Professional Documents
Culture Documents
UI-38415
Job No.
Document No.
Rev.
Date
Status
Status
Code
Code Description
Accepted as submitted
Sign:
Name:
st
Note: This sheet shall be the 1 cover page of all A3 & A4 documents. This block will
also form part of the A3 drawing template.
Revision
Description of
Revision
Prepared By
Khaldoon A.
Murtadha
Verified By
Approved By
Date
Quality
Management
System
Ref: AN-QA-NDT-MT07-10
Al-Nabaa Engineering
Services Co.
Ltd
BGC Iraq
North
Rumaila
Development
Project Inlet
Booster
Magnetic
Particle
Test
Procedure
Date: 15 / Dec. /
2014
NON-DESRUCTIVE
TESTING
PROCEDURE
Magnetic Particle Test MT
www.iraqndt.com
info@iraqndt.com
Quality
Management
System
Ref: AN-QA-NDT-MT07-10
Al-Nabaa Engineering
Services Co. Ltd
BGC Iraq North
Rumaila
Development
Project Inlet Booster
INDEX:
1.0 PURPOSE
2.0 SCOPE
3.0 REFERENSE
4.0 DEFINTIONS
5.0 QUALIFICAITON
6.0 EQUIPMENT
7.0 CALIBRATION
8.0 SAFETY
9.0 PROCEDURE
10.0 ACCEPTANCE CRITERIA
11.0 REPORT
12.0 DOCUMENTATION
Date: 15 / Dec. /
2014
1.0 PROPUSE
The purpose of this procedure is intended to provide the
customer and involved authorities with information concerning
methods, techniques .equipment and personnel to employed in
carrying out magnetic particle inspection ,Wet and Dry Nonfuorescent continuous method by AL-NABAA Inspection services.
Excluded from the scope of this procedure is MPI by the use of
prods. Should this method of testing become necessary then this
procedure shall be reviewed accordingly.
2.0 SCOPE
This procedure establishes minimum requirement for magnetic
particle testing (Wet and DRY non-fuorescent continuous )to be
perform by AL-NABAA inspection services NDT personnel. The
magnetic particle inspection shall be used to detect crack and
other discontinuities at or near the surface of the weld , raw
material , billet , blooms, castings and forgings like ferromagnetic
materials by electromagnetic yokes and permanent magnetic
yokes.
3.0 REFERENCE
ASME SECV
API 1104
ASTM
E709-95
SNT-TC-1A:
Process piping
AWS D1,1
Structural
ASEM SEC.1X
Operators
Equipment QA-PQ-01-10
HSE
AN-HSE-POLICY
4.0 DEFINITIONS
MPI
NDE
Examination NDT Where used in this procedure indicates Nondestructive Testing. SHALL
mandatory requirement .
SHOULD
requirement
AL-NABAA
Where used in this procedure indicates AL-NABAA
Inspection Services
ASNT Level IIWhere used in this procedure indicates an inspector,
technician, operator
who has qualified to Level II as defined in ,and in
accordance with
QA064.02 AL-NABAA Written Practice for Personnel Qualifications .This
procedure is used in
America Society of Non-Destructive Testing, ASNT Recommended
Particle SNT-TC-IA Personnel Qualification and
Certification in
Non-Destructive Testing
Contractor
Company
AC
Where used in this procedure indicates an alternating
electrical current.
Compatible with the specification of the equipment being
used.
5.0 QUALIFICATION
AL-NABAA personnel employed to conduct MPI shall be qualified to
ASNT Level II or equivalent and approved by the client.
6.0 EQUIPMENT
All equipment and consumable used in performing MPI shall be of
the type specified by the client or agreed equivalent.
7.0 CALIBRATION
The magnetizing force of yokes is calibrated by the determining
the lifting power. Pre-inspection calibration checks shall be
conducted as specified in subsection 9.3 of this procedure
8.1 SAFETY
Inspector or Technicians shall ensure environmental conditions are
suitable for use of inspection, measuring and test equipment
used in inspection. Actions shall be taken to safeguard the
equipment against. Damage or accidental adjustments that would
invalidate calibration or prevent operating systems from
functioning correctly.
Appropriate personnel protective Equipment for the task being
carried out shall be worn. Consideration shall be given to the
working environment for example
- Construction site activities ,
- Fabrication shop activities,
- Working in confined spaces,
- Those associated
withthe
materials being used
,note
manufactures instructions,
- Those associated with the equipment being used and
electrical connections
etc,
9.0
PROCEDURE
9.1 Surface
preparation
Surface to be inspected shall be cleaned by the contract
and shall be free
from oil, grease thick paint ,loose rust, scale , which may
interfere with satisfactory testing .welds shall be cleaned
and dressed prior to testing and shall be free from
spatter and stag. The operator /technician shall inform
the client if he decides further cleaning is necessary, e.g.
by grinding .
9.2 INSPECTION
MEDIUM
9.2.1
The magnet particles used in the examination shall
have high permeability
,low retentively suitable size and shapes to produce
magnetic particle indication.
9.2.2
For wet method inspection with colored particles.,
(non-fuorescent), the inspection medium used shall be of
the black magnetic ink type delivered either by aerosol or
by a manually charged system . the concentration of
particle shall be as specified or recommended by the
manufacturers. Inks shall be of an internationally accepted
standard
11.0 REPORTS:
The magnetic particle Inspection report shall be completed using
the format attached AN-QA-NDT-MTR-07.1-10 Identification method
shall be established which will enable the test report. The
component and the area tested to be identified with respect to
each other at any time .the report shall consist of the following
as a minimum
Report No.:
Sheet No.
Date:
Pipe weld
Support weld
Pipe Branch
Others
SURFACE PREPARATION
Hand Brushed
Power brushed
Material Type :
Forged
Casted
Surface Temperature:
As Welded
Welded
Others
Lathing
Others
Description
Cleaner
AC
DC
UV Light
Liquid
Dry
Fluorescent
Time waiting
White contrast
Black Magnetic
Fluorescent
Joint Number
Weld Type
Welder No.
Size
Test Result
Defect Description
Remarks:
Name:
Name:
Sign:
Sign:
Date
Date
QA/QC BGC
Name:
Sign:
Date: