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Otelul cu bor care poate fi calit din clasele B 13S, B 24 si B 27 poate fi calit prin intermediul tratamentului cu caldura.
Proprietatilemecanicealeoteluluicalitcuborilfacextremderezistentlauzuracauzatadeabraziunesiutilmaialespentru
aplicatiile profilate de rezistenta ridicata, marind durata de viata a structurilor si economisind costurile referitoare la
abraziunesimediulinconjurator.
Livratinstarelaminatalacaldculungimidetaieresiplacigroase.Serviciileprefabricatedisponibilepentruotelurilecubor
sunttaierea,indoirea,fatetareapentrusudare.
Aplicatii:
Placaresipiesedeschimbpentruutilajesiechipamente
Marginileplacilor
Lamesilanturi
Unelte
Transportoareelicoidale
Placiuzate
Lameleventilatorului
Informatiiledinwebsitetulnostrusuntcorecteinconformitatecupracticilesicunostintelenoastre.Comapanianuisiasumaniciunprejudiciu
cauzatdirectsauindirectcarezultataunoreroriinaplicatiiledinacestsitesaudininformatiilepublicate.Oricum,facemeforturisustinutesi
continuedeaaiguraoacuratetecatmaibunaainformatiilorprezentatesideaceeanerezervamdreptuldeafacemodificari.
Copyright2015SSABoritsaffiliates.AllRightsReserved.
Documentprintedon14.09.2015
www.ruukki.ro
Otelcuborcarepoateficalit
Dimensiuni
Formaprodusului
LungimidetaiereLivratinstarelaminatasauinstaredecapata.Inplus,bobinelesibenziletaiatepotfilivratedacase
specificaseparat.
PlacigroaseLivratinstarelaminatasauinstareaincareseaflalaparasireaatelierului.
Lungimidetaierecumarginicuimperfectiuni.
Clasedeotel
Grosimemm
Latimemm
Lungimem
B13S,B24,B27
2.513
10001860
212
Latimeamaximaafiecareiclasedeoteldepindedegrosime.
Placigroase
Clasedeotel
Grosimemm
Latimemm
Lungimem
B13S
514
19013300
215
B24
860
19013300
215
B27
680
19013300
215
Latimeamaximasiminima,precumsilungimeamaximapentrufiecareclasadeoteldepinddegrosimeaplacii.
Tolerante
Tolerantedimensionalesideforma:
Lungimidetaiere:EN10051
Placigroase:EN10029,ClasaA
Calitateasuprafetei
Produsedinplaci:EN101632ClasaA3.Suduradeconditionarenuesteutilizatainproducereaotelurilorcubor.
Lungimiledetaieresuntlivrateinstarelaminatasaudecapatasiunsa.
Placilesuntlivrateinstarelaminatasauinstareaincareseaflalaparasireaatelierului.
Proprietati
Numerele13,24si27dindenumiresereferalacontinutulmediudecarbondinasutapartedintrunprocentdinaceste
clase. Proprietatile excelente de tratament cu caldura fac otelul cu bor un material profilat ecologic pentru o serie de
aplicatii.
Testareamaterialelor
Proprietatilemecanicealeotelurilorcubornusunttestate.
Proprietatimecanicetipice
Clasedeotel
Limitalacurgere
ReHMPa
Rezistentalaintindere
RmMPa
Alungirea
A 5%
DuritateHBW
B13S
aprox.450
aprox.570
25
aprox.160
B24
aprox.400
aprox.600
25
aprox.160
B27
aprox.420
aprox.620
22
aprox.170
Otelcuborcarepoateficalit
Compozitiachimicasimicrostructura
Microstructura tipica in stare laminata la cald este feriticaperlitica. Borul (in medie 0.002%) si carbonul sunt aliaje care
contribuieinmarepartelacapacitateabunadecaliresilaproprietatiletratamentuluicucalduraaleotelurilorcubor.
Continut%(analizaasarjei)
Clasedeotel
Si
Mn
Cr
Mo
B13S1)
0.13
0.25
0.80
0.9
0.25
0.002
B24
0.24
0.25
1.20
0.3
0.002
B27
0.27
0.25
1.20
0.3
0.002
Aluminiul(Al)si/sautitanul(Ti)suntutilizatecamicroaliajepentruimbinareanitrogenului(N).
1)PentrulungimiledetaiereC=0.14Si=0.20Mn=1.10Cr=0.8siB=0.002.
Carbonechivalent(CEV),valoritipicepentrufiecarevariatiedegrosimesiformaaprodusului
CEV=C+Mn/6+(Cr+Mo+V)/5+(Ni+Cu)/15
Clasedeotel
Grosimemm
CEV
Produs
B13S
2.513
0.51
Lungimedetaiere
B24
2.513
0.51
Lungimedetaiere
B24
860
0.51
Placa
B27
2.513
0.54
Lungimedetaiere
B27
680
0.54
Placa
Pentruaoptimizaproceduradesudare,valorilecarbonuluiechivalentspecificesarjeisuntindicateindocumentuldeinspectie.
Serviciideprefabricatie
Planurilelargialeplaciisifasiei
Planurilelargialeplaciisifasieisuntexactedinpunctdevederedimensionalsigatadeasamblare.Planurilelargimaresc
procesuldeproductiealstructurilordeotelsievitautilizareainutiladematerial.
Formeplatetaiate
Formeleplatetaiatesevormicsoraintimpulinstalarii.Clientulvaprimicomponentelegatadeinstalare.Astfel,potfievitate
costurileinutilepentrumaterialesidepozitare.Dacasespecificalaplasareacomenzii,produselesuntlivrateasacumies
dinatelier,oblicesiindoite.
Fatetare
Lungimiledetaieredepreciziesiplaciletaiatedepreciziecumarginifatetatesuntcomponentecarepotfilivratedirectla
loculdeinstalare,lucrucareeconomisestetimpsireducecosturiledetransportsidedepozitare.anturilededimensiuni
exacteasigurasuduraautomataneintreruptasimontaj.
Produseindoitedinplacadeotel
Produsele indoite din placa de otel sunt componente care sunt gata sa fie livrate la locul de instalare, lucru benefic din
punct de vedere al programului, precum si al costurilor de transport si depozitare. Daca este necesar, produsele pot fi
comandate in starea la iesire din atelier, dotate cu fatete de sudare si taiate in forme. Premarcarea pieselor de instalat
faciliteazainstalarea.
Otelcuborcarepoateficalit
Processinginstructions
Welding
Boron steels can be welded in the hotrolled or hardened condition. When choosing the welding consumables, the most
importantfactoriswhetherthesteelistobeweldedbeforeorafterhardening.Inallcases,theuseoflowhydrogen,basic
fillermaterialsisrecommended,inordertoensurethatthelevelofdetrimentalhydrogenremainslow.Thesurfacesofthe
weldgroovemustbedryandclean.Inaddition,therecommendationsofthemanufacturermustbeadheredtoregarding
thestorage,useandpossibleredryingoftheconsumables.
Weldingbeforehardening
The normal instructions for the welding of highstrength steels also apply in the welding of boron steels in the hotrolled
condition.Thebestresultisobtainedusinglowhydrogenweldingconsumablesandmethods.Thebestresultisobtained
whentheweldmetalhydrogencontentHDisamaximumof5ml/100g(ENISO3690).
Carbonequivalent(CEV),typicalvaluesforeachthicknessrangeandproductform
CEV=C+Mn/6+(Cr+Mo+V)/5+(Ni+Cu)/15
Steelgrade
Thicknessmm
CEV
Product
B13S
2.513
0.51
Cutlength
B24
2.513
0.51
Cutlength
B24
860
0.51
Plate
B27
2.513
0.54
Cutlength
B27
680
0.54
Plate
RecommendedworkingtemperaturesforweldingofhotrolledboronsteelsC(EN10112)
The advantages of common lowalloy welding consumables compared to the highalloyed and highstrength welding
consumablesaretheir lowerhardenability, reducedneedforpreheating andlowerprice. When hardened, theweldmetal
produced using normal filler materials is almost as hard as if using highstrength filler materials, but the depth of the
hardeningsmaller.Highalloyedconsumablesmustbeusedwhenadeephardenableweldmetalisrequired,orwhenwear
Otelcuborcarepoateficalit
resistanceisrequiredfromthefillermaterialintheweldedcondition.Theuseofhighalloyedconsumablescanusuallybe
limitedtothesurfacelayers.Thewearofsoftfillermaterialsmaybereducedbythelocationoftheweld.
Weldingafterhardening
The welding instructions given for Raex abrasion resistant steels in the Raex datasheet can be used in the welding of
hardenedboronsteels.Raex400canbeusedforhardenedB13SandhardenedB24andRaex500forhardenedB27.
Whenweldingboronsteelsinthehardenedcondition,anarrowbandofmaterialsofterthanthebasematerialiscreatedin
theheataffectedzone.Thewidthandhardnessofthisbanddependsontheweldingenergyandthethicknessoftheplate.
Thesofterbandinweldsmadeusingmediumenergylevelsdoesnotusuallyaffectthedurabilityoftheweld.Lowhydrogen,
basicconsumablesmustbeusedinordertoensurethatthelevelofdetrimentalhydrogenremainslow.Structureswelded
afterhardeningarenotusuallysubjectedtofurtherheattreatmentasthismayweakentheabrasionresistanceofhardened
steelcomponents.
Downloadinformationaboutweldinghotrolledsteels
Heattreatment,hardeningandtempering
Thanks to their specific alloying, boron steels have a variety of metallurgical properties that can be utilised in hardening.
Hardeningisaheattreatmentprocessthatconsistsofheating,holdingandrapidcooling.Thesteelisheatedinorderto
changetheferriticperliticmicrostructuretofullyaustenitic.Holdingtimeshouldbeappropriateforsteelthicknesstoobtain
homogenous temperature. Austenitization temperature for these steels is close to 910 930C. Rapid cooling from
austenitization temperature is called quenching. The purpose of quenching is to obtain a martensitic microstructure.
Hardenedboronsteelsarehard,strongandwearresistantstructuralmaterials.
In certain applications, hardened steel as such is only an intermediate product. The manufacture of such applications
includes further tempering. Hardening and tempering can also be jointly called temper hardening (quenching+tempering),
which is carried out in order to turn the martensitic microstructure into tempered martensite with good tensile strength
properties.Mainpurposeoftemperingistoreleaseheatandstructuralstressesthatappearedduringquenching.Tempering
makes steel slightly softer the degree of softness depends on the tempering temperature, which is the most important
parameteraffectingthemechanicalpropertiesofsteel.A temperedhardenedsteelproducthasthedesiredcombinationof
tensilestrength,hardnessandstrength.Thehardnesstemperingcurveisanessentialtoolinthemetallurgicalutilisationof
boronsteels.
As indicated in the figure below, tempering at a temperature of 500 600C clearly improves impact strength and
elongationatbreak,whereastensilestrength,yieldstrengthandhardnessarelowerthanthoseofonlyquenched.
TypicalhardnesstemperingcurvesforthehardenedsteelgradesB13S,B24andB27attheannealing
temperatureof920C
Otelcuborcarepoateficalit
Typicalmechanicalpropertiesachievedinhardeningboronsteelswhenquenchedinthetwomostcommonmedia,
oilandwater
Steel
grade
Heattreatment
condition
Yield
strength
ReN/mm2
Tensile
strength
RmN/mm2
B13S
Hardened,
Oil
750
950
14
300
notempering
Water 900
1200
10
370
40
50
B24
Hardened,
Oil
1250
10
340
notempering
Water 1100
1500
430
40
20
B27
Hardened,
Oil
1000
1250
380
notempering
Water 1200
1600
460
40
20
850
Thevaluesgiveninthetableareaveragesatroomtemperature.Hardeningtemperatureused920C.
Note:Hardeningresultspresentedinthetableaboveandonthiswebpageonlygivegeneralinstructionsforthehardening
andotherheattreatmentofboronsteels.ThoseusinghardeningandthermallytreatingRuukkiboronsteelsarespecialists
in their own respective fields. Customers can obtain the desired microstructure and mechanical properties for their
hardened steel products by means of productspecific selection of tempering parameters. Expertise in ones own heat
treatmentprocesscreatesastrongbasisforthecompetitivenessandcommercialsuccessofourcustomersproducts.
Forming
The boron steel B 13S and B 24 grades in hotrolled and hardened condition can be cold formed at room temperature
(+20C)undernormalengineeringshopconditionsuptothethicknessof20mm.TheB27gradecanbeformedintheas
rolledcondition.Boronsteelinthehotrolledconditionismoreformablethanhardenedboronsteel,becauseitrequiresless
bendingforce.Theminimumbendingradiiforboronsteelsandrecommendationsforhotrolledandhardenedsteelshave
beenlistedinthetable.
Coldformabilityintheasrolledconditionandashardened,usingeitherwateroroilquenching
Thickness(mm)
2.5
5
Heattreatment
condition
Thesmallestallowableinsidebendingradius(mm)
B
13S
Hotrolled
10
18
21
24
30
48
Oilhardened
15
18
21
24
30
Waterhardened
20
24
28
32
B24
Hotrolled
15
24
28
Oilhardened
20
30
Waterhardened
25
B27 Hotrolled
(5)
6
(6)
7
(7)
8
(8)
10
(10)
12
(12)
14
(14)
16
(16)
18
(18)
20
48
40
60
32
40
60
70
80
90
100
35
40
50
72
84
96
108
120
36
42
48
60
96
112
128
144
160
20
30
35
40
50
72
84
96
108
120
Oilhardened
Waterhardened
Flangingirrespectiveofrollingdirection.ItisrecommendedtocontactRuukki'sTechnicalCustomerServicepriortocoldformingofover20mmthickplates
andhardenedsteelgradeB27.
Otelcuborcarepoateficalit
Platesthickerthan20mmmustbepreheatedtherecommendedformingtemperatureis150200C.Preheatingimproves
the deformation properties of the plate and guarantees successful bending. Special care must always be taken when
formingthickorhardenedplates.
Highqualitytechnologyshouldbeusedforforming,aswearoftools,insufficientlubrication,surfacedefectsonplatesand
burrs in cut edges will impair forming quality. A basic requirement for successful flanging and bending is that, prior to
commencingwork,aplatethathasbeenstoredinacoldatmosphereisallowedtowarmupthoroughlytoroomtemperature
(+20C).
Flamecutting
Specialcaremustbetakenintheflamecuttingofboronsteelsparticularlysowhencuttinghardenedand/orthickplates.
Prior to commencing work, a plate that has been stored in a cold atmosphere is allowed to warm up thoroughly to room
temperature(+20C).Excessivehardeningcanbepreventedbymeansofpreheatingtoraisetheworkingtemperature.Itis
recommendedtoraisetheworkingtemperaturewhentheplatethicknessisover10mmorwhencuttingsteelgradesB24
or B 27.The table gives the working temperatures recommended for hardened boron steels and boron steels in the hot
rolled condition. Steel grade B 13S does not require preheating even in the hardened condition, thanks to its low carbon
equivalentvaluesandsmallplatethicknesses.
RecommendedworkingtemperaturesBoronsteelsinhotrolledconditionorhardenedboronsteels
Steelgrade
Thicknessmm
WorkingtemperatureC
B24
1030
5075
B24
(30)60
75125
B27
1080
125175
B13Sdoesnot,eveninthehardenedcondition,requirepreheatingundernormalconditions.
Whenflamecuttinghardenedboronsteels,thehardnessoftheplatesdecreasesinareaswherethetemperatureexceeds
+200C. Softening is highlighted in the flame cutting of small components. In order to prevent excessive hardening, the
cooling of the cut area must not be accelerated externally on the contrary, the process should be slowed down, if
necessary,bycoveringtheplatewith,forexample,mineralwool.
Mechanicalcutting
Inthehotrolledconditionboronsteelscanbemechanicallycutinthesamewayasstructuralsteelsofthesamestrength
grade, although the wear on cutting blades may be slightly greater. The mechanical cutting of hardened boron steels is
challenging,asthehardnessofthesteelapproachesthatofthecuttingblades.B13SandB24canbecutusingheavy,
robust machines.The mechanical cutting of B 27 is recommended only with reservation, and then only for plates whose
thicknessislessthan10mm.Thehardnessofthecuttingbladesmustbegreaterthan53HRC.Mechanicalcuttingofsmall
componentsmustbeavoided.
Machining
Boronsteelsinthehotrolledconditioncanbemachinedinthesamewayasstructuralsteelsofthecorrespondingstrength
grade.Robustmachineryandhardmetalbitsarerecommendedforthemachiningofhardenedboronsteels.Boronsteel
platescanbedrilledwithhighspeedsteelbitsifthebitgeometryandcuttingfluidarecorrectlychosen.
Furtherinformationonprocessinginthermalcuttingandflamestraighteningdatasheetandinmechanicalcuttingdatasheet.
Occupationalsafety
Specialcaremustbetakeninallstagesofhandlingandworkshopprocessingofboronsteels.Safeworkingmethodsare
particularlyimportantinbending,flangingandcutting.Thehandlinginstructionsofthesteelsupplierandsafetyinstructions
oftheworkshopmustbeadheredtoindetail.Newemployeesmustreceiveappropriatetrainingbeforetheyareallowedto
processboronsteels.
Otelcuborcarepoateficalit
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Conditiidelivrare
Laminatelacald
Documenteleinspectiei
Ruukkilivreazaotelulcuborimpreunacuasanumitulcertificatdeanaliza.
Alternativ,lacerereaclientului,oferimfieRaportuldeincercare2.2,fieCertificatdeinspectie3.1inconformitatecuEN
10204. Informatii generale de livrare pot fi gasite in documentele Marcaje si ambalare , Testare ultrasonica sau Conditii
generaledevanzare.DocumenteledecontrolsuntconformecuEN10204.
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