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PT.

KARTINI UTAMA
Corrosion and Production Flow Enhancement Control Systems Company

Established in 1968.
Incorporated in 1972.
9 branches through-out.
1. Jakarta

2. Palembang
3.
4.
5.
6.
7.
8.
9.

Dumai
Pekanbaru
Bangka
Surabaya
Makassar
Balikpapan
Sorong

PT. KARTINI UTAMA


Corrosion and Production Flow Enhancement Control Systems Company

PRODUCT & SERVICES

DIV.1-CORROSION CONTROL SYSTEM:


CATHODIC PROTECTION SYSTEM
IMPRESSED CURRENT CATHODIC PROTECTION
SACRIFICIAL ANODE
MAGNESIUM
ALUMINUM
ZINC
CORROSION MONITORING SYSTEM
PROTECTIVE COATING SYSTEM
FIELD JOINT COATING (RAYCHEM Heat Shrink Sleeve)
LIQUID EPOXY COATING (POWERCRETE)

DIV.2-PRODUCTION FLOW CONTROL SYSTEM

PT. KARTINI UTAMA


Corrosion and Production Flow Enhancement Control Systems Company

PRODUCT & SERVICES

SERVICES:

CONSULTANCY
DESIGN ENGINEERING
SUPERVISIONING
COMMISSIONING
FIELD SURVEYS - ON & OFF SHORES
CONSTRUCTIONS AND INSTALLATIONS
FABRICATIONS AND ASSEMBLIES
PROJECTS MANAGEMENT
TURNKEY/EPC CONTRACTUAL UNDERTAKINGS
MAINTENANCE
ETC.,.
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CLIENTS

PT. KARTINI UTAMA


Corrosion and Production Flow Enhancement Control Systems Company

CALTEX PACIFIC INDONESIA


BP AMOCO INDONESIA
CONOCO INDONESIA
UNOCAL INDONESIA
TOTAL E&P INDONESIA
VICO INDONESIA
TRIPATRA ENGINEERING
NIPPON STEEL
NISCONI INDONESIA
SHELL
SEMPEC INDONESIA
TECHNIP INDONESIA
JR McDERMOTT INDONESIA
CNOOC

PUPUK SRIWIDJAJA
PERTAMINA
SEMEN TONASA
PUPUK KALTIM
PUPUK KUJANG
PLN
PDAM
JASA MARGA
CITRA INDONESIA
KRAKATAU STEEL
KOMARITIM
BONTANG LNG
MOBIL OIL INDONESIA
KODECO INDONESIA

PT. KARTINI UTAMA


Corrosion and Production Flow Enhancement Control Systems Company

ICCP vs Sacrificial Anode


ICCP SYSTEM:
ADOBTABLE TO CONNECT WITH FOREIGN PIPELINE
MORE REASONABLE PRICE FOR LONG/BIG PIPELINE SYSTEM
EFFICIENT FOR HIGH SOIL RESISTIVITY
EXISTING SOURCE OF ELECTRIC POWER

TR

SACRIFICIAL ANODE:

ICCP:

LIMITATION OF CURRENT
SUPPLY BY QUANTITY OF
ANODE

CURRENT SUPPLY DRIVEN BY


TRANSFORMER RECTIFIER

SACRIFICIAL ANODE:
WITHOUT MAINTENANCE

PT. KARTINI UTAMA


Corrosion and Production Flow Enhancement Control Systems Company

CORROSION BASICS
sacrificial anode
cp systems

Pipe

Connection to pipe
(return path of current)

CP current to pipe coating defect

Coating defect

Failed coating-exposed steel

Sacrificial Anode (e.g. Aluminium, Magnesium


or Zinc)

PT. KARTINI UTAMA


Corrosion and Production Flow Enhancement Control Systems Company

CORROSION BASICS
impressed current
cp systems

Pipe
Connection to pipe
(return path of current)
Failed coating- exposed steel
CP current to pipe
coating defect

Impressed Current Anodes (e.g. MMO Ti or FeSiCr)

+
T/R

PT. KARTINI UTAMA

ICCP SYSTEM

Corrosion and Production Flow Enhancement Control Systems Company

ICCP SYSTEM
(TYPICAL)
50 mm Cable
XLPE/PVC

DEEP
GROUNDBED
OVERALL=28M

POSITIVE
JUNCTION BOX

@ 5 Pcs
High Silicon
Chromium
Cast Iron
Anode

TRANSFORMER
RECTIFIER
30A
48V

NEGATIVE
BOND BOX
50 mm Cable
XLPE/PVC

50 mm Cable
XLPE/PVC

PIPELINE WILL BE
PROTECTED

FOREIGN
PIPELINE

PT. KARTINI UTAMA


Corrosion and Production Flow Enhancement Control Systems Company

ICCP MATERIALS

OIL COOLED TRANSFORMER RECTIFIER


MMO Ti ANODE
50 MM2 XLPE/PVC POSITIVE & NEGATIVE
CABLE AND ACESSORIES
POSITIVE JUNCTION BOX
NEGATIVE JUNCTION/BONDING BOX
TEST POINT
10 MM2 XLPE/PVC TEST POINT CABLE

PT. KARTINI UTAMA

ICCP MATERIALS:
TRANSFORMER RECTIFIER

Corrosion and Production Flow Enhancement Control Systems Company

TRANSFORMER RECTIFIER DATA SHEET


Applicable standard

IEC 60529

Installation area

Outdoor, Enclosure IP56

Winding type

Double winding with separated


screen

Cooling type

Oil Natural

TR No.

TR-1

AC input voltage, 3
phase, 2 wires

400

V-AC

Frequency

50

Hz

AC input current

A-AC

DC output voltage

15

V-DC

DC output current

60

A-DC

Minimum Power to be
supplied

KVA

Ripple Voltage

< 5.0%

Accuracy

+ 0.5%

Accessories

Built in 0-60 seconds ON/OFF timer,


removable copper link to connect
portable current interrupter

Manufacturer

EEME Transformer Rectifier

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PT. KARTINI UTAMA


Corrosion and Production Flow Enhancement Control Systems Company

ENCLOSURE CLASS

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PT. KARTINI UTAMA


Corrosion and Production Flow Enhancement Control Systems Company

TR: Tap Setting Oil Cooled


(Based on Requisition)

ICCP MATERIALS:
TRANSFORMER RECTIFIER

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PT. KARTINI UTAMA


Corrosion and Production Flow Enhancement Control Systems Company

ICCP MATERIALS:
TRANSFORMER RECTIFIER

TR: Variac, Step-less


(ALTERNATIVE)

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PT. KARTINI UTAMA


Corrosion and Production Flow Enhancement Control Systems Company

ICCP MATERIALS:
BONDING BOX

BONDING BOX USED TO


CONNECT WITH:
> EXISTING PIPE
> DISCONTINUOUS PIPE:
Insulating Joint at LBCV, Pig
Receiver, Pig Launcer
> ADDITIONAL PIPE

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PT. KARTINI UTAMA


Corrosion and Production Flow Enhancement Control Systems Company

ICCP MATERIALS:
BONDING BOX

Cathodic Protection Bonding Box.


Enclosure: pre-galvanized sheet steel
of 1.2 mm thickness.
Protection: IP56,
PJB will install in non-hazardous area,
Door sealing: Gasket add on the door and flange plate.
Painting: Internal and external epoxy
powder/polyester RAL7032.
Dimension: (H)600xW(400)x(D)200mm.
Internal Equipment: One bus copper bar,
5 M8 studs terminal including spare
with crimped lugs c/w 25 A 50 mV shunt and
600 W 3 ohm variable resistor
for 5 strings of 1cx50 mm2 XLPE/PVC cable.
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PT. KARTINI UTAMA


Corrosion and Production Flow Enhancement Control Systems Company

PJB

ICCP MATERIALS:
DEEPWELL GROUNDBED

Vent Pipe

To TR
PVC Pipe
Coke Breeze
Carbon Steel Pipe
MMO Ti Anode

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PT. KARTINI UTAMA


Corrosion and Production Flow Enhancement Control Systems Company

ICCP TEST POINT


(Every 2 KM)

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PT. KARTINI UTAMA


Corrosion and Production Flow Enhancement Control Systems Company

CALDWELL INSULATION

ROYSTON HANDYCAP

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XLPE
INSULATION

TYPE &
DESCRIPTION

N 2X Y N A 2X Y
0.6/1 KV
Single + multicores.
Power & control cables
XLPE insulated, PVC
sheathed .

N 2X R/F Gb Y N A
2X R/F GbY
0.6/1 KV
Multicores power &
control cables, XLPE
insulated, galvanised
steel wire / flat & tape
armoured. PVC
sheathed

STANDARD

SIZE (mm2)

1 x 1.5 s/d 500 2 x


1.5 s/d 300
3 x 1.5 s/d 300 4 x
1.5 s/d 300
SPLN 43-6
5 x 1.5 s/d 50 7 x
s/d 61 x 1.5
7 x s/d 61 x 2.5 7 x
s/d 61 x 4
7 x s/d 61 x 6

SPLN 43-7

APPLICATION
Indoor and outdoor
installation dan
underground if used
Digunakan untuk
instalasi di dalam dan di
luar gedung dan didalam
tanah jika diberi
pelindung cukup.

Corrosion and Production Flow Enhancement Control Systems Company

2 x 1.5 s/d 300 3 x


1.5 s/d 300
4 x 1.5 s/d 300 5 x
Indoor and outdoor
1.5 s/d 50
bulling installation and
7 x s/d 61 x 1.5 7
in underground.
x s/d 61 x 2.5
7 x s/d 61 x 4 7 x
s/d 61 x 6

N 2X B Y NA 2X B Y
0.6/1 KV
Multicores power &
control cables, XLPE
insulated, galvanised
steel tape armoured.
PVC sheathed.

1 x 1.5 s/d 500 2 x


1.5 s/d 300
3 x 1.5 s/d 300 4 x
Indoor and outdoor
1.5 s/d 300
SPLN 43-8
5 x 1.5 s/d 50 7 x bulling installation and
in underground.
s/d 61 x 1.5
7 x s/d 61 x 2.5 7 x
s/d 61 x 4
7 x s/d 61 x 6

N 2X C Y NA S 2X C
Y
0.6/1 KV
Multicores power &
control cables, XLPE
insulated and sheathed,
copper wire and tape
screened

2 x 1.5 s/d 50 2 x
1.5 s/d 300
3 x 1.5 s/d 300 4 x
1.5 s/d 300
Indoor and outdoor
5 x 1.5 s/d 50 7 x bulling installation and
in underground.
s/d 61 x 1.5
7 x s/d 61 x 2.5 7
x s/d 61 x 4
7 x s/d 61 x 6

SPLN 43-9

PT. KARTINI UTAMA

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PT. KARTINI UTAMA


Corrosion and Production Flow Enhancement Control Systems Company

Sacrificial Anode
High Potential Magnesium

Magnesium installation
Without SPICING KIT
Caldwell insulated with
Rosyton Handycap
Consendate Line

Gas Line

Magnesium Anode

Test
Point
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PT. KARTINI UTAMA


Corrosion and Production Flow Enhancement Control Systems Company

TEST POINT

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PT. KARTINI UTAMA


Corrosion and Production Flow Enhancement Control Systems Company

Sacrificial Anode
High Potential Magnesium

As normally required, the anode is packaged in a cloth bag with a prepared backfill
mixture that works to maintain moisture around the anode and lowers the anode to
earth resistance.
SAPMAG packaged anodes are shipped on pallets in plastic bags that must be
removed prior to installation.
SAPMAG Anode Chemistry*
Aluminum
Manganese
Copper
Silicon
Iron
Nickel
Others each
Magnesium

0.01% max
0.50 - 1.3%
0.02% max
0.05% max
0.03% max
0.001% max
0.05% max
Remainder
* Per ASTM B843 Industry
Standard for M1C high
potential magnesium
anodes.
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