FITTING REPORT

CODE&COURSE

JJ103 & MECHANICAL WORKSHOP PRACTICE 1

NAME

AHMAD ARIFUL-AQUA BIN MOHAMAD LATIF

FAIZAL RIZA BIN ADBUL RAHIM

MATRIC NO

24DKM13F1037 & 24DKM13F1036

CLASS

EXAMINER

SUBMISSION DATE:
MARKS
No
1
2
3
4
5
6
7
8

DKM1A

July 18, 2013

:

Skill / Aspect
Introduction
Objective
Equipment
Safety precautions
Procedures
Discussions
Conclusions
Reference

Total marks : ________ x 30% =

40

PRACTICAL TASK
No
1

Skill / Aspect
Using various types of files

2
3

Layout for scribing work piece

Punching a point with a puncher and drilling a

4
5
6
7
8

hole
Chiseling off metals using various types of chisels
Cutting work piece using hacksaw
Drilling holes using bench drilling machine
Execute threading using various taps sizes
Measuring of work piece dimensions using
vernier caliper

TOTAL MARKS :

/ 40%

PROJECT
No

Skill / Aspect

MEASUREMENTS
1
2
3

Length
Drill holes
Threas
FINISHING

4
5

Chamfer
Surface filling
ASSEMBLY

Fitting

TOTAL MARKS :

/ 40%

/ 30%

TITLE : WORKSHOP 1 FITTING

INTRODUCTION
In engineering bench work and fitting have important rules to play to complete and finish a job to the
desired accuracy. The term bench work generally denates the production of our article by hand on the
bench. Fitting is assembling together of part and remaining metals to secure the necessary fit, and may or
be carried out at the bench.

Objective
End of the session we should able to.
Measure and mark file edge, file surface, file angle, hacksaw, drill hole, tapping in, punch the of

work piece.
Operate drilling machine post.
Recognize the hand tools used in the fitting process.
Learn how to use the vernier caliper for measuring.
Read and interpret engineering drawing.
Know basic workshop process.
Inspect the job for specified dimensions.
Adopt safety practices while working on various machines.

Tool equipment
Measured tools

Steel ruler

Scriber

 L-square

Centre punch

Holding tools
Bench vice

Cutting tools

Flat file
Square file
Round file
File card

Hacksaw

Chisel

Drilling mechine

And another tools

Vernier height gauge

Taps and tap wrench

 Angle plates

Safety precautions

The following safety precautions should be taken when using hand tools and equipment precautions are
most important from accident.
Before any work is carried out in the workshop, permission must be obtained from the workshop

supervisor or lecturer.
Always wear eye protection when using power operated hand or machine tools such as goggle.
Work areas and equipment are to be thoroughly cleaned after use.
Keep proper discipline in the workshop.
Do not play with the tool because they are sharp.
When using Hacksaw, check its teeth should be sharp and forward position.
When using chisel its direction should be kept away from other working persons.
When using Hacksaw check its blade with must be fitted in pins properly.
Clean up oil and grease or other liquid which spills on the flour otherwise they may be a cause of

accident.
Do not wear any neck tie, jewel, rings, watches during in the working in shops.
If last to leave the workshop, make sure all equipment are turned off.

PROCEDURES
PROCEDURES
Prepare mild steel piece follow
measure that prescribed.

File two surface of the work

piece to be 90`
(measured by L-square)

Mark all dimension by using

vernier height gauge

Cut the work piece which is not

required by using hacksaw

Remove the work piece is not

required using a chisel for part
B

File all side of work piece to be

90`, it mean datum

DIAGRAM

PROCEDURES
Mark the location of hole using
center punch
(A1,A2,B1,B2,C1,C2,C3,AND
C4)

Drill hole according to the size

of diameter required
Using post drilling machine.

Cut the internal thread

according to the size thread
hole using hand tap

Remove the surface of the work

piece as a process of
finishing(thickness is 12 mm)

DIAGRAM

7.0

DISCUSSION

Cutting on the work pieces not straight?

Solution : hold hack saw on proper way.Tilt the hack saw 45 from the workpiece when cutting.
Lack of accuracy on measurement?
Solution : Make sure the surface of work piece flat when marking using angle plate and vernier height
gauge.non flat surface will affect the measurement and also the shape.
Work pieces not in required shape or not fit each other?
Solution: Make sure the surface of work piece flat when marking using angle plate and vernier height
gauge.non flat surface willaffect the measurement and also the shape.

8.0 CONCLUSSION
On the end of this Fitting project we had learn how to use equipment and machine such as files, center
punch, vernier height gauge and drilling machine. We also learned how to conduct a project and finish its
report.we also know how to communicate each other to finish this project .we also learned the importance
of fitting process in engineering field.

9.0

REFERENCES

DISCUSSION WITH FRIEND

WWW.GOOGLE.COM.MY
WORKSHOP 1 NOTE
NOTE TOPIC 2 FITTING