Professional Documents
Culture Documents
Developments in connections in
cold-formed building structures and
design specifications
A W Toma`
TNO Building and Construction Research, The Netherlands
Summary
For all building structures national and
international Codes are important in the design
process. This is also true for connections in
cold-formed building structures. Lightweight
construction has developed rapidly in this field,
but the Codes, by their very nature are far slower
in their development. For this reason a number of
connection types are not fully covered, or not
covered at all, by the existing Codes. Designers
thus face a different situation with respect to
connections than for usual steel buildings. This
paper describes the relation between traditional
connection systems and existing Codes. The ideal
situation should be that the development of
Key words: connections in cold-formed steel structures; connections in thin-walled structures; mechanical fastening;
resistance welding; fillet welding; adhesive bonding; standards; clinching
Prog. Struct. Engng Mater. 2003; 5:145152 (DOI: 10.1002/pse.152)
Introduction
The application of thin-walled steel, formed by a cold
rolling into sections or sheeting (e.g. trapezoidal,
sinusoidal), is a still growing market in the building
industry[1,2]. Mostly the application is with a
continuously hot-dip zinc-coated or aluminium/zinccoated finish layer, with or without an organic
coating. The application of thin-walled steel may be
chosen for the combined properties of light weight
and structural capacities. As a consequence of its easy
formability it is often in use as a finishing accessory
(formed mostly by a press braking process). For the
building industry well-known value-added
applications (Fig. 1) are: composite action with timber
Abbreviations
AISI American Iron and Steel Institute
CEN Comite Europeen de Normalisation (European Committee for Standardisation)
146
STEEL CONSTRUCTION
(a)
(c)
(b)
(d)
(e)
Fig. 1 Value-added applications of cold-formed steel in the building industry: (a) timber board plus section in floor; (b) perforated
sheeting; (c) connection of sandwich panel; (d) perforated sections in storage racks; (e) steelconcrete composite slab (Courtesy of
Comite International du Profilage a` Froid, Staalbouwkundig Genootschap, ECCS).
mechanical fasteners;
welding;
deformation of the sheet material;
adhesive bonding.
CONNECTIONS
147
stud
(a)
(b)
track
(c)
S-type
CONNECTING
BY WELDING
CONNECTING
H-type
O-type
148
CONNECTING
STEEL CONSTRUCTION
BY ADHESIVE BONDING
.........................................................................
1. Strength (under static load and/or repeated load)
2. Stiffness (for load distribution in the structure and connections)
3. Deformation capacity (for reasons of load redistribution)
.........................................................................
Non-structural requirements
.........................................................................
1. Economic aspects
a) Total number of connections which have to be made
b) Assembly in the factory or on site
c) Skills required
d) Tools required
e) Ability to dismantle
f) Design lifetime
g) Installed costs of the connections
*
*
*
*
*
*
*
.........................................................................
Prog. Struct. Engng Mater. 2003; 5:145152
149
Forces in connections
The forces in connections depend on the external
loading on the structure and on the properties of the
structure (stiffness, e.g. in the diaphragm action of
trapezoidal sheeting, and deformation capacity
because ductile behaviour allows the use of design
models of the connections with simplified force
distributions)[44]. The external loads are determined
Quality requirement
Method of validation/
control
Corrective action
......................................................................................................................................................
1. Selection and sourcing of
materials (adherends)
a) Joint design
b) Specified component
a) Test records
b) Supplier certifications
c) Published data
d) Experience of previous use
a) Return to supplier
b) Reselect
c) Design change
a) Joint design
b) Production requirements
a) Test records
b) Supplier certifications
c) Published data
d) Experience of previous use
a) Return to supplier
b) Reselect
c) Design change
3. Storage of adhesives
Requirements specified by
adhesive supplier
a) Shelf-life
b) Packaging
c) Temperature
d) Humidity
a) Inspection of packages
b) Batch/data number
c) Control of storage facility
a) Reject
b) Retest and recheck life
4. Pretreatment of surfaces
Requirements specified by
material properties
a) Cleaning
b) Surface removal
c) Chemical treatment
5. Assembly
a) Component fit-up:
correct component location
b) Application: type, mix,
quantity, temperature,
humidity
a) Inspection
b) Use of jigs
c) Metering by calibrated dispenser
d) Use tested procedure
(error proof)
e) Trained staff
a) Re-jig
b) Select correct
components
c) Reject
d) Reapply
6. Cure
Requirements specified by
adhesive supplier
a) Time
b) Temperature
c) Pressure
d) Heating/cooling rate
a) Reject
b) Re-cure
7. Final inspection
a) Test programme
b) Review of process
documentation and records
a) Reject
b) Concession
c) Design change
8. Pre-usage storage
Re-treat
a) Reject
b) Design change
......................................................................................................................................................
Copyright & 2003 John Wiley & Sons, Ltd.
150
STEEL CONSTRUCTION
(a)
*
*
(b)
(c)
(d)
(e)
(f)
(g)
Fig. 5 Failure modes of connections loaded in shear: (a) shear of the fastener; (b) crushing of the fastener; (c) tilting and pull-out of the
fastener; (d) yield of the thinner sheet only; (e) yield of both sheets; ( f ) end failure; (g) failure of the net cross-section (Courtesy of ECCS).
Copyright & 2003 John Wiley & Sons, Ltd.
(a)
(b)
(c)
(d)
151
(e)
Fig. 6 Failure modes of connections loaded in tension: (a) tension failure of the fastener; (b) pull-out of the fastener; (c) pull-over; (d)
pull-through; (e) gross distortion of the sheeting (Courtesy of ECCS).
References
Conclusions
Connections in cold-formed building structures are
made with traditional systems and with newly
developed ones. The traditional systems are
mechanical fasteners (screws, blind rivets, nuts and
bolts, cartridge-fired pins) and welding (fillet welds,
resistance spot welds). These systems are treated in
the codes with regard to design strengths. Standards
for the mechanical properties of fasteners are still
lacking for a number of fasteners. The designer thus
depends in many cases on information from the
manufacturer of the fastener.
New systems are under development for the
building industry, among them clinching, air-driven
pins and adhesive bonding. As to clinching, research
is currently in progress aimed at developing design
procedures. As to air-driven pins, it can be expected
that, when there is a high demand from the European
market, design specifications will soon follow. As to
adhesive bonding, reliability assessment of the design
procedure, even for its sole application in sandwich
panels, is still necessary.
The main issues under investigation are the design
procedure for clinched connections and, in floor
Copyright & 2003 John Wiley & Sons, Ltd.
152
STEEL CONSTRUCTION
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A W Toma`, MSc
TNO Building and Construction Research,
P.O. Box 49, 2600 AA Delft, The Netherlands
E-mail: A.Toma@bouw.tno.nl