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Journal of Power Electronics, Vol. 15, No. 2, pp. 356-365, March 2015
http://dx.doi.org/10.6113/JPE.2015.15.2.356
ISSN(Print): 1598-2092 / ISSN(Online): 2093-4718
JPE 15-2-7
UM Power Energy Dedicated Advanced Centre (UMPEDAC), University of Malaya, Kuala Lumpur, Malaysia
Abstract
This paper presents a new single phase front-end acdc bridgeless power factor correction (PFC) rectier topology. The
proposed converter achieves a high efciency over a wide range of input and output voltages, a high power factor, low line
current harmonics and both step up and step down voltage conversions. This topology is based on a non-inverting buck-boost
(Zeta) converter. In this approach, the input diode bridge is removed and a maximum of one diode conducts in a complete
switching period. This reduces the conduction losses and the thermal stresses on the switches when compare to existing PFC
topologies. Inherent power factor correction is achieved by operating the converter in the discontinuous conduction mode (DCM)
which leads to a simplified control circuit. The characteristics of the proposed design, principles of operation, steady state
operation analysis, and control structure are described in this paper. An experimental prototype has been built to demonstrate the
feasibility of the new converter. Simulation and experimental results are provided to verify the improved power quality at the AC
mains and the lower conduction losses of the converter.
Key words: AC-DC converter, Bridgeless rectifier, Conduction losses, Power factor correction, Zeta converter
I.
INTRODUCTION
2015 KIPE
357
II.
Vac
Lo
SW
Filter
Lm
Cf
Co
Vo RL
Lo1
C1
SW1
D1
Lm1
Cf
Lo2
Co
SW2
Dp Dn
Vo R L
C2
Lm2
D2
VDf = (Vin + Vo )
(1)
358
iSW1
Lf
Vac
Cf
iLm1
Lf
Lo1
C1
SW1
Filter
iLo1
VC1
Vac
D1
Lm1
Cf
Co
C2
Lm2
SW2
Dp
Dn
Vo R L
iLm2
Dn
Dp
iLo2
VC2
Co
V o RL
Co
Vo R L
Lo2
C2
SW2
D2
D1
Lm1
iSW2
Lo2
Lo1
C1
SW1
Lm2
D2
(a)
(a)
Filter
Lf
Vac
Filter
iLo1
VC1
C1
SW1
Cf
iLm1
Lf
Vac
Lo1
iD1
Lm1
D1
Lm1
Cf
Lo2
Dp
Dp
C2
SW2
D2
C2
Lm2
D2
VSw = Vin + Vo
iL m1 (t ) =
iLo1 (t ) =
Vm
.t.sin(t ) + iLm1, min
Lm1
(4)
D2
Where
iLm1, min
Vm
.t.sin(t ) + iLo1,min
Lo1
and
iLo1,min
(5)
Lm1
and
Lo1 , respectively.
isw1 (t ) =
Lm1,
isw1 (t ) = iL m1 (t ) + iLo1 (t )
(6)
Vm
.t.sin(wt ) + iLm1, min + iLo1,min
Leq
(7)
Where:
1
1
1
=
+
Leq Lm1 Lo1
(3)
Vo R L
(c)
Fig. 4. Proposed converter operation in different modes (a-c) for
negative half cycle of line voltage. (a) Mode I. (b) Mode II. (c)
Mode III.
Vin = Vm . sin (t )
Lo2
Lm2
Dn
(2)
Vin
iLo2
VC2
C2
SW2
Dp
Vo RL
(c)
Fig. 3. Proposed converter operation in different modes (a-c) for
positive half cycle of line voltage. (a) Mode I. (b) Mode II. (c)
Mode III.
D1
Co
Co
Dp Dn
Lm1
Cf
Lo2
SW2
Lo1
C1
SW1
D1
Lm1
Cf
Vac
Lo1
C1
SW1
Lf
iLo1
VC1
following equation:
iD2
(b)
Filter
Vac
Lm2
Filter
(b)
Lf
iLm2
Dn
D2
Lm2
Dn
Lo2
C2
SW2
Vo RL
iLo2
VC2
D1
Co
Lo1
C1
SW1
The currents
iLm1, min
and
iLo1,min
(8)
iSw1 (t ) =
Vm
.t.sin(wt )
Leq
(9)
359
Gate
Sw1, Sw2
iLm1
A. Input Data
Output power: P out = 150 W
Output voltage: V o = 150 V
Switching frequency: f s = 30 kHz
Line frequency: f L = 50Hz;
Output voltage ripple: vo = 2%
Input voltage:
iLo1
iSw1
(max)
of Vo
Where,
iD1
t1
t0
t2 t3
I in = I1 sin (t ) =
V0
V
.t + m .sin(t ).dTS + iLo1,min
Lo1
Lo1
iLm1, min
and
iLo1,min
Vm
.t.sin(t )
Leq
(12)
Req =
Vo
= 150
Pout
Io =
(17)
Lc =
(18)
.Vm .Dc 2
4.I o . f s
= 584 mH
(19)
Where:
(13)
(14)
Pout
= 1A
Vo
V .D
iin (t ) = m .sin(t )
Leq . f s
(16)
iin (t ) =
(15)
(11)
iin (t ) = iL m1 (t ) + iLo1 (t )
2 Pout
sin (t )
Vm
V
V
iLm1 (t ) = 0 .t + m .sin(t ).dTS + iLm1, min (10)
Lm1
Lm1
iLo1 (t ) =
d1Ts
dTs
Vm
Vm
Vo
(20)
1
1+
(21)
And:
DC =
360
Vref
PI
g1
PWM
g2
[Volt]
Vo
Fig. 6. Controller block diagram.
Co =
Io
= 796uF
2Vo
(22)
(23)
VD , peak = Vm + Vo = 461 V
(24)
D. Control Circuit
The control of the Zeta converter in DCM is relatively
simple. Due to the DCM operation, the converter only
requires sensing of the output voltage, and current feedback is
not required to shape the input current. Thus, the input
current sensor can be eliminated. A simplified control block
diagram of the converter is shown in Fig. 6.
The proposed converter is controlled using the voltage
follower approach and a Pulse Width Modulation (PWM)
signal is generated to maintain a desired DC output voltage.
The discrete PI control scheme is used for the digital control
of the converter. The error between the reference DC link
voltage (V ref ) and the sensed DC link voltage (V o ) is fed to
the PI voltage controller. The function of the discrete PI
controller is to generate the control output V C based on the
error voltage V e .
Where:
Ve = Vref Vo
(25)
(26)
Where:
K P is
K i is
E. Efficiency Improvement
Based on the circuit operation, the efficiency improvement
of the proposed rectifier is verified by calculating the
conduction losses of the reduced input bridge diodes during
each switching cycle. The power dissipation of each bridge
diode due to the conduction loss can be calculated by using
the following equation:
PD , avg =
1 T
VD .I D dt
T 0
(27)
When the gate signals are turned on, one diode of the
361
V_sw1
Vin
Iin*120
800
[Volt]
300
[Volt] [Amp]
200
100
600
400
200
0
80.01
-100
80.015
80.02
80.025
80.03
80.035
80.04
80.03
80.035
80.04
I_sw1
-200
15
-400
95
100
105
110
115
[Amp]
-300
time [ms]
Fig. 8. Simulation waveforms of input voltage and input current.
10
5
0
80.01
80.015
150
179.54
179.55
179.56
179.57
179.58
179.57
179.58
(31)
= 0.8 %
15
10
5
0
179.53
(30)
impv =
200
I_D1
1 T
2.VD .I D .(1 D)dt
T 0
400
(29)
When the gate signals are turned off, the input bridge is
omitted from the converter. Therefore, the conduction losses
of two diodes can be calculated as follows:
600
PD , avg ( on ) = 0.17 W
PD , avg ( off ) =
V_D1
[Amp]
80.025
time [ms]
(a)
[Volt]
1 T
PD , avg = VD .I D .Ddt
(28)
( on )
T 0
1
= 1 1.07 0.25 sin ( )d
80.02
(32)
179.53
179.54
179.55
179.56
time [ms]
(b)
Fig. 9. Simulated waveforms of MOSFET and diode in DCM.
V. EXPERIMENTAL RESULTS
This section presents experimental results of the proposed
bridgeless Zeta PFC converter and comparisons with the
362
i_Lo1
[Amp]
10
i_sw1
i_lm1
6
4
2
0
-2
99.925
99.93
99.935
99.94
99.945
99.95
time [ms]
Fig. 10. Simulated waveforms for the converter in DCM.
15
TABLE II
EXPERIMENTAL CONVERTER PARAMETERS
Input voltage v ac
120 V rms
Output voltage V o
60 V dc
Output power P out
40 W
Input inductor Lm 1 =Lm 2
500 H
Output inductor L o1 =L o2
500 H
Coupling capacitor C 1 =C 2
1 F
Filter capacitor C o
990 F
Switching frequency f s
30 kHz
Diodes D 1 ,D 2 ,D n ,D p
20ETF06PBF
MOSFET Sw 1 ,Sw 2
IPP60R099C6
With
R DS(on),max = 0.099
i_sw1
[Amp]
i_sw2
10
0
55
60
65
70
75
time [ms]
(a)
14
i_D1
[Amp]
12
i_D2
10
Fig. 12. Line voltage and input line current [V: 100V/div, I: 1
A/div, t: 5 ms/div].
8
6
4
2
0
55
60
65
70
75
time [ms]
(b)
154
Vo
[Volt]
152
150
148
146
480
485
490
495
time [ms]
(c)
Fig. 11. Simulated waveforms. (a) Switch current. (b) Diode
current. (c) DC output voltage.
363
(a)
Configuration
BL-Cuk [32]
BL-SEPIC[5]
Con.Zeta [28]
Proposed
(b)
Fig. 14. Voltage and current waveform of (a) switch Sw 1 [V:
200V/div, I: 2A/div, t:10 s/div] (b) diode D 1 in a switching
period [V: 200V/div, I: 2A/div, t:10 s/div].
Proposed PFC
Conv. Zeta PFC
Power factor
0.9
0.8
0.7
150
100
50
190
Proposed PFC
Conv. Zeta PFC
THD [%]
3
2
1
0
50
100
150
190
364
Efficiency [%]
100
95
[4]
90
85
[5]
80
75
20
25
30
35
40
45
Load [W]
Fig. 19. Measured efciency curve at Vin = 120 Vrms and Vo =
60 V.
VI. CONCLUSIONS
In this paper, a new bridgeless ac-dc converter with a low
input current ripple and lower conduction losses has been
presented. The proposed topology addresses several of the
disadvantages of the conventional Zeta PFC converter
through the development of a new bridgeless topology. The
front end bridgeless Zeta PFC converter has been operated in
discontinuous conduction mode to achieve an inherent power
factor correction. Due to the DCM operation, the current
control loop is eliminated and the control circuit is simplified.
The main features of the converter are that the input diode
bridge is eliminated and the efficiency is improved when
compare to a conventional PFC rectifier. The merits of the
proposed design include a high efficiency, an improved
power factor, low line current harmonics, and operation
across a wide range of input and output voltages. In addition,
theoretical analyses of the proposed scheme and simulation
results have been presented. Finally a prototype of the
proposed converter has been built to validate its performance.
ACKNOWLEDGMENT
The authors thank University of Malaya for supporting this
work through HIR Grant Campus Network Smart Grid
System
for
Energy
Security
(Grant
no:
H-16001-00-D000032).
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REFERENCES
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