Professional Documents
Culture Documents
Powerpack
3PhACDCRectifierModule
480 VAC & 208 VAC Modules
DCPowerSupplySystems
350005.013
1 Welcome
Information in this document is subject to change without notice and does not represent
a commitment on the part of Eltek Valere.
No part of this document may be reproduced or transmitted in any form or by any means
electronic or mechanical, including photocopying and recording for any purpose
without the explicit written permission of Eltek Valere.
Safety Precautions
The equipment described in this manual must only be operated by
Eltek Valere personnel or by persons who have attended a suitable
Eltek Valere training course
The equipment represents an energy hazard and failure to observe this
could cause terminal injury and invalidate our warranty
There are hazardous voltages inside the power system. As the modules
incorporate large charged capacitors, it is dangerous to work inside the
system even if the mains supply is disconnected. The heatsink is not
earthed, and can therefore contain hazardous voltages. See electric shock
symbols
Products into which our components are incorporated have to comply with
a number of requirements. Installation is to be in accordance with the
recommendations herein
When the equipment is installed in USA or Canada, the installation has to
comply with the NEC/CEC requirements, see page 12
CAUTION! Triple pole/neutral fusing. In 480 VAC systems, fuses F1,
F2, F3 must only be replaced with Bussmann KTK-25, rated 600V, 25A
CAUTION! Triple pole/neutral fusing. In 208 VAC systems, fuses F1,
F2, F3 must only be replaced with Bussmann JJN-50L, rated 300V, 50A
WARNING! For safety reasons (high leakage current and high touch current)
you must always connect the AC earth wire (PE) to the terminals,
before you connect the AC input cable(s).
The equipment is only to be installed in Restricted Access Locations
(RAL). Access must be limited by the use of tool, i.e. lock and key
Please read the manual carefully before using the equipment
350005.013
Issue 2.0ev, 2006 Dec
Published 2006-12-01
Mfm
350005.013, 2v0ev-2006-12
1 Welcome
Table of Contents
1.
Welcome
2.
Powerpack Rectifier
3.
4.
Operation
5.
Technical Specifications
10
350005.013, 2v0ev-2006-12
1 Welcome
1. Welcome
Congratulations on your purchase of the powerful Powerpack DC power supply system,
which uses the new Powerpack modules the powerful 3 phase AC DC rectifier modules
with high power density.
Powerpack
Cabinetized
USB cable
Smartpack
ctrl. unit
Analogue Inputs
Fuse Alarm
Powerpack
rectifiers
CAN Bus
L1
Telecom
equipment
L2
L3
(PE)
AC Fuses, external
480VAC, 3Ph
Load Fuses
& MCBs
DC
distribution
AC Supply
(three-phase)
Figure 1
DC Supply
(48V)
350005.013, 2v0ev-2006-12
2 Powerpack Rectifier
2. Powerpack Rectifier
The Powerpack rectifier module is a digitally controlled switch mode power supply.
The rectifier works in stand-alone mode or in parallel with other rectifiers, then
communicating via CAN bus with the systems Smartpack controller and other connected
rectifiers. Powerpack DC power systems are implemented by mounting the rectifiers in
23 power shelves.
A wide range of features are implemented in the Powerpack rectifier, as mentioned
below.
Key Features
Highest efficiency
Rectifier technology utilizes soft switching and three-level boost and
buck converters, making the module efficiency industry leading and
compact in size.
Local module monitoring
Display and push buttons enable easy local monitoring of the
individual rectifier, as an addition to the Smartpack monitoring.
Heat management
Front-to-back air flow with chassis integrated heat-sinks and
chimney gives the module the best reliable working environment.
CAN bus networked
The Powerpack rectifier is connected in a CAN bus network for
communication with the controller and other rectifiers.
Unique connection
A real plug & play connection system: reducing time-to-install related
cost. User-friendly handles lock the module to the power shelf.
Global approvals
Powerpack is CE marked, UL recognized and NEBS certified for world
wide installation.
Typical Applications
Powerpack based systems are designed for supplying high quality DC power to
equipment in medium and large telecom systems, IT power systems and similar
applications.
Wireless, fiber and fixed line communication
Todays communications demand state of the art, cost efficient and compact DC power
systems. Powerpack rectifiers deliver an industry leading space saving power density of
650W per liter.
Broadband and network access
Increasing network speed demands flexible and expandable DC power solutions. The
Powerpack rectifier is your key building block for future needs.
350005.013, 2v0ev-2006-12
Device
hazard
Electric
shock
Locking knobs
recessed
Protective
plastic covers
on back panel
Unscrew to open
the handle
Handle in locked
position
Powerpack
rectifier
Switch in OFF
position
For installations in the USA and Canada, refer to the NEC/CEC requirements, page 12.
350005.013, 2v0ev-2006-12
Connections
All connections are implemented by inserting the Powerpack module fully into the power
shelf, thus plugging the rectifier to the connectors on the selfs back panel.
Electric
shock
WARNING: Always connect the AC earth wire (PE) to the terminals, before you connect the
AC input cable(s).
CAUTION: The Powerpack system must be connected to AC earth (PE).
Device
hazard
Location of
AC Input and Bus
Connections
in 208 VAC Systems
DC Output Blades
Power Shelf
back panel connections
L1
L2
L3
(PE)
-48V (-)
0V (+)
CAN-L, CAN-H
and Alarm Signals
Location of
AC Input and Bus Connector
in 208 VAC Systems
Powerpack Rectifier
rear plug-in connectors
DC Output
Module -48V (-
Figure 3
DC Output
Module 0V (+)
For details about other power shelf signals, system connections, etc., please read your
systems standard and specific documentation, or contact your dealer or Eltek Valere
representative.
350005.013, 2v0ev-2006-12
4 Operation
4. Operation
This chapter describes the Powerpack rectifiers keys and indicators, and how to operate
the rectifier locally from the front panel.
Alarm
LED Lamp (red)
Warning
LED Lamp (yellow)
Upper line
Output voltage or
menu options
Lower line
Load current, alarms, or
keys to press
Power
LED Lamp (green)
Enter key
Front Keys
You can control the Powerpack rectifier via a network of software menus accessed with
the modules front keys.
o Press on the
key to change from Status Mode to Menu Mode.
o
Press the
or
keys to scroll up or down and navigate to find menu options
(function or parameter).
You can also control the Powerpack rectifier via the control panel on the systems
Smartpack controller. All rectifiers communicate with the systems controller via the CAN
bus.
350005.013, 2v0ev-2006-12
4 Operation
LED Indicators
The Powerpack rectifier has the following LED indications:
Power (green) indicates that the power supply is ON or OFF
Warning (yellow) indicates an abnormal situation (minor alarm)
Alarm (red) indicates an alarm situation (major alarm)
The following events will activate the Powerpack rectifiers front LEDs:
LED
Power
(green)
Status
ON
Flashing
OFF
Warning
(yellow)
ON
OFF
Alarm
(red)
ON
OFF
Description
Rectifier is powered
Smartpack controller accessing information on the rectifier
Mains are unavailable
Rectifier is in Derating Mode (reduced output power) due to
high internal temperature, or
low input voltage
The remote Battery Current Limit is activated
Rectifier in stand-alone mode (or loss of communication
with the Smartpack controller
No abnormal situation is present
Rectifier is in Shut-down Mode due to
low mains, or
high internal temperature, or
high output voltage
Internal rectifier failure (malfunction)
Fan failure (single or double fan malfunction)
Low output voltage
CAN bus failure
No alarm situation is present
Level 2
Level 3
Module Info
OutVolt
OutCurr
NomVolt
CurrLim
Temp 1
Temp 2
InVolt 1
InVolt 2
InVolt 3
Product No
Serial No
SW Info 1
SW Info 2
350005.013, 2v0ev-2006-12
5 Technical Specifications
5. Technical Specifications
Specifications Powerpack 480 VAC, 48 VDC, 11 kW
Other Specifications
AC Input
Voltage
Frequency
Maximum
Current
Power Factor
Total Harmonic
distortion
(THD)
Input Protection
Efficiency
Isolation
Rectifier Alarms
DC Output
Voltage
Output Power
Maximum Current
Current Sharing
Static voltage
regulation
Dynamic voltage
regulation
Hold up time
User interface
Operating temp
Storage temp
Cooling
Fan Speed
MTBF
Acoustic Noise
Humidity
Dimensions
Weight
Output Protection
Typical 92%
3.0 kVAC input / output
1.5 kVAC input / earth
1.0 kVDC output / earth
o
o
o
o
o
o
o
o
o
Applicable Standards
Electrical safety
EMC
Harmonics
IEC 60950-1
UL 60950-1
ETSI EN 300 386 V.1.3.1 (telecommunication network)
EN 61000-6-3 (emission, light industry)
EN 61000-6-2 (immunity, industry)
NEBS Telcordia GR-1089 CORE
EN 61000-3-2
Environment
10
241246.000.DS3 v.02
350005.013, 2v0ev-2006-12
5 Technical Specifications
Other Specifications
AC Input
Voltage
Frequency
Maximum Current
Power Factor
Efficiency
Isolation
45 to 66Hz
38.5 Arms maximum at nominal input
and full load
Rectifier Alarms
Total Harmonic
distortion (THD)
Input Protection
Visual indications
DC Output
Voltage
Output Power
Maximum Current
Current Sharing
Static voltage
regulation
Storage temp
Cooling
Hold up time
Output Protection
Operating temp
Dynamic voltage
regulation
User interface
Fan Speed
MTBF
Acoustic Noise
Humidity
Dimensions
Weight
Typical 92%
3.0 kVAC input / output
1.5 kVAC input / earth
1.0 kVDC output / earth
o
o
o
o
o
o
o
o
o
Applicable Standards
Electrical safety
EMC
Harmonics
IEC 60950-1
UL 60950-1
ETSI EN 300 386 V.1.3.1 (telecommunication network)
EN 61000-6-3 (emission, light industry)
EN 61000-6-2 (immunity, industry)
NEBS Telcordia GR-1089 CORE
EN 61000-3-2
Environment
241246.100.DS3 v.01
350005.013, 2v0ev-2006-12
11
5 Technical Specifications
Terminal Blocks
o If the modules are not installed in a power system, the input
terminal block should be of minimum 10mm2 (6 AWG), 600V
Earth Connection
o The Powerpack module/system must always be connected to earth.
Module Installation
The internal switch in the front of the module must always be turned OFF
before the module is removed or installed in the power shelf.
12
350005.013, 2v0ev-2006-12
5 Technical Specifications
350005.013, 2v0ev-2006-12
13
5 Technical Specifications
14
350005.013, 2v0ev-2006-12
5 Technical Specifications
350005.013, 2v0ev-2006-12
15
www.eltekvalere.com
Headquarters:
Eltek Valere
1303 E. Arapaho Rd, Richardson, TX. 75081, USA
Phone: +1 (469) 330-9100
Fax: +1 (469) 330-9101
Eltek Valere
Grterudv. 8, Pb 2340 Strms, 3003 Drammen, Norway
Phone: +47 32 20 32 00
Fax: +47 32 20 32 10