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h i g h l i g h t s
Thermal acid hydrolysis and enzymatic saccharication resulted in 43.5 g/L sugars.
Ethanol concentration of 20.5 g/L was obtained using S. stipitis KCTC 7228.
Glucose uptake increased at HMF concentrations <5 g/L in the fermentation medium.
HMF was converted to 2,5-bis-hydroxymethylfuran by S. stipitis KCTC 7228.
a r t i c l e
i n f o
Article history:
Received 31 January 2013
Received in revised form 29 April 2013
Accepted 29 April 2013
Available online 9 May 2013
Keywords:
Ethanol fermentation
HMF
Biotransformation
Gelidium amansii
Scheffersomyces stipitis
a b s t r a c t
The seaweed, Gelidium amansii, was fermented to produce bioethanol. Optimal pretreatment condition
was determined as 94 mM H2SO4 and 10% (w/v) seaweed slurry at 121 C for 60 min. The mono sugars
of 43.5 g/L with 57.4% of conversion from total carbohydrate of 75.8 g/L with G. amansii slurry 100 g
dcw/L were obtained by thermal acid hydrolysis pretreatment and enzymatic saccharication. G. amansii
hydrolysate was used as the substrate for ethanol production by separate hydrolysis and fermentation
(SHF). The ethanol concentration of 20.5 g/L was produced by Scheffersomyces stipitis KCTC 7228.
The effect of HMF on ethanol production by S. stipitis KCTC 7228 was evaluated and 5-hydroxymethylfurfural (HMF) was converted to 2,5-bis-hydroxymethylfuran. The accumulated 2,5-bis-hydroxymethylfuran in the medium did not affect galactose and glucose uptakes and ethanol production.
Biotransformation of HMF to less inhibitory compounds by S. stipitis KCTC 7228 could enhance overall
fermentation yields of seaweed hydrolysates to ethanol.
2013 Elsevier Ltd. All rights reserved.
1. Introduction
Marine macroalgae (seaweed) has emerged as an alternative
and promising feedstock to produce a myriad of renewable fuels
(Park et al., 2012). Use of seaweed as an energy feedstock for production of biodiesel, bioethanol, biogas, and biohydrogen has been
investigated (Adams et al., 2009; stgaard et al., 1993). Seaweed
has a faster growth rate, lower land usage, higher CO2 absorption
and uptake rate, no need for fertilizers and no competition for food
or freshwater resources compared to lignocellulosic biomass,
(Singh et al., 2011). The red seaweed Gelidium amansii has a high
content of easily degradable carbohydrates, making it a potential
substrate for the production of liquid fuels. The carbohydrates in
red seaweed comprise a neutral polymer (agarose) and a sulfate
polysaccharide (agaropectin). Therefore, galactose and glucose
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fermentation process; these include physical, chemical, and biochemical treatments. These additional steps add cost and complexity to the process and generate additional waste products.
However, few microbial transformations of furfural and HMF are
known (Boopathy et al., 1993). The yeast Scheffersomyces stipitis
KCTC 7228 converts HMF into a chemical compound presumed
to be 2,5-bis-hydroxymethylfuran (Liu et al., 2004). Therefore, biotransformation of HMF by S. stipitis KCTC 7228 is a promising alternative that avoids the need for separate detoxication steps.
The objective of this study was to optimize the pretreatment
conditions for ethanol production and to demonstrate the transformation of HMF to the HMF conversion product (2,5-bis-hydroxymethylfuran) using S. stipitis KCTC 7228.
2. Methods
Es % DSg =C 100
in which Es is efciency of enzymatic saccharication (%), DSg is glucose increase (g/L) during enzymatic saccharication after the pretreatment, C is cellulose content (g/L) in pretreated G. amansii.
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Glucose contents from cellulose in G. amansii by enzymatic saccharication were determined. The effect of single and mixed enzyme treatments on glucose release of G. amansii hydrolysate
with 10% (w/v) slurry after thermal acid hydrolysis was evaluated
as shown in Fig. 2. The initial glucose was 3.0 g/L after thermal acid
hydrolysis pretreatment. For the hydrolysis of cellulose,
0.168 EGU/mL of Celluclast 1.5 L and 0.024 FBG/mL of Viscozyme
L were used to 100 g/L of seaweed slurry after a thermal acid
hydrolysis at pH 5.0, 40 C for 48 h. The glucose conversion between single and mixed enzyme treatment was observed. Single
treatments of Viscozyme L and Celluclast 1.5 L were 2.4 g/L with
Es of 13% and 10.5 g/L with Es of 60%, respectively. Enzyme treatment of Celluclast 1.5 L to G. amansii hydrolysate was preferable
than that of Viscozyme L. Among those treatment methods, the
mixed enzyme treatment to G. amansii hydrolysate showed synergistic effect and maximum efciency of enzymatic saccharication,
Es. The maximum Es was 96% with 16.7 g/L of glucose from crude
ber of 17.4 g/L from 100 g dcw/L G. amansii slurry. The optimum
enzyme reaction time was 48 h, and further increase in reaction
time up to 72 h had no signicant effect on Es. The total mono sugar concentrations of 43.5 g/L and 57.4% of conversion from total
carbohydrate of 75.8 g/L from 100 g dcw/L G. amansii slurry were
obtained.
3.2. Separate hydrolysis and fermentation (SHF)
The yeasts applied for ethanol production have a very narrow
substrate range (Horn et al., 2000). The hydrolysate from G. amansii
showed different concentrations of galactose and glucose, however
a successful utilization of mixed sugars was carried out for high
ethanol yield (YEtOH) using S. stipitis KCTC 7228. The cell concentration of original seed culture was determined as 5.4 g dcw/L. Five
mL of seed culture were inoculated to 100 mL of G. amansii hydrolysate medium. SHF was carried out by inoculating 0.27 g dcw/L S.
stipitis KCTC 7228 as nal cell concentration into the thermal acid
and enzyme hydrolyzed G. amansii slurry. As shown in Fig. 3, the
impact of HMF on ethanol production was assessed with 8, 10,
and 12% (w/v) slurry contents at 30 C and 200 rpm under semianaerobic conditions. At a seaweed slurry concentration of 8%
(w/v, Fig. 3a), ethanol concentration increased rapidly from 36 to
60 h when HMF decreased to near zero. After glucose was exhausted, galactose was consumed due to the preference for
Fig. 1. Effect of thermal acid hydrolysis using various seaweed contents, acid
concentrations, and thermal hydrolysis durations on efciency of pretreatments:
(a) G. amansii slurry content, (b) H2SO4 concentration and (c) thermal hydrolysis
time.
thermal acid hydrolysis duration. Thermal acid hydrolysis durations of 45240 min at 121 C showed similar Ep of 4042% and resulted in HMF concentrations of 5.811.8 g/L. Due to the inhibitory
effect of HMF, a 60 min thermal acid hydrolysis was used in subsequent experiments. Therefore, the optimal thermal acid hydrolysis
conditions were: 10% (w/v) slurry content, 94 mM H2SO4, at 121 C
for 60 min. From these results, the fermentation inhibitors such as
HMF and organic acids were generated by thermal acid hydrolysis
as pretreatment of red seaweed G. amansii. These inhibitory compounds could stress S. stipitis KCTC 7228, thus, the efcient utilization of sugars was reduced and ethanol production was decreased
as previously reported by Mussatto and Roberto (2004).
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Ethanol production was carried out using 10% seaweed hydrolysate by SHF. The ability of S. stipitis KCTC 7228 to transform HMF to
the HMF conversion product was assessed to better understand the
decrease in HMF during ethanol production by HPLC equipped
with UV detector. The HMF peak was detected in 0 h of fermentation broth at UV 282 nm. And then, HMF peak was not detected at
UV 282 nm after 60 h of fermentation broth. However, a new HMF
conversion peak was detected in 60 h of fermentation broth at UV
222 nm (data not shown).
The conversion mechanism of furfural to furfural alcohol has
been well established (Morimoto and Murakami, 1967; Palmqvist
et al., 1999; Taherzadeh et al., 2000). These reports indicated that
HMF was converted to another compound by yeast and interpreted
it as HMF alcohol since HMF has a structure similar to furfural
(Nemirovskii et al., 1989). A similar UV/Vis spectrum was reported
by Boopathy et al. (1993) during investigation of Klebsiella pneumonia and other enteric bacteria for HMF metabolism. Liu et al.
(2004) later identied HMF conversion product with maximum
absorbance at 222 nm as 2,5-bis-hydroxymethylfuran. Fig. 4 shows
the decrease in HMF with concomitant increase in 2,5-bis-hydroxymethylfuran during ethanol fermentation by S. stipitis KCTC 7228.
The biotransformation uses aldehyde as an electron accepter, simply converting HMF to HMF conversion product by 2e reduction
(Belay, 1997). As the formation of 2,5-bis-hydroxymethylfuran as
conversion product from HMF, Figs. 3 and 4 show that 2,5-bishydroxymethylfuran in the medium did not affect galactose and
glucose uptakes and ethanol production. Therefore, S. stipitis KCTC
7228 could be converted HMF into a conversion product as 2,5bis-hydroxymethylfuran. To decrease HMF concentration, thus
the ethanol fermentation could be carried out without any damage
to yeast.
4. Conclusions
A maximum mono sugar concentration of 43.5 g/L and 57.4% of
conversion from total carbohydrate of 75.8 g/L with G. amansii
slurry 100 g dcw/L were obtained from thermal acid hydrolysis
as pretreatment and enzymatic hydrolysis. The ethanol concentration was 20.5 g/L with YEtOH of 0.47 at 96 h by S. stipitis KCTC 7228.
The HMF conversion product detected by HPLC at UV 222 nm was
presumed to be 2,5-bis-hydroxymethylfuran. The fermentation
proles by S. stipitis KCTC 7228 provided a basis for the ethanol
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