Comau Robotics

Presentation

Property of Comau S.p.A. - Duplication prohibited

Comau Robotics Headquarter

Robotics Headquarter
Via Rivalta 30
10095 Grugliasco TO (Italy)
Tel. +39-011-0049111
Telefax +39-011-0045481

One of the major players in the

Wide range of integrated solutions

manufacturing of

Over 30 years of experience in

industrial robots

high quality

Automation

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February 2012

COMAU Robotics Offer

Comau is continuously investing in Robotics in
order to have robots and packages as a source of
innovation and competitive advantage in a wide

Integrated
Robotized Solution

range of applications field.

Naked
Robot

Application
package

We supply SMART & EASY

Robotized Solutions
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February 2012

Comau Robotics Excellence in Applications

Press-Shop
Automation

Spot Welding

Foundry

Arc Welding
Remote Laser
Welding

Sealing / Glueing

Plastic

Handling &
Palletizing

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February 2012

Robot Family Range Low and Medium Payload

Smart5 ARC4 - Smart5 SiX - Smart5 NS Smart5 NM
With payloads from 5 to 45 kg, models typically used for arc-welding, machine tool
tending, assembly, manipulating, sealing and polishing applications. These robot
families feature high repeatability (up to 0.05 mm) and suit to all the applications
requiring the highest speed and precision.

ARC4 5-1.9

SiX 61.4

NS 121.85
NS 16-1.65

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NM 16-3.1
NM 25-2.2
NM 45-2.0
February 2012

Robot Family Range - High Payload

Smart5 NJ - Smart5 PAL - Smart5 NJ4
With a payload from 110 to 270 kg, the Smart5 NJ models representing the state of
the art in mechanical design, offering top performance in terms of speed, robustness,
reliability and precision.
Smart5 PAL is the COMAU robot that meets customer requirements and high quality
demands in General Industry Sector, mainly in loading/unloading applications, multiple
products pick up, palletizing and high speed operations.
The innovative but long established Hollow Wrist" technology has been further
enhanced by the Smart5 NJ4 models: their entire welding dressing is housed in the
forearm rather than externally.

HollowWristmodels

NJ 130-2.6
NJ 110-3.0

NJ 220-2.7
NJ 165-3.0

PAL 180 3.1

PAL 260 3.1

NJ4
NJ4
NJ4
NJ4
NJ4

170-2.5
175-2.2
220-2.7
220-2.4
170-2.9

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NJ4 270-2.7
NJ4 220-3.0

February 2012

Robot Family Range - Heavy Duty

Smart5 NJ - Smart NX
A wide working area for heavy duty applications. The Smart5 NJ heavy duty family are
the best in class about ratio between max payload up to 500 kg and 3.0 m reach with a
floor space-saving base.
The Smart NX, featuring a payload of up to 800 kg and a reach of more than 3.8
meters, are between the stronger robots in the world!

NJ 3702.7
NJ 2903.0

NJ
NJ
NJ
NJ

500-2.7
450-2.7
420-3.0
370-3.0

NX2
8003.8
NX1
6003.0

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February 2012

New
hollow
robots
THE effective solution
All the Advantages of a
Smart5
NJ4wrist
Hollow
Wrist
Revolutionary Project
Integrated dressing from base
to the flange of the robot.

Parallelogram structure with

no balancing mass.

Perfect symmetry of the

mechanical structure.

Strong, agile and streamlined

kinematic structure.

Reduction in cycle-time.
Low power consumption.
Reduced footprint.
Possibility of installation both
on floor and at ceiling

100% Off-line Programming

Availability of 2 versions:
Standard and Compact.

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February 2012

SMARTLaserTM - Remote 3D Laser Welding

Patented 3D Remote Laser Welding System

Based on the CO2 remote laser application

experiences (COMAU Agilaser).

High displacement speed of the laser beam

and large working volume.

System driven by the standard Robot Control

Unit & specific COMAU software to verify
reachability, collision, welding angles.

User interface on the Teach Pendant.

This advanced
technology allows to
get rid of the
geometrical constraints
due to the application
of welding guns or
torches

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February 2012

ATHOMO: Innovative Plug & Play Arc Welding Cell

The Nucleus

Robots, platform, positioner and fixtures are mechanically

connected
Software &Test
Programming and welding process validation done at system
integrators site
Shipment as a Whole The cell is shipped to final customers site without
disassembling
Final Installation
Safety barriers mounting and minimal or no reprogramming

ATHOMO cells can be further geographically relocated minimizing reinstallation time/cost

ATHOMO can be used as a stand alone unit or as a module for integrated systems.

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February 2012

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C5G: Next Generation Robot Control Unit

 High processing power
the C5G uses the latest generation of industrial PCs
APC820 with Core 2 Duo technology CPU which is
capable to obtain high performances with low
energetic consumption.

 Modular system for drives unit and I/O

Modular system for drives up to 9 or 10 axis in the
base cabinet function of the power.

 Compact dimensions
800x500x1100 mm

 Free and ergonomic space for application

functions integration

 Energy saving system

Low consumption during operations.
Lowest consumption in stand by.
Cooling system proportional to the level
of the Control Units operations
Energy network recover system with
program of high dynamic content

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February 2012

11

Wireless technology at your hands

The WiTP Wireless Teach Pendant, is the first important
application of

Wireless Technology in the industrial

robotics sector, maintaining and implementing the typical

operations of traditional networks (wiring fitted) but with
no need for physical connection between the C5G and
the TP.

With the Wireless Teach Pendant, all the traditional

data communication & robot programming activities can
be carried out without the restrictions caused by the
cables connected to the Control Unit, but at the same
time absolute safety is ensured.

WIRELESS TP
FIRST IN THE
WORLD!

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February 2012

12

Comau Robotics Aftermarket Service

Field Support: to increase process reliability, product
performance and maintain investment value
Emergency services
Help desk
Service pack & Preventive maintenance activity
Smart Technology Re used solutions in relation
with Customers needs
I.E. support
Upgrades
Reconditioning
Reconfiguration
Spare Parts Management: to optimize Customers
stock and assure continue production
Recommended Spare part
Stock on site
Repair with exchange
Robotics Training Center supplied at our Training
College center or at Customers facilities
From Basics to Advanced
Training on the Job
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February 2012

13

Comau Robotics Aftermarket Service

SERVICE
1. Help desk
2. Commissioning
3. Robot & plc programming
4. Service
5. Maintenance & refurbishment
6. Support to production
7. Field modification & retrofit
8. Hardware & software upgrade
9. Service contract management

SERVICE &
TRAINING
ITALY

AFTER MARKET

SERVICE &
TRAINING
ROW

TRAINING
1. Training courses held by field
skilled teachers
2. Training area with 4 robotized
cells and dedicated rooms
3. Training in customer language
at our site or customers site
4. Tailored courses on customer
need

SERVICE
CONTRACT &
RE-USED
SALES

SPARE PARTS
1. Supply of spares/repairs for
at least 10 years after product
end of production
2. Quotes for obsolete material
not in price list

SPARE PARTS &

REPAIRS

SERVICE CONTRACT
SALES
1. MAINTENANCE &
REFURBISHMENT
CONTRACT
2. TAILORED SERVICE
CONTRACT

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REPAIRS
1. Exchange repairs &
revision on price list
2. Quotes for repair
obsolete material
not in price list

February 2012

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COMAU S.P.A.
VIA RIVALTA,30
10095 GRUGLIASCO (TO)
ITALY
TEL. +39 011 0049111

www.robotics.comau.com

Property of Comau S.p.A. - Duplication prohibited

February 2012

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