Mech. Mat. Selection Report and Mat. Techn. Spec. Doc - no.MHS-p

Iranian Gas Engineering & Development Co.
IGED
Owner
EIED
MC
Bid Boland Gas Treating Plant II

Part B: Pipe Lines & Mahshahr Facilities
-
Document Title:
Proj. No.
Document Number:
38687901
Field
MHS
Unit
E502
Disc.
Type
Tehran Jonoob Tech. &

Construction Company
Seq.
Rev.
01
Page 1 of 19
MECHANICAL MATERIAL
SELECTION REPORT
and
MATERIAL TECHNICAL SPECIFICATION
01
00
Rev.
15.01.2009
20.11.2008
Date
M.G.
M.G.
Prepared
G.M.
G.M.
Checked
S.G.
S.G.
Approved
Steiner-Prematechnik-Gastec GmbH
E-mail: bidboland@steinergroup.com
Issued for Approval

Issued for Approval
Purpose
1a

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CONTENT
1.
PURPOSE OF THE DOCUMENT
2.
DEFINITION
3.
REFERENCED DOCUMENTS
4.
BASIC DESIGN DATA
5.
MATERIAL SELECTION
6.
MATERIAL TECHNICAL SPECIFICATION
01

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1. PURPOSE OF THE DOCUMENT

The purpose of the document is the material selection and the materials
supply technical requirements for the main structural components of the
propane tank of Mahshahr Loading Facilities.
2. DEFINITION
PROJECT:
SPG:
IGED:
TJ:
OWNER/CLIENT:
CONTRACTOR:
MC:
ENGINEER:
VENDOR:
01
Bidboland Gas Treating Plant II, Part B, Pipe Lines &

Mahshahr Facilities
Tehran Jonoob Technical & Construction Co.
IGED
TJ
Managing Contractor (EIED)
SPG
Shall mean any CONTRACTOR'S and/or Subcontractor's
suppliers of materials, and vendor representative that
maybe required to assist TJ for the installation,
commissioning and start-up,
performance tests, etc of the PROJECT.
SUBCONTRACTOR: means any company or person subcontracted performance

of any part of the work. Subcontractors include Vendors and
Suppliers.
The SPG Main Subcontractors are:
DCMC: Design and Construction Management Co.
CE: Canadoil Engineering PTE Ltd, Singapore

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3. REFERENCED DOCUMENTS
3.1.
Design Code
The principal code applied to the design and the construction of the tank is
API Std.620, Design and Construction of Large, Welded, Low pressure
Storage Tanks 11th, 2008.
In case no provision is made by this code an appropriate standard (see 3.3)
is chosen.
3.2.
Data Sheet, doc. no.: MSH-E502-ME-DS-001-Rev. 03.
3.3.
Applicable Codes, Standards and Specifications.
API Std 650,

ASTM A6,
ASTM A 20,
ASTM A 105,
ASTM A 106,
ASTM A 131,
ASTM A 193,
ASTM A 194,
ASTM A 203,
ASTM A 283,
ASTM A 320,
01
Welded Steel Tanks for Oil storage

General requirements for Rolled Steel Plates Shapes
and Bars for Structural use
General Requirements for Steel Plates for Pressure
Vessels
Forging, Carbon Steel for Piping Compenents
Seamless Carbon Steel Pipe for High Temperature
Service
Structural Steel for Ships
Alloy Steel and Stainless Bolting Materials for
High Temperature Service
Carbon and Alloy Steel Nuts for Bolts for High
Pressure and High Temperature Service
Pressure Vessel Plates, Alloy Steel , Nickel
Low and Intermediate Tensile Strength Carbon Steel
Plates
Alloy Steel Bolting Materials for Low Temperature
Service

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ASTM A 333,
ASTM A 350,
ASTM A 370,
ASTM B 209,
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Seamless and Welded Steel Pipe for Low

Temperature Service
Forgings, Carbon and Low Alloy Steel Requiring
Notch Taughness testing for Piping Components
Test Methods and Definitions for Mechanical Testing
of Steel Products
Aluminum and Aluminum Alloy Sheet and Plate.
IPS-G-ME-110(1),
General Standards for Large Welded Low Pressure
Storage Tanks
SP-38687901-90-001
Site Conditions for BIDBOLAND GAS Treating
Plant and Mahshahr Loading Facility

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01
BASIC DESIGN DATA
Tank Type:
Type

Double wall tank with suspended deck.
The tank consists of an Inner tank (I.T.) for storing the refrigerated liquid
and an Outer tank (O.T.) that encloses an insulation space around the inner
tank.
-Product stored
Propane
-Nominal capacity
50000 m3
-Inner tank diameter
58,5 m
-Outer tank diameter
60,5 m
-Inner tank height
19,5 m
-Outer tank height
21,9 m
-Outer tank roof radius
60,5 m
-Design specific gravity
0,586
Min/ Max Operating Temperature:

I.T.
- 42/ +38oC
O.T. - 3,5/+87oC
Minimum Design Temperature:
I.T.
- 50oC
O.T. - 3,5oC

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Corosion Allowance:
I.T.
3 mm
O.T. 1.6 mm
Operating Pressure
1 kPa (10 mbar.g)
(Vapour Pressure)
Design Pressure
10 kPa (100 mbar.g)
Maximum allowable diferential pressure between the space below and

above the suspended deck: 0.5 kPa (5 mbar ).
5. MATERIAL SELECTION
01
Materials used in the construction of this tank shall be in accordance with

Section 4 and App. R of API Std. 620.
The materials shall comply with the specifications listed in API Std. 620.
The selection of materials is based on the design metal temperature and on
the type of components (primary, secondary, basic).
Primary components include inner tank parts: shell plates, bottom plates,
shell reinforcement, shell manways and nozzles, piping forging and
bolting, roof nozzle in contact with the refrigerated liquid.
Basic and secondary components include outer tank parts: shell, bottom,
roof plates and structural parts above internally insulated suspended deck.
For a refrigerated tank, the materials for primary components shall
comply with the requirements of Tables R-1 and R-2.
All primary components shall be impact tested in accordance with API
620 Std. Sect R.2.1.2 trough R 2.1.4. Impact testing shall be carried
out for each shell plate, bottom plate and for each plate from which
annular plates are cut.

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From the suitable materials for plates with the design temperature
of -50oC:
ASTM A 203 Gr. A,B (2 Ni)
ASTM A 537 Cl.1 + S5 (Normalized, Carbon steel)
ASTM A 537 Cl.2 + S5 (Quenched and tempered, Carbon steel)
is selected, for primary components, the material ASTM A 203 Gr.B.
Plates shall be used in the construction of tank under the conditions
described in API Std. 620, App. B.
For primary components of feritic materials, the following requirements
shall be meet:
-All steels shall be fully killed;
-All steels shall be supplied from the mill in the normalized or quenched
and tempered condition, as applicable;
-All steels shall be fine grained.
Materials for basic and secondary components shall comply with API
620 Sect R 2.2.1., R 2.2.2 and Table R-3, Table 4-1.
Materials for the suspended deck shall comply with the requirements of
API Std. 620, App. Q.
All attachments welded to shell, bottom and roof shall be of the same
material Specification including impact requirements as the tank materials.
All pipes material shall be seamless.
6. MATERIAL TECHNICAL SPECIFICATION

This specification represents the minimum requirements which should be
fulfilled by the tank materials. These prescriptions will be completed with
the requirements indicated in the enclosed documents and in the material
standards.
General requirements for materials:
-All materials must be new and free lamination.

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-The materials will be supplied from the steel manufacturer and not from
the steel stock holders. Steel manufacturer will be subject to Client
approval.
01
-Certificate of material shall be acc. to EN-10204, Type 3.1.
The material certificates shall include result of all tests (either chemical
composition or mechanical tests) which are specified by ASTM material
specifications as well as Project Job Specifications requirements.
-The materials shall not be hard stamped.
A. Inner Tank
A.1. Plates
01
-Material:
-Specification:
-General Requirements:
-Heat Treatment:
-Dimensions and tolerances:
-Surface Quality:
-Charpy V-Notch Test at -68oC:
A 203 Gr.B
ASTM A 203 / A 203 M
Acc. to ASTM A 20/ A20 M
Normalized
Acc. to ASTM A20/A20M
Acc.to ASTM A20/A20M Par.9
Acc.to ASTM A20/A 20M, Par S5
-Each plate shall be impact tested;

-Impact test specimens shall be taken transverse to the direction of final
plate rolling;
-The ASTM A 370, Type A, charpy V-noch test shall be used;
-Minimum charpy V-notch impact test energy, acc. to ASTM A 203 and
API 620, R.2.1.2 :
41 J (25+5 ft-lb) average of 3 specimens
34 J (20+5 ft-lb) one specimen

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-Ultrasonic examination : acc. to ASTM A 435 / A 435M for thk. equal

or greater than 12,5 mm
-Other conditions:
-Product analysis: yes, ASTM A20 / A20M
-The material shall be fine grain and killed type
-The Carbon Content shall be less than 0,20 %.
-The Carbon equivalent Ceq shall be equal or less than 0.43, for
thickness less than 25 mm and equal or less than 0.42, for thickness of 25 mm
and over, with :
Mn ( Cr + Mo + V )
(Ni + Cu)
Ceq = C + ----- + -------------------- + ---------------6
5
15
A.2. Forgings
01
-Material:
-Specification:
-Heat Treatment:
-Surface Quality:
A 350 Gr. LF 3
ASTM A 350/ A 350 M
Acc. to ASTM A 350/ A 350M and
ASTM A 788
Normalized
Acc.to applicable Standard
Acc.to ASTM A 350 / A 350M-Par.8
Acc.to ASTM A 350 / A 350M
Minimum impact test energy , acc. to ASTM A 350 and API 620, R.2.1.3.:
27 J (20 ft-lb) average of 3 specimens
20 J (15 ft-lb) one specimen

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-Ultrasonic examination for

forgings with thk min. 50 mm: Acc. ASTM A 388 / A 388 M
Acceptance criteria acc. ASME Code, Sect. VIII, Div. 2,
Par. AM 203.2 (c).
-Other conditions:
-Product analysis: yes, ASTM A 350 / A 350 M
-The material shall be full killed and fine grain practice
-The Carbon echivalent Ceq shall be max. 0,45%, with
Mn ( Cr + Mo + V )
(Ni + Cu)
Ceq = C + ----- + -------------------- + ---------------6
5
15
-Hardness shall be: HB 197, acc. to ASTM A 350, Par. 7.3.1.
01
A.3. Pipes
-Material:
-Specification:
A 333 Gr.3
ASTM A 333 / A 333M
Acc.to ASTM A 333 / A 333M and
ASTM A 530 / A 530 M
-Heat Treatment:
Normalized
Acc. to ANSI B 36.10M and ASTM
A 530 / A 530M
-Surface Quality:
Acc. to ASTM A 333 / A 333M Par 11
o
-Charpy V-Notch Test at -100 C: Acc. to ASTM A 333 / A 333M
Minimum impact test energy, acc. to ASTM A 333 and API 620, R.2.1.3.:

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-Hydrostatic test:
Acc. to ASTM A 530 / A 530M
-Other conditions:
-Product analysis: yes, ASTM A 333 / A 333 M
-The Carbon echivalent Ceq shall be max. 0,45%
Mn ( Cr + Mo + V )
(Ni + Cu)
Ceq = C + ----- + -------------------- + ---------------6
5
15
A.4. Fittings
01
-Material:
-Specification:
-Heat Treatment:
-Surface Quality:
A 420 WPL 3
ASTM A 420 / A 420 M
Acc. to ASTM A 420 / A 420 M
Normalized
Acc. to applicable standard
Acc. to ASTM A 420/ A 420 M Par.12
-Hydrostatic test:
Acc. to ASTM A 420 / A 420M par. 10.2
-Other conditions:
-Product analysis: yes, ASTM A420 / A 420 M
-The Carbon echivalent Ceq shall be max. 0,45%
Mn ( Cr + Mo + V )
(Ni + Cu)
Ceq = C + ----- + -------------------- + ---------------6
5
15

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01
-Material:
-Specification:
A 320 Gr. L7
ASTM A 320 / A 320 M
and ASTM A 29 / A 29 M
-Heat Treatment:
Quenched and tempered acc. to ASTM
A 320 / A 320M par. 4.3.1
Acc. to ASTM A 29/ A29M and
applicable standards
-Surface Quality:
Acc. to ASTM A 29/ A 29 M Par.8 for
bars
-Charpy V-Notch Impact test at -101oC: Acc. to ASTM A 320
A.6. Nuts
-Material:
-Specification:
-Heat Treatment:
-Surface Quality:
01
A 194 Gr. 4L
ASTM A 194 / A 194 M
and ASTM A 29 / A 29 M
A 194 / A 194M par. 5
Acc. to ASTM A 29/ A29M and
applicable standards
Acc. to ASTM A 29/ A 29 M Par.8 for
bars.
-Charpy V-Notch Impact test at -101oC: Acc. to ASTM A 320


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A.7. Suspended Deck Plates and sheets

-Material:
-Specification:
B 209, Alloy 5083-0

ASTM B 209
Acc. to ASTM B 209
Acc. to ASTM B 209, ANSI Std. H 35.2
B. Outer Tank
B.1. Plates
01
-Material:
-Specification:
-Heat Treatment:
-Surface Quality:
-Charpy V-Notch Test at -3,5oC:
A 283 Gr. C
ASTM A 283
Normalized
Acc. to ASTM A6/A6M
Acc.to ASTM A6 /A6M
Acc.to ASTM A6/A 6M, Par S5 and
acc. to API 620, 4.2.5 & Tab. 4-1, for
plate with thickness bigger than
(12,7 mm).
-Minimum charpy V-notch impact test energy, acc to API 620, Tab.4-3:
14 J ( 9 ft-lb) one specimen

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-Ultrasonic examination :
Acc. to ASTM A 435 / A 435M for thk.

equal or greater than 12,5 mm.
-The material shall be fully killed anf fine grain practice.
-Product analysis :
yes
B.2. Forgings
-Material:
-Specification:
-Heat Treatment:
-Surface Quality:
-Product analysis :
A 105
ASTM A 105 / A 105 M
Acc. to ASTM A 105 /A105M and
ASTM A 788
Normalized
Acc. to applicable Standards
Acc.to ASTM A 105 / A 105M, par.12
yes
B.3. Pipes
-Material:
-Specification:
-Heat Treatment:
-Surface Quality:
-Hydrostatic test:
-Product analysis :
A 106 Gr.B
ASTM A 106
Acc. to ASTM A 106 and
ASTM A 530 / A530M
Normalized
Acc. to ANSI B36.10M and ASTM
A106
Acc.to ASTM A 106 par.18
Acc.to ASTM A 530/ A 530M
yes

IGED
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38687901
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B.4. Fittings
-Material:
-Specification:
-Heat Treatment:
-Surface Quality:
-Hydrostatic test:
-Product analysis :
Type

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A 234 Gr. WPB

ASTM A 234 /A 234M
Acc. to ASTM A 234 /A 234M
Normalized
Acc. to applicable standard
Acc.to ASTM A234/A234M- Par.12
Acc.to ASTM A 234/ A 234M-Par.10.2
yes
B.5. Bolts
-Material:
-Specification:
-Heat Treatment:
-Surface Quality:
A 193 Gr. B7
ASTM A 193 /A 193M
Acc. to ASTM A 193 /A 193M and
ASTM A29 /A29M
A 193 /A193 M par 6.5
Acc. ASTM A29/A29M and applicable
standards
Acc.to ASTM A29 /A29M Par.8
B.6. Nuts
-Material:
-Specification:
-Heat Treatment:
-Surface Quality:
A 194 Gr. 2H
ASTM A 194 /A 194M
Acc. to ASTM A 194 /A 194M and
ASTM A29 /A29M
A 194 /A194 M Par 5.5
Acc. ASTM A29/A29M and applicable
standards
Acc.to ASTM A29 /A29M Par.8

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01
B.7. Roof Structural Shapes

-Material:
-Specification:
-Heat Treatment:
A 131 Gr. E
ASTM A 131 /A 131M
Acc. to ASTM A 6 /A 6M
Normalized
Acc. to ASTM A6/A6M and applicable
standards
-Surface Quality:
-Impact test at -40oC:
Acc.to ASTM A6 /A6 M

Acc. to ASTM A 673
Minimum impact test energy, acc. to ASTM A 131:

-The material shall be fully killed anf fine grain practice.
B.8. Plates ( for Compression Ring)

-Material:
-Specification:
-Heat Treatment:
-Surface Quality:
-Charpy V-Notch Test at -3.5oC:
01
A 537 Cl.1 + S5
ASTM A 537 / A 537 M
Normalized
Acc. to ASTM A20/A20M
Acc.to ASTM A20/A20M Par.9
Acc.to ASTM A20/A 20M, Par S5 and
acc. to API 620, 4.2.5 & Tab. 4-1, for
plate with thickness bigger than 1
(25.4 mm).

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-Each plate shall be impact tested;

-Impact test specimens shall be taken transverse to the direction of final
plate rolling;
-The ASTM A 370, Type A, charpy V-noch test shall be used;
-Minimum charpy V-notch impact test energy, acc. to API 620 Tab.4-3:
-Ultrasonic examination : acc. to ASTM A 435 / A 435M .
-Other conditions:
-Product analysis: yes, ASTM A20 / A20M
-The minimum manganese content shall be 0,80 % by ladle
analysis.
-The maximum manganese content may be increased to 1,60 % by
ladle analysis if maximum Carbon content is 0,20 % by ladle
analysis.
-The Carbon equivalent Ceq shall be equal or less than 0,42, with :
Mn ( Cr + Mo + V )
(Ni + Cu)
Ceq = C + ----- + -------------------- + ---------------6
5
15

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Iranian Gas Engineering & Development Co.

Bid Boland Gas Treating Plant II

Tehran Jonoob Tech. &

Issued for Approval

Iranian Gas Engineering & Development Co.

Bid Boland Gas Treating Plant II

Part B: Pipe Lines & Mahshahr Facilities

Tehran Jonoob Tech. &

Iranian Gas Engineering & Development Co.

Bid Boland Gas Treating Plant II

Tehran Jonoob Tech. &

PURPOSE OF THE DOCUMENT

BASIC DESIGN DATA

MATERIAL TECHNICAL SPECIFICATION

Iranian Gas Engineering & Development Co.

Bid Boland Gas Treating Plant II

Part B: Pipe Lines & Mahshahr Facilities

Tehran Jonoob Tech. &

1. PURPOSE OF THE DOCUMENT

Bidboland Gas Treating Plant II, Part B, Pipe Lines &

SUBCONTRACTOR: means any company or person subcontracted performance

Iranian Gas Engineering & Development Co.

Bid Boland Gas Treating Plant II

Part B: Pipe Lines & Mahshahr Facilities

Tehran Jonoob Tech. &

Data Sheet, doc. no.: MSH-E502-ME-DS-001-Rev. 03.

Applicable Codes, Standards and Specifications.

API Std 650,

Welded Steel Tanks for Oil storage

Iranian Gas Engineering & Development Co.

Bid Boland Gas Treating Plant II

Tehran Jonoob Tech. &

Seamless and Welded Steel Pipe for Low

Iranian Gas Engineering & Development Co.

Bid Boland Gas Treating Plant II

Part B: Pipe Lines & Mahshahr Facilities

BASIC DESIGN DATA

Tehran Jonoob Tech. &

Double wall tank with suspended deck.

-Inner tank diameter

-Outer tank diameter

-Inner tank height

-Outer tank height

-Outer tank roof radius

-Design specific gravity

Min/ Max Operating Temperature:

Iranian Gas Engineering & Development Co.

Bid Boland Gas Treating Plant II

Tehran Jonoob Tech. &

1 kPa (10 mbar.g)

10 kPa (100 mbar.g)

Maximum allowable diferential pressure between the space below and

Materials used in the construction of this tank shall be in accordance with

Iranian Gas Engineering & Development Co.

Bid Boland Gas Treating Plant II

Tehran Jonoob Tech. &

6. MATERIAL TECHNICAL SPECIFICATION

Iranian Gas Engineering & Development Co.

Bid Boland Gas Treating Plant II

Part B: Pipe Lines & Mahshahr Facilities

Tehran Jonoob Tech. &

-Each plate shall be impact tested;