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SYSTEM
A
SOLUTION FOR CCRD SYSTEM
By
C R NANDI DGM EMD
M MISBAHUL ISLAM Dy SUPDT EMD
NTPC,Singrauli
INTRODUCTION
Paddle Feeder (PF), Stacker/Reclaimers (S/R) Movable
Trippers ( MT) are vital equipments of CHP used for the
loading/unloading of coal at key positions.
Their proper running and synchronization (interlocking)
with the conveyor belts are maintained through signal
processing received via CCRD System.
CCRD (Control Cable Reeling Drum) system is a part of
PF/SR/MT use to carry control signal from moving
structure to a stationary remote panel via control cable.
NTPC,Singrauli
INTRODUCTION contd
CCRD (Control Cable Reeling Drum) system is an assembly of
different components and each component are prone to its
own particular problems.
Seeing the problems in existing system and on comparison ,
Wireless Data Transmission System (WLDTS) was adopted.
On 5th Aug 2011 CCRD system of PF-2 in Track Hopper
Stage-1 was replaced with a new WLDTS.
RTU 1400D
Radio Modem
Antenna
SMPS : I/P-230 VAC & O/P-24 V DC
220 V AC 8 Channel I/P relay module
24 V DC 8 Channel O/P relay module
MCBs & Terminal Blocks.
NTPC,Singrauli
Sliprings Box
RTU
SMPS
Radio Modem
Relay module
Pendulum Structure
CCRD SYSTEM OF PF-2, TH-I
WORKING OF WLDTS
NTPC,Singrauli
ANTENNA
RADIO
MODEM
24V
DC
SMPS
RTU 1400D
24 V
DC
230V
AC
24 V
DC
A B
24VDC
C
24VDC
PH
MCB
N
DIGITAL INPUT
TB(8 nos)
PH
230V AC
INCOMING SUPPLY
EPB PF
C-1A ON FB
DIGITAL OUTPUT
TB(8 nos)
C-1A
INTERLOCK
NTPC,Singrauli
ANTENNA
RADIO
MODEM
24V
DC
SMPS
RTU 1400D
24 V
DC
230V
AC
24 V
DC
24VDC
A B
24VDC
PH
MCB
N
DIGITAL INPUT
TB(8 nos)
PH
230V AC
INCOMING SUPPLY
C-1A
INTERLOCK
DIGITAL OUTPUT
TB(8 nos)
EPB PF
C-1A ON FB
NTPC,Singrauli
NTPC,Singrauli
NTPC,Singrauli
MASTER MODULE
PF-8 CENTRAL JB
SLAVE MODULE
AT PF-8
ANTENNA
NTPC,Singrauli
DESCRIPTION
WLDTS
CCRDS
TECHNOLOGY
conventional
FAULT POSSIBILITY
Very Less
Very High
MAINTENANCE
Easy
Tedious
Compact with IP 67
Huge ,prone to
dust ingress
NTPC,Singrauli
120
COST IN %
100
Rs 18.23 Lacs
80
60
Rs 2 Lacs
CCRDS
WLDTS
NTPC,Singrauli
184520
ANNUAL RUNNING COST OF WLDTS IS
ALMOST 2.5% OF CCRD SYSTEM.
SOMETIMES ANNUAL RUNNING COST OF
CCRD SYSTEM MAY BE MORE THAN THE
FIXED COST OF THE WLDTS OR MAY BE
EQUAL.
ROLE OF MECHANICAL DEPTT IN WLDTS
COUNTS TO ZERO.
ANNUAL SAVINGS : RS
20000
179600/-
15000
0
120000
17520
12000
0
2000
2920
Mechanical PM
Mechanical BD (Gear,
Chain replacement)
Electrical PM
Electrical BD (Snapping of
cable 1 No.)
Energy consumption
4920
Total Cost
NTPC,Singrauli
17520
SAVING WILL BE
POWER :3 KW
RUNNING HRS/DAY : 8
2920
POWER : 0.5 KW
RUNNING HRS/DAY : 8
CCRD System
WLDT System
NTPC,Singrauli
PAYBACK PERIOD
Annual Running Cost Savings : Rs 176900
Annual Energy Cost Savings : Rs 14600
Total Annual Savings : Rs 191500
WLDTS Cost : Rs 200000
12 MONTHS
NTPC,Singrauli
CONCLUSION
The new system is
TECHNOLOGICALLY ADVANCED
LESS FAULT PRONE
RELIABLE
ALMOST MAINTENANCE FREE
ENERGY SAVER
Further this system could be adopted for the equipments
having CCRD system like S/R , PF & MTs looking the feasibility
and viability of the existing system in other NTPC Plants
NTPC,Singrauli
THANK YOU
HAVE A NICE DAY
NTPC,Singrauli