Injection Mold Company PDF

DukHeung Engineering
Korean manufacturers of injection moulds for automotive parts, electronics & white goods industry products
Design and development of high quality tooling

Short lead times and on time delivery of moulds with weight up to 30 tons
Tools designed for high performance and at prices that must make your product competitive
DukHeung Engineering, 119-77 Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea

Tel: +82 31 419-0082 Fax: +82 31 419-2770
http://www.dukheung.co.kr E-mail: (International): info@dukheung.co.kr (Korean): data@dukheung.co.kr
Dear Customers and Friends,

Welcome to Dukheung Engineering !
Advanced technical know-how and experience, high quality and on-time deliveries, are the values on which
Dukheung Engineering has built its reputation as reliable manufacturer of plastic injection moulds. This brought
us recognition with many customers at home and abroad, particularly in the field of tooling for automotive parts.
Since we are living in times that demand a constant response to rapid development of the industrial technology, I
would like to assure you that Dukheung Engineering has been continuously undertaking and implementing
projects for betterment of the quality of our moulds, reduction of manufacturing costs and introduction of new
machines and technologies to make for you the best possible product and not to fail the once given trust.
Thanks a lot in advance for your active support and encouragement.
With kind regards,
Geon-Pil Park
President
Dukheung Engineering

Tel: +82 31 419-0082 Fax: +82 31 419-2770
Company Name:
Experience in Years
Dukheung Engineering
Total
1-3
President:
Geon-Pil Park
Address:
19-77 Sasa-dong,
Ansan-shi, Kyunggi-do
Mould Design
CAM
Machine Operators
Fitting & Assy
Business Managers
Total
Capital:
3-5 5-10 10-20 Over20

1
2
3
CAM P/G done by m/c operators
1
1
2
4
1
2
2
6
5
1
2
3
KrW 320,000,000
(approx. 300,000 US$)
6
8
16
3
33
Russia
China
Assets Value:
5.5 mln US$
Ground Area:
1459 m2
Building Area:
1430 m2
Employees:
33 Persons
Sales Amount ( 2005 ) :3.8 mln . US$

Ansan
Japan

Tel: +82 31 419-0082 Fax: +82 31 419-2770
Office Entrance
Sample Room
NC Programming Room
Production Hall - Machining Area

Doosan CNC No. 20
Doosan CNC No.5
Design Room
Doosan CNC No. 9
Production Hall Fitting / Assembly Area
Yoneda CNC No.12
Daehan CNC EDM 2000
Bedding Press 400T

180 rotate

Tel: +82 31 419-0082 Fax: +82 31 419-2770

Tel: +82 31 419-0082 Fax: +82 31 419-2770
Domestic Customers
Customers Name
Part Name
Remarks
A-sung Platech
Radiator Grill, Air Dam, Cowl Top Cover, Fender Insulator, IP lower RH/LH, Cowl Side,
Scuff Plate, Inner Handle, Outside Handle, Console, Knob Change, Luggage Side Trim,
Tail Gate Trim, Transverse Trim, Door Step,
Kia Motors
Dong guk Industrial
IP Panel Lower, Console, Glove Box Inner, Glove Box Outer, Glove Box Housing, Cowl
Side Trim, Transverse Trim, Vent Grille,
Hyundai Motors
Dong Yang
Center Fascia, Spare Tyre Cover, Console, Hub Cover,
SsangYong
Motors
Daewoo
Radiator Grille
Overseas Customers
Customers Name
Part Name
Remarks
Venture Industries Australia
Front Bmp Bracket, Reinforcement Upper, Copperhead Front Absorber, Seat Back, Fog Lamp
Chrome Bezel, Chrome Bar Insert, Pedestrian Insert, RR Vent Housing, Glove Box Inner, Plenum
Cover, Coupe Door Trim LH/RH, Valance Panel Front, Radio Carrier, Wood Spear, Rear Guide
Profile, Front Bumper Insert, F ront Bumper Grille, Front Bumper Skirt, Rear Bumper Skirt, Front
Bmp CVR, Molding Frt Bmp, Grill Fog Lamp, Bracket Assy Frt Bmp CVR, Molding RR Bmp, IP
Fascia Cluster RH.LH, Center Console Body, Console Support, Hood Finisher, Radiator Grille
Lower, Front Bumper Tool Fixed Half Finished, Rear Bumper Tool Fixed Half Finished,
Ford, GM, Toyota
Venture Industries South Africa
Rear Bumper Step Cover, Bumper Skirt, Valance RH/LH, Bumper End RH/LH,
Ford, VW, GM,
Tata Motors
Rear Door Trim RH/LH
India
JVIS China
IP Lower, IP Upper, Front Bumper, Rear Bumper,
Prototype Tools
Daikyo Engineering Center
IP Panel Lower, Glove Box Outer, Cowl Side, IP Fascia Lower, Center Console,
Toyota, Nissan
Star Maid Australia
Container Box 20l. 30l. 50l. 90l.
ZIR Poland
Traffic light housings
Ever hard Industries Australia
Water Drain Channel, Drain Corner, Drain Grille,
11 sets

Tel: +82 31 419-0082 Fax: +82 31 419-2770
1994. May 27 - Establishment of company under the name of Dukheung Engineering.

1995. Apr.
Jun.
Oct.
- Construction of new tool shop site and introduction of state of art machinery.
- Factory registration.
- Technical tie-up with Japanese injection mould maker Shinjo Mold Co., Ltd.
1996. Feb.
Mar.
Apr.
Jul.
- Dispatchment of some of the staff members for technical training to Japan.

- Obtaining trade licence.
- Export of first moulds to Japan.
- Selection by the Industrial Bank of Korea to the "Promising SMI Business" title.
1997. Nov.
1998. Jul.
Oct.
Nov.
- Joining the Korea Die and Mold Industry Cooperative.

- Registration as vendor for injection mold making services by Daewoo Motors.
- Technical tie-up with Branson Korea Co., Ltd.
- ISO 9001 Certification of injection mould making procedure for automotive parts International Standards
Certifications Pty. Ltd.)
- QS 9000 Certification (International Standards Certifications Pty. Ltd.)
2001. Jun.
2002. Nov.
2005. Aug.
- Citation for Contribution to Mold Technology Development and Employees Welfare (Minister of Industry of
the Republic of Korea)
- Moving to newly built production shop with capacity of machining and handling tools up to 30 tons in weight

Tel: +82 31 419-0082 Fax: +82 31 419-2770
Dukheung Engineering is a medium size company offering total mould making solution - from mould design to ready for mass
production tools. For the very reason the moulds are manufactured not only at competitive prices but also delivered in short
lead time with guaranteed quality.
CAD Design Team

CAD designers begin their work with product analysis in order to get a right idea for tool design. In reality, it means combining
customers requirements with product functionality, durability and the productivity of the tool aimed to be achieved. The next step
is choosing the right materials and standard parts with which the tools are to be built. Then only the actual mould design work
starts. Dukheung Engineering is using 3 dimensional design technology that allows to avoid costly mistakes and accelerates
mould production process. Each tool design is sent to customer for evaluation before purchasing any materials and machining.
NC Programming & Machining Team
Before the shaping in metal takes place, NC programming engineers must find the way how to do it in most efficient way with our
machinery. In order to translate the digital data of a three dimensional shape into a language understood by the machines a
software is used but the speed and precision of machining, and what goes with it - the overall delivery lead time - depends also a
lot on human abilities and experience. Since the NC programming in Dukheung is done directly by machine operators - who
actually know the best the capability of their machines - it allows us to reduce costs as well as the delivery lead-time.
Mould Fitting & Assembling Team
The quality in mold making business starts with the design process, but even more depends on the precision and quality of
machining and finishing jobs. For this reason the mould production team jobs are given in Dukheung only to the technicians
with the biggest experience in the field. Achieving the neatest and and the most precise finishing is possible also through
investments made in supporting machinery like i.e. die spotting press.

Tel: +82 31 419-0082 Fax: +82 31 419-2770
Costomers
Enquiry
Purchase
Order
Part Review &

Discussion
Mould Design
(3D CAD)
Design
Approval
Mould Machining
Mtl orders
Corrections
T1 Trial
Injection
MOULD CHECK SHEET
2003
& [DATA]
[Cavity 1]
NO.
PART DIM'
11
04
MOLD DIM'
TOL
MOLD MAESURE
209.70
0.06
68.75
68.77
-0.02
180.59
180.62
-0.03
68.78
-0.03
118.10
-0.01
68.75
118.09
60.50
60.48
0.02
-118.09
-118.03
-0.06
D H_ 34 56
209.74
0.05
T0 Trial Injection
NC
Programming
Machining
NC/General M/c
NC Electrode
Machining
[Cavity 2]
SAMPLE
JUDGMENTMOLD MAESURE
169.96
0.00
PART
JUDGMENT
MAESURE
WORKER
s.k-Hong
A- 10 0
PA RT N o.
P AR T NA ME
PA NE L CL US TE R FA SC IA
MOLD
MAKER
Du kH eu ng E ng
Z
4
60.50
60.48
0.02
-180.59
-180.53
-0.06
Z
Y
0.05
68.75
68.70
-209.74
-209.70
-0.04
68.80
-0.05
Z
6
X
Y
68.75
Z
7
X
Y
159.80
159.80
25.32
25.30
-0.01
0.02
EDM Sparking
Z
8
BOSS
X
Y
17.09
23.34
17.05
0.04
23.35
-0.01
Z
X
11
104.01
104.11
-0.10
-103.66
-103.55
-0.11
-103.48
-0.05
-17.09
-17.05
-0.04
10
28.34
28.30
0.04
-159.80
-159.75
-0.04
Z
Y
25.32
25.30
0.02
Z
12
X
Y
Z
X
Y
Z
X
Y
13
14
15
T1 Product
Evaluation
16
17
P/L
Z
X
Y
Z
X
Y
Z
X
Y
Z
-103.53
95.05
103.53
-152.73
0.05
95.00
0.05
103.42
-152.66
0.11
-0.07
-103.65
-149.36
-151.29
-157.85
0.13
0.03
166.39
49.07
166.37
49.08
0.02
-0.01
167.98
38.25
167.95
38.29
0.03
-0.04
Final
Correction
Mould
Finishing &
Delivery
0.12
0.04
-103.53
-149.32
-151.17
-157.82
Critical Point
Measurement
Fitting &
Finishing
Assembly

Tel: +82 31 419-0082 Fax: +82 31 419-2770
Mould Design Systems & CAM

CAD / CAM
NO
SOFTWARE TYPE / VERSION
- CAD System[2D]
Autocad 2000i
- CAD System[3D]
Cadceus V6.4 [mold design]
- CAM System
Power Shape & Mill 5.1
- CAM System
NCG
- Data translator
MODVIEW, CATIA for CADCEUS, UG
January 5, 2006
ORIGIN
Autodesk[U.S.A]
Unisys[Japan]
Delcam[U.K]
UK
Korea, Unisys
Mould Manufacturing Machines

MACHINE
No.
MAKE / BASIC SPECIFICATION
ORIGIN
- CNC Horizontal Milling Machine 20
Doosan (2000 x 3000 x 1500 + 800)
Korea
- CNC Vertical Milling Machine 12
Yoneda (1250 x 2800 x 900)
Japan
- CNT Vertical Milling Machine 9
Doosan (900 x 2000 x 800)
Korea
Makino (800 x 1800 x 700)
Japan
Makino (600 x 1200 x 600)
Japan
Fadal (500 x 1000 x 350)
U.S.A
- CNC Machine 5 [Hi-Spindle]
DOOSAN (550 x 1100 x 560)
Korea
- Milling Machine 2
Hwachun.Namsun (600 x 300 x 600)
Korea
- CNC EDM 2000
Daehan (2000 x 3000 x 1500)
Korea
- CNC EDM 1000
HITECH (1100 x 600 x 500)
Korea
- EDM 700.800.1000
Yooil. Choyang (R1600 x 180)
Korea
- Radial Drilling 1600
Doosan (R1600 x 180)
Korea
- Grainding machine
Daehan. Changhan
Korea
- Crane 3, 5, 10, 15, 30 Ton
Bando (30ton, 15ton, 10ton*2, 3ton*3)
Korea
- Die Spotting M/C 400 Ton
CMTI (3000 x 2000 x 2500:rotate=180 capacity=18 Ton)
Korea
- Die Spotting M/C 100TON
Sanki (1000 x 1500 x1300 rotate=120 capacity=5 Ton)
Japan

Tel: +82 31 419-0082 Fax: +82 31 419-2770
There are a few ways to deliver us your files - here is a description of some of the methods that work.
VIA THE INTERNET
FTP: To get to Dukheung Engineering's FTP server go to 202.158.144.105. Please, contact us however at +82 31 419-0082 to
receive necessary user name and passwords.
E-mail attachement file: Send an attachement e-mail to: info@dukheung.co.kr. or data@dukheung.co.kr. Please, include
detailed information on you, your file and what we should do with it.
VIA HARD MEDIA (CD or diskette)
3.5 in. FD Diskette 1.44Mb, Compact Disk, in DOS or Windows format only.
ACCEPTABLE DATA FILE FORMATS
CADCEUS (*.cfio)
AUTODESK (*.dwg)
IGES,IGS
POWERMILL & POWERSHAPE (*.dgk)
STEP AP203, AP 214 files
CATIA(cat.model.exp)
DXF(2D only)
UG, I-DEAS (*.prt)(*.x_t)
Pro-E (*.prt, *.asm)
TDEX
STL (quotation only)
DATA SECURITY
Protection of customer's files with data and their copy rights are one of the things Dukheung puts a particular attention. Those who wish
to sign a non-disclosure agreement before sending us any data - in case they don't have their own copy - can use the one provided on
our web site at http://www.dukheung.co.kr.

Tel: +82 31 419-0082 Fax: +82 31 419-2770

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DukHeung Engineering

Design and development of high quality tooling

DukHeung Engineering, 119-77 Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea

Dear Customers and Friends,

DukHeung Engineering, 119-77 Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea

3-5 5-10 10-20 Over20

5.5 mln US$

Sales Amount ( 2005 ) :3.8 mln . US$

DukHeung Engineering, 119-77 Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea

Production Hall - Machining Area

Doosan CNC No.5

Doosan CNC No. 9

Production Hall Fitting / Assembly Area

Yoneda CNC No.12

Daehan CNC EDM 2000

Bedding Press 400T

DukHeung Engineering, 119-77 Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea

DukHeung Engineering, 119-77 Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea

Dong guk Industrial

Center Fascia, Spare Tyre Cover, Console, Hub Cover,

Venture Industries Australia

Ford, GM, Toyota

Venture Industries South Africa

Ford, VW, GM,

Rear Door Trim RH/LH

IP Lower, IP Upper, Front Bumper, Rear Bumper,

Daikyo Engineering Center

Star Maid Australia

Container Box 20l. 30l. 50l. 90l.

Traffic light housings

Ever hard Industries Australia

Water Drain Channel, Drain Corner, Drain Grille,

DukHeung Engineering, 119-77 Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea

1994. May 27 - Establishment of company under the name of Dukheung Engineering.

- Dispatchment of some of the staff members for technical training to Japan.

- Joining the Korea Die and Mold Industry Cooperative.

DukHeung Engineering, 119-77 Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea

CAD Design Team

DukHeung Engineering, 119-77 Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea

Part Review &

MOULD CHECK SHEET

DukHeung Engineering, 119-77 Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea

Mould Design Systems & CAM

SOFTWARE TYPE / VERSION

Cadceus V6.4 [mold design]

Power Shape & Mill 5.1

MODVIEW, CATIA for CADCEUS, UG

Mould Manufacturing Machines

MAKE / BASIC SPECIFICATION

- CNC Horizontal Milling Machine 20

Doosan (2000 x 3000 x 1500 + 800)

- CNC Vertical Milling Machine 12

Yoneda (1250 x 2800 x 900)

- CNT Vertical Milling Machine 9

Doosan (900 x 2000 x 800)

- CNC Vertical Milling Machine 8

Makino (800 x 1800 x 700)

- CNC Vertical Milling Machine 6

Makino (600 x 1200 x 600)

- CNC Vertical Milling Machine 5

Fadal (500 x 1000 x 350)

- CNC Machine 5 [Hi-Spindle]

DOOSAN (550 x 1100 x 560)

Hwachun.Namsun (600 x 300 x 600)

Bando (30ton, 15ton, 10ton2, 3ton3)