5.

FLOW DIAGRAM - NEW SPRAY DRYER

B/5

label sticker

CCP1.b. - D8
heating (78C, 10 minutes)
heating tank

D11

D9

mixing

cooling 40-50 C

agitator

cooling Tank

D10

no

adjust

check Brix?

drinking water / diwater

yes
?finish process

D19
transfer to filtering
pipe

yes

no

pipe

CCP2-D20
filtering 80 mesh
mesh # 80

mi
D21

agi

filtering
magnetic Line

D1

heating 8

D22

heatin

storing
storage tank

D
cooling

coolin

B/7

B/6

D23
transfer to heat exchanger
pump

D24
heating 95C
tube heat exchanger

D25
cooling 40 - 50 C
tube heat exchanger

D26
storing
storage tank

M10
packaging preparation
packaging preparation area

Y1

Y1
label sticker

labeling
manual

filling
manual

weighing
bench scale

transfer to
conveyor

sewing

sealing

sewing machine

heat sealer

weighing verivication
bench scale

transfer to FG area
handlift

transfer to powder box

manual

Finish good

FINISH

P.T. Ogawa Indonesia

DOKUMEN HACCP - FLOW DIAGRAM
START

D1

materials

material preparation
new spray dry room

R1
outlet

drinking water

batch counter
D4c
weighing
batch counter

M10
packaging preparation
packaging preparation area

Y1
labeling

A/8

manual

P.T. Ogawa Indonesia

DOKUMEN HACCP - FLOW DIAGRAM

D12a

D12b

transfer to filtration

Check By QC

manual

manual

D13
filtration
solid & liquid waste

compressed air
cartridge 3M

zeta plus
cartidge Pall
no

Check Brix?
yes
D14a

D14b

Check By QC

weighing

manual

bench scale

D15
transfer to heating
manual

D16
add raw material
manual
D17a
mixing
agitator

D17b
heating 80 - 85 C
heating tank
D18
cooling 40-50 C
cooling Tank

P.T. Ogawa Indonesia

DOKUMEN HACCP - FLOW DIAGRAM

D27
transfer to homogenizing
pump

D28

D29

homogenizing

transfer to atomizing

homogenizer

pump

D30
atomizing
atomizer
D34
dry air

drying
chamber

D35
separation 1
cyclone 1

gas w
D36
separation 2
cyclone 2

D37
filtering

C/8

magnetic line

START

P.T. Ogawa Indonesia

DOKUMEN HACCP - FLOW DIAGRAM

DOKUMEN HACCP - FLOW DIAGRAM

Double Dumper
magnetic line

weighing
floor scale

transfer to hopper

storin

manual

dry roo

transfer to vibratting screen

screw feeder

filtering 445
vibrating screen mesh 24

filtering
magnetic line

no

yes
check by QC
manual

P.T. Ogawa Indonesia

DOKUMEN HACCP - FLOW DIAGRAM

esia

W DIAGRAM

ng water

D4c

ghing

counter

D2
materials

transfer to material preparation

lift

D3
transfer to weighing
manual

D4a

D4b

weighing

weighing

table scale

bench scale

powder materials

liquid materials
D5
melting
waterbath

D6a

D6b

transfer to tank

transfer to open drum

manual

manual

manual

manual

D7
mixing
agitator

B/6

esia

W DIAGRAM

C/5

D12b

heck By QC
manual

essed air

idge 3M

dge Pall

14b

D14c

ghing

weighing

h scale

floor scale

esia

W DIAGRAM

raw air

D31
filtering
hepa filter

D32
dehumidifying
dehumidifier

D33
dry air

esia

W DIAGRAM

heating
heater

gas waste

W DIAGRAM

reject

storing
dry room

esia

W DIAGRAM

D4b

weighing

nch scale

er materials

D6b

r to open drum
manual

Kode Dokume

HACCP-QA-005

No. Revisi

02

Tanggal Berlaku

2-Jul-12

Halaman

5 dari 15

manual

C/6
Kode Dokume

HACCP-QA-005

No. Revisi

02

Tanggal Berlaku

2-Jul-12

Halaman

6 dari 15

Kode Dokumen:

HACCP-QA-005

No. Revisi

02

Tanggal Berlaku:

2-Jul-12

Halaman:

7 dari 15

Kode Dokumen:

HACCP-QA-005

No. Revisi

02

Tanggal Berlaku:

2-Jul-12

Halaman:

8 dari 15

Kode Dokumen:

HACCP-QA-005

No. Revisi

02

Tanggal Berlaku:

2-Jul-12

Halaman:

9 dari 15