Professional Documents
Culture Documents
M0-MLK3-034 Rev. 02
Integrated
PT Tekniko Indonesia
Integrated
PT Tekniko Indonesia
Based on International Standard
ISO 9001:2008, ISO 14001:2004 & OHSAS 18001:2007
REVISION STATUS
May 2 nd,
2015
Dec 11th,
2010
Sept 1st ,
2010
Date
Revisio
n
Description
NAME
NAME
NAME
NAME
DATE
DATE
DATE
DATE
Prepared by
Production Eng
Reviewed by
Production
Manager
Reviewed by
QA/QC Manager
Approved by
Management Rep.
Page 1 of 11
Procedure
M0-MLK3-034 Rev. 02
Integrated
PT Tekniko Indonesia
TABLE OF CONTENTS :
Halaman
1.0SCOPE
2.0REFERENCE
3.0 PROCEDURE
4.0 INSPECTION
10
5.0 ATTACMENT
11
Copyright. This document is the property of PT. Tekniko Indonesia and all rights are reserved in respect of it. This
document many not reproduced or disclosed in any manner whatsoever, in whole or in part, without the prior
written consent of PT Tekniko Indonesia. PT Tekniko Indonesia expressly disclaims any responsibility for or liability
arising from the use of this document by any third party. This document is only valid as a controlled document
when there is original stamp "Controlled Copy". And holders of hard copy documents are always checked the
documents to the Document Controller or to the server of HSE Documents
1.0
Page 2 of 11
SCOPE
Procedure
M0-MLK3-034 Rev. 02
Integrated
PT Tekniko Indonesia
2.0
REFERENCES
ISO 9001: 2008, 7.5 Productions and Service Provision
3.0
3.1
PROCEDURE
Material
1. The quality of the materials shall conform to the standards, owner
specification and drawing required.
2.
3. All material supplied by PT. Tekniko Indonesia and shall be used after
Customer accept result for inspection receiving material in PT. Tekniko
Indonesia Workshop.
4. All welding material shall be the same as applicable codes and
approved welder qualification procedure.
3.2Material Inspection Creteria
All material shall be regular configuration and free from deleterious flaws
or heavy rust and shall be accordance with the standard or code. PT.
Tekniko Indonesia shall submit the mill certificate and or test report of all
material such as pipe, beams, bolts and nuts, etc.
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Procedure
M0-MLK3-034 Rev. 02
Integrated
PT Tekniko Indonesia
3.3Shop Drawing
The PT. Tekniko Indonesia
drawings for each part according to the basic drawing from Customer or
from our Engineering it self. Shop drawing for steel structure fabrication
shall be done and approved by Engineering Department or Customer And
fabrication activities shall be conform to the manufacturing drawing and
fabrication procedure.
3.4
Marking
1. Material identification and or traceability shall consist of a system of
identification that shall be clearly recognizable.
2. Marking shall be done accurately in accordance with shop fabrication
drawing and cutting plan and exactly taking into consideration
allowance for welding and cutting lose.
3. When main material is used make more than one part, the original
identification number will be transfer to each part.
4. After marking, PT. Tekniko Indonesia responsible shall be inspected the
item for the marking dimensional & transfer number.
3.5
Cutting
1. The surface of cutting in any materials shall be vertical to the axis
except where designated on the drawing.
2. The dimension for cutting shall be determined with consideration to
construction and deformation, which may develop during fabrication
and an allowance for finishing work.
3. During cutting process, it shall be carefully executed to prevent a
excess cut. When a excess cut is found it shall be smoothly finished a
grinder to prevent interfere with welding.
4. Un-dimensioned openings on floor plate shall be cut in the field.
5. All cut ends etc shall be dressed in a manner that leaves an acceptable
finish.
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Procedure
M0-MLK3-034 Rev. 02
Integrated
PT Tekniko Indonesia
3.6
Welding
2
Page 5 of 11
Procedure
M0-MLK3-034 Rev. 02
Integrated
PT Tekniko Indonesia
3.7
2
Page 6 of 11
Procedure
M0-MLK3-034 Rev. 02
Integrated
PT Tekniko Indonesia
8. Dry Time :
Time needed to have the dry and/or hard condition of paint material at a
certain temperature.
9. Air Humidity :
Water contained in the surrounding air.
10.
Page 7 of 11
Procedure
M0-MLK3-034 Rev. 02
Integrated
PT Tekniko Indonesia
3.8
Painting Process
1. Check paint material to be used, it must be as per clients specification.
2. Mix paint material smoothly following the direction on data sheet provided
by paint
Check air pressure inside paint pot. Air pressure inside paint pot should
refer to paint data
should be different.
6. Check air humidity at the area where painting work is conducted by using
hygrometer and compare the actual air humidity with humidity allowed by
paint material data sheet. Painting work shall not be carried out if humidity
is over 85%, rain or snow (except indoor work).
7. Check material temperature by using surface temperature thermometer
and room temperature at the location where material to be painted by
using thermometer. Compare with temperature allowed by paint material
data sheet. Painting work shall not be carried out if temperature surface
are below 5C, over 50C, and below dew point plus 3C.
8. Make sure that the area where painting work is conducted free from
blasting dust and heavy wind, the surface of material clean and dry by
sweeping and/or blowing up with compressor wind, and the un-painted
area is cover with paper tape / masking tape.
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Procedure
M0-MLK3-034 Rev. 02
Integrated
PT Tekniko Indonesia
Page 9 of 11
Procedure
M0-MLK3-034 Rev. 02
Integrated
PT Tekniko Indonesia
INSPECTION
1.
2.
by QA/ QC
Department.
Dimensional check accordance to standart and tolerance of size, length
according to drawing and specification by QA/ QC Department.
4.1
Packing performed after all process of fabrication and painting has been
finished. All
list and delivery note shall be prepared prior delivery materiall to the job
site.
Page 10 of 11
Procedure
M0-MLK3-034 Rev. 02
Integrated
PT Tekniko Indonesia
4.2
INSPECTION
1.
2.
by QA/ QC
Department.
Dimensional check accordance to standart and tolerance of size, length
according to drawing and specification by QA/ QC Department.
5.0
ATTACHMENT
Page 11 of 11
Procedure
M0-MLK3-034 Rev. 02
Integrated
PT Tekniko Indonesia
Page 12 of 11