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Bi tp vn dng mn hc:
Kim loi hc v nhit luyn (Vt liu kim loi)
H v tn sinh vin: Nguyn Thnh Nam
Lp:
C in t 2 K49
Ngnh: C in t
Khoa: C kh.
Cu 1. Chi tit: Chy ci dp ngui kch thc nh.
- iu kin lm vic:
+ dp phi, chy ci phi chu p lc rt ln, ngoi ra
khun dp cn chu ng sut un ln, lc va p v lc ma
st.
+ Din tch tip xc ln nn khun dp khng b nng ln
nhiu (< 200 C).
- Vi iu kin lm vic nh vy, chi tit trn phi t c
cc yu cu sau:
+ cng cao: Phi t n gii hn di ca n l khong
HRC 58 62 (tu vo loi khun, chiu dy, cng ca
thp em bin dng). Nu dp cc l thp cng nh thp k
thut in (tn silic) hay c chiu di ln phi yu cu
cng HRC ti trn 60, thm ch l 62; cn i vi thp l
mng, khi dp un, vi cng thp, ch cn d cng HRC
56. Khng nhit luyn HRC qu 62, v lc khun
lm vic d b nt m.
+ Tnh chng mi mn cao: m bo c hng ngn, vn
ln dp. Nu khun c tnh chng mi mn km s to ra
khe h gia chy v ci, khng m bo cho chi tit lm
vic tt.
+ bn v dai bo m: chu c ti trng ln v
chu va p. i vi khun dp ln cn phi c thm yu cu
v thm ti v t thay i th tch khi ti.
Cu 2.
1
Tiu
chun
Mc
Vit Nam
Nga
Nht Bn
TCVN
ASTM
JIS
TCVN 182276
CD120
ASTM A68692
W1A-111/2
OCT
OCT
1435-90
y12-1
JIS G4410
(1983)
SK2
Trung
Quc
GB
GB 1298-86
T12
thp
C
1.15 1.24
1.15 1.25
1.15 1.24
1.10 1.30
1.15 1.24
Si
0.17 0.33
0.10 0.40
0.17 0.33
0.35
0.35
Mn
0.17 0.33
0.10 0.40
0.17 0.33
0.50
0.40
0.035
0.030
0.030
0.030
0.035
0.03
0.030
0.028
0.030
0.030
Cr
0.20
0.15
0.20
0.20
0.25
Ni
0.25
0.20
0.25
0.25
0.20
Cu
0.25
0.20
0.25
0.30
0.30
0.10
0.15
Mo
0.10
Nhn xt:
- Gia cc tiu chun ca cc nc nhn chung tng i
ging nhau, ch c vi im khac bit: Tiu chun ASTM
(M) c thm thng s thnh phn ca V, W, Mo; tiu chun
ca Nht v Trung Quc khng yu cu cao v hm lng Si,
Mn (khong % rng hn cc nc cn li).
- Nguyn nhn ca s khc nhau : Do cng ngh nhit
luyn khc nhau, do yu cu s dng, s dng vt liu trong
nhng mi trng c iu kin khc nhau
* Mt s tiu chun tng ng khc:
Nc
Tiu
chun
Mc
thp
Quc t
ISO
4975:19
80
DIN
TC120
1.101.29
Si
0.35
Mn
P
S
Cr
0.35
0.03
0.03
0.2
Php
W-Nr.
C125W 1.156
2
3
1.20 1.35
0.10 0.30
0.10 0.35
0.03
0.03
Anh
Thu in
Tip
BS
4965
(1989)
SS
CSN
0.10 - 0.30
0.3
0.10 - 0.40
0.025
0.025
0.025
0.35
1885
1.10 1.25
0.10 0.30
0.20 0.40
0.03
0.02
19221
1.10 - 1.29
BW1C
1.10 1.30
AFNOR
XC120
NF
A35-390
(1992)
C120
E3U
0.15
Ni
Cu
V
W
Mo
0.25
0.25
0.025
0.025
0.2
0.1
Nhn xt:
- Theo hnh v ta c th nhn thy khi hm lng ccbon tng
ln, bn, cng tng theo; do, dai gim i;
ring bn c tng cc i vo khong 0,9% C.
- Ccbon c nh hng bc nht (theo quan h ng thng)
n cng HB, mt cch nh lng, c tng 0,1% C,
cng tng khong 20 25 HB, bn tng khong 60 80
Mpa, dn di tng i v tht t i gim ln lt l
2 - 4% v 1 - 5%, dai va p gim 200 kJ/m2.
- Do c vai tr quyt nh n c tnh thp nh vy nn
hm lng ccbon s quy nh phm vi ng dng ca cc loi
thp khc nhau.
- C th gii thch nh hng ca hm lng ccbon n c
tnh thp nh sau: Khi hm lng ccbon tng, hm lng pha
xmentit cng v gin tng ln, lm cho bn v cng
tng, do v dai gim. bn ca thp gim i khi
hm lng C vt qu 1% l do c s c mt ca xmentit II
dng li, cn tr s to iu kin cho vt nt pht trin, lm
gim bn.
khc.(Nickel adds toughness and wear resistance to steel and is used in conjunction
with hardening elements)
+ Vnfram: c thm vo thp lm tng tnh chng mi mn
v cung cp nhng c im cng nng, mt lng khong
1.5% lm tng tnh chng mi mn v khong 4% trong s
kt hp vi cacbon cao s lm tng thm tnh chng mi mn.
W vi mt lng ln cng Cr cn cho kh nng cng nng.
(Tungsten added to the steel increases its wear resistance and provides red hardness
characteristics. Approximately 1.5% increases wear resistance and about 4% in
combination with high carbon will greatly increase wear resistance. Tungsten in large
quantities with chromium provides for red hardness)
904 1104 C
750 770 C
- Nhit ti:
760 790 C
b) Dng gin pha Fe-C, xc nh trn thp C c cng
thnh phn C vi mc thp CD120:
Cu 5.
a) Phng php gia cng c kh thng dng ch to chi
tit:
11
- c bng khun.
12
Tool steel
Thermotherapy treatment
(1)
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Cac vi du trich trong cun an thit k xng nhi t luy n cac loai chi tit lp xit
cng cao. Cac ban co th truy c p:
http://www.esnips.com/doc/30308986-1509-4cbd-9c2a-aedaefa9f95a/Ban_in.mdi
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Handbook of Comparative World Steel Standards, 2 nd Edition,
John E. Bringas, Editor (ASTM DS67A) 660p.
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