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Document Type:
DST
Revision:
Published date:
DECEMBER 2010
Total pages:
27
Review date:
DECEMBER 2015
COMPILED BY
APPROVED BY
FUNCTIONAL RESP
AUTHORISED BY
_ _ _ _ _ _ _ _
_ _ _ _ _ _ _ _
_ _ _ _ _ _ _ _
_ _ _ _ _ _ _ _
B BRANFIELD
R STEPHEN
V SINGH
MN BAILEY
Snr Consultant
GM Capital Prog.
for TESCOD
DATE: .
DATE: .
DATE: .
DATE: .
Content
Page
Foreword.......................................................................................................................................................... 2
Introduction ...................................................................................................................................................... 2
1
Scope ..................................................................................................................................................... 3
2
Normative references............................................................................................................................. 4
3
Definitions and abbreviations................................................................................................................. 4
3.1 Definitions .................................................................................................................................... 4
3.2 Abbreviations ............................................................................................................................... 5
4
Requirements......................................................................................................................................... 5
4.1 General ........................................................................................................................................ 5
4.2 Probabilistic Methods ................................................................................................................... 6
4.3 Application of the absolute method in ESKOM ............................................................................ 7
Annex A Rate A,B and C for Eskom Overhead Conductors ...................................................................... 11
Annex B Example of Time Based Rating RATE C................................................................................... 16
Annex C Definitions of Probabilities for P(CT) ........................................................................................... 21
Annex D Impact Assessment ..................................................................................................................... 24
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Foreword
The changes made is this document align it in all aspects with the revised Transmission document, EST32319 -DETERMINATION OF CONDUCTOR CURRENT RATINGS IN ESKOM. The author has only
transcribed the information from that document, the technical content is the work of the development team.
Revision history
This revision cancels and replaces revision no 1 of document no. ESKASABK1
Date
Dec 2010
Rev.
0
Clause
-
Remarks
Compiled By: RA Branfield
Original Dist doc changed to comply with Transmission document
Authorisation
This document has been seen and accepted by:
Name
Designation
Nick Bailey
Corporate Manager Divisional Technology
Rob Stephen
ESKOM Distribution Capital Manager
Prince Moyo
Engineering Manager
This document shall apply throughout Eskom Holdings Limited, its divisions, subsidiaries and entities
wherein Eskom has a controlling interest.
Development team
AA Burger
Dr D Muftic
RG Stephen
Introduction
The power transfer on transmission lines affects the sag of the conductor and hence the height of the
conductor above the ground. This in turn affects the safety of the line. The determination of the allowable
power transfer is thus not only a function of the properties of the conductor but also of the safety to the
public. It is thus essential that the designers are aware of the factors that affects the safety of a
transmission line as well as the types of accidents or factors that are pertinent to the utility.
In the past, Eskom used what is referred to as the Deterministic method for calculation of the conductor
thermal rating or ampacity by using conservative ambient conditions. These conservative ambient
conditions of 40C ambient temperature, 1120W/m2 solar radiation and 0,44m/s wind speed were used,
together with equations derived in the 1940s by Hutchins and Tuck and described in a book by Butterworth,
to determine the conductor current rating.
Ratings were calculated for normal and emergency conditions at 75C and 90C. The lines were then
templated at 50C according to an internal Eskom directive, EED 15/6/1-1 1970. This means that if the
conductor temperature reached 50C, the height of the conductor above the ground would be at the height
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prescribed by law. It follows that if the line was operated at the rated normal current and the severe ambient
conditions were present, the conductor temperature would be near 75C, which would result in the line
being under clearance, in terms of legislation. The directive stated that the probability of this occurring was
so low that it was acceptable to template at 50C and determine the current rating for 75C and 90C. This
probability was not quantified.
This practice served Eskom well for almost thirty years and there were no known incidents of a contact
occurring due to the thermal limit being exceeded. However in todays economic environment it is
necessary to use assets more efficiently and on power lines costs can be deferred or saved by finding ways
to operate the lines closer to the safe design limits.
One way to do this is to provide the means to calculate the line ratings at different templating temperatures
which was not possible using the previous directive.
The existing practice of applying probabilistic conductor ratings served Eskom from the 1990s until 2008,
when this latest conductor rating standard was completed in order to update the probabilistic ratings with
the latest improvements available.
This document provides the means to calculate the line ratings at different templating temperatures. It also
quantifies the probability of an unsafe condition arising associated with the rating and keeps this constant
for conductors of a similar type.
It is important to note that the probabilities applied are based on the present practices so that if the line is
utilised at a higher temperature, the probability of an unsafe condition arising is no more than the probability
designed for at present. The lines are therefore just as safe as in the past albeit they are operating at a
higher temperature with a higher rating.
Keywords
Ampacity, Conductor, Temperature
Scope
The document covers the different means of determining ampacity and gives the reasons for the methods
chosen. It then presents the ratings for different templating temperatures and conductor types in the form of
simple tables. The application of the table by planners, designers and operators is also discussed.
The use of local conditions to determine the likely increase in ampacity by using real time monitoring on
certain lines is not covered in this document.
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Normative references
The following documents contain provisions that, through reference in the text, constitute requirements of
this standard. At the time of publication, the editions indicated were valid. All standards and specifications
are subject to revision, and parties to agreements based on this standard are encouraged to investigate the
possibility of applying the most recent editions of the documents listed below. Information on currently valid
national and international standards and specifications can be obtained from the Information Centre and
Technology Standardization Department at Megawatt Park.
EED 15/6/1-1:1970, Title Thermal limits of transmission line and busbar conductors
ERA Publications OT/4:1953, Electrical characteristics of overhead lines (S. Butterworth)
Swan, J. November 1995. Determination of conductor ampacity - A probabilistic approach. A dissertation
submitted to the School of Electrical Engineering at Vaal Triangle Technicon South Africa, in fulfilment of
the requirements for the Magister Technologiae Degree.
Working Group 12 Cigre:1992, The thermal behaviour of overhead conductors Sections 1 and 2
Mathematical model for evaluation of conductor temperature in the steady state and the application thereof
(Electra number 144 October 1992 pages 107 to 125).
Working Group 12 Cigre:1996, Probabilistic determination of conductor current rating (Electra Number 164
February 1996 pages 103 to 119).
Probabilistic conductor ratings revised for use in Eskom, AA Burger, Dr D Muftic, Mr RG Stephen, August
2008 (Eskom Research Report issued by Trans-Africa Projects. Parties using this document shall apply the
most recent edition of the documents.
3.1
Definitions
Ampacity: The ampacity of a conductor is that current that will meet the design, security and safety
criteria of a particular line on which the conductor is used.
Rate A: Maximum operating current under normal conditions. Previously know as 75C rating. Risk of
exceedence (Conductor temp. > templating temp.) 9.83%
Rate B: Maximum operating current under contingency conditions. Previously know as the 90C rating. Not
limited in time period. Risk of exceedence 49.11%
Rate C: Ultimate maximum operating current under emergency conditions preceding load shedding.
Maximum 15 minute time period only. Function of thermal inertia of conductor. Not previously defined or
utilised.
Exceedence: The time when the conductor operating temperature is greater than the design temperature.
3.2
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Abbreviations
Requirements
4.1
General
The formulas used in the standard ESKASABK1 for the determination of the ampacity tables were obtained
from the Cigre Working Group 12 document, The thermal behaviour of overhead conductors Sections 1
and 2 Mathematical model for evaluation of conductor temperature in the steady state and the application
thereof. Since 2003, a more accurate model for the determination of the AC resistance of helically stranded
conductors was developed using international research done by VT Morgan. At the same time, the
magnetic losses as a result of using steel cores are now accurately modelled as a function of the magnetic
properties of the steel core. The lay ratio and rotation of the layers of the helically stranded conductors are
also part of the modelling. The introduction of mixed convection heat loss as opposed to using a
combination of forced and mixed convection led to improvements in the accuracy of the calculation of
convective heat loss in the low wind speed range.
There are two methods of calculating conductor ampacity tables: the deterministic approach and the
probabilistic approach.
The deterministic approach assumes certain bad cooling conditions (low wind speed, high ambient
temperature, etc.) and calculates the current that would result in the design temperature of the line being
reached. The line templating or design temperature is that temperature, at which the height of the conductor
above the ground is the minimum permissible. The deterministic approach has been used by utilities for a
number of years. It is a quick and simple method. Bad cooling conditions are assumed and the current that
will result in the line design temperature being achieved is calculated. The drawback is that the method
does not address the safety or the relationship between safety and the power transfer capability.
Eskom is at present designing and operating its lines and power systems based on, inter alia, the allowable
current (or ampacity) that can flow down the line. This current is usually calculated using a deterministic
approach with assumed bad cooling conditions. It is assumed that by limiting the current the safety criteria
will be met and the line will not contravene any regulations.
It is known however, that conditions may result at some stage in the conductor exceeding the line design
temperature causing the line to be under clearance. What is needed therefore is the quantification of the
safety aspect of the design.
The probabilistic approach uses the actual weather data and conditions prevailing on the line or in the area
to determine the likelihood or probability of a certain condition occurring. Such a condition could be, for
example, the conductor temperature rising above the design temperature. These methods have been
developed to include a measure of safety of the line. This can be used as a means of comparison of
practices between utilities in all countries.
There may be a problem in obtaining accurate low wind speed data. Very low wind speeds (< 1,0 m/s) are
not recorded accurately by cup anemometers generally used by national weather services. Data received
from these services may, therefore, be of limited use.
ESKOM COPYRIGHT PROTECTED
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to ensure it is in line with the authorised version on the WEB.
4.2
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Probabilistic Methods
4.2.1
The Research to date has primarily being confined to attempts at determining the probability of an unsafe
condition arising. This is determined by ascertaining the probability of each factor occurring and multiplying
the probabilities.
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P(CT)
is the probability of a certain temperature being reached by the conductor and is calculated
from existing weather conditions, conductor types and an assumed current.
P(I)
is the probability of the assumed current being reached and is determined from the actual
current being measured on a system.
P(obj)
P(surge)
is the probability of a voltage surge occurring in the line and may be determined from fault
records kept by the power utility as well as simulations on switching surge overvoltages on
the system. Should the surge occur simultaneously with the object being under the line the
likelihood of a flashover is increased.
4.3
In system planning and design, overhead line transmission capacity is a parameter of major importance. It
is therefore necessary to have exhaustive information regarding the factors affecting this capacity in order
to be able to design a transmission system under the best possible technical and economic conditions.
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The power transfer capability of transmission lines is limited by economic, physical and statutory
constraints. Conductor current and temperatures generally determine the amount of power that can be
transmitted over a given circuit. The maximum temperature at which a conductor can safely operate is
determined by:
a) permissible sag, that is governed by statutory requirements;
b) annealing and long term creep, and;
c) the reliability of joints and fittings.
In addition limits imposed by temperature, line transfer limit or losses may limit the load capability of specific
transmission lines.
Because of the economic pressures to increase the current carrying capacity of both existing and planned
overhead lines, there is a growing interest in using probabilistic methods which take into account the
variability of the stochastic nature of the meteorological parameters.
The probability of a certain load current, that will result in the template temperature being met, is equal to
the product of the individual probabilities of the weather conditions and conductor surface temperature
(Swan1995).
P(CT) = P(I) P(Ta) P(GSR) P(WS) P(WD) ==> P(I) = P(Tc) /(P(Ta) P(GSR) P(WS) P(WD))
where
P(CT)
P(I)
P(Ta)
P(WD)
The weather model was constructed from historical hourly weather data from 6 weather stations in South
Africa. The weather stations were selected to avoid airport data since research findings indicated that
airport weather data represent cooler temperatures and higher wind speeds. The data totals 77 years of
hourly data sets, from which a random set of data was selected to calculate about 1500 values of P(CT) for
each conductor considered at 50, 60, 70 and 80oC respectively.
All wind speed data below 1m/sec was modified by using a transfer function derived from parallel
measurements at the same location using the 3D ultrasonic anemometer alongside the propeller
anemometer used by the SA Weather Services. In this manner, the inaccurate response of the propeller
anemometer could be rectified to avoid conservative values for P(CT) being calculated.
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A range of conductor current values are generated from the above that will result in the template
temperature being met. In order to identify the optimal current from the range, it is necessary to identify
conditions that may lead to a possible dangerous condition. Typical high-risk factors are: 1) with high traffic
density road crossings 2) the possibility of a flashover from the conductor to an object underneath the
conductor. The main factors that may cause a flashover are:
a)
b)
c)
weather conditions that together with full load current will result in the conductor surface
temperature being equal to the template temperature;
d)
e)
an impulse, switching or as result of lightning, that will transiently raise the system voltage to at
least 2 per unit (p.u).
The above are assumed to be occurring independently. Therefore the probability of an unsafe condition or
accident is equal to the product of the individual probabilities (Swan 1995).
P(acc) = ((P(Ta) P(GSR) P(WS) P(WD))/P(CT)) P(OBJ) P(S.I) P(U.max) P(2,5p.u)
where
P(acc)
is the probability of an unsafe condition occurring, calculated for the Eskom design practice prior
to 1987 i.e. 75C conductor thermal rating and 50C template temperature;
P(OBJ)
is the probability of an object under the line, based on the Ben Schoeman Highway traffic
patterns i.e. 800 vehicles per hour of which 40% are trucks with a maximum height of 4,2m;
P(S.I)
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transfer capacity that would be possible with real time monitoring. It is however less costly, it requires a
once-off analysis, and may potentially increase the transfer capacity up to 25%. The potential increase of
25% is in most cases sufficient to delay capital expenditure. In some cases capital expenditure may even
be deferred indefinitely. The potential increase in power is dependent on a number of factors i.e. the terrain,
the original design criteria, survey tolerances, equivalent spans etc. The successful uprating of a line can
only be achieved once the impact of all these factors has been accessed in terms of the safety and
reliability of the line in question.
When the new ampacity values are used for the planning and design of new lines, it is of vital importance
that the template temperature and conductor thermal rating are the same. If the template temperature and
conductor thermal rating are different the probability of an unsafe condition {P(acc)} will not be the same as
the calculated values in this table. The operational risk to Eskom and the safety to the public will therefore
be adversely affected. Please note that no lines should be templated above 80oC without in depth
investigation on the annealing of the conductor and condition of joints.
The benchmark template temperature value of 50oC will be used unless it can be clearly demonstrated that
60oC or higher values such as 70oC or 80oC must be used to prevent unjustified additional capital expense.
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33
47
58
67
40
52
62
70
Magpie is used on SWER systems where volt drop and AC Resistance is not crucial, but
longer spans are required. Hence, magpie has an unusual construction which cannot be
modelled with the MathCAD program in its present form.
*For this reason, the old ratings for Normal and Emergency is directly transferred to Rate A and Rate B.
3/4/2.12 Magpie
Figure15: Construction of Magpie Conductor
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Annex A
(continued)
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Annex A
(continued)
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Annex A
(continued)
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Annex A
(continued)
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NEW RATINGS CALCULATED USING NEW SET OF RSA WEATHER DATA AND
IMPROVED CONDUCTOR MODELLING
The statistical ratings for Dinosaur conductor at 50 deg C for the whole of South Africa is as follows, with
associated risk levels as indicated:
New Eskom ratings for Dinosaur conductor using countrywide weather data
Rating category
Rate A
872A
3.32%
Rate B
1173A
16.61%
Rate C 15 minutes
1563A
24.92%
Rate C was derived assuming only a maximum of 15 minute time period for the conductor temperature to
rise from Theta 1 to Theta (see figure below). The value of Theta corresponds to the steady state rating
value associated with the 24.92% risk level (50% higher risk than the Rate B risk of 16.61%). The value of
Thetam is then estimated using the thermal time constant for Dinosaur conductor. The weather parameters
for the deterministic rating method were used to ensure that worst case circumstances are catered for.
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Annex B
(continued)
0.5 m/sec
Wind direction
90 degrees to conductor
Solar radiation
1120 W/sq m
Ambient temperature
40 deg C
The temperatures associated with the Rate A, B and steady state value corresponding to
Rate C 15 minutes are as follows:
Rate
Temperature
Rate A
Rate B
mcp = 1957
t = 0..6000
Tau =
mcp. m
Pgain1
Tau = 2.6109369 10 3
Pgain1
Pgain1
. m + exp t.
. 1
Tau (t ) = m exp t.
mcp
mcp
m
m
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Annex B
(continued)
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Annex B
(continued)
New Eskom ratings for Dinosaur conductor using Western Cape weather data
Rating category
Rate A
995A
3.32%
Rate B
1278A
16.61%
Rate C 15 minutes
2013A
24.92%
The temperatures associated with the Rate A, B and steady state value corresponding to
Rate C - 15 minutes are as follows:
Rate
Temperature
Rate A
Rate B
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Annex B
(continued)
CONCLUSION:
If the weather data from the whole of South Africa is used, it implies that the 15 minute rating of 1563
Ampere for single Dinosaur conductor at 50C templating is less than the required current level of 1842
Ampere. Therefore, a reduced time of 8.8 minutes must be adhered to if applying the rating countrywide.
However, if the advantage of using the cooler and generally more favourable Cape Town weather date is
used, the 15 minute rating goes up to 2013 Ampere. In this case, the 1842 Ampere load can actually be
tolerated for up to 18.4 minutes. This applies only to Dinosaur conductor at 50C rating in Cape Town.
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800
vehicle per minute on Ben Schoeman
60
= Round ( ,1)
Percentage = 40%
Trucks
X = Percentage.
Round up to next integer value
X = Round ( X ,1)
X=5
POBJ =
POBJ
X .e
X!
= 6.994 10 3
= 0.546433110 1
PSI ( x ) = Ai x Bi .Ri
Ai ( x Bi .Ri )
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Annex C
(continued)
A surge magnitude of 2 p.u. will be used
Am = 1.0173
Bm = 0.1514110
Rm = 0.8697310 5
P2 pu = Am.e Bm .Rm Am.e Bm .Rm
2
Pi
1.9
P2 pu = 0.0251
U max P U max
PU max = 0.95The probability that a line will be Umax voltage level while at thermal limits is set to 95%
maximum load
PI = 1
The probability that the line will at some or other tie reach maximum thermal loading is set to 100%
Now the total probability of a failure can be compiled since all individual components, which are considered
to be mutually independent, are defined. The total risk can be equal to the koeberg licence agreement to
find the required risk of exceedence of templte conductor temperature PCT
PACC = 1 10 6
Linked to Koeberg
P2 pu = 0.025
POBJ = 6.994 10 3
Switching Impulse on line PSI
PU max = 0.95
PSI (1) = 0.07
PCT =
PACC
POBJ PSI (1) .PU max .P2 pu .PI
The value of Pacc represents the overall risk of a clearance infringement between a conductor of a line and
ground as a function of all of the individual risk components described above.
Koebergs Nuclear Licence agreement is set at 1x10-6. In the second revision, the value of Pacc was
increased by 20% to 1.2 in 1 million, and hence, the individual risk factors as described above will result in
PCT = 9.83% (0.0983).
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Annex C
(continued)
PCT = 9.83% THIS VALUE IS APPLICABLE TO NORMAL OPERATING CONDITIONS
REFERRED TO AS RATE A
Tests conducted using 147 years of hourly data from 12 weather stations in South Africa indictated that at
least 7000 weather data sets be used to calculate current values that are possible while operating the
conductor at the design template temperature (e.g. 50 oC, 60 oC ...)
For emergency ratings, a factor of 5 times the exceedence level is applied to the level for normal ratings
PIemergency = 5 PCT Risk level for Rate B IS 5 TIMES HIGHER THAN RATE A
PIemergency = 49.11% Risk level for rate B
RateC = 1.63 PIemergency Risk level for Rate C - 15 minute time based rating, 1.63 times above Rate B
RateC = 80.05%
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Guidelines
Indicate actions to be taken, persons or organisations responsible for actions and deadline for
action.
Change control committees to discuss the impact assessment, and if necessary give feedback
to the compiler of any omissions or errors.
Critical points
2.1
Comment: This document affects the Planning and Network Optimisation groups in so much as new
tables have been introduced that impact on the current rating and operation of overhead lines.
2.2
Comment: The status quo remains the same in terms of legal compliance
2.3
Impact on stock holding and depletion of existing stock prior to switch over.
Comment: N/A
2.4
Comment: N/A
2.5
Has the interchangeability of the product or item been verified - i.e. when it fails is a
straight swop possible with a competitor's product?
Comment: N/A
2.6
Identify and provide details of other critical (items required for the successful
implementation of this document) points to be considered in the implementation of this
document.
Comment: N/A
2.7
Provide details of any comments made by the Regions regarding the implementation of
this document.
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Annex D
(continued)
Implementation timeframe
3.1
3.2
Deadline for changeover to new item and personnel to be informed of DX wide changeover.
Comment: N/A
4.1
Comment: N/A
4.2
Comment: N/A
4.3
List all assembly drawing changes that have been revised in conjunction with this
document.
Comment: N/A
4.4
4.5
Comment: N/A
5.1
Comment: N/A
5.2
If NO, provide motivation for issuing this specification before Acceptance Cycle Expiry
date.
Comment: N/A
5.3
Are ALL suppliers (currently accepted per LAP), aware of the nature of changes
contained in this document?
Comment: N/A
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Annex D
(continued)
5.4
Comment: N/A
5.5
If Yes to 5.4, what date has been set for all currently accepted suppliers to comply fully?
Comment: N/A
5.6
If Yes to 5.4, have all currently accepted suppliers been sent a prior formal notification
informing them of Eskoms expectations, including the implementation date deadline?
Comment: N/A
5.7
Can the changes made, potentially impact upon the purchase price of the
material/equipment?
Comment: N/A
5.8
Comment: N/A
Training or communication
6.1
Is training required?
6.2
State the level of training required to implement this document. (E.g. awareness training,
practical / on job, module, etc.)
6.3
6.4
Is the training material available? Identify person responsible for the development of
training material.
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Annex D
(continued)
6.5
If applicable, provide details of training that will take place. (E.G. sponsor, costs, trainer,
schedule of training, course material availability, training in erection / use of new
equipment, maintenance training, etc).
Comment: N/a
6.6
Comment: No
6.7
7.1
What special tools, equipment, software, etc will need to be purchased by the Region to
effectively implement?
Comment: N/a
7.2
Comment: N/A
7.3
Finances
8.1
What total costs would the Regions be required to incur in implementing this document?
Identify all cost activities associated with implementation, e.g. labour, training, tooling,
stock, obsolescence
Comment:
.
.
.
Impact assessment completed by:
Name: ______R Branfield___________________________________________________________
Designation: __Snr Consultant___________________________________________________________