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Biofuels, and in particular bioethanol, have gained increased interest recently as alternative
fuel sources. Bioethanol is considered one of the most promising replacements of gasoline, with
the goal of both reducing dependency on oil and decreasing greenhouse gas emissions. To
produce bioethanol, BioGasol needed to design an efficient pre-treatment and fermentation
system for processing the raw material that would eventually become the final product.
BioGasol chose Pro/ENGINEER, the 3D product design solution from PTC, to design the various
components of the processing plant. Pre-treatment and fermentation units were modeled in
Pro/ENGINEER as part of a demonstration plant for this new technology. The resulting “green
refinery” also had to have the ability to scale in size.
BioGasol is a small, still evolving company with 22 employees in Denmark and three people
working in Washington State in the U.S. BioGasol works closely with an American company
called Pacific Ethanol that operates five first-generation, or starch-based, plants.
In 2007, BioGasol, together with Pacific Ethanol (Sacramento, CA), won a U.S. Department
of Energy grant for $24.3 million to build and operate a demonstration plant to be based on
BioGasol technology and located at Boardman, Oregon. In addition, BioGasol won a $5
million grant to develop and mature the technology. And, in 2009, BioGasol was awarded a
The BioGasol process concept: Pre-treatment (pro- $15.5 million grant for building a demonstration test facility in Denmark.
viding access to the sugars), fermentation (making
C6 sugars to ethanol), xylose fermentation (convert-
ing C5 sugar to ethanol), and biogas (converting
wastestream into methane for electricity production
– cleaning water for re-use).
Page 3
As the company continues growing and expanding its reach, BioGasol’s innovative technology
is being recognized more and more worldwide. In early 2009, they received the prestigious
Red Herring award for being one of the most innovative companies in the world.
“BioGasol is an innovative company; we have done the research, and now we’re trying to bring
the results of this research out to the emerging market,” says Skovgaard-Petersen. “We’re work-
ing with Pro/ENGINEER as a development tool to guide us in our innovation phase.”
The company believes it will likely take another two to three years before the first commercially
driven plants are in operation. In the meantime, BioGasol must take quite a few small steps in
order to prove the technology.
As the company’s Engineering Manager, Skovgaard-Petersen chose Pro/ENGINEER because it Design Engineer Torben Pedersen working with
was the best solution for the company’s purposes; he also had past experience with the design Pro/ENGINEER – designing a valve solution for a pilot
scale test pre-treatment.
tool. Some of his criteria were that the 3D product design solution they chose needed to handle
both larger assemblies and complex assemblies. Another requirement was that it needed to
have a fairly strict way of structuring the products, not only in terms of product architecture, but
also in having full control, with no uncertainties.
“We evaluated others, including CATIA®, Inventor ®, SolidWorks ® and Solid Edge ®,” Skovgaard-
Petersen comments, “but I was quite confident that Pro/ENGINEER could do the job. It offered
a lot of possibilities in terms of getting creative work done, and also fulfilled our product goals.
That, along with the affordable pricing, is why we chose Pro/ENGINEER.”
The next challenge for BioGasol is to commercialize its innovative products. Going forward, the
company will be taking their concepts and plans, and scaling them to first create a demon-
stration plant, and then, working with manufacturing partners, to create full-scale production
systems that can process more than 100,000 pounds of biomass per hour.
In December, 2007, BioGasol was awarded a Danish government grant to build the first demon-
stration plant for second-generation bioethanol in Denmark. This plant is designed for feedstock
flexibility, demonstrating conversion of agricultural residues, such as wood chips and garden
waste, in addition to wheat and barley straw, energy crops and grass clippings from roadsides.
The new plant will be energy self-sufficient, and all process water will be reused. A Danish com-
pany called BornBioFuel, on the island of Bornholm, will begin ethanol production during 2009,
proving that BioGasol’s system for converting C5 sugars into bioethanol is feasible.
BioGasol’s expertise in the areas of biotechnology and engineering are positioning the com-
pany for future success in the field of renewable energy. With its proprietary technologies for
pre-treatment and biogas production, and its unique C5 fermentation process, the company
Above: Artist’s rendering of a large-scale, commercial
has harnessed the power of Pro/ENGINEER to design a solution for maximum ethanol produc- bioethanol production plant.
tion with more than 90% utilization of the energy potential in the biomass, and more than 90%
CO 2 displacement.
Copyright 2009, Parametric Technology Corporation (PTC). All rights reserved. Information described herein is furnished for informational use only, is subject to change without notice, and should not be construed
as a guarantee, commitment, condition or offer by PTC. PTC, Pro/ENGINEER, and all PTC product names and logos are trademarks or registered trademarks of PTC and/or its subsidiaries in the United States and in
other countries. All other product or company names are property of their respective owners.
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