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Article history:
Received 5 November 2013
Accepted 6 January 2014
This study reports the incorporation of 7e21% of ax seed oil in pasteurized homogenized skim milk
(PHSM) using high intensity ultrasound (US) at 20 kHz between 1 and 8 min and at varying power levels.
A minimum process time of 3 min at an applied acoustic power of 176 W was sufcient to produce
emulsion droplets (7% oil) with an average mean volume diameter of 0.64 mm and they were stable at
least 9 days at 4 2 C. The mechanical, cavitational and cavitation-after-effects of US are responsible for
the production of smaller sized emulsion droplets and process-induced modications of milk proteins. A
very small proportion (less than 20%) of partially denatured whey proteins provided stability to the
emulsion droplets. The emulsion droplets also showed a surface potential of about 30 mV due to the
adsorbed proteins, which provided further stability to the emulsion droplets due to electrostatic
repulsion. In order to see if other high shear techniques can generate stable emulsions, experiments were
carried out using Ultraturrax (UT) at similar energy densities to that of US. UT did not produce stable
emulsions until 20 min of processing suggesting the superiority of US emulsication process.
2014 Elsevier Ltd. All rights reserved.
Keywords:
Ultrasound
Emulsication
Nutraceutical
Flax seed oil
Whey protein
Ultraturrax
1. Introduction
Consuming healthy food has become a major trend in the last
decade leading to the development of novel food processing techniques for the encapsulation and delivery of bioactives/nutraceuticals. Most bioactives and nutraceuticals are hydrophobic
compounds. A poor water solubility of these compounds causes
enormous difculties in delivering them in food. The delivery of
such oil-based bioactives/nutraceuticals as emulsions is wellknown (Garti & Yuli-Amar, 2008; Couedelo et al., 2011). Conventionally, food emulsions (O/W) are obtained using high shear
mixtures such as UT and piston homogenizers with the assistance
of emulsiers and stabilizers to achieve considerable emulsion
stability upon storage (Dapcevic Hadnadev, Dokic, Krstonosic, &
Hadnadev, 2013; Maali & Mosavian, 2013; Santana, Perrechil, &
Cunha, 2013). The use of large quantities of emulsiers and NonGRAS (Generally Recognised As Safe) additives are not permitted
in foods, this makes the food industry to rely only on a few range of
emulsiers and this poses a huge challenge in the area of new
product development.
* Corresponding author. School of Chemistry, University of Melbourne, Melbourne, Victoria 3010, Australia. Tel.: 61 3 83447090; fax: 61 3 93475180.
E-mail address: masho@unimelb.edu.au (M. Ashokkumar).
0268-005X/$ e see front matter 2014 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.foodhyd.2014.01.006
152
stable emulsion refers to the system where the oil phase did not
separate until at least 9 days of storage at 4 2 C, respectively.
UT emulsions were prepared in the same jacketed vessel using
Ultraturrax (IKA-Labortechnik) at speed dial value 4; 17,500 RPM
(22.5 0.5 C) and at an energy density equivalent to that of US
(discussed in Results section).
2.3. Particle size and zetapotential measurements
The particle size of the OM emulsion was measured on fresh and
stored samples using a laser diffraction method by Mastersizer
2000 (Malvern Instruments Ltd., Worcestershire, U.K). A few
droplets of the emulsion were suspended directly in recirculating
water (1250 rpm, obscuration (14e16%) and refractive index of ax
seed oil 1.475). The volume size distribution values viz., D(4,3),
Dv90 and Dv50 were recorded. D(4,3) represents volume mean
diameter; Dv90 represents the diameter wherein 90% of the volume distribution is below this value; Dv50 represents the diameter
wherein 50% of the volume distribution is above and below this
value. z-Potential of oil droplets was determined using a Zetasizer
Nano ZS (Malvern Instruments Ltd., Malvern, Worcestershire, UK).
The emulsions were diluted 200 fold using MilliQ water prior to
measurements. In this paper, D(4, 3) values are mostly used in the
discussion section.
2.4. Creaming stability
The emulsions were visually checked for phase separation and
oiling-off or creaming. Also, the amount of creaming was measured
by storing them in 6 ml sealed graduated tubes at 4 2 C for 9
days. In this test, Sudan III dye was used to improve the clarity
among separated phases. 0.0025% of Sudan III dye was mixed with
ax seed oil for 2.5 h at room temperature using a magnetic stirrer.
Instead of ax seed oil, oil-colour mixture was used in making the
emulsions. The emulsion stability against creaming was monitored
by measuring the volume of the lipid-rich layer on top (VL) and the
volume of total emulsion (VE) in the tube. Creaming stability in
terms of creaming index (%) was obtained using the equation (1),
(1)
10.0
9.0
8.0
7.0
6.0
5.0
4.0
3.0
2.0
1.0
0.0
0.1
10
1.6
1.4
Volume mean diameter (m)
153
1.2
1.0
0.8
0.6
0.4
0.2
0.0
0
154
102
9.0
8.0
Creaming Stability %
100
98
96
94
7.0
6.0
5.0
4.0
3.0
2.0
1.0
92
0.0
0.1
10
90
Day 1
Day 2
Day 3
Day 4
Day 5
Day 6
Day 7
Day 8
Day 9
Fig. 4. Photograph of 7% OM emulsions (20 kHz US; 176 W) with Sudan (III) dye
processed for different times on Day 9. First row (1e3): 0 min US (PHSM), 1 and 2 min
OM emulsion; Second row (4e6): 3e5 min OM emulsion; Third row (7e9): 6e8 min
OM emulsion.
Fig. 5. Volume size distribution of 7% OW emulsions (20 kHz US; 176 W) processed for
different times: 1 min; > 2 min; 3 min; B 4 min; 5 min; 6 min; 7 min;
8 min.
Fig. 6. Photograph of 7% OW emulsions (20 kHz US; 176 W) at 1 and 8 min processing
time and after 3 h of standing at room temperature.
storage while other samples (5e8 min) remained stable until 8 days
(data not shown). From the volume size distribution (data not
shown), a bimodal distribution pattern was observed between 1
and 7 min at 88 W, 1 and 4 min at 132 W and 1 and 2 min at 176 W;
the tendency towards unimodal distribution increased above these
processing times, i.e., until 8 min. Table 1 provides D(4,3), Dv50 and
Dv90 values of these emulsions. The minimum D(4,3) values
required to produce stable emulsions at 132 and 176 W are 0.53 and
0.64 mm at 5 min and 3 min, respectively. Similarly, the minimum
Dv90 value required to produce stable emulsions at 132 and 176 W
are 1.13 and 1.37 mm at 5 min and 3 min, respectively. Though the
D(4,3) and Dv90 values for 8 min 88 W, viz., 0.59 and 1.29 mm are
considered reasonable and comparable to 5 min at 132 W and 3 min
at 176 W; stable emulsions were not produced in the former.
Fig. 11 represents the volume size distribution of OM emulsions
processed by 20 kHz at 176 W US at different oil percentages, viz., 7,
15 and 21 on Day 1 and Table 2 shows droplet characteristics of 15
and 21% of OM emulsions. This work shows the capability of PHSM
(milk) system to hold larger amounts of oil (15 and 21%) in the form
of emulsion droplets compared to 7% formulation. To make comparison between the three different emulsion formulations, the
process time was kept constant between 3 and 8 min. The stability
of these emulsions was monitored visually on Day 1. The good and
155
0.5
0.45
-5
0.4
-10
0.3
potential (mV)
Absorbance (a.u.)
0.35
0.25
0.2
0.15
-15
-20
-25
0.1
-30
0.05
0
400
500
600
700
800
-35
Wavelength (nm)
-40
Fig. 7. Changes to the absorbance of protein in aqueous phase (1:20 dilution) obtained
from the PHSM and 7% OM emulsions (20 kHz US; 176 W) processed for
0 min;
1 min,
3 min,
5 min,
8 min at 595 nm
(Measurements are average of two repeats).
156
1200
y = 7E+06x
R = 0.9966
1000
y = 6E+06x
R = 0.9924
800
600
y = 3E+06x
R = 0.999
400
y = 2E+06x
R = 0.9917
200
0 ----------------------------------------------------------------------------------------------
65
33
22
16
13
Dilution Factor of 1:20 Aqueous milk protein solution
Fig. 9. Changes to the uorescence intensity of aqueous milk protein solutions (1:20)
obtained from 7% OM emulsions (20 kHz US; 176 W) processed for 1 min, 3 min
and 8 min in comparison to PHSM at different dilutions are indicated by their slope
values.
4. Discussion
The results shown in Figs. 1e10 can be summarized as below
(summary points 4.1e4.8):
4.1 The size of OM emulsions decreases with an increase in
sonication time; higher volumes of small sized droplets are
obtained at longer sonication times. A 4-fold reduction of
D(4,3) value is observed at 8 min sonication.
4.2 A bimodal distribution is noted until 2 min of sonication and
a tendency towards unimodal distribution is observed from 3
to 8 min sonication for OM emulsions.
4.3 The stability of OM emulsions is supported by the D(4,3)
values (8 Days; 4 2 C).
4.4 The creaming index of emulsions processed between 3 and
8 min is 100% on the 9th day at 4 2 C, while those processed for 1 and 2 min showed 96 and 99%, respectively.
4.5 The US emulsions prepared using 7% ax seed oil and water
show a bimodal size distribution and are unstable. An increase in process time (1e8 min) does not cause reduction in
the size of emulsion droplets.
4.6 The amount of protein present in the aqueous phase of OM
emulsions is decreased.
Table 1
Emulsication capacity of 20 kHz US to produce 7% OM emulsion at different power
levels, i.e., 88, 132 and 176 W at different times of processing from 1 to 8 min.
US processed sample at
20 kHz and different time and NAP
D(4,3) (mm)a
Dv50 (mm)a
Dv90 (mm)a
5
8
3
4
5
8
3
4
5
8
0.84
0.59
0.75
0.70
0.53
0.39
0.64
0.54
0.48
0.40
0.55
0.38
0.47
0.46
0.36
0.29
0.45
0.38
0.34
0.30
1.90
1.29
1.74
1.56
1.13
0.77
1.37
1.14
0.99
0.79
min;
min;
min;
min;
min;
min;
min;
min;
min;
min;
88 W
88 W
132 W
132 W
132 W
132 W
176 W
176 W
176 W
176 W
a
The results are average of two measurements and the error value varies from
0 to 0.017 mm.
157
Fig. 10. Photograph represents the difference between 7% OM emulsions produced by 20 kHz US at 88 and 132 W (as freshly prepared). First row (Left to right shows good and
stable emulsions): 5 min and 8 min emulsion at 132 W; Second row (Left to right shows unstable emulsions-as yellowness on top surface): 5 min and 8 min emulsion at 88 W.
different functionality of MFGM along with their associated proteins (Aiqian, Singh, Taylor, & Anema, 2002; Cano-Ruiz & Richter,
1997). However in PHSM, the stabilized fat globules are present in
minor amounts (<0.1%) along with the modied MFGM and in the
OM emulsions the fat source (ax seed oil) is naturally devoid of
MFGM, which leads to the importance of milk proteins in the stabilization of the emulsion droplets.
The milk proteins are of two major types, viz., caseins and whey
proteins. The isolates of milk caseins and whey proteins obtained
from various processing techniques are used as emulsiers in the
food industry. So these proteins may possibly play a vital role in the
stability of 7% OM emulsions generated by US, as reviewed by
Dickinson, 2001. To conrm this, the emulsion stability of OW
emulsions (devoid of PHSM) was monitored in the current work.
The important observations are indicated in summary point 4.5: in
the absences of PHSM (milk components), the droplet size of
emulsions and their distribution remained unchanged from 1 to
8 min of processing (Fig. 5). Also, none of the emulsions were stable
and the phase separation occurred immediately after 3 h of
standing at room temperature (Fig. 6). This is mainly because of
particleeparticle aggregation (coalescence) and is well-indicated
by its bimodal curve (Kuhn & Cunha, 2012). Hence, the importance of milk components, in particular, the proteins in the making
of stable 7% OM emulsion can be realized as discussed below.
From Figs. 1 and 5, the distribution patterns of 1 and 2 min 7%
OW emulsions are similar to those prepared at 1 and 2 min 7% OM
emulsions (bimodal) but the D(4,3) sizes of 7% OW emulsion are
2.77 and 2.02 mm (Data not shown) in comparison to 1.38 and
0.83 mm of 7% OM emulsion, respectively (Table 4). Thus, the
presence of minimal amount of surfactant, such as a protein, is
required to achieve a reduction in the droplet size of emulsions
(Tcholakova, Denkov, & Danner, 2004). Upon processing from 1 to
8 min, the Dv90 and D(4,3) values of OW emulsions decreased from
158
7.0
6.0
5.0
4.0
3.0
2.0
1.0
0.0
0.1
10
Table 2
Emulsion characterization of OM emulsions produced by 176 W, 20 kHz US at
different oil percentages viz., 15 and 21% between 3 and 8 min.
Amount of ax
seed oil in
emulsion (%) v/v
Process time
at 176 W; 20
kHz (min)
D(4,3) (mm)a
Dv50 (mm)a
Dv90 (mm)a
15
15
15
15
21
21
21
3
4
5
8
6
7
8
0.85
0.75
0.69
0.61
0.85
0.87
0.82
0.67
0.59
0.52
0.46
0.67
0.67
0.63
1.74
1.53
1.41
1.21
1.72
1.75
1.66
a
The results are average of two measurements and the error value varies from
0 to 0.20 mm.
5.54 to 3.72 and 2.77 to 1.87 mm, while the sizes of OM emulsions
reduced from 3.02 to 0.79 and 1.38 to 0.40 mm, respectively. So, a
signicant and larger size reduction is noted in OM emulsions in
comparison OW emulsions at any processing time. This may be due
to adsorption of milk proteins on the surface of oil droplets, which
contribute to the lowering of interfacial tension and the Laplace
pressure as discussed earlier. Though generic, the adsorption of
protein at the surface of the emulsion droplets can be conrmed
from the data shown in Fig. 7. It is indicated by a decrease in the
absorbance of proteins present in the aqueous phase in comparison
to unsonicated PHSM. Therefore, certain amount of protein that
Table 3
UT processing of 7% (OM) emulsions at equivalent energy density of 176 We20 kHz US at 1, 2, 5, 7, 8 min of processing.
Sample no
Time of US
processing
(min)
Volume in US
processing
cell (ml)
Power drawn
by 20 kHz
US (W)
Energy density
in the emulsion
(J/ml)
Power
drawn by
speed dial 4 of UT (W)
1
2
3
4
5
1
2
5
7
8
50
50
50
50
50
176
176
176
176
176
211.2
422.4
1056.0
1478.4
1689.6
70
70
70
70
70
02:30
05:00
12:30
17:30
20:00
7.0
159
discussions, it is noted that the whey proteins of the milk are highly
susceptible to high intensity sonication process (20 kHz) in comparison to the micellar caseins of the PHSM. Hence, these process
induced modications to the whey proteins are helpful in the formation of stable emulsions of ax seed oil and PHSM. Thus, cavitation bubble liquid interfaces and the shear forces generated by
the high intensity US can contribute to the functionality of whey
proteins in the PHSM.
In summary, the factors responsible for the formation of stable
OM emulsions are: 1) mechanical vibration and acoustic cavitation
of US are responsible for the mixing of two immiscible phases at the
oil and milk interface leading to emulsion formation and 2) the
shear forces generated by the US are responsible for the partial
denaturation, increased hydrophobicity of the whey proteins
(surfactant characteristics) and decreased emulsion droplet size
resulting in stability of the emulsions.
6.0
5.0
4.0
3.0
2.0
1.0
0.0
0.1
10
100
Effect of nominal applied power, oil % and processing techniques on the stability of OM emulsions
The results shown in Figs. 11e13 and Tables 1e4 are summarized
below (summary points 4.9e4.16):
4.9 The emulsions processed by 20 kHz US from 1 to 7 min at
88 W; 1 to 4 min at 132 W; 1 to 2 min at 176 W are unstable
with bimodal distribution pattern except 8 min 88 W sample.
4.10 The tendency towards unimodal distribution is observed for
5e8 min samples at 132 W and 3e8 min samples at 176 W
and are stable until 9 days at 4 2 C
4.11 Though the values D(4,3) and Dv90 of 8 min 88 W sample is
comparable with 5 min 132 W and 3 min 176 W samples, the
emulsions are not stable.
4.12 The emulsions at higher oil percentages, viz., 15 and 21% are
stable for 5 days at 4 2 C
4.13 Good and stable emulsions are obtained between 3 and
8 min with 15% emulsions and 6 and 8 min with 21%
emulsions.
4.14 D(4,3), Dv50 and Dv90 values of 3 min 15% and 6 min 21%
emulsions are similar.
4.15 UT process times are calculated at the equivalent energy
density of 50 ml, 20 kHz 176 W (NAP) US.
4.16 UT emulsions are bimodal and unstable. The Dv90 values of
the UT samples are 2.5e4 times larger than the US emulsion
samples.
From summary points 4.9 to 4.11, at constant process times,
increasing the sonication power results in a decrease in emulsion
droplet diameter (Table 1). Also, a notable change in the size distribution can be observed. A similar study by Madadlou, Mousavi,
Emam-Djomeh, Ehsani, and Sheehan (2009) has reported a
higher breakage of re-assembled casein micelles at higher sonication power. In general, at lower frequencies, the bubbles generated in the sound eld are relatively large in size and when the
acoustic power is increased, the size and the number of cavitation
bubbles increase (Ashokkumar & Mason, 2007; Brotchie, Grieser, &
Ashokkumar, 2009; Lee, 2005) followed by the intense collapse of
these bubbles resulting in high shear forces and stronger shockwaves in liquids (Leong, Ashokkumar, & Kentish, 2011) and production of ner emulsion droplets in our system.
The sonication power (NAP) can also be represented as power
density, P (W/ml). The power density, the average energy dissipated
per unit time and unit volume, is a measure of strength of turbulence (shear) in solution and the maximum diameter of the
emulsion droplet in any turbulent ow is given by Equation (3)
(Walstra, 1993):
160
Table 4
Comparison of D(4,3), Dv50 and Dv90 value of US and UT process at same energy density.
US process time
20 kHz; 176 W (min:s)
Equivalent UT process
time (min:s)
D(4,3) of US
(mm)a
Dv50 of US
(mm)a
Dv90 of US
(mm)a
D(4,3) of UT
(mm)a
Dv50 of UT
(mm)a
Dv90 of UT
(mm)a
1:00
2:00
5:00
7:00
8:00
2:30
5:00
12:30
17:30
20:00
1.38
0.83
0.48
0.39
0.40
1.12
0.59
0.34
0.30
0.30
3.02
1.81
0.99
0.75
0.79
3.30
2.27
1.54
2.20
1.48
2.44
1.75
1.30
1.30
1.23
7.58
4.93
3.25
3.31
3.15
The results are average of two measurements and the error value varies from 0 to 0.428 mm.
1=5
(3)
level of operation (176 W). These results are similar to the observation recorded by Kentish et al. (2008) who reported an increase
in the droplet sizes of 15% OW emulsions (with emulsiers) only
above 200 W NAP.
Good and stable emulsions of 15 and 21% oil were obtained only
between 3e8 min and 6e8 min of processing, while the rest of the
samples remained unstable. The instability is possibly due to the
presence large emulsion droplets (Fig. 11) in comparison to the data
shown in Fig. 1. It was visually observed in the form of creaming of
samples and is primarily due to the phenomenon of gravity separation. It can also be due to the presence of partially covered protein
surfaces on these larger emulsion droplets. These incompletely
covered surfaces can lead to droplet coalescence. While comparing
the data shown in Figs. 11 and 1, the distribution pattern of all high
oil emulsions overlaps with the 2 min 7% 176 W OM emulsion but
the former samples are stable for 5 days unlike the later stable only
for 2 days. This effect may possibly be due to the optimum combination of residence time and power density in the former
compared to the latter. Here, it is also important to note that the 7%
OM emulsion had higher amounts of milk protein in comparison to
15 and 21% high oil emulsions. The 7% OM emulsions had about 3%
(w/w) of milk protein in the formulation in comparison to about 1%
(w/w) of milk proteins in the 21% OM emulsions.
In the following section we again re-emphasise the importance
of cavitation and shear that are produced by the US system against
a sole shear system (UT). In brief, the emulsication capacity of UT
at equivalent energy densities of 176 We20 kHz US was evaluated
(Summary point 4.15 & 4.16). This work reects the efciency of the
shear forces that are created by UT process. It is deduced by
measuring the particle size and by monitoring the stability of
emulsions. In order to produce UT emulsions at the same energy
densities of 176 W 20 kHz US, it has to be operated at 2.5 times the
process time of US, for example 1 min of US process is equivalent to
2 min:30 s of UT process (Table 3). From Fig. 12 & Table 4, the sizes
of UT emulsions are always higher than US emulsions and the size
distribution remained bimodal for all UT processes. The emulsion
instability is noted in all the fresh UT samples (Fig. 13). As already
discussed, the emulsion stability indirectly refers to the process
induced modications on the whey protein and their efciency in
lowering of the interfacial tension to create ner emulsions. Hence,
it can be suggested from the above discussion that the shear forces
of UT are not effective to produce good and stable emulsions.
Therefore, UT process is not seen as an efcient technique in the
generation of ner and stable OM emulsions.
5. Conclusions
161
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