Professional Documents
Culture Documents
Date
Location
Test No.
State
Welder
Welding Time
Mean temperature
Weather conditions
Voltage
Welding machine type
Filler metal
Reinforcement size
Pipe type and grade
Wall thickness
Weld Position :
Mark
Time of day
Wind break used
Roll
Fixed
Amperage
Welding Machine Size
Outside Diameter
Coupon Stenciled
Original Specimen Dimension
Origina Specimen Area
Maximum Load
Staincile Strength
Fracture Location
Procedure
Qualifying Test
Qualified
Welder
Line Test
Disqualified
Maximum Tensile
Remarks on tensile-strength tests
1
2
3
4
Remarks on bead tests
1
2
3
4
Remarks on nick-break tests
1
2
3
4
Test made at
Test by
Minimum Tensile
Average Tensile
Date
Supervised by
Note : Use back for additional remarks. This form can be use to report either a procedure qualification test or a welder
qualification test.
Welding of
Welder
Welding Supervisor
Chief Engineer
Drawing:
Voltage
Amperage and
polarity
Speed
By :
Welding Process(es)
Date
18 MEI 2006
SMAW
Type(s)
MANUAL
(Automatic, Manual, Machine, or Semi Automatic.)
JOINTS (QW-402)
Details
Joint Design
Backing
V GROOVE
(No)
(Yes)
YES
60
N/A
(Refer to both backing and retainers.)
Metal
Nonfusing Metal
Nonmetallic
Other
10
2
2,5
(At The Option of the Mgfr., Sketches may be attached to illustrate joint design, weld
layers and bead sequence, e.g.,for notch toughness procedures, for multiple process
procedures, etc.)
P-No.
Group No.
To P-No.
Group No.
OR
Specification type and grade
SA 240 Gr 303
SA 240 Gr 304
OR
Chem. Analysis and Mech. Prop.
N/A
10
N/A
Groove
60
Fillet
N/A
N/A
5.4
E 308 L-17
5.4
E 308 L-17
F-No.
A-No.
2.5
2.5
V-GROOVE
V-GROOVE
Electrode-Flux (Class)
E 308 L-17
E 308 L-17
ESAB
ESAB
Consumable Insert
N/A
N/A
Fillet
Other
QW-482 (Back)
WPS No.
POSITIONS (QW-405)
Rev.
Position(s) of Groove
3G
Welding Progression :
Up YES
Position(s) of Fillet
850-1100C
Temperature Range
Down
Time Range
N/A
GAS (QW-408)
PREHEAT (QW-406
Percent Composition
N/A
(Mixture)
Flow rate
N/A
Shielding
N/A
N/A
N/A
Preheat Maintenance
N/A
Trailing
N/A
N/A
N/A
Backing
N/A
N/A
N/A
Gas(es)
DC
Amps (Range)
45-120
Polarity
EN (root) Dan EP
Volts (Range)
22-28
(Amps and volts range should be recorded for each electrode size, position,
and thickness, etc. this information may be listed in a tabular form similar to
that shown below.)
N/A
N/A
N/A
TECHNIQUE (QW-410)
String or Weave Bead
N/A
grinding
N/A
Oscillation
N/A
N/A
Single pass
Single Elektroda
4-10 cm/min
Peening
N/A
Other
N/A
Filler Metal
Weld Layer(s)
Process
Class
1
2
3
4
5
6
smaw
smaw
smaw
smaw
smaw
smaw
E308L-17
E308L-17
E308L-17
E308L-17
E308L-17
E308L-17
Diameter
2,4
3,2
3,2
3,2
3,2
3,2
Current
Type
Polar
DCEN
DCEP
DCEP
DCEP
DCEP
DCEP
Amp Range
45-70
70-120
70-120
70-120
70-120
70-120
Volt
Range
22-25
22-28
22-28
22-28
22-28
22-28
Travel Speed
Range
4-10CM/MIN
4-10CM/MIN
4-10CM/MIN
4-10CM/MIN
4-10CM/MIN
4-10CM/MIN
QW-482 (Back)
Percent Composition
Flow rate
N/A
N/A
N/A
Date
9 MEI 2005
10mm
60o
2mm
2mm
GAS (QW-408)
Gas(es)
Percent Composition
(Mixture)
Flow Rate
Shielding
Trailing
backing
FILLER METALS (QW-404)
SFA Classification
A 5.4
AWS Classification
E 308L-17
Filler Metal F-No.
5
Weld Metal Analysis A-No.
8
Size of Filler Metal
3.2
Other
n/a
Weld Metal Thickness
n/a
POSITION (QW-405)
Position of Groove
3G
Weld Progression ( Uphill, Downhill )
Other
n/a
TECHNIQUE (QW-410)
Travel Speed
String or Weave Bead
Oscillation
PREHEAT (QW-406)
Preheat Temp.
Interpass Temp
n/a
n/a
Uphill
24
70mm/min
stringer
n/a
multipass
multi electrodes
n/a
Other
n/a
osition
Flow Rate
QW-483 (Back)
PQR No.
Tensile Test ( QW-150 )
Specimen No.
Width
Thickness
Ultimate Total
Ultimate Unit Stress
Load
lb
psi
Area
Result
Specimen No.
Notch Location
Impact Values
ft.lbs
%Shear
Mils
Yes
No
No
Macro - Results
Other Tests
Type of Test
Deposit Analysis
Other
Welder's Name
Test conducted by :
VICKERS TEST
n/a
n/a
AFFENDI YAHYA
B4T
Clock No.
Laboratory Test No.
Stamp No.
We certify that the statements in this record are cirrect and that the test welds were prepared, welded and tested in accordance with the
requirements of Section IX of the ASME Code.
Manufacturer
STT LAS
Date
9 MEI 2005
By
ARIO PRAYOGA
(Detail of the record of tests are illustrative only and may be modified to conform to the type and number of tests required by the Code)