Professional Documents
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GIIPFA
andFailureAnalysis
Centerfor MaterialProcessing
Indonesia
Universitas
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TechnicalReport
DocumentNo: L-0161/SNCMPFAnU 5
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Office addrea:
Lab UjiMetalurgi(LUM)
Departemen
TeknikMetalurgidan lvlaterial
FakultasTeknikUniversitas
lndonesia
K?mpusBaruUl DeDok16424
-78888'1
Telp:021-786351
0, 78849045Fax:02'1
11
e.mail:lum@metal.ui.ac.id
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Technical Rcfort
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R-gportDocumenlldeEtiligs
DocumentNo"
No.Dokumen
ReportTitle
JudulLaporan
Dateof lssue
Tanggal Selesai
ServiceUser
PemakaiJasa
UserAddress
Alamat PemakaiJasa
Material
Bahan
Materialldentities
ldentitasBahan
TestinqTvpes
Jenis Pengujian
TestinqApparatus
Alat Uji
Testinq Standards
StandardUji
5
L-016'1/SfuCMPFAJ2O,1
of ERWSteelTube
Crackldentification
April21"r,2015
Works(ISTW;
PT.Indonesia
SteelTube
PuloGadung
Fe-Based
SteelTube
Metallographic
(EDS)
X-RaySpectroscopy
EnergyDispersive
sEtvl
EDSEDAXAppolloX
ASTME3
ASTME4O7
Repod lssuance
S.T
BintangSuryoHeidiansyah,
or waffanties,either exprcssedor implied,
Meta urgy and Mateial Depaftmentnakes no representations
ptovicles
"as
is' basedon the infoffiation provjdedby client.
the rcsultsof this repoft
and specificatly
Phone:021-7863510,78849045
Fax 021-76EE8'111E-mail:lul(iloClaluilg jd
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TechnicalReport
SIP-EA
l. Background
PT. ISTW requestedlab analysisfor their productseen in figure '1.The clientinformed
that the crackis foundon the surfaceof the product.The analysisis performedto identify
the possiblecauseof crackwhichoccurredin the weldseamafterthe exoansionDrocess.
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Figure l. As ReceivedSample
Chemicalcomposition
by EDS
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Phone:021-7863510,78849045
Fa* 021-7888811'lE-mail:
Page3ofT
lum@metal.ui.ac.
TeohnioalReport
As receivedSample
No. : L0 161/S-4/CWFA./2015
Tablel. Microstructure
TestResultby usingSEM
TestedSample
Observation
Microstructure
Microstruc{ure
of SamDleI
Microstruc{uF
oi SamDle2
Microstructure
of SamDle
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Phone:021-7863510,
78849M5 Fax 02'1-78888'111
E-mail:lll!]@EqblUEqu
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TechnicalRcport
No. : L-016lEACWFU29I5
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Phone:021-7863510,78849045
Fax 021-78888111E-mait:IUI@EetaLqEe.ilL
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lV. Discussion
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No.: L-0161/SA./CWFA/2015
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TeohnicalReport
CIUPFA
showsdominantelementof Carbon,Oxygen,Manganese
and lron.Carbonmay come
from dirt or organicmatter.lron and Manganesetogetherwith Oxygenmay form Oxides.
The metaloxidemay havebeentrappedon the bondplaneinsteadof beingsqueezedout
with the moltenmetal.Theseoxidesare formedon the surfaceof lhe moltenmetaledges
in the vee. In the vee, if the approachvelocityof the stripedgesis less that the melt rate,
i.e.,the edgesare meltingfasterthantheyare beingsqueezed,a pocketforms(figure 3a)
behindthe vee apexwill containbothmoltenmetaland metaloxides.The normalsqueeze
out does not completelyremovethe largerthan normalliquidvolumeand an entrapment
results(figure 3b).
Pockelbehindapex
B
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Oxides
and
L'quid
Centerline
of
weldrolls.
(Penetrators)
Entrapments
Figure3, Schemaljc
Oxjdes
V. Conclusion
Visually,crackis foundat one areaof the expandedtube.No crackis foundon otherarea.
After cutting,the crackis analysedwith SEM and inclusionsare foundaroundthe crack.
These inclusionsare not found at the good weld line on other area. The inclusionis
composedof manganeseand oxygenin dominantquantity,lt ls confimed that the crack
was found after expansionand was caused by lhe presenceof manganeseoxides
inclusion
in theweldline.
Phone:021-7863510,7A8/9045Fax 021-7888811
1 E-mail:lurn@meta.!aci.l
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