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12 issue 1
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ICE FORMATION,
CLASSIFICATION AND DETECTION INTRODUCTION
The operation of aircraft in the present day necessitates flying in all weather
conditions and it is essential that the aircraft is protected against the build up of
ice which may affect the safety and performance of the aircraft.
Aircraft designed for public transport and some military aircraft must be provided
with certain detection and protection equipment for flights in which there is a
probability of encountering icing (or rain) conditions.
In addition to the requirements outlined above, certain basic standards have to be
met by all aircraft whether or not they are required to be protected by the
requirements. These basic requirements are intended to provide a reasonable
protection if the aircraft is flown intentionally for short periods in icing conditions.
The requirements cover such considerations as the stability and control balance
characteristics, jamming of controls and the ability of the engine to continue to
function.
FACTORS AFFECTING ICE FORMATION
Ice formation on aircraft in flight is the same as that on the ground; it can be
classified under four main headings, i.e. Hoar Frost, Rime, Glaze Ice and Pack
Snow. Dependent on the circumstances, variations of these forms of icing can
occur and two different types of icing may appear simultaneously on parts of the
aircraft.
Ice in the atmosphere is caused by coldness acting on moisture in the air. Water
occurs in the atmosphere in three forms, i.e. invisible vapour, liquid water and ice.
The smallest drops of liquid water constitute clouds and fog, the largest drops
occur only in rain and in between these are the drops making drizzle. Icing
consists of crystals, their size and density being dependent on the temperature
and the type of water in the atmosphere from which they form. Snowflakes are
produced when a number of these crystals stick together or, in very cold regions,
by small individual crystals.
AREAS TO BE PROTECTED
The following areas are critical areas on the aircraft where ice forms and
where protection is essential.
a. all aerofoil leading edges
b. engine air intakes (including carburettor intakes)
c. windscreens
d. propellers
e. pitot static pressure heads
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The build up of ice on the aircraft is known as 'ice accretion' and, from the
foregoing, it is evident that if ice continues to be deposited on the aircraft one, or
more, of the following effects may occur.
a. Decrease in Lift
This may occur due to changes in wing section resulting in loss of streamlined
flow around the leading edge and top surfaces.
b. Increase in Drag
Drag will increase due to the rough surface, especially if the formation is rime.
This condition results in greatly increased surface friction.
c. Increased Weight and Wing Loading
The weight of the ice may prevent the aircraft from maintaining height.
d. Decrease in Thrust
With turbo-prop and piston engines, the efficiency of the propeller will decrease
due to alteration of the blade profile and increased blade thickness. Vibration
may also occur due to uneven distribution of ice along the blades.
Gas Turbine engines may also be affected by ice on the engine intake, causing
disturbance of the airflow to the compressor. Furthermore, ice breaking away
from the intake, may be ingested by the engine causing severe damage to the
compressor blades and other regions within the engine.
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This may occur due to displacement of the centre of gravity caused by the weight
of the ice.
g. Radio antennae
Reduced efficiency
h. Loss of Control
Loss of control may occur due to ice preventing movement of control surfaces.
(This is not usually a problem in flight but may occur on the ground).
ANTI-ICING AND DE-ICING SYSTEMS
INTRODUCTION
There are various methods of ice protection which can be fitted to an aircraft but
they can be considered under one of two main categories, de-icing and anti-icing.
DE-ICING
In this method of ice protection, ice is allowed to form on the surfaces and is then
removed by operating the particular system in the specified sequence.
ANTI-ICING SYSTEM
Ice is prevented from forming by ensuring that the ice protection system is
operating whenever icing conditions are encountered or forecast.
DE-ICING/ANTI-ICING SYSTEMS - GENERAL
There are four primary systems used for ice protection. These are:
1. Fluid
2. Pneumatic
3. Thermal
4. Electrical
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FLUID SYSTEMS
These may be used either as an anti-icing or de-icing system. When used as an
anti-icing system it works on the principle that the freezing point of water can be
lowered if a fluid of low freezing point is applied to the areas to be protected
before icing occurs. When used as a de-icing system the fluid is applied to the
interface of the aircraft surface and the ice. The adhesion of the ice is broken
and the ice is carried away by the airflow. The system is normally used on
windscreens and aerofoils and has also been used successfully on propellers. It
is not used on engine air intakes - which are usually anti-iced.
WINDSCREEN PROTECTION
The method employed in this system is to spray the windscreen panel with an
ALCOHOL based fluid. The principal components of the system are:
Supply pipelines
Spray tubes
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The diagram illustrates a typical aircraft system in which the fluid is supplied to
the spray tubes by two electrically driven pumps.
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The next diagram shows a hand pump installation on the HS 125 aircraft where it
is used as an auxiliary system.
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AEROFOIL SYSTEMS
The fluids used for aerofoil ice protection are all GLYCOL based and have
properties of low freezing point, non-corrosive, low toxicity and low volatility.
They have a detrimental effect on some windscreen sealing compounds and
cause crazing of perspex panels.
The components in the system are the tank, pump, filter, pipelines, distributors,
controls and indicators normally consisting of a switch, pump power failure
warning light and tank contents indicator.
When icing conditions are encountered, the system may be switched on
automatically by the ice detector or manually by the pilot.
Fluid is supplied to the pump by gravity feed from the tank and is then directed
under pressure to the distributors on the aerofoil leading edges. After an initial
'flood' period, during which the pump runs continuously to prime the pipelines and
wet the leading edge, the system is then controlled by a cyclic timer which turns
the pump ON and OFF for predetermined periods.
The leading edge distributors appears in one of two forms, i.e. strip and panel.
Strip Distributor
The distributor consists of a 'U' channel divided into two channels, called the
primary and secondary channels, by a central web. The outer part of the channel
is closed by a porous metal spreader through which the de-icing fluid seeps to
wet the outer surface. The primary and secondary feed channels are
interconnected by flow control tubes to ensure an even spread of fluid over the
outer surface.
The strips are let into the leading edge so that the porous element is flush with
the surface of the leading edge curvature. This type of distributor is rarely used
and would only be found on very old aircraft.
Panel Distributors
This type of distributor consists of a micro porous stainless steel outer panel, a
micro-porous plastic sheet and metering tube. The fluid passes through the
metering tube that calibrates the flow rate into a cavity between the plastic sheet
and a back-plate. This cavity remains filled when the system is operating and the
fluid seeps through the porous stainless steel outer panel. The airflow then
directs the fluid over the aerofoil.
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The outer panel is usually made of stainless steel mesh although a new
technique of laser drilling of stainless steel sheet is appearing on some new
aircraft.
DISTRIBUTOR
PANELS
FILTER
VENT
MAIN FEED
PIPES
GALLEY
PIPES
PUMP
TANK
DISTRIBUTOR
PANELS
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It is necessary to de-ice the propeller blade root and a section of the propeller
blade to prevent the build up which could change the blade profile and upset the
aerodynamic characteristics of the propeller. Uneven ice build up will also
introduce imbalance of the propeller and cause vibration. The leading edge of
the propeller blade is therefore de-iced and the ice is shed by centrifugal force.
The blade root has a rubber cuff into which the de-icing fluid is fed by a pipeline
from a slinger ring on the spinner back plate. From the cuff the fluid is spread
along the leading edge of the blade by centrifugal force.
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Fluid is fed into the slinger ring from a fixed pipe on the front of the engine.
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Depending on the type specified, a boot may be attached to the leading edge
either by screw fasteners or by cementing them directly to the leading edge skin.
The external surfaces of the boots are coated with a film of conductive material to
bleed off accumulations of static electricity.
The tubes in the overshoes are inflated by air from the pressure side of an engine
driver vacuum pump or, in some types of turbo-propeller aircraft, from a tapping
on the engine compressor. At the end of the inflated stage of the operating
sequence, and whenever the system is switched off, the boots are deflated by
vacuum derived from the vacuum pump or from the venturi section of an ejector
nozzle in systems using the engine compressor tapping.
DISTRIBUTION
The method of distributing air supplies to the boots depends on the system
required for a particular type of aircraft. In general three methods are in use:
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OPERATION
When the system is switched on, pressure is admitted to the boot sections to
inflate groups of tubes in sequence. The inflator weakens the bond between ice
and the boot surfaces and cracks the ice that is carried away by the airflow. At
the end of the inflation stage of the operating sequence, the air in the tubes is
vented to atmosphere through the distributor and the tubes are fully deflated by
the vacuum source. The inflation and deflation cycle is repeated whilst the
system is switched on. When the system is switched off, vacuum is supplied
continually to all tubes of the overshoes to hold the tubes flat against the leading
edges thus minimising aerodynamic drag.
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This type of element consists of two thin layers of rubber or PTFE sandwiching a
heater element. Each mat is moulded to fit snugly over the section to be
protected. Heater elements differ in design, construction and materials according
to their purpose and environment. The latest mats have elements made from a
range of alloys woven in continuous filament glass yarn.
The diagram below shows the application of a heater element to the air intake of
a turbo-prop engine.
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windscreen wipers
b.
c.
rain repellent
d.
windscreen washing
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In this type of system the wiper blades are driven by an electric motor(s) taking
their power from the aircraft electrical system. Sometimes the pilot's and copilot's wipers are operated by separate motors to ensure that clear vision is
maintained through one of the screens in case one system should fail.
The following diagram shows a typical electrical wiper and installation. An
electrically operated wiper is installed on each windscreen panel. Each wiper is
driven by a motor-converter assembly that converts the rotary motion of the motor
to reciprocating motion to operate the wiper arm. A shaft protruding from the
assembly provides an attachment for the wiper arms.
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The wiper is controlled by setting the wiper control switch to the desired wiper
speed. When the "high" position is selected, relays 1 and 2 are energised. With
both relays energised, fields 1 and 2 are energised in parallel. The circuit is
completed and the motors operate at an approximate speed of 250
strokes/minute. When the "low" position is selected, relay 1 is energised. This
causes fields 1 and 2 to be energised in series. The motor then operates at
approximately 160 strokes/minute. Setting the switch to the OFF position allows
the relay contacts to return to their normal positions. However, the wiper motor
will continue to run until the wiper arm reaches the "park" position. When both
relays are open and the park switch is closed, the excitation of the motor is
reversed. This causes the motor to move off the lower edge of the windscreen,
opening the cam operated park switch. This de-energises the motor and
releases the brake solenoid applying the brake. This ensures that the motor will
not coast and re-close the park switch.
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The path swept by the wiper blade may clear an arc as shown in the diagram on
the left, or in a parallel motion as shown on the right. The parallel motion is
preferred as it provides a greater swept surface, but the operating mechanism is
more complex.
Older aircraft employed hydraulic motors instead of electric motors to drive the
wiper blades. A typical example is shown in the figure below. It consists of two
independently operated motors powered from each hydraulic system with control
valves operated from a selector on the flight deck
Figure 28
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Operational Check
Before carrying out an operational check, the following precautions must be
taken:
a. Ensure that the windscreen is free of foreign matter
b. Ensure that the blade is secure and undamaged
During the check ensure that the windscreen is kept wet with water.
NEVER operate the windscreen wipers on a dry screen. It may cause scratches.
Adjustments
The following adjustments may be made:
a. Blade tension should be adjusted to the value stated in the Maintenance
Manual. This is carried out by attaching a spring balance to the wiper arm at
its point of attachment to the wiper blade and lifting at an angle of 90. If the
tension is not within the required limits, the spring may be adjusted by the
appropriate pressure adjusting screw.
b. Blade angle should be adjusted to ensure that the blade does not strike the
windscreen frame. This would cause rapid blade damage. This may involve
re-positioning the operating arm on the drive spindle. Where a parallel motion
bar is used, the length of the tie rod may be altered to vary the angle of
sweep.
c. Proper parking of the wipers are essential to ensure that they do not obscure
vision. If the wipers do not park as they should, they should be adjusted by
the method laid down in the Maintenance Manual.
Trouble shooting may be carried out using charts in the Maintenance Manual
(Chapter 30-42-0 in the ATA100 Scheme).
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RAIN REPELLANT
When water is poured onto clear glass it spreads evenly to form a thin film. Even
when the glass is tilted at an angle and subjected to an air stream, the glass will
remain wetted and reduce vision. However, when the glass is treated with certain
chemicals (typically silicone based), the water film will break up and form beads
of water, leaving the glass dry between the beads. The water can now be readily
removed.
This principle is used on some aircraft for removing rain from windscreens.
The chemical is stored in pressurised, disposable cans and is discharged on to
the windscreen through propelling nozzles.
Examples of rain repellent systems are shown.
The following system shows a combined rain repellent and windscreen washing
system.
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The system shown below is a rain repellent only system and uses a disposable
pressurised canister.
If the system is inadvertently operated, the windscreen wipers must not be used
as this will increase the smearing. The screen should be washed with clean
water immediately. The windscreen wash system, if fitted, may be used.
Rain repellent residues can cause staining or minor corrosion of the aircraft skin.
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