WELDER QUALIFICATION

STANDART QUALIFICATION : ASME Section IX - 2010

Group No
Qualification
Standart
Material Specification
Werlding Process
Electrode Class
Electrode Diameter
Joint Design

I
II.1

II.2

III.1

III.1

IV.1

IV.2

: V (Lima)
: Welder
: ASME Section IX
: SA 53 Type S Grade A
L : 300, :168 mm, T: 11 mm
: SMAW
: E 7016
E 7018
: 3,2 mm & 3,2 mm
: 60, RF : 2mm & R : 2 mm

1 QW. 304.2
: Qualification Test
2 QW. 350
: Welding Variable for Welder
3 QW. 353
: SMAW - Essential Variable
Essential Variable
Joints
1 QW. 402.4
: Joints, No Backing --> The deletion of the backing in single welded groove welds.
Base Metal (Pipe Diameter)
1 QW. 403.16 : Pipe diameter
2 QW. 452.1a : - for combination 2G & 5G in a single test Coupon,a total of six bend specimens
are required. See QW.302.3
- Thickness 11 mm are 2 Pcs Side Bend Test Specimen or One face and root bend
may be substituted for the two side bends
3 QW. 302.3
: Test Coupon in Pipe. specimens shall be removed in accordance with figure
QW-463.2(f) or figure QW-463.2(g).
4 QW-463.2g : NPS 6 (DN 150) OR NPS 8 (DN 200) ASSEMBLY PERFORMANCE QUALIFICATION
Qty 6 Pcs Specimens (2G : 4 Pcs SB or 2 RB & 2 FB. 5G : 2 Pcs SB or 1FB & 1RB)
* SB : Side Bend; FB : Face Bend; RB : Root Bend
Base Metal (P Number)
1 QW. 403.18 : P Number
2 QW/QB 422 : Spec No. SA 53; Type S Grade A; 330 Mpa; P no.1-Group No.1; Nom. Composition C
Filler Metal (F Number)
1 QW. 404.15 : F Number
2 QW. 432
: F No. 4, Asme Spec SFA 5.1, Aws Class E7016 & E7018
Filler Metal (t weld deposit))
1 QW. 404.30 : Deposit Weld Metal Thickness
2 QW. 452
:Thickness of Weld Metal Qualified (t weld qualified : 2t)
Positions (Position)
1 QW. 405.1
: Welding Positons
2 QW. 120
: Test Positions for Groove Welds, QW.122.2 (2G Pipe) & QW 122.3 (5G Pipe)
Positions (Up-Downward Vertical Welding)
1 QW. 405.3
: Upward & Downward

WELDING AND TES RESULTS RECORD

-. Group No.
-. Member Name 1
-. Member Name 2
-. Member Name 3
-. Member Name 4
-. Member Name 5

: 05
: GATOT WIBISONO (17)
: HERMANSYAH (18)
: IMBANG P (19)
: IRWANDA GB (20)
:

1. Standard

: ASME Section IX

2. WELDING PROSES

: SMAW

3. JOINT
-. Joint Design

: 2G -

Type (s) :

Automatic
Machine

Detail :

-. Backing
-. Backing Material (Type)
Metal
Non Metallic

5G
Yes
No
: -Non Fusing Metal
Other

4. BASE METALS *)
-. Specification Material
: SA 53 Type S Grade A
-. Thickness range at base metal
:11 mm
Groove : 11 mm
Fillet
: N/A
-. Other

168 mm, L : 300 mm

5. FILLER MATERIAL *)
-. Spec. No. (SFA)
-. AWS No. (Class)
F No.
A No.
-. Size of filler metals
-. Thickness range at base metal
Groove
Fillet
-. Electrode Flus
-. Flux trade name
-. Consumable insert
-. Other

SFA 5.1
E 7016
4
1
3,2 mm

SFA 5.1
E 7018
4
1
3,2 mm

3.3 mm
N/A
N/A
N/A
N/A
Root Pass

10.5
N/A
N/A
N/A
N/A
Filler + Caping

*) Each base metal - filler metal combination should be recorded individually

Manual
Semi Auto

Weld
Pass(es)

Filler Metal
Process

Clasisfi cation

Diameter

Current
Type &
Polarity

Amp
(Range)

WireSpeed
Feed
(Range)

Energy /
Power
(Range)

Volts
(Range)

Travel
Speed
(Range)

Other (e.g., Remarks, Coments,

Hot wire additions, technique,
torch angle, etc)

SMAW
SMAW

5. POSITION
-. Position(s) of Groove
-. Welding Progression
Up
-. Position(s) of Fillet

6. PREHEAT
-. Preheat Temp. min
: N/A
-. Interpass Temp. max
: N/A
-. Preheat maintenance
: N/A
(Continuous or special heating, where
applicable, should be recorded)

: 2G - 5G
:
Down

7. POSTWELD HEAT TREATMENT

-. Temp. Range
-. Time Range

: N/A

8. GAS
Percent Composition
Gas(es)
Shielding N/A
Trailing
N/A
Backing
N/A

: N/A
: N/A

: N/A
Mixture
N/A
N/A
N/A

Flowrate
N/A
N/A
N/A

9. ELECTRICAL CHARACTERISTICS
-. Current
AC
DC
Polarity
: DCEP
-. Amps (Range)
: 90 ~ 100 A
Volts (Range)
:
V
(Amps and volts range should be recorded for each electrode size, position and thickness etc, this information maybe
listed in a tabular form similar to that show below)
-. Tungsten Eletrode Size and Type
: N/A
(Pure Tungsten, 2% thoriated, etc)
-. Mode of metal transfer for GMAM
: N/A
(Spray arc, short circuiting arc, etc)
-. Eletrode wire feed speed range
: N/A
10. TECHNIQUE
-. String or Weavig Bead
-. Orifice or Gas Cap Sine
-. Initial Interpass Cleanig
(Brushing, Grinding, etc)
-. Method of Back Gouging
-. Oscillation
-. Contact Tube to Work Distance
-. Multiple of Single Pass (per Side)
-. Multiple of Single Eletrodes
-. Travel Speed (Range)
-. Peenig
-. Time between Passes
-. Type and removal of Line up Clamp
-. Other

: STRING -WEAVING
: N/A
: GRINDING
:
:
:
:
:
:
:
:
:
:

N/A
N/A
N/A
MULTIPASS PASS
SINGLE ELECTRODE
5-10 cm/MENIT
N/A
N/A
N/A
N/A

WELDING PROCEDURE SPECIFICATION

ACCORDING ASME IX SEC. IX 2010
Group No
Qualification
Standart
Material Specification
Werlding Process
Electrode Class
Electrode Diameter
Joint Design

: V (Lima)
: Welder
: ASME Section IX
: SA 53 Type S Grade A
L : 300, :168 mm, T: 11 mm
: SMAW
: E 7016
E 7018
: 3,2 mm & 3,2 mm
: 60, RF : 2mm & R : 2 mm

Range of Qualification :
* Welding Procedure Specification *
1 QW - 200. 1
Contents Of WPS
2 QW - 250
Welding Variable
3 QW - 253
Welding Variables SMAW
JOINTS (Non-Essential)
1 QW - 402. 1
Joints Single V Groove
2 QW - 402. 4
Without Backing
3 QW - 402. 10
Root Spacing 2-3 mm
4 QW - 402. 11
Without Retainer
Base Metal
1 QW - 403. 5
a. the same base metal (including type or grade)
b. Ferrous Metal - Production Welding (Supplementary Essential)
Hal. 63
2 QW / QB - 422 Welding P No. 1; Welding Group No. 1
3 QW - 403. 6
Thickness of the test coupon T or 58 in. (16 mm) --> (Supplementary Essential)
4 QW - 403. 8
T (Thickness) Qualified --> QW.451.1 :
For T of test coupon 11 mm ---> range thiknes T of base metal 5 - 22 mm
5 QW - 403. 9
t Pass > 1/2 in (13 mm)
6 QW - 403. 11
Spec No. SA 53; Type S Grade A; 330 Mpa; P no.1-Group No.1; Nom. Composition C (QW-442 P-Numb
Filler Metals
1 QW - 404. 4
F No. 4, Asme Spec SFA 5.1, Aws Class E7016 & E7018 (QW-432)
2 QW - 404. 5
Spec No. SA 53; Type S Grade A; 330 Mpa; A no 1 (QW-442 A-Numbers)
3 QW - 404. 6
Filler Metals = 3,2 mm --->(Non Essensial)
4 QW - 404. 30
Thickness of Weld Metal Qualified (t weld qualified : 2t) --> QW-452
Positions
1 QW - 405. 1
Test Positions for Groove Welds, QW.122.2 (2G Pipe) & QW 122.3 (5G Pipe) --->(Non Essensial)
Preheat
1 QW - 406. 1
The deletion of a postweld hydrogen bakeout. When specified, the minimum soaking temperatur
and time shall be specified. (QW-406.11)
PWHT
1 QW - 407. 1
For P Number 1 through 6 and 9 through 15 F material, the following postweld heat treatment conditions
apply : (1) no PWHT

-442 P-Numbers)

ensial)

ratur

nt conditions

QW-403.5 Welding procedure specifications shall be

qualified using one of the following:
(a) the same base metal (including type or grade) to be
used in production welding
(b) for ferrous materials, a base metal listed in the same
P-Number Group Number in table QW/QB-422 as the base
metal to be used in production welding

WELDER QUALIFICATION
STANDART QUALIFICATION : ASME Section IX - 2010
Group No
Qualification
Standart
Material Specification
Werlding Process
Electrode Class
Electrode Diameter
Joint Design

1 QW. 304.2
2 QW. 350
3 QW. 353

: V (Lima)
: Welder
: ASME Section IX
: SA 53 Type S Grade A
L : 300, :168 mm, T: 11 mm
: SMAW
: E 7016
E 7018
: 3,2 mm & 3,2 mm
: 60, RF : 2mm & R : 2 mm

: Qualification Test
: Welding Variable for Welder
: SMAW - Essential Variable