed.
Fig. 4.2.1
Recommended value: 5
2 Oven temperature (P2,P3)
It is possible to choose values between 1 and 10. Each unit corresponds to the value of 15C
Fig. 4.2.2
Recommended value: 5
3 Time of heat-shrinking feedback (P2,P3)
The heat-shrinking feedback time varies in a scale from 1 to10; each unit corresponds to the
value of 1 second. In any case, the heat-shrinking feedback continues until the bell is released
irrespectively of the set value.
If, for example, the value 3 is set, the feedback will last for 3 seconds, but after this time has
elapsed the bell is pressed and held, the heat-shrinking feedback continues until it is released.
Fig. 4.2.3
Recommended value: 5
4 Heat-shrinking feedback delay (P2,P3)
Through this parameter it is possible to delay the start of ventilation from the moment when the
sealing phase is over.
It is possible to choose values between 1 and 3.
0 = no delay
1= at the end of the sealing
2= 0,6 s from the end of the sealing
3= 1,2 s from the end of the sealing
Fig. 4.2.4.
Recommended value: 1
21
Fig. 4.2.5
22
Pos.
Description
Pos.
Description
Sealing bar
Magnet
Oven
Fan
Main switch
Insert the film reel on the reel holder tube, and lock it by the self-centring cones 1.
Fig. 4.3.1
23
Fig. 4.4.1
Fig. 4.5.1
24
25
Fig. 5.3.2
26
Wet products.
Inflammable products.
Explosive products.
Do not touch the sealing blade immediately after a packaging operation, going over the protection
barrier against burns caused by the bar residual heat.
Do not touch the storage unit closing vane during the heating stage, danger of burns.
Do not touch the moving fan or use the machine without netting.
When the machine is switched off leave the bell always open.
TANK UNIT
SEALING UNIT
GENERAL CLEANING
Tab. 6.2.2
Tab. 6.2.3
27
Tab. 6.2.4
28
Use exclusively a damp cloth to clean the bell. Do not use any detergents or solvents,
since these could damage its transparency.
Clean the machine more frequently if it is used in dusty environments and, in particular, suck
away any dust being deposited on internal electrical components, by removing the machine
back cover.
Introduce the insulating PTFE 2 in the central clamp 3 (if necessary replace also the PTFE);
Fig. 6.5.1
Apply the new adhesive PTFE strips in a linear and flat manner, making sure that, where they meet,
the edges match.
Be extremely careful not to touch or make dirty the adhesive side of the PTFE strips
during application.
Replacing the rubber
Put a few drops of glue or biadhesive tape on the side of the rubber to be glued at the bottom of the
run channel.
Put in the new rubber in a linear way without pressing it or pulling it in its length.
Fig. 6.6.1
29
30
POS.
SL44
MY020012
N.
SL56
MY020011
N.
PANEL
MA229916
MA229810
PANEL
MA214116
MA215935
HEATING ELEMENT
MA214096
MA215969
FAN
MF900451
MF900385
MOTOR
EM600106
EM600097
31
POS.
SL44
MY070025
N.
SL56
MY070024
N.
BELL
MA213908
MA215946
ROD
MA111704
MA111704
SPACER
MA105846
MA105846
PIVOT
MA107046
MA107046
SPRING
MA107054
MA107053
PIVOT
MA107045
MA107045
PLATEN
MA212645
MA212645
ROD
MA111526
MA111526
ROD
MA111525
MA111525
10
SPRING
MF100925
MF100925
11
ELECTROMAGNET
EG210069
EG210069
32
POS.
SL44
MH090018
N.
SL56
MH090019
N.
BUSH
MF800236
MF800236
SECTION BAR
MP400381
m.1,75
MP400381
m.2,25
PTFE
MP200504
TUBE
MA302204
MP200504
1
MA306383
33
POS.
SL44
MY140016
N.
SL56
MY140015
N.
CONE UNIT
MH150001
MH150001
PUNCH UNIT
MH120004
MH120004
CONTRAST UNIT
MH130003
MH130003
SUPPORT
MF900506
MF900506
TUBE
MA302429
MA302821
34
POS.
SL44
MY170007
N.
SL56
MY170006
N.
GUIDE
MF900392
MF900641
SUPPORT
MA221317
MA231125
SUPPORT
MA230826
MA231124
35
POS.
SL44
MY050007
N.
SL56
MY050008
N.
PLATE
ma212833
ma212834
GUIDE
ma212730
ma212673
GUIDE
ma212731
ma212674
GROUP
MH040001
MH040001
GROUP
MH030001
MH030001
SECTION BAR
MA305689
MA305686
SECTION BAR
MA305688
MA305687
36
Pos.
CODE
N.
WHEEL
MF900713
WHEEL
MF900714
WASHER 06
SCREW M06x16
37
Pos.
CODE
N.
KZ010145
KZ010144
FUSIBILE
EE500011
FUSE SOCKET
EE500020
FAN
EK020022
CONDENSER
KD100014
38
Pos.
CODE
N.
KZ010145
KZ010144
FUSIBILE
EE500012
FUSE SOCKET
EE500020
FAN
EK020022
39
40
41
42
43
44
CAUSE
HEAT-SHRINKING IS
TAKING PLACE BUT IT IS NOT
UNIFORM AND
COMPLETE
DURING THE
HEAT-SHRINKING
BUBBLING REMAINS
THE SEALING OPENS DURING
HEAT-SHRINKING
IRREGULAR SEALING
SEALING DOES NOT T
PLACE
AKE
HIGH TEMPERATURE
HEAT-SHRINKING NOT
SELECTED
SOLUTION
REDUCE SEALING
TEMPERATURE
CHECK THAT THE WORD
HEAT-SHRINKING
APPEARS ON THE
DISPLAY
TEMPERATURE TOO
LOW
CHECK TEMPERATURE
ON THE DISPLAY
RESISTORS HEATING UP
BREAKDOWN OF FAN
MOTOR
PRODUCT DIMENSION
TOO LARGE
FILM WITH NO
MICROPUNCHES
DIRTY OR DAMAGED
SEALING BLADE
INCORRECT SEALING
VALUE
INSUFFICIENT
PRESSURE ON THE BELL
SLIGHTLY INCREASE
PRESSURE ON THE
HANDLE DURING
SEALING
REPLACE FILM
INCREASE SEALING
VALUE
SEALING BLADE
DAMAGED
REPLACE SEALING
BLADE
45
!!!
The displayed code allows to find the type of error which has caused the alarm and the
interruption of the correct machine operation.
The error signallings which may occur are shown below:
PROBLEM 2: The cooling fin's temperature is too high.
Solution:
46
Check if the air intakes are clogged (turn off the power before carrying out any type of cleaning).
If the problem persists stop the sealing and heat-shrinking operations, turn off the power supply
and replace the electronic panel.
PROBLEM 3: The heat shrinking reading temperature is not stable.
Solution:
Check if the ground connections are correct (including those of the MAINS).
If the problem persists stop the sealing and heat shrinking operations, turn off the power supply and
replace the electronic panel.
Check if there is a resistor lower than 5Ohms at the ends of the thermocouple with a ohmmeter. Check
if the tension is lower than 70mV with a millivoltmeter. This test must be carried out with the plant
switched on. If one of the two tests has negative results, replace the resistor equipped with
thermocouple
If the problem persists stop the sealing and heat shrinking operations, turn off the power supply
and replace the electronic panel.
PROBLEMA 5: Temperature higher than the set value
Solution:
Connect a voltmeter (bearing > 240 Vac) to the ends of the oven resistor terminals. Insert the power
supply and make sure there is voltage only with the heat shrinking mode and that the icon shows
"oven resistors activated". If not turn off the power supplies and replace the electronic panel
If the problem persists, stop the sealing and heat-shrinking operations, turn off the power supply and
replace the electronic panel.
Measure the electromagnet resistor that must be 100-200W. If not change the electromagnet.
Press the key + and then reset the correct machine model
If the problem persists, switch the machine off and call the servicing centre.
PROBLEM 15: Problem NTC.
The reading of the NTC temperature presents a value that is not normal.
If the problem persists turn off the power supply and replace the electronic panel.
N.B.: The card contains a control system on possible malfunctioning of the software. If a reset
of the card occurs during functioning report the problem to the producer immediately indicating
the release of the programme in use.
47
SMIPACK S.p.A. is absolutely not responsible for any direct or indirect consequences due to the proper or
improper use of this issuing or of the system software.
SMIPACK S.p.A. has the right to make technical modification on their system and in their manual without
informing the users.