XR Ca320x

XR-CA300/CA320/CA320X
SERVICE MANUAL
US Model
Canadian Model
Ver 1.1 2001.05
XR-CA300
E Model
XR-CA320/CA320X
Photo: XR-CA320X
Model Name Using Similar Mechanism
NEW
Tape Transport Mechanism Type
MG-36SZ11-32
SPECIFICATIONS
AUDIO POWER SPECIFICATIONS (XR-CA300: US model)
POWER OUTPUT AND TOTAL HARMONIC DISTORTION

22 watts per channel minimum continuous average power into 4 ohms, 4 channels
driven from 20 Hz to 20 kHz with no more than5 % total harmonic distortion.
Other specifications
Cassette player section
Tape track
Wow and flutter
Frequency response
Signal-to-noise ratio
4-track 2-channel stereo

0.13 % (WRMS)
30 15,000 Hz
55 dB
Antenna terminal
Intermediate frequency
Sensitivity
External antenna connector

10.7 MHz/450 kHz
30 V
Power amplifier section

Outputs
Speaker outputs
(sure seal connectors)
Speaker impedance
4 8 ohms
Maximum power output 45 W 4 (at 4 ohms)
Tuner section
FM
XR-CA300:
FM tuning interval:
87.5 107.9 MHz
(at 200 kHz step)
XR-CA320/CA320X:
FM tuning interval:
50 kHz/200 kHz
switchable
87.5 108.0 MHz
(at 50 kHz step)
87.5 107.9 MHz
(at 200 kHz step)
Antenna terminal
External antenna connector
Intermediate frequency 10.7 MHz
Usable sensitivity
11 dBf
Selectivity
75 dB at 400 kHz
Signal-to-noise ratio
62 dB (stereo),
68 dB (mono)
Harmonic distortion at 1 kHz
0.7 % (stereo),
0.5 % (mono)
Separation
33 dB at 1 kHz
Frequency response
30 15,000 Hz
Tuning range
AM
Tuning range
XR-CA300:
AM tuning interval:
530 1,710 kHz
(at 10 kHz step)
XR-CA320/CA320X:
AM tuning interval:
9 kHz/10 kHz switchable
531 1,602 kHz
(at 9 kHz step)
530 1,710 kHz
(at 10 kHz step)
9-870-234-12
Sony Corporation
2000E0500-1
C 2001.5
e Vehicle Company
Shinagawa Tec Service Manual Production Group
General
Outputs
Input
Tone controls
Power requirements
Dimensions
Mounting dimensions
Mass
Supplied accessories
Audio output
Power antenna relay
control lead
Power amplifier control
lead
Telephone ATT control
lead (XR-CA320/CA320X only)
Bass 10 dB at 20 Hz
Treble 10 dB at 20 kHz
12 V DC car battery
(negative ground)
Approx. 178 50 178 mm
(7 1/8 2 7 1/8 in.)
(w/h/d)
Approx. 182 53 161 mm
(7 1/4 2 1/8 6 3/8 in.)
(w/h/d)
Approx. 1.2 kg (2 lb 10 oz)
Parts for installation and
connections (1 set)
Front panel case (1)
Design and specifications are subject to change

without notice.
FM/AW CASSETTE CAR STEREO
CA
TABLE OF CONTENTS
1.
GENERAL
Location of Controls .......................................................
Setting the Clock .............................................................
Installation .......................................................................
Connections .....................................................................
3
3
4
5
2.
DISASSEMBLY
2-1.
2-2.
2-3.
2-4.
2-5.
2-6.
2-7.
2-8.
2-9.
Disassembly Flow ...........................................................

Sub Panel .........................................................................
Mechanism Deck (MG-36SZ11-32) ...............................
MAIN Board ...................................................................
Heat Sink .........................................................................
Bracket (MD) ..................................................................
Motor (Capstan/Reel) (M901) ........................................
Main Belt, Sub Belt (C) ..................................................
Head (Play Back) (HP901) .............................................
3.
MECHANICAL ADJUSTMENTS ....................... 13
4.
ELECTRICAL ADJUSTMENTS ......................... 13
8
8
9
9
10
10
11
11
12
Tape Deck Section .......................................................... 14

Tuner Section .................................................................. 15
5.
DIAGRAMS
5-1. Note for Printed Wiring Boards and

Schematic Diagrams .......................................................
5-2. Printed Wiring Board MAIN Board ........................
5-3. Schematic Diagram MAIN Board (1/2) ..................
5-4. Schematic Diagram MAIN Board (2/2) ..................
5-5. Printed Wiring Board CONTROL Board ................
5-6. Schematic Diagram CONTROL Board ...................
5-7. IC Pin Function Description ...........................................
6.
18
19
20
21
22
23
25
EXPLODED VIEWS
6-1. General Section ............................................................... 27

6-2. Front Panel Section ......................................................... 28
6-3. Mechanism Deck Section (MG-36SZ11-32) ................. 29
7.
ELECTRICAL PARTS LIST ............................... 30
Flexible Circuit Board Repairing

Keep the temperature of the soldering iron around 270 C during repairing.
Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
Be careful not to apply force on the conductor when soldering
or unsoldering.
Notes on chip component replacement
Never reuse a disconnected chip component.
Notice that the minus side of a tantalum capacitor may be damaged by heat.
SECTION 1
GENERAL
This section is extracted from

instruction manual.
Location of controls
Setting the clock

The clock uses a 12-hour digitalindication.
Example: To set the clock to 10:08
Press (DSPL) for two seconds.
DIR
SRC
SOURCE
MBP
The hour indication flashes.
D-BASS
MODE
SEL
AT T
1 Press either side of the volume button

to set the hour.
OFF
DISC
RELEASE
SEEK
AMS
SENS
REP
SHUF
ATA
BTM
DSPL
to go forward
to go back
Refer to the pages listed for details.

2 Press (SEL).
1 Volume +/ button 7
2 MODE button
During radio reception:
BAND select 8, 9
During CD/MD playback:
CD/MD unit select 12
3 SOURCE (TUNER/CD/MD) button
8, 9, 12
4 SEL (select) button 7, 10, 11, 12
5 Z (eject) button 7, 8, 9, 12
6 Display window
7 m/M (fast winding)/DIR (tape
transport direction change) buttons 7, 8
8 MBP (My Best sound Position) button
11
9 D-BASS button 11
q; SEEK/AMS +/ button 9, 13
Seek 9
Automatic Music Sensor 13
Manual search 13
qa RELEASE (front panel release) button
6, 14
qs ATT (attenuate) button 10
qd SENS button 9
qf RESET button (located on the front side

of the unit behind the front panel) 6
qg Frequency select switch*
(located on the bottom of the unit)
See Frequency select switch in the
Installation/Connections manual.
The minute indication flashes.
3 Press either side of the volume button

to set the minute.
qh Number buttons 8, 9, 10, 12, 13

During radio reception:
Preset number select 9
to go forward
to go back
During tape playback:

(6) ATA 8
During CD/MD playback:
(1) DISC 13
(2) DISC + 13
(3) REP 13
(4) SHUF 13
qj BTM button 8
Press (DSPL).
The clock starts.
qk DSPL (display mode change) button

7, 12
After the clock setting is complete, the

display returns to normal playback mode.
ql OFF button** 6
* XR-CA320/CA320X only
** Warning when installing in a car
without ACC (accessory) position on
the ignition key switch
Be sure to press (OFF) on the unit for
two seconds to turn off the clock display
after turning off the engine.
When you press (OFF) momentarily, the
clock display does not turn off and this
causes battery wear.
Installation
Installation
Precautions
Prcautions
Choose the installation location carefully so that the unit will not interfere with normal driving.
Avoid installing the unit in areas subject to dust, dirt, excessive vibration, or high temperatures, such as
in direct sunlight or near heater ducts.
Use only the supplied mounting hardware for a safe and secure installation.
Choisir soigneusement lemplacement dinstallation pour que lappareil ne gne pas le chauffeur
pendant la conduite.
Eviter dinstaller lappareil dans un endroit expos des tempratures leves, comme en plein soleil ou
proximit dune bouche dair chaud, ou de la poussire, salet ou vibrations violentes.
Pour garantir un montage sr, nutiliser que le matriel fourni.
Mounting angle adjustment

Rglage de langle de montage
Adjust the mounting angle to less than 20.
Ajuster linclinaison un angle infrieur 20.
How to detach and attach the front panel
Retrait et pose de la faade
Before installing the unit, detach the front panel.
Avant dinstaller lappareil, dposer la faade.
A To detach
A Pour retirer
Before detaching the front panel, be sure to press (OFF). Press (RELEASE), then slide the front panel a
little to the left, and pull it off towards you.
Avant de dposer la faade, ne pas oublier dappuyer sur (OFF). Appuyer ensuite sur (RELEASE), puis
faire glisser la faade lgrement vers la gauche et enlever la faade en tirant soi.
B To attach
B Pour attacher
Attach part A of the front panel to part B of the unit as illustrated and push the left side into position
until it clicks.
Fixez la partie A de la faade sur la partie B de lappareil, comme indiqu sur lillustration, puis poussez
jusquau dclic.
(OFF)
A
B
(RELEASE)
Mounting example
Exemple de montage
Installation in the dashboard
Installation dans le tableau de bord
2
182
Fire wall
Paroi ignifuge
Dashboard
Tableau de bord
mm
3
4
53 m
Bend these claws outward for a

tight fit, if necessary.
Plier ces griffes pour assurer

une prise correcte si ncessaire.
First attach 6 to the unit, then insert

the unit into 1.
With the UP marking up
Avec linscription UP vers le haut
Fixez dabord 6 sur lappareil et

introduisez ensuite lappareil dans 1.
Mounting the unit in a Japanese car
Installation de lappareil dans une voiture japonaise
You may not be able to install this unit in some makes of Japanese cars. In such a case, consult your Sony
dealer.
Cet appareil ne peut pas tre install dans certaines voitures japonaise. Consultez, dans ce cas, votre
concessionnaire Sony.
TOYOTA
NISSAN
5
max. size
5 8 mm
Dimension
max. 5 8 mm
max. size
5 8 mm
Dimension
max. 5 8 mm
to dashboard/center console
au tableau de bord/console centrale
to dashboard/center console
au tableau de bord/console centrale
5
max. size
5 8 mm
Dimension
max. 5 8 mm
Bracket
Support
Bracket
Support
Existing parts supplied with your car

Pices existantes fournies avec la voiture
Note
To prevent malfunction, install only with the supplied screws 5.
5
max. size
5 8 mm
Dimension
max. 5 8 mm
Bracket
Support
Bracket
Support
Existing parts supplied with your car

Pices existantes fournies avec la voiture
Remarque
Pour viter tout dysfonctionnement, utilisez uniquement les vis 5 pour le montage.
Connections
Connexions
Cautions
Prcautions
This unit is designed for negative ground 12 V DC operation only.

Be careful not to pinch any wires between a screw and the body of the car or this unit or between any
moving parts such as the seat railing, etc.
Before making connections, disconnect the ground terminal of the car battery to avoid short circuits.
Connect the yellow and red power input leads only after all other leads have been connected.
Be sure to connect the red power input lead to the positive 12 V power terminal which is energized
when the ignition key is in the accessory position.
Run all ground wires to a common ground point.
Connect the yellow cord to a free car circuit rated higher than the units fuse rating. If you connect this
unit in series with other stereo components, the car circuit they are connected to must be rated higher
than the sum of the individual components fuse rating. If there are no car circuits rated as high as the
units fuse rating, connect the unit directly to the battery. If no car circuits are available for connecting
this unit, connect the unit to a car circuit rated higher than the units fuse rating in such a way that if the
unit blows its fuse, no other circuits will be cut off.
Be sure to insulate any loose unconnected wires with electrical tape for safety.
When installing a car without ACC (accessory) position on the ignition key switch, connect the red
power input lead to the +12 V power terminal which is energized at all times with the yellow lead.
Cet appareil est exclusivement conu pour fonctionner sur une tension de 12 V CC avec masse ngative.
Veiller ne pas coincer de fils entre une vis et la carrosserie de la voiture ou cet appareil ou encore entre
des pices mobiles comme les glissires des siges, etc.
Avant deffectuer les connexions, dbrancher la borne de terre de la batterie du vhicule pour viter tout
court-circuit.
Brancher les fils dentre dalimentation jaune et rouge seulement aprs avoir termin tous les autres
branchements.
Veiller ne pas raccorder le fil rouge dentre dalimentation la borne positive de 12 V qui est
alimente quand la cl de contact est sur la position accessoires.
Rassembler tous les fils de terre en un point de masse commun.
Brancher le cble jaune un circuit libre de la voiture dont la capacit nominale est suprieure la
capacit du fusible de lappareil. Si vous branchez cet appareil en srie avec dautres composants stro,
le circuit de la voiture auquel ils sont raccords doit afficher une capacit nominale suprieure la
somme des capacits individuelles de chaque composant. Sil ny a pas de circuits de voiture affichant
une capacit gale la capacit du fusible de lappareil, brancher lappareil directement la batterie. Si
aucun circuit de voiture nest disponible pour connecter cet appareil, brancher lappareil un circuit de
voiture suprieur la capacit du fusible de lappareil de telle sorte que si lappareil grille son fusible,
aucun autre circuit ne soit coup.
Veillez isoler tout fil ou cble non connects avec du ruban lectrique appropri.
Lors de linstallation dans une voiture dont le contact ne possde pas de position ACC (accessoire),
raccordez le fil dentre lectrique la borne dalimentation +12 V alimente en permanence avec le fil
jaune.
Warning when installing in a car without ACC (accessory) position on

Avertissement en cas dinstallation dans une voiture dont le contact

ne comporte pas de position ACC (accessoires)
Be sure to press (OFF) on the unit for two seconds to turn off the clock display after turned off the
engine.
When you press (OFF) momentarily, the clock display does not turn off and this causes battery wear.
Noubliez pas dappuyer sur le bouton (OFF) de lappareil pendant deux secondes aprs avoir
coup le moteur de faon dsactiver laffichage de lhorloge.
Si vous appuyez brivement sur (OFF), laffichage de lhorloge nest pas dsactiv, ce qui provoque une
usure de la batterie.
Frequency select switch (XR-CA320/320X only)
Commutateur de slection de la frquence
The AM (FM) tuning interval is factory-set to the 9K (50 K) position. If the frequency allocation system of
your country is based on 10 kHz (200 kHz) interval, set the switch on the bottom of the unit to the
10 K (200 K) position before making connections.
Lintervalle de rglage des frquences AM (FM) est rgl dusine sur 9K (50 K). Si le systme dattribution
des frquences est bas sur un intervalle de 10 kHz (200 kHz), placez le commutateur situ sur la partie
infrieure de lappareil sur la position 10 K (200 K) avant de procder au raccordement.
(XR-CA320/320X uniquement)
Change the position with a jeweler's screwdriver, etc.

Modifiez la position laide dun tournevis de bijoutier, etc.
Note
When you change the position of the switch, be sure to press the reset buttons after the connections are
completed.
Remarque
Lorsque vous modifiez la position du commutateur, pressez les touches de rinitialisation lorsque les connexions
sont termines.
Reset button
Touche de rinitialisation
When the installation and connections are complete, be sure to press the reset button with a ball-point
pen, etc.
Quand linstallation et les connexions sont termines, appuyer sur la touche de rinitialisation avec un
stylo bille, etc.
Notes of connection diagram
Remarques sur le diagramme de connexion
Notes on the control and power supply leads

The power antenna control lead (blue) supplies +12 V DC when you turn on the unit.
When your car has a built-in FM/AM antenna in the rear/side glass, it is necessary to connect the power antenna
control lead (blue) or the accessory power input lead (red) to the power terminal of the existing antenna booster.
For details, consult your dealer.
A power antenna without a relay box cannot be used with this unit.
Remarques sur les fils de commande et d'alimentation

Le fil de commande de lantenne lectrique (bleu) fournit une alimentation de + 12 V CC lorsque vous mettez
lappareil sous tension.
Si votre voiture est quipe dune antenne FM/AM intgre dans la vitre arrire latrale, vous devez raccorder le
fil de commande dantenne lectrique (bleu) ou le fil dentre dalimentation daccessoire (rouge) la borne
dalimentation de lamplificateur dantenne existant. Pour plus de dtails, consultez votre revendeur.
Une antenne lectrique sans boitier de relais ne peut pas tre utilise avec cet appareil.
Memory hold connection

When the yellow power input lead is connected, power will always be supplied to the memory circuit even when
the ignition switch is turned off.
Notes on speaker connection
Before connecting the speakers, turn the unit off.
Use speakers with an impedance of 4 to 8 ohms, and with adequate power handling capacities. Otherwise, the
speakers may be damaged.
Do not connect the terminals of the speaker system to the car chassis, and do not connect the terminals of the
right speaker with those of the left speaker.
Do not attempt to connect the speakers in parallel.
Do not connect any active speakers (with built-in amplifiers) to the speaker terminals of the unit. Doing so may
damage the active speakers. Be sure to connect passive speakers to these terminals.
Connexion pour la conservation de la mmoire

Lorsque le fil dentre dalimentation jaune est raccord, le circuit de la mmoire est aliment en permanence
mme si la cl de contact est sur la position darrt.
Remarques sur la connexion des haut-parleurs
Avant de raccorder les haut-parleurs, mettre lappareil hors tension.
Utiliser des haut-parleurs ayant une impdance de 4 8 ohms et une capacit adquate sous peine de les
endommager.
Ne pas raccorder pas les bornes du systme de haut-parleur au chssis de la voiture, et ne pas connecter les
bornes du haut-parleur droit celles du haut-parleur gauche.
Ne pas tenter de raccorder les haut-parleurs en parallle.
Ne pas connecter de haut-parleurs actifs (quips dun amplificateur intgr) aux bornes de haut-parleur de
lappareil. Les haut-parleurs actifs risquent sinon dtre endommags. Veiller par consquent raccorder des
haut-parleurs passifs ces bornes.
Connection diagram
Schmas de connexion
Supplied with XA-C30

Fourni avec le XA-C30
Supplied with the CD/MD changer

Fourni avec le changeur de CD/MD
Source selector
Slecteur de source
BUS AUDIO IN
BUS CONTROL IN
from a car antenna

de lantenne de la voiture
BUS
AUDIO IN
AUDIO
OUT
AUDIO OUT
Fuse (10 A)
Fusible (10 A)
RCA pin cord (not supplied)

Cordon broche RCA (non fourni)
AMP REM
8
Blue/white striped
Ray bleu/blanc
White
Blanc
Max. supply current 0.3 A

max. fourni 0,3 A
to AMP REMOTE IN of the optional power amplifier

This connection is only for amplifiers. Connecting any other system may
damage the unit.
pour effectuer le raccordement AMP REMOTE IN de lamplificateur de
puissance en option
Cette connexion sapplique uniquement aux amplificateurs. Le branchement
de tout autre systme risque dendommager lappareil.
to the interface cable of a car telephone
Gray
Gris
vers le fil de commande de lantenne lectrique ou le fil dalimentation de

lamplificateur dantenne
Remarque
Il n'est pas ncessaire de raccorder ce fil s'il n'y a pas d'antenne lectrique
ni d'amplificateur d'antenne, ou avec une antenne tlescopique manuelle.
Si votre voiture est quipe d'une antenne FM/AM intgre dans la vitre
arrire/latrale, voir Remarques sur les fils de commande et
d'alimentation.
Right
Droit
Gray/black striped
Ray gris/noir
ATT
Sky blue
XR-CA320/CA320X only
to the power antenna control lead or power supply lead of antenna

booster amplifier
Notes
It is not necessary to connect this lead if there is no power antenna or
antenna booster, or with a manually-operated telescopic antenna.
When your car has a built-in FM/AM antenna in the rear/side glass, see
Notes on the control and power supply leads.
Left
Gauche
White/black striped
Ray blanc/noir
Green
Vert
Left
Gauche
Green/black striped
Ray vert/noir
ANT REM
Purple
Mauve
Blue
Bleu
Max. supply current 0.1 A

Courant max. fourni 0,1 A
Right
Droit
Purple/black striped
Ray blanc/noir
Yellow
Jaune
to the +12 V power terminal which is energized at all times

Be sure to connect the black ground lead first.
la borne +12 V qui est alimente en permanence
Raccordez dabord le fil de masse noir.
to the +12 V power terminal which is energized at the accessory position of

Notes
If there is no accessory position, connect to the +12 V power (battery)
terminal which is energized at all times.
Be sure to connect the black ground to it first.
When your car has a built-in FM/AM antenna in the rear/side glass, see
Notes on the control and power supply leads.
la borne +12 V qui est alimente quand la cl de contact est sur la position
accessoires
Remarque
S'il n'y a pas de position accessoires, raccordez la borne d'alimentation
(batterie) +12 V qui est en permanence sous tension.
Raccordez dabord le fil de masse noir.
Si votre voiture est quipe d'une antenne FM/AM intgre dans la vitre
arrire/latrale, voir Remarques sur les fils de commande et
d'alimentation.
Red
Rouge
Black
Noir
to a metal place in the car

First connect the black ground lead, then connect the
yellow and red power input leads.
un point mtallique de la voiture
Branchez dabord le fil de masse noir et, ensuite, les fils
dentre dalimentation jaune et rouge.
Cautions
Connection example
Exemple de raccordement
Cautionary notice for handling the bracket 1.

Handle the bracket carefully to avoid injuring your fingers.
Remove the protection collar 6 before installing.
Equipment used in illustrations (not supplied)
Attentions
Appareils utiliss dans les illustrations (non fournis)

Front speaker
Haut-parleur frontal
Power amplifier
Amplificateur de puissance
Rear speaker
Haut-parleur arrire
CD/MD changer
Changeur de CD/MD
Remarque importante pour la manipulation du support 1.

Manipulez prcautionneusement le support pour viter de vous
blesser aux doigts.
Dposez le collier de protection 6 avant linstallation.
Release the catch lock as illustrated.

Dgagez larrt de fixation comme illustr.
For connecting two or more changers, the source selector XA-C30 (optional) is necessary.
Dans le cas du raccordement de deux changeurs ou plus, le slecteur de source XA-C30 (optionnel) est
indispensable.
A
BUS AUDIO IN
BUS CONTROL IN
B
BUS AUDIO IN
BUS CONTROL IN
AUDIO OUT
Notes
Be sure to connect the ground cord before connecting the amplifier.
If you connect an optional power amplifier and do not use the built-in amplifier, the beep sound will
be deactivated.
Remarques
Raccordez dabord le fil de masse avant de connecter lamplificateur.
Si vous raccordez un amplificateur de puissance et que vous nutilisez pas lamplificateur intgr, le
bip sonore est dsactiv.
C
BUS AUDIO IN
Source selector
Slecteur de source
BUS CONTROL IN
SECTION 2
DISASSEMBLY
This set can be disassembled in the order shown below.
2-1.
DISASSEMBLY FLOW
Note 1: The process described in
can be performed in any order.
Note 2: Without completing the process described in
, the next process can not be performed.
Note 3: Illustration of disassembly is omitted.
SET
FRONT PANEL SECTION

(Note 3)
COVER
(Note 3)
2-2. SUB PANEL

(Page 8)
2-3. MECHANISM DECK (MG-36SZ11-32)

(Page 9)
2-4. MAIN BOARD

(Page 9)
2-6. BRACKET (MD)

(Page 10)
2-5. HEAT SINK

(Page 10)
2-7. MOTOR
(CAPSTAN/REEL) (M901)
(Page 11)
2-8. MAIN BELT,

SUB BELT (C)
(Page 11)
Note: Follow the disassembly procedure in the numerical order given.
2-2.
SUB PANEL
1 two claws
1 claw
1 two claws
2 sub panel
2-9. HEAD
(PLAY BACK) (HP901)
(Page 12)
2-3.
MECHANISM DECK (MG-36SZ11-32)
2 two screws
(BTP2.6 6)
2 two screws
(BTP2.6 6)
1 connector
(CN350)
3 mechanism deck
(MG-36SZ11-32)
1 connector
(CN300)
2-4.
MAIN BOARD
2 two ground point screws

(PTT2.6 6)
3 two screws
(BTP2.6 6)
4 main board
3 screw
(BTP2.6 6)
1 claw
2-5.
HEAT SINK
1 two screws
(PTT2.6 10)
2 heat sink
1 five screws
(PTT2.6 10)
2-6.
BRACKET (MD)
1 claw
1 claw
3 bracket (MD)
1 claw
2 four screws
(B2.6 4)
10
2-7.
MOTOR (CAPSTAN/REEL) (M901)
2 main belt
3 sub belt (C)
1 two screws
(P2 2.5)
4 motor (capstan/reel)
(M901)
Note : When installing motor,

adjust the screw and
screw hole of motor.
2-8.
MAIN BELT, SUB BELT (C)
1 main belt
2 screw
(PTP2 3)
4 sub belt (c)
2 screw
(PTP2 3)
2 screw
(PTP2 3)
2 screw
(PTP2 3)
3 Lift up the bottom BKT (TS)

in the direction of arrow A
(as far as the belt can be removed).
11
2-9.
HEAD (PLAY BACK) (HP901)

2 screw
(PTT2 4)
3 FF/REV lever section

1 screw
(P2 3)
7 PSW (reel) B
9 screw
(P2 4)
8 HP roller (A)
0 SPG support plate
qa adjuster arm SPG (A)
qs adjuster arm SPG (B)
6 slide SW board
qf head (play back) (HP901)
4 Remove the three solders

of head lead wires.
5 screw
(PTP2 3)
qd Remove three head lead
wires from the
adjuster arm blue.
adjuster arm blue
HEAD LEAD WIRE COLOR INDICATION

ON HEAD (HP901) AND SLIDE SW BOARD.
head lead wire
head (HP901)
yellow lead wire
black lead wire

red lead wire
12
slide SW board
SECTION 3
MECHANICAL ADJUSTMENTS
1. Clean the following parts with a denatured-alcohol-moistened
swab:
playback head
pinch roller
rubber belt
capstan
idler
2. Demagnetize the playback head with a head demagnetizer.
3. Do not use a magnetized screwdriver for the adjustments.
4. The adjustments should be performed with the power supply
voltage (14.4 V) unless otherwise noted.
Note: With this set, it is not necessary to apply suitable locking
compound to the parts after the azimuth adjustment.
Torque Measurement
Mode
Torque Meter
Meter Reading
Forward
CQ-102C
2.46 5.39 mNm

(25 55 gcm)
(0.35 0.76 ozinch)
Forward
Back Tension
CQ-102C
0.15 0.39 mNm

(1.5 4 gcm)
(0.02 0.06 ozinch)
Reverse
CQ-102RC
2.46 5.39 mNm

(25 55 gcm)
(0.35 0.76 ozinch)
Reverse
Back Tension
CQ-102RC
0.15 0.39 mNm

(1.5 4 gcm)
(0.02 0.06 ozinch)
FF, REW
CQ-201B
4.91 14.70 mNm

(50 150 gcm)
(0.69 2.08 ozinch)
SECTION 4
ELECTRICAL ADJUSTMENTS
TEST MODE
This set have the test mode function. In the test mode, FM Auto
Seek/Stop Level and AM Auto Seek/Stop Level adjustments can
be performed easier than it in ordinary procedure.
<Set the Test Mode>
1. Turn ON the regulated power supply. (All LEDs on the set
lights up, and the clock is displayed.)
Note: Press the [OFF] button, if the clock is not displayed.
2. Push the [4] button.
3. Push the [5] button.
4. Press the [1] button for more than two seconds.
5. Then the display indicates all lights, the test mode is set.
<Release the Test mode>
1. Push the [OFF] button.
Tape Tension Measurement

Mode
Tension Meter
Forward
CQ-403A
Reverse
CQ-403R
Meter Reading
more than 5.89 mNm
(more than 60 g)
(more than 2.12 oz)
13
TAPE DECK SECTION
Adjustment Location: PB head
0 dB= 0.775 V
1. The adjustments should be performed in the order given in

this service manual.
2. The adjustments should be performed for both L-CH and
R-CH.
FWD
adjustment
screws
REV
Test Tape
Type
Signal
Used for
P-4-A063
6.3 kHz, 10 dB
head azimuth adjustment
WS-48A
3 kHz, 0 dB
tape speed adjustment
PB Head Azimuth Adjustment

Procedure:
1. Put the set into the FWD PB mode.
test tape
P-4-A063
(6.3 kHz, 10 dB)
level
meter
4
+
set
speaker out terminal
2. Turn the screw and check the output peak value. Adjust the
screw so that the peak value in channels L and R coincides
within 3 dB.
within
3 dB
L-CH
peak
within
3 dB
output
level
Tape Speed Adjustment

Setting:
test tape
WS-48A
(3 kHz, 0 dB)
frequency counter
4
+
set
screw
position
R-CH
peak
angle
L-CH
peak
R-CH
peak
3. Check the phase in the FWD PB mode.

test tape
P-4-A063
(6.3 kHz, 10 dB)
oscilloscope
4
L-CH
Procedure:
1. Put the set into the FWD PB mode.
2. Adjust adjustment resistor for inside capstan motor so that the
reading on the frequency counter becomes in 3,015 Hz.
Specified Value: 2,940 to 3,090 Hz
Adjustment Location: See page 17.
set
H
+ +

R-CH

Screen pattern
in phase 45
good
90 135 180
wrong
4. Repeat the above adjustment for the REV PB mode.

5. Check that output level difference between FWD PB mode
and REV PB mode is within 4 dB.
14
TUNER SECTION
0 dB=1 V
FM Auto Seek/Stop Level Adjustment

Setting:
[SOURCE] button: FM
[FREQUENCY SELECT] switch: FM 50 k (XR-CA320/CA320X only)
Cautions during repair

When the tuner unit is defective, replace it by a new one because its internal block is difficult to repair.
FM RF signal
generator
dummy
antenna
50
Note: Adjust the tuner section in the sequence shown below.
50
1. FM Auto Seek/Stop Level Adjustment

2. FM Stereo Separation Adjustment
3. AM Auto Seek/Stop Level Adjustment
0.1pF
antenna
jack (ANT100)
set
Carrier frequency : 97.9 MHz (XR-CA300)

98.00 MHz (XR-CA320/CA320X)
Output level
: 22 dB (12.6 V)
Mode
: mono
Modulation
: 1 kHz, 22.5 kHz deviation (30%)
Procedure:
1. Set to the test mode. (see page 13)
2. Push the [SOURCE] button and set to FM.
(XR-CA300)
Display
MBP
SHUF
(XR-CA320/CA320X)
MBP
SHUF
3. Adjust with the volume RV3 on TU100 so that the FM indication turns to FM0 indication on the display window.
But, in case of already indicated FM0, turn the RV3 so that
put out light 0 indication and adjustment.
(XR-CA300)
Display
MBP
SHUF
(XR-CA320/CA320X)
MBP
SHUF
15
FM Stereo Separation Adjustment

Setting:
[SOURCE] button: FM
[FREQUENCY SELECT] switch: FM 50 k
(XR-CA320/CA320X only)
FM RF signal
generator
level meter
antenna jack (ANT100)

0.01 F
AM Auto Seek/Stop Level Adjustmant

Make this adjustment after FM Auto Seek/Stop Level Adjustment.
Setting:
[SOURCE] button: AM
[FREQUENCY SELECT] switch: AM 9 k
10 k
30 15 pF
set
65 pF

Carrier frequency : 97.9 MHz (XR-CA300)
98.00 MHz (XR-CA320/CA320X)
Output level
: 70 dB (3.2 mV)
Mode
: stereo
Modulation
: main: 1 kHz, 20 kHz deviation (26.7%)
sub: 1 kHz, 20 kHz deviation (26.7%)
: 19 kHz pilot: 7.5 kHz deviation (10%)
Procedure:
FM Stereo
signal generator
output channel
Level meter
connection
Level meter
reading (dB)
L-CH
L-CH
R-CH
L-CH
B
Adjust RV2 on TU100
for minimum reading.
R-CH
R-CH
R-CH
D
Adjust RV2 on TU100
for minimum reading.
L-CH
AM RF signal
generator
AM dummy antenna
(50 )
set
antenna jack
Carrier frequency : 1000 kHz (XR-CA300)
999 kHz (XR-CA320/CA320X) (ANT100)
30% amplitude
modulation by
1 kHz signal
Output level
: 33 dB (44.7 V)
Procedure:
1. Set to the test mode. (see page 13)
2. Push the [SOURCE] button and set to FM.
3. Push the [MODE] button and set to AM.
(XR-CA300)
Display
MBP
L-CH Stereo separation: A-B

R-CH Stereo separation: C-D
The separations of both channels should be equal.
Specified Value: Separation more than 30 dB
SHUF
(XR-CA320/CA320X)
MBP
SHUF

4. Adjust with the volume RV1 on TU100 so that the AM indication turns to AM0 indication on the display window. But,
in case of already indicated AM0, turn the RV1 so that put
out light 0 indication and adjustment.
(XR-CA300)
Display
MBP
SHUF
(XR-CA320/CA320X)
MBP
SHUF
16
Adjustment Location:
SET UPPER VIEW

Tape Speed Adjustment
TU100
RV3
FM Auto Seek/Stop Level Adjustment
RV2
FM Stereo Separation Adjustment
RV1
AM Auto Seek/Stop Level Adjustment
SET BOTTOM VIEW
S60
FREQUENCY
SELECT
10 k (AM) switch
200 k (FM)
N
9 k (AM)
50 k (FM)
17
SECTION 5
DIAGRAMS
5-1.
NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS
Note on Printed Wiring Board:

X : parts extracted from the component side.
Y : parts extracted from the conductor side.
z
: Through hole.
: Pattern from the side which enables seeing.

: Carbon pattern.
(The other layers' patterns are not indicated.)

Caution:
Pattern face side:
(Conductor Side)
Parts face side:
(Component Side)
18
Parts on the pattern face side seen from

the pattern face are indicated.
Parts on the parts face side seen from
the parts face are indicated.
Note on Schematic Diagram:

All capacitors are in F unless otherwise noted. pF: F
50 WV or less are not indicated except for electrolytics
and tantalums.
All resistors are in and 1/4 W or less unless otherwise
specified.
C : panel designation.
A : B+ Line.
H : adjustment for repair.
Power voltage is dc 14.4V and fed with regulated dc power
supply from ACC and BATT cords.
Voltages and waveforms are dc with respect to ground
under no-signal (detuned) conditions.
no mark : FM
(
) : AM
: TAPE PLAYBACK
Voltages are taken with a VOM (Input impedance 10 M).
Voltage variations may be noted due to normal production tolerances.
Waveforms are taken with a oscilloscope.
Voltage variations may be noted due to normal production tolerances.
Circled numbers refer to waveforms.
Signal path.
F : FM
f : AM
E : TAPE PLAYBACK
L : BUS AUDIO IN
5-2.
PRINTED WIRING BOARD MAIN Board
10
11
CN400
ANT100
(FM/AM ANTENNA)
AUDIO
OUT
Semiconductor
Location
CN800
BUS CONTROL IN
(FOR SONY BUS)
13
8
BUS
AUIDO IN
12
R
F901
(FRONT VIEW)
TO
CN700
MAIN BOARD
C163
CN700
(POWER)
C500
C501
R853
R433
C462
16
C164
C124
D721
D723
ECB
D720
BCE
R740
C741
D741
IC800
BCE
C733
14
R752
BCE
C81
C
E
R705
D750
C700
R607
K
(Page 22)
19
19
S1
(RESET)
(CHASSIS)
11
YEL
YEL
ORG
BRN
ORG
BLU
BRN
RED
R701
R700
Q750
R704
11
CONTROL BOARD
CN900
R753
Q703
M901
(CAPSTAN/REEL)
R703
K
Q700
Q704
C750
R7
R706
AM
10K
r
9K
1-680-219-
R600
R602
R601
R603
R604
R605
R606
(CA320/CA320X)
TO
CN350
1
Q702
R12
CN600
BCE
ECB
S60
FREQUENCY
SELECT
R67
Q730
Q733
ECB
X1
S60
R115
12
R730
CN350
C4
FM
200K
r
50K
C734
+
Q734
ECB
C5
C7
C8
R2
C730
C731
D700
R116
(CHASSIS)
C6
26
1
0
10
R117
C3
R1
R71
R72
Q731
C732
R4
R70
X4
D731
R9
R68
C702
R733
R8
R111
R731
50
51
75
R69
R75
R360
D100
R732
Q732
R10
(CA320X)
BCE
C353
R76
R751
R353
D351
K
25
IC1
76
IC350
R106
ECB
R62
(CA320/CA320X)
D650
IC2
ECB
R63
C356
R650
+
R11
R64
C743
R105
R107
C22
R608
(CA300)
R65
R23
(CA300/CA320X)
R22
R61
R358
R359
R357
R351
R350
R356
2 Q650
3
R81
C2
C352
R352
C358
C359
C111
L1
C21
C1
C131
C354
C361
R130
C363
R131
R21
R208
R26
R25
C355
C130
R27
R362
C800
R644
R810
R73
C742
R811
C82
R102
R3
R855
R721
R722
R725
C360
R354
3
CN300
C350
C120
(CA300)
HP901
PLAYBACK
HEAD
Q640
R41
C357
C351
C362
R355
R122
R120
R643
C720
Q720
D800
R361
+
+
26
+
R642
BCE
Q725
Q726
ECB
BCE
Q726
(CA320/CA320X)
Q721
R104
C160
C721
C161
14 R108
(CA300) C121
R121
GND
D802
C400
C109
R123
D805
R702
C165
13 R103
R720
C740
R800
C403
ACC
16
D801
Q741
R641
C640
R852
C420
R502
C504
R34
C421
R728
(CA300)
(CA320/CA320X)
R501
19
R634
R622
18
C125
+
R290
R420
C422 +
R401
C104
C423
C291
Q740
R640
Q291
C290
R635
Q621
R421
C424
C410
+
ECB
IC400
C411
R801
ECB
C412
R633
C503 Q630
C622
C425
D290
R632
C401
C426
Q722
C722
BCE
C415
C414
C103
36
Q290
D640
D724
C102
C621
R723
C620
R724
Q724
C502
C413
15
(CA320/CA320X)
BATT
C402
D630
BCE
R503
(CA320/CA320X)
R631
D620
R410
ANT REM (MAX 0.1A)
R32
Q620
R33
C505
R630
C450
R452
C452
D710
R451
C451
R411
14
AMP REM (MAX 0.3A)
D740
D450
R620
C453
C416
Q452
R621
ECB
Q451
R450
+
1
R460
Q450
R500
C101
L101
L100
R453
R459
TH800
R456
BCE
BCE
Q453
TU100
FM/AM TUNER UNIT
R455
13
FRONT RCH (+)
L710
D622
R458
C458
C506
R461
C456
ECB
R454
BCE
R457
C710
CP100
12
REAR RCH (+)
ATT
R802
REAR LCH (+)
FRONT RCH ()
C507
C454
C460
11
FRONT LCH ()
R803
REAR RCH ()
C801
10
FRONT LCH (+)
C466
C464
18
17
C467
C431
C430
IC500
25
C463
19
C465
R430
R432
C162
24
R431
REAR LCH ()
CN800
S903
(TAPE DETECT)
(ON : TAPE IN)
S901
(DIRECTION)
REV
m
S902
FWD
(FF/REW)
(OFF : PLAYBACK)
Ref. No.
Location
D100
D351
D450
D620
D622
D630
D640
D650
D700
D710
D720
D721
D723
D724
D731
D740
D741
D750
D800
D801
D802
D805
I-3
H-5
D-5
E-6
E-6
E-6
D-10
G-11
H-11
D-11
E-9
D-8
D-8
D-9
H-12
D-10
E-10
J-10
E-11
E-11
E-11
E-11
IC1
IC2
IC350
IC400
IC500
IC800
H-8
G-11
H-4
E-4
B-7
F-11
Q450
Q451
Q452
Q453
Q620
Q621
Q630
Q640
Q650
Q700
Q702
Q703
Q704
Q720
Q721
Q722
Q724
Q725
Q726
Q730
Q731
Q732
Q733
Q734
Q740
Q741
Q750
D-4
D-4
D-5
D-3
D-5
F-6
E-6
E-10
G-11
I-11
I-10
I-11
I-10
E-9
E-9
E-9
E-8
E-8
E-8
H-11
H-11
G-11
H-11
H-10
E-10
E-10
J-10
R703
J-10
5-3.
SCHEMATIC DIAGRAM MAIN Board (1/2)
See page 24 for Waveforms.
(Page
21)
(Page
23)
20
20
5-4.
SCHEMATIC DIAGRAM MAIN Board (2/2)
See page 24 for IC Block Diagrams.
(Page
20)
21
21
5-5.
PRINTED WIRING BOARD CONTROL Board
10
11
CONTROL BOARD (COMPONENT SIDE)
S959
SOURCE
SRC
S958
S958, 974
+
S971
MBP
D910 912, 914 916,

918, 922, 924
S974
S976
S969
D924, S969, 976

+
>
M
D918
(ILLUMINATION)
S956
MODE
50
A
K
D918
D924
D922
K
S965
BTM
S953
SENS
S954
ATT
S957, 975
SEEK
AMS
S973
OFF
S955
SEL
S957
LCD900
LIQUID CRYSTAL DISPLAY
S975
S972
D-BASS
D
S967
DSPL
S970
S977
D914, S961
REP
3
D910, S962
SHUF
4
D912
D911, S963
5
S968
D911
S963
D910
K
A
D914
D915, S960
DISC +
2
S962
1-680-221D912, S968
ATA
6
CONTROL BOARD (CONDUCTOR SIDE)

60
61
C954
12
R955
D900 D901
PL901
LCD BACK LIGHT,
ILLUMINATION
21
20
PL902
LCD BACK LIGHT,
ILLUMINATION
R954
R905
R911
R910
C952
R900
IC900
R923
C953
11
CN900
41
R912
D963 K
R924
40
R913
80
(Page 19)
D962
C955
11
(11)
MAIN BOARD
CN600
D960
D922, S970, 977

m
.
R921
R920
R904
R903
A D903
R902
A D904
R901
R925
S961
R922
D916, S951
DISC
1
S960
K
A
S951
D916
D915
D905
R916
R919
R914
D961
R915
D964
K
1-680-221-
Semiconductor Location
Ref. No.
Location
Ref. No.
Location
D900
D901
D903
D904
D905
D910
D911
D912
D914
D915
D916
E-10
E-10
E-10
F-10
F-10
C-7
C-8
C-8
C-6
C-5
C-4
D918
D922
D924
D960
D961
D962
D963
D964
B-10
C-11
B-11
E-3
F-2
D-5
D-8
F-11
IC900
E-6
22
22
11
(11)
5-6.
SCHEMATIC DIAGRAM CONTROL Board
See page 24 for Waveform.
(Page 20)
23
23
Waveforms
MAIN Board
CONTROL Board
IC Block Diagrams
MAIN Board
1 IC1 qs (OSC2)
3 IC900 ud (OSC)
IC400
2.6 Vp-p
RTRE
28
27 26 25
L VREF
2 IC1 qh (XO)
IC800
30.5 s
MM1175XFF
BUS ON 1
OUT
RESET 2
OUT
RESET
SWITCH
13
RESET
IN
BATT 3
BATT
SWITCH
12
BUS ON
IN
CLK
4
OUT
11
CLK
IN
VREF 5
10
BATT
CHECK
DATA
6
IN/OUT
GND 7
24
14 VCC
24
9 DATA IN
8 DATA OUT
10
11 12 13
14 15 16 17 18
LBASS2
LBASS1
LTRE
LIN
L5
L4
L3
L2
L1
LSELO
LSB
LFOUT
5.4 Vp-p
6
LFIN
LOUT
VSS
CE
LROUT
DI
LOGIC
CIRCUIT
CONTROL
CIRCUIT
R5
R4
R3
R2
R1
R VREF
CCB
INTERFACE
21 s
24 23 22 21 20 19
VREF
RBASS1
29
RSELO
RBASS2
30
RIN
RSB
32 31
CONTROL
CIRCUIT
54.3 ns
ROUT
35 34 33
RFIN
RFOUT
VDD
RROUT
CL
36
1.8 Vp-p
LC75421M-TLM
5-7. IC PIN FUNCTION DESCRIPTION

MAIN BOARD IC1 MN101C49GTH (SYSTEM CONTROLLER)
Pin No.
Pin Name
I/O
Description
VREF
VSM
FM and AM signal meter voltage detection input from the FM/AM tuner unit (TU100)
(A/D input)
3 to 6
NCI
Not used (fixed at L)
NOISE-DET
MPTH
NCI
10
VREF +
Reference voltage (+5V) terminal (for A/D converter)
11
VDD
Power supply terminal (+5V)
12
OSC2
Main system clock output terminal (18.432MHz)
13
OSC1
Main system clock input terminal (18.432MHz)
14
VSS
Reference voltage (0V) terminal (for A/D converter)
Ground terminal
15
XI
Sub system clock input terminal (32.768kHz)
16
XO
Sub system clock output terminal (32.768kHz)
17
MMOD
Setting terminal for the single chip mode
18
LCD-SO (TX)
LCD serial data output to the liquid crystal display driver (IC900)
19
LCD-SI (RX)
LCD serial data input from the liquid crystal display driver (IC900)
20
LCD-CKO
LCD serial transfer clock signal output to the liquid crystal display driver (IC900)
21
TU-SDA
Serial data output to the FM/AM tuner unit (TU100)
L: single chip
22
TU-SI
Serial data input from the FM/AM tuner unit (TU100)
23
TU-SCL
Serial data transfer clock signal output to the FM/AM tuner unit (TU100)
24
LCD-RES
LCD reset signal output to the liquid crystal display driver (IC900)
25
LCD-CE
Chip enable signal output to the liquid crystal display driver (IC900)
26
KEYACK
Key acknowledge signal detect input from the liquid crystal display driver (IC900)
27
DAVN-RDS
28
B/U-IN
Battery detect signal input from the SONY bus interface (IC800) and battery detect circuit
L is input at low voltage
29
NCI
30
RAM BU
Internal RAM reset detection signal input terminal

Input terminal to check that RAM data are not destroyed due to low voltage
This checking is made within 100 msec after reset L: RAM reset
31
TEST-IN
Setting terminal for the test mode
32
NCI
33
RESET
System reset signal input from the reset signal generator (IC2) and reset switch (S1)
L: reset L is input for several 100 msec after power on, then it changes to H
34
TU-ENABLE
Chip enable signal output to the FM/AM tuner unit (TU100)
35
BEEP
Beep sound drive signal output to the power amp (IC500)
36
POWER-ON
Main system power supply on/off control signal output terminal
37
ILL-IN
Not used (fixed at H)
38
ACC-IN
Accessory detect signal input terminal
39
NCO
Not used (open)
40
TEL-MUTE
Telephone muting signal input terminal

Used for the XR-CA320/CA320X only
41
NCI
Not used (fixed at H)
42
UNI-SO
Serial data output to the SONY bus interface (IC800)
43
UNI-SI
Serial data input from the SONY bus interface (IC800)
L: reset
H active
L: test mode, Normally: fixed at H
H active
H: power on
L: accessory on
At input of H, the signal is attenuated by 20 dB
25
Pin No.
Pin Name
I/O
Description
44
UNI-CKO
Serial data transfer clock signal output to the SONY bus interface (IC800)
45
SDA
I/O
Not used (open)
46
NCO
Not used (open)
47
SCL
Not used (open)
48
VOL-SO
Serial data output to the electrical volume (IC400)
49
VOL-CE
Chip enable signal output to the electrical volume (IC400) H active
50
VOL-CKO
Serial data transfer clock signal output to the electrical volume (IC400)
51
AMP-ON
Standby on/off control signal output to the power amp (IC500)

L: standby mode, H: amp on
52
AMP-MUTE
Muting on/off control signal output to the power amp (IC500) L: muting on
53
MUTE
Audio line muting on/off control signal output terminal H: muting on
54
TU-MUTE
Not used (open)
55
PORT2 (ST)
FM stereo broadcasting detection signal input from the FM/AM tuner unit (TU100)
H: stereo display lighting
56
NCO
Not used (open)
57
LO/DX
Local/DX control signal output to the FM/AM tuner unit (TU100) L: DX
58
TU-ON
Tuner system power supply on/off control signal output terminal H: tuner power on
59
FM-ON
FM system power supply on/off control signal output terminal

L: AM power on, H: FM power on Not used (open)
60
AM-ON
AM system power supply on/off control signal output terminal

L: FM power on, H: AM power on Not used (open)
61 to 68
NCO
Not used (open)
69
NOISE-ON
Not used (open)
70 to 82
NCO
Not used (open)
83
ILL-COLOR
Illumination color select input terminal L: amber illumination H: green illumination
84
DEST-SEL0
Destination setting terminal (fixed at H)
85
DEST-SEL1
Destination setting terminal
86
DEST-SEL2
Destination setting terminal XR-CA300: fixed at L, XR-CA320/CA320X: input for the

FREQUENCY SELECT switch (S60)
87, 88
NCO
Not used (open)
89
NOSE-SW
Front panel block remove/attach detection signal input terminal

L: front panel is attached
90
FLASH-W
Internal flash memory data write mode detection signal input terminal L: data write mode,
Normally: fixed at H
91
NCO
Not used (open)
92
ILL-ON
Power on/off control signal output of the illumination LED and LCD back light (PL901, 902)
H: power on
93
BUS-ON
Bus on/off control signal output to the SONY bus interface (IC800) L: bus on
94
SYS-RST
Reset signal output to the SONY bus interface (IC800) L: reset
95
DAVSS
Ground terminal (for D/A converter)
96
TAPE-ON
Capstan/reel motor (M901) drive signal output terminal H: motor on
97
N/R
Tape direction switch (S903) input terminal L: reverse direction H: forward direction
98
FF/REW
FF/REW detection switch (S902) input terminal L: FF/REW mode
99
TAPE-IN
Tape in detection switch (S903) input terminal L: tape in
100
DAVDD
26
XR-CA300: fixed at L, XR-CA320/CA320X: fixed at H
Power supply terminal (+5V) (for D/A converter)
Ver 1.1 2001.05
SECTION 6
EXPLODED VIEWS
NOTE:
-XX and -X mean standardized parts, so they
may have some difference from the original
one.
Color Indication of Appearance Parts
Example:
KNOB, BALANCE (WHITE) . . . (RED)
Parts Color Cabinet's Color
Items marked * are not stocked since they

are seldom required for routine service. Some
delay should be anticipated when ordering
these items.
The mechanical parts with no reference number in the exploded views are not supplied.
Hardware (# mark) list and Accessories and
packing materials are given in the last of the
electrical parts list.
6-1. GENERAL SECTION

7
8
6
#2
#3
F901
#2
#3
5
MG-36SZ11-32
10
TU100
11
13
12
#2
2
1
3
4
14
#1
15
Front panel section
Ref. No.
Part No.
Description
1
2
3
4
5
3-224-905-01
X-3370-437-1
3-041-581-11
3-044-125-01
3-376-464-11
PANEL, SUB
LOCK ASSY
DOOR, CASSETTE
SPRING, TORSION
SCREW (+PTT 2.6X6), GROUND POINT
6
6
1-776-207-31 CORD (WITH CONNECTOR) (POWER) (CA300)

1-783-736-61 CORD (WITH CONNECTOR) (POWER)
(CA320/CA320X)
X-3378-167-1 COVER ASSY, TOP
A-3326-859-A MAIN BOARD, COMPLETE (CA300)
A-3326-884-A MAIN BOARD, COMPLETE (CA320X)
* 7
* 8
* 8
Remark
Ref. No.
Part No.
Description
Remark
* 8
* 9
* 10
11
12
A-3326-962-A
3-224-921-01
3-041-578-01
3-937-650-01
3-046-339-01
MAIN BOARD, COMPLETE (CA320)

HEAT SINK
BRACKET (IC)
PLATE (C), GROUND
CUSHION (U)
* 13
* 14
15
F901
TU100
3-232-738-01
3-047-715-01
3-041-599-01
1-532-877-11
1-693-524-11
SHEET, INSULATING
CHASSIS
COLLAR
FUSE (BLADE TYPE) (AUTO FUSE) (10A)
FM/AM TUNER UNIT (FAE370-A01)
27
Ver 1.1 2001.05
6-2. FRONT PANEL SECTION
57
56
59
58
61
60
61
55
62
54
63
#4
64
53
#4
52
51
70
not supplied
(CONTROL board)
71
69
66
65
Ref. No.
67
LCD900
Part No.
Description
51
52
53
54
55
3-224-928-01
3-224-912-01
3-224-913-01
3-220-522-01
3-224-911-01
BUTTON (4-6) (4. 5. 6. BTM. DSPL)

BUTTON (1-3) (ATT. SENS. 1. 2. 3)
BUTTON (RELEASE)
SPRING (RELEASE)
PANEL, FRONT (CA300)
55
55
56
56
57
3-224-911-11
3-224-911-21
3-224-930-01
3-224-930-11
3-224-908-01
PANEL, FRONT (CA320X)

PANEL, FRONT (CA320)
BUTTON (+/-) (CA300/CA320)
BUTTON (+/-) (CA320X)
BUTTON (SOURCE) (SRC. MODE. SEL)
58
59
60
3-224-917-01 BUTTON (EJECT) (Z)

3-029-327-01 SPRING (EJECT)
3-224-916-01 BUTTON (REW) (m)
28
68
Remark
Ref. No.
61
62
63
64
Part No.
Description
3-375-372-01
3-224-915-01
3-224-907-01
3-224-929-01
Remark
* 65
SPRING (F/R)
BUTTON (FF) (M)
BUTTON (D-BASS) (MBP. D. OFF)
BUTTON (SEEK)
(+ > M SEEK AMS m . -)
3-224-927-01 PLATE (LCD), GROUND
66
* 67
* 68
69
70
1-694-696-31
3-224-926-01
3-224-931-01
1-786-099-11
3-224-904-01
CONDUCTIVE BOARD, CONNECTION

ILLUMINATOR
PLATE, LIGHT GUIDE
SWITCH, SHEET
PANEL, FRONT BACK
* 71
3-227-319-01 SHEET (REFLECTROR)
LCD900 1-804-512-11 DISPLAY PANEL, LIQUID CRYSTAL
6-3. MECHANISM DECK SECTION

(MG-36SZ11-32)
109
#9
not supplied
not supplied
110
108
105
111
#8
112
107
HP901
not supplied
113
M901
not supplied
106
106
104
106
not supplied
S903
S902
#10
114
103
not supplied
115
not supplied
#7
S901
not supplied
not supplied
109
#6
#7
109
117
117
102
not supplied
not supplied
not supplied
#7
#7
101
#5
119
Ref. No.
Part No.
Description
* 101
102
103
104
105
3-224-920-01
3-045-943-01
3-045-945-01
3-045-953-01
3-045-940-01
BRACKET (MD)
MAIN BELT
SUB BELT (C)
+MACHINE SCREW M1.7X6
PINCH ARM SPG (R)
106
107
108
109
110
3-045-950-01
3-045-890-01
3-045-933-01
3-045-949-01
3-045-932-01
E-RING (DIA. 2)
PINCH ARM (R)
ADJUSTER ARM SPG (B)
PSW (REEL) B
ADJUSTER ARM SPG (A)
111
3-045-939-01 PINCH ARM SPG (F)
Remark
Ref. No.
Part No.
Description
Remark
112
113
114
115
117
3-045-891-01
3-045-906-01
3-045-952-01
3-713-786-51
3-045-893-01
PINCH ARM (F)

ADJUSTER SHIM (X)
+MACHINE SCREW M1.7X4
SCREW +P 2X3
REEL SPINDLE
119
HP901
M901
S901
S902
A-3220-826-A
1-500-661-11
1-763-507-11
1-771-928-11
1-771-926-11
MECHANISM DECK ASSY (MG-36SZ11-32)

HEAD (PLAYBACK)
MOTOR (CAPSTAN/REEL)
SWITCH (SLIDE) (DIRECTION)
SWITCH (LEAF) (FF/REW)
S903
1-771-927-11 SWITCH (LEAF) (TAPE DETECT)
29
Ver 1.1 2001.05
SECTION 7
ELECTRICAL PARTS LIST
CONTROL
NOTE:
Due to standardization, replacements in the
parts list may be different from the parts specified in the diagrams or the components used
on the set.
-XX and -X mean standardized parts, so they
may have some difference from the original
one.
RESISTORS
All resistors are in ohms.
METAL: Metal-film resistor.
METAL OXIDE: Metal oxide-film resistor.
F: nonflammable
Ref. No.
Part No.
Items marked * are not stocked since they

are seldom required for routine service.
Some delay should be anticipated when ordering these items.
SEMICONDUCTORS
In each case, u: , for example:
uA. . : A. .
uPA. . : PA. .
uPB. . : PB. .
uPC. . : PC. .
uPD. . : PD. .
CAPACITORS
uF: F
COILS
uH: H
Description
Remark
CONTROL BOARD
**************
Ref. No.
D924
*
*
*
1-694-696-31
1-786-099-11
3-224-926-01
3-224-927-01
3-224-931-01
CONDUCTIVE BOARD, CONNECTION

SWITCH, SHEET
ILLUMINATOR
PLATE (LCD), GROUND
PLATE, LIGHT GUIDE
3-227-319-01 SHEET (REFLECTOR)
Part No.
When indicating parts by reference

number, please include the board.
Description
Remark
D960
D961
D962
8-719-033-14 LED CL-170PG-CD-T

(+> M, SEEK AMS) (CA300/CA320)
8-719-078-39 LED CL-170SR-CD-T
(+> M, SEEK AMS) (CA320X)
8-719-988-61 DIODE 1SS355TE-17
8-719-988-61 DIODE 1SS355TE-17
8-719-988-61 DIODE 1SS355TE-17
D963
D964
8-719-988-61 DIODE 1SS355TE-17

8-719-988-61 DIODE 1SS355TE-17
D924
< CAPACITOR >

< IC >
C952
C953
C954
C955
1-115-412-11
1-125-891-11
1-165-176-11
1-165-176-11
CERAMIC CHIP
CERAMIC CHIP
CERAMIC CHIP
CERAMIC CHIP
680PF
0.47uF
0.047uF
0.047uF
5%
10%
10%
10%
25V
10V
16V
16V
< CONNECTOR >

CN900
< PILOT LAMP >
DIODE
DIODE
DIODE
DIODE
DIODE
PL901
D911
D911
D912
8-719-078-39 LED CL-170SR-CD-T (4, SHUF) (CA320X)

8-719-082-98 LED CL-170FG-CD-T (4, SHUF)
(CA300/CA320)
8-719-078-39 LED CL-170SR-CD-T (5) (CA320X)
8-719-082-98 LED CL-170FG-CD-T (5) (CA300/CA320)
8-719-078-39 LED CL-170SR-CD-T (6, ATA) (CA320X)
D912
D914
D914
D915
D915
8-719-082-98
8-719-078-39
8-719-082-98
8-719-078-39
8-719-082-98
30
LCD900 1-804-512-11 DISPLAY PANEL, LIQUID CRYSTAL
PL901
D910
D910
D922
< LIQUID CRYSTAL DISPLAY >
< DIODE >

8-719-056-82
8-719-056-82
8-719-056-82
8-719-056-82
8-719-056-82
D918
D922
8-759-657-06 IC LC75884W
1-794-312-11 PIN, CONNECTOR 12P
D900
D901
D903
D904
D905
D916
D916
IC900
LED
LED
LED
LED
LED
UDZ-TE-17-6.2B
UDZ-TE-17-6.2B
UDZ-TE-17-6.2B
UDZ-TE-17-6.2B
UDZ-TE-17-6.2B
CL-170FG-CD-T (6, ATA) (CA300/CA320)

CL-170SR-CD-T (3, REP) (CA320X)
CL-170FG-CD-T (3, REP) (CA300/CA320)
CL-170SR-CD-T (2, DISC +) (CA320X)
CL-170FG-CD-T (2, DISC +)
(CA300/CA320)
8-719-078-39 LED CL-170SR-CD-T (1, DISC -) (CA320X)

8-719-082-98 LED CL-170FG-CD-T (1, DISC -)
(CA300/CA320)
8-719-033-86 LED CL-170D-CD-T (ILLUMINATION)
8-719-033-14 LED CL-170PG-CD-T
(m . -, SEEK AMS) (CA300/CA320)
8-719-078-39 LED CL-170SR-CD-T
(m . -, SEEK AMS) (CA320X)
PL902
PL902
1-518-743-11 LAMP, PILOT (LCD BACK LIGHT,

ILLUMINATION) (CA320X)
ILLUMINATION) (CA300/CA320)
ILLUMINATION) (CA320X)
ILLUMINATION) (CA300/CA320)
< RESISTOR >
R900
R901
R902
R903
R904
1-216-295-11
1-216-049-11
1-216-049-11
1-216-049-11
1-216-049-11
SHORT
RES-CHIP
RES-CHIP
RES-CHIP
RES-CHIP
0
1K
1K
1K
1K
R905
R910
1-216-049-11 RES-CHIP
1-216-025-11 RES-CHIP
1K
100
R910
1-216-029-00 METAL CHIP
150
R911
1-216-025-11 RES-CHIP
100
R911
1-216-029-00 METAL CHIP
150
R912
1-216-025-11 RES-CHIP
100
5%
5%
5%
5%
1/10W
1/10W
1/10W
1/10W
5%
1/10W
5%
1/10W
(CA300/CA320)
5%
1/10W
(CA320X)
5%
1/10W
(CA300/CA320)
5%
1/10W
(CA320X)
5%
1/10W
(CA300/CA320)
CONTROL
Ref. No.
Part No.
Description
Remark
R912
1-216-029-00 METAL CHIP
150
R913
1-216-025-11 RES-CHIP
100
R913
1-216-029-00 METAL CHIP
150
R914
1-216-029-00 METAL CHIP
150
R915
R916
R919
R920
1-216-029-00
1-216-029-00
1-216-027-00
1-216-025-11
METAL CHIP
METAL CHIP
METAL CHIP
RES-CHIP
150
150
120
100
R920
1-216-027-00 METAL CHIP
120
R921
1-216-025-11 RES-CHIP
100
R921
1-216-027-00 METAL CHIP
120
R922
1-216-025-11 RES-CHIP
100
R922
1-216-027-00 METAL CHIP
120
R923
1-216-023-00 METAL CHIP
82
R923
1-216-025-11 RES-CHIP
100
R924
1-216-023-00 METAL CHIP
82
R924
1-216-025-11 RES-CHIP
100
R925
R954
1-216-027-00 METAL CHIP

1-216-088-00 METAL CHIP
120
43K
5%
1/10W
(CA320X)
5%
1/10W
(CA300/CA320)
5%
1/10W
(CA320X)
5%
1/10W
5%
1/10W
5%
1/10W
5%
1/10W
5%
1/10W
(CA300/CA320)
5%
1/10W
(CA320X)
5%
1/10W
(CA300/CA320)
5%
1/10W
(CA320X)
5%
1/10W
(CA300/CA320)
5%
1/10W
(CA320X)
5%
1/10W
(CA320X)
5%
1/10W
(CA300/CA320)
5%
1/10W
(CA320X)
5%
1/10W
(CA300/CA320)
5%
1/10W
5%
1/10W
R955
1-216-295-11 SHORT
0
**************************************************************
*
*
*

A-3326-884-A MAIN BOARD, COMPLETE (CA320X)
**********************
*
*
3-041-578-01 BRACKET (IC)

3-224-921-01 HEAT SINK
7-685-794-09 SCREW +PTT 2.6X10 (S)
Ref. No.
Part No.
Description
C101
C102
C103
C104
1-162-919-11
1-124-584-00
1-162-970-11
1-107-826-11
CERAMIC CHIP
ELECT
CERAMIC CHIP
CERAMIC CHIP
C109
C111
C120
MAIN
Remark
22PF
100uF
0.01uF
0.1uF
5%
20%
10%
10%
50V
10V
25V
16V
1-107-826-11 CERAMIC CHIP

0.1uF
0.1uF
0.001uF
10%
10%
10%
C121
0.001uF
10%
C124
1-124-257-00 ELECT
2.2uF
20%
16V
16V
50V
(CA300)
50V
(CA300)
50V
C125
C130
C131
C160
C161
1-124-257-00
1-165-176-11
1-164-489-11
1-124-257-00
1-124-257-00
ELECT
CERAMIC CHIP
CERAMIC CHIP
ELECT
ELECT
2.2uF
0.047uF
0.22uF
2.2uF
2.2uF
20%
10%
10%
20%
20%
50V
16V
16V
50V
50V
C162
C163
C164
C165
C350
1-104-942-11
1-104-942-11
1-162-970-11
1-162-970-11
1-162-964-11
ELECT
ELECT
CERAMIC CHIP
CERAMIC CHIP
CERAMIC CHIP
1uF
1uF
0.01uF
0.01uF
0.001uF
20%
20%
10%
10%
10%
50V
50V
25V
25V
50V
C351
C352
C353
C354
C355
1-162-964-11
1-164-315-11
1-124-234-00
1-124-584-00
1-124-584-00
CERAMIC CHIP
CERAMIC CHIP
ELECT
ELECT
ELECT
0.001uF
470PF
22uF
100uF
100uF
10%
5%
20%
20%
20%
50V
50V
16V
10V
10V
C356
C357
C358
C359
C360
1-162-927-11
1-162-927-11
1-162-970-11
1-162-970-11
1-124-584-00
CERAMIC CHIP
CERAMIC CHIP
CERAMIC CHIP
CERAMIC CHIP
ELECT
100PF
100PF
0.01uF
0.01uF
100uF
5%
5%
10%
10%
20%
50V
50V
25V
25V
10V
C361
C362
C363
C400
C401
1-164-315-11
1-162-927-11
1-162-927-11
1-124-234-00
1-107-826-11
CERAMIC CHIP
CERAMIC CHIP
CERAMIC CHIP
ELECT
CERAMIC CHIP
470PF
100PF
100PF
22uF
0.1uF
5%
5%
5%
20%
10%
50V
50V
50V
16V
16V
C402
C403
C410
C411
C412
1-124-589-11
1-164-315-11
1-104-942-11
1-162-965-11
1-124-257-00
ELECT
CERAMIC CHIP
ELECT
CERAMIC CHIP
ELECT
47uF
470PF
1uF
0.0015uF
2.2uF
20%
5%
20%
10%
20%
16V
50V
50V
50V
50V
C413
C414
C415
C416
C420
1-164-677-11
1-107-826-11
1-107-826-11
1-104-942-11
1-104-942-11
CERAMIC CHIP
CERAMIC CHIP
CERAMIC CHIP
ELECT
ELECT
0.033uF
0.1uF
0.1uF
1uF
1uF
10%
10%
10%
20%
20%
16V
16V
16V
50V
50V
C421
C422
C423
C424
C425
1-162-965-11
1-124-257-00
1-164-677-11
1-107-826-11
1-107-826-11
CERAMIC CHIP
ELECT
CERAMIC CHIP
CERAMIC CHIP
CERAMIC CHIP
0.0015uF
2.2uF
0.033uF
0.1uF
0.1uF
10%
20%
10%
10%
10%
50V
50V
16V
16V
16V
C426
C430
C431
C450
C451
1-104-942-11
1-162-927-11
1-162-927-11
1-124-257-00
1-124-257-00
ELECT
CERAMIC CHIP
CERAMIC CHIP
ELECT
ELECT
1uF
100PF
100PF
2.2uF
2.2uF
20%
5%
5%
20%
20%
50V
50V
50V
50V
50V
C452
C453
1-124-257-00 ELECT
1-124-257-00 ELECT
2.2uF
2.2uF
20%
20%
50V
50V
< JACK >

ANT100 1-764-808-21 JACK (ANT) (FM/AM ANTENNA) (CA320)
ANT100 1-815-185-11 JACK (ANT) (FM/AM ANTENNA)
(CA300/CA320X)
< CAPACITOR >
C1
C2
C3
C4
C5
1-162-916-11
1-162-916-11
1-164-160-11
1-162-917-11
1-107-826-11
CERAMIC CHIP
CERAMIC CHIP
CERAMIC CHIP
CERAMIC CHIP
CERAMIC CHIP
12PF
12PF
20PF
15PF
0.1uF
5%
5%
5%
5%
10%
50V
50V
50V
50V
16V
C7
C8
C21
C22
C81
1-124-234-00
1-164-315-11
1-107-826-11
1-164-315-11
1-107-826-11
ELECT
CERAMIC CHIP
CERAMIC CHIP
CERAMIC CHIP
CERAMIC CHIP
22uF
470PF
0.1uF
470PF
0.1uF
20%
5%
10%
5%
10%
16V
50V
16V
50V
16V
C82
0.1uF
10%
16V
31
MAIN
Ref. No.
Part No.
Description
Remark
C454
C456
C458

0.22uF
0.22uF
0.22uF
10%
10%
10%
16V
16V
16V
C460
C462
C463
C464
C465
1-164-489-11
1-162-927-11
1-162-927-11
1-164-315-11
1-164-315-11
CERAMIC CHIP
CERAMIC CHIP
CERAMIC CHIP
CERAMIC CHIP
CERAMIC CHIP
0.22uF
100PF
100PF
470PF
470PF
10%
5%
5%
5%
5%
16V
50V
50V
50V
50V
C466
C467
C500
C501
C502
1-164-315-11
1-164-315-11
1-164-156-11
1-164-156-11
1-126-157-11
CERAMIC CHIP
CERAMIC CHIP
CERAMIC CHIP
CERAMIC CHIP
ELECT
470PF
470PF
0.1uF
0.1uF
10uF
5%
5%
20%
50V
50V
25V
25V
16V
C503
C504
C505
C506
C507
1-126-157-11
1-162-970-11
1-165-176-11
1-109-982-11
1-124-589-11
ELECT
CERAMIC CHIP
CERAMIC CHIP
CERAMIC CHIP
ELECT
10uF
0.01uF
0.047uF
1uF
47uF
20%
10%
10%
10%
20%
16V
25V
16V
10V
16V
C620
C621
C622
C640
C700
1-124-589-11
1-109-982-11
1-124-257-00
1-104-942-11
1-164-156-11
ELECT
CERAMIC CHIP
ELECT
ELECT
CERAMIC CHIP
47uF
1uF
2.2uF
1uF
0.1uF
20%
10%
20%
20%
16V
10V
50V
50V
25V
C702
C710
C720
C721
C722
1-164-156-11
1-126-936-11
1-104-942-11
1-165-176-11
1-126-162-11
CERAMIC CHIP
ELECT
ELECT
CERAMIC CHIP
ELECT
0.1uF
3300uF
1uF
0.047uF
3.3uF
20%
20%
10%
20%
25V
16V
50V
16V
50V
C730
C731
C732
C733
C734
1-126-157-11
1-162-970-11
1-124-584-00
1-164-315-11
1-124-234-00
ELECT
CERAMIC CHIP
ELECT
CERAMIC CHIP
ELECT
10uF
0.01uF
100uF
470PF
22uF
20%
10%
20%
5%
20%
16V
25V
10V
50V
16V
C740
C741
C742
C743
C750
1-126-157-11
1-162-970-11
1-124-584-00
1-125-701-11
1-107-826-11
ELECT
CERAMIC CHIP
ELECT
DOUBLE LAYER
CERAMIC CHIP
10uF
0.01uF
100uF
0.047F
0.1uF
20%
10%
20%
10%
16V
25V
10V
5.5V
16V
C800
C801

1-126-940-11 ELECT
0.01uF
330uF
10%
20%
25V
16V
Ref. No.
Part No.
Description
Remark
D622
8-719-991-33 DIODE 1SS133T-77
D630
D640
D650
D700
D710
8-719-110-49
8-719-110-49
8-719-110-49
8-719-200-82
8-719-049-38
DIODE
DIODE
DIODE
DIODE
DIODE
MTZJ-T-77-18B (CA320/CA320X)
MTZJ-T-77-18B
MTZJ-T-77-18B
11ES2-TA1B
1N5404TU
D720
D721
D723
D724
D731
8-719-988-61
8-719-200-82
8-719-200-82
8-719-200-82
8-719-110-14
DIODE
DIODE
DIODE
DIODE
DIODE
1SS355TE-17
11ES2-TA1B
11ES2-TA1B
11ES2-TA1B
MTZJ-9.1C
D740
D741
D750
D800
D801
8-719-200-82
8-719-935-40
8-719-988-61
8-719-109-93
8-719-110-49
DIODE
DIODE
DIODE
DIODE
DIODE
11ES2-TA1B
HZS6B2LTD
1SS355TE-17
MTZJ-T-77-6.2B
MTZJ-T-77-18B
D802
D805
8-719-110-49 DIODE MTZJ-T-77-18B

8-719-109-97 DIODE MTZJ-T-77-6.8B
< IC >
IC1
IC2
IC350
IC400
IC500
8-759-827-78
8-759-682-69
8-759-924-46
8-759-827-11
8-759-486-44
IC
IC
IC
IC
IC
MN101C49GTH
XC61CN4302MR
BA4560F-T1
LC75421M-TLM
TDA7386
IC800
8-759-096-16 IC MM1175XFF
< COIL >
< CONNECTOR >

* CN300
* CN350
CN400
CN600
CN700
CN800
1-564-705-11
1-573-486-11
1-774-699-12
1-794-311-11
1-774-701-11
PIN, CONNECTOR (PC BOARD) 3P

PIN, CONNECTOR (PC BOARD) 8P
JACK, PIN 4P (BUS AUDIO IN, AUDIO OUT)
PLUG, CONNECTOR 12P
PIN, CONNECTOR 16P (POWER)
1-580-907-31 PLUG, CONNECTOR (BUS CONTROL IN)

< DISCHARGE GAP >
CP100
1-519-504-11 GAP, DISCHARGE

< DIODE >
D100
D351
D450
D620
32
8-719-921-42
8-719-988-61
8-719-109-72
8-719-110-03
DIODE
DIODE
DIODE
DIODE
MTZJ-T-77-5.1A
1SS355TE-17
MTZJ-T-77-3.9B
MTZJ-T-77-7.5C
L1
L100
L101
L710
1-410-509-11
1-410-322-11
1-412-967-31
1-419-476-11
INDUCTOR
INDUCTOR
INDUCTOR
CHOKE COIL
10uH
3.3uH
0.1uH
250uH
< TRANSISTOR >

Q450
Q451
Q452
Q453
Q620
8-729-920-21
8-729-920-21
8-729-920-21
8-729-920-21
8-729-043-32
TRANSISTOR
TRANSISTOR
TRANSISTOR
TRANSISTOR
TRANSISTOR
DTC314TK-T-146
DTC314TK-T-146
DTC314TK-T-146
DTC314TK-T-146
PDTA114EK-115
Q621
Q630
8-729-043-29 TRANSISTOR
Q640
Q650
Q700
PDTC144EK-115
2PD601AR-115
(CA320/CA320X)
2PD601AR-115
PDTC114EK-115
2SA1428-OY-TPF2
Q702
Q703
Q704
Q720
Q721
8-729-043-27
8-729-205-95
8-729-043-27
8-729-043-33
8-729-216-22
TRANSISTOR
TRANSISTOR
TRANSISTOR
TRANSISTOR
TRANSISTOR
PDTC114EK-115
2SA1428-OY-TPF2
PDTC114EK-115
PDTA124EK-115
2PB709AR-115
Q722
Q724
Q725
Q726
Q730
8-729-205-95
8-729-205-95
8-729-043-27
8-729-043-27
8-729-921-48
TRANSISTOR
TRANSISTOR
TRANSISTOR
TRANSISTOR
TRANSISTOR
2SA1428-OY-TPF2
2SA1428-OY-TPF2
PDTC114EK-115
PDTC114EK-115
2SD1760F5-TRPQR
Q731
Q732
2PB709AR-115
PDTC114EK-115
MAIN
Ref. No.
Part No.
Description
Remark
Q733
Q734
Q740
DTB113ZK-T-146
2PD601AR-115
2SA1428-OY-TPF2
Q741
Q750
2PD601AR-115
2PB709AR-115
Ref. No.
Part No.
Description
Remark
R131
R208
1-216-833-11 METAL CHIP

1-216-864-11 SHORT
10K
0
5%
1/16W
< RESISTOR/DIODE/CAPACITOR >
R350
R351
R352
R353
R354
1-216-841-11
1-216-841-11
1-216-833-11
1-216-833-11
1-216-808-11
METAL CHIP
METAL CHIP
METAL CHIP
METAL CHIP
METAL CHIP
47K
47K
10K
10K
82
5%
5%
5%
5%
5%
1/16W
1/16W
1/16W
1/16W
1/16W
R355
R356
R357
R358
R359
1-216-808-11
1-216-835-11
1-216-835-11
1-216-854-11
1-216-854-11
METAL CHIP
METAL CHIP
METAL CHIP
METAL CHIP
METAL CHIP
82
15K
15K
560K
560K
5%
5%
5%
5%
5%
1/16W
1/16W
1/16W
1/16W
1/16W
R360
R361
R362
R401
R410
1-249-393-11
1-216-821-11
1-216-821-11
1-216-797-11
1-216-834-11
CARBON
METAL CHIP
METAL CHIP
METAL CHIP
METAL CHIP
10
1K
1K
10
12K
5%
5%
5%
5%
5%
1/4W
1/16W
1/16W
1/16W
1/16W
R411
R420
R421
R430
R431
1-216-831-11
1-216-834-11
1-216-831-11
1-216-833-11
1-216-833-11
METAL CHIP
METAL CHIP
METAL CHIP
METAL CHIP
METAL CHIP
6.8K
12K
6.8K
10K
10K
5%
5%
5%
5%
5%
1/16W
1/16W
1/16W
1/16W
1/16W
R432
R433
R450
R451
R452
1-216-825-11
1-216-825-11
1-216-813-11
1-216-813-11
1-216-813-11
METAL CHIP
METAL CHIP
METAL CHIP
METAL CHIP
METAL CHIP
2.2K
2.2K
220
220
220
5%
5%
5%
5%
5%
1/16W
1/16W
1/16W
1/16W
1/16W
R453
R454
R455
R456
R457
1-216-813-11
1-216-833-11
1-216-833-11
1-216-833-11
1-216-833-11
METAL CHIP
METAL CHIP
METAL CHIP
METAL CHIP
METAL CHIP
220
10K
10K
10K
10K
5%
5%
5%
5%
5%
1/16W
1/16W
1/16W
1/16W
1/16W
R458
R459
R460
R461
R501
1-216-841-11
1-216-841-11
1-216-841-11
1-216-841-11
1-249-429-11
METAL CHIP
METAL CHIP
METAL CHIP
METAL CHIP
CARBON
47K
47K
47K
47K
10K
5%
5%
5%
5%
5%
1/16W
1/16W
1/16W
1/16W
1/4W
R500
R502
R503
R600
R601
1-216-821-11
1-216-833-11
1-216-801-11
1-249-417-11
1-249-417-11
METAL CHIP
METAL CHIP
METAL CHIP
CARBON
CARBON
1K
10K
22
1K
1K
5%
5%
5%
5%
5%
1/16W
1/16W
1/16W
1/4W
1/4W
R602
R603
R604
R605
R606
1-249-417-11
1-249-417-11
1-249-417-11
1-249-417-11
1-249-417-11
CARBON
CARBON
CARBON
CARBON
CARBON
1K
1K
1K
1K
1K
5%
5%
5%
5%
5%
1/4W
1/4W
1/4W
1/4W
1/4W
R607
R608
R620
R621
R622
1-249-417-11
1-216-864-11
1-216-805-11
1-216-833-11
1-249-421-11
CARBON
SHORT
METAL CHIP
METAL CHIP
CARBON
1K
0
47
10K
2.2K
5%
1/4W
5%
5%
5%
1/16W
1/16W
1/4W
R630
1-249-417-11 CARBON
1K
R631
1-249-437-11 CARBON
47K
R632
1-216-833-11 METAL CHIP
10K
R1
R2
R3
R4
R7
1-216-864-11
1-216-864-11
1-216-813-11
1-216-814-11
1-216-809-11
SHORT
SHORT
METAL CHIP
METAL CHIP
METAL CHIP
0
0
220
270
100
R8
R9
R10
R11
R12
1-216-845-11
1-216-829-11
1-216-864-11
1-216-809-11
1-216-809-11
METAL CHIP
METAL CHIP
SHORT
METAL CHIP
METAL CHIP
R21
R22
R26
R27
R32
1-247-807-31
1-216-864-11
1-249-441-11
1-216-841-11
1-247-807-31
R33
R34
R41
R61
R62
1-247-807-31
1-247-807-31
1-216-809-11
1-216-845-11
1-216-864-11
R63
5%
5%
5%
1/16W
1/16W
1/16W
100K
4.7K
0
100
100
5%
5%
1/16W
1/16W
5%
5%
1/16W
1/16W
CARBON
SHORT
CARBON
METAL CHIP
CARBON
100
0
100K
47K
100
5%
1/4W
5%
5%
5%
1/4W
1/16W
1/4W
CARBON
CARBON
METAL CHIP
METAL CHIP
SHORT
100
100
100
100K
0 (CA300)
5%
5%
5%
5%
1/4W
1/4W
1/16W
1/16W
1-216-845-11 METAL CHIP
100K
5%
1/16W
(CA320/CA320X)
R64
R67
1-216-864-11 SHORT
1-249-441-11 CARBON
R68
R69
1-216-864-11 SHORT
1-216-845-11 METAL CHIP
0 (CA300)
100K
5%
1/4W
(CA320/CA320X)
0
100K
5%
1/16W
R70
R71
R72
R73
R75
1-216-864-11
1-216-845-11
1-216-845-11
1-216-845-11
1-216-864-11
0
100K
5%
100K
5%
100K
5%
0 (CA300/CA320)
R76
1-216-845-11 METAL CHIP
100K
5%
R81
R102
R103
R104
1-216-845-11
1-249-417-11
1-216-841-11
1-247-807-31
METAL CHIP
CARBON
METAL CHIP
CARBON
100K
1K
47K
100
5%
5%
5%
5%
1/16W
(CA320X)
1/16W
1/4W
1/16W
1/4W
R105
R106
R107
R108
R111
1-247-807-31
1-247-807-31
1-247-807-31
1-216-845-11
1-216-818-11
CARBON
CARBON
CARBON
METAL CHIP
METAL CHIP
100
100
100
100K
560
5%
5%
5%
5%
5%
1/4W
1/4W
1/4W
1/16W
1/16W
R115
R116
R117
R120
R121
1-216-864-11
1-216-839-11
1-216-852-11
1-216-837-11
1-216-837-11
SHORT
METAL CHIP
METAL CHIP
METAL CHIP
METAL CHIP
0
33K
390K
22K
22K
5%
5%
5%
5%
1/16W
1/16W
1/16W
1/16W
R122
R123
R130
1-216-839-11 METAL CHIP

1-216-839-11 METAL CHIP
1-216-829-11 METAL CHIP
33K
33K
4.7K
5%
5%
5%
1/16W
1/16W
1/16W
SHORT
METAL CHIP
METAL CHIP
METAL CHIP
SHORT
1/16W
1/16W
1/16W
5%
1/4W
(CA320/CA320X)
5%
1/4W
(CA320/CA320X)
5%
1/16W
(CA320/CA320X)
33
Ver 1.1 2001.05
MAIN
Ref. No.
Part No.
Description
Remark
R633
1-216-833-11 METAL CHIP
10K
R634
1-216-845-11 METAL CHIP
100K
5%
1/16W
(CA320/CA320X)
5%
1/16W
(CA320/CA320X)
R635
1-216-845-11 METAL CHIP
100K
5%
R640
R641
R642
R643
1-249-425-11
1-216-841-11
1-216-841-11
1-216-829-11
CARBON
METAL CHIP
METAL CHIP
METAL CHIP
4.7K
47K
47K
4.7K
5%
5%
5%
5%
1/16W
(CA300)
1/4W
1/16W
1/16W
1/16W
R644
R650
R700
R701
R702
1-216-845-11
1-249-417-11
1-216-833-11
1-249-421-11
1-249-421-11
METAL CHIP
CARBON
METAL CHIP
CARBON
CARBON
100K
1K
10K
2.2K
2.2K
5%
5%
5%
5%
5%
1/16W
1/4W
1/16W
1/4W
1/4W
R703
R704
R705
R706
R720
8-719-200-82
1-249-482-11
1-216-833-11
1-249-421-11
1-216-837-11
DIODE 11ES2-TA1B
CARBON
4.7
METAL CHIP
10K
CARBON
2.2K
METAL CHIP
22K
5%
5%
5%
5%
1/2W
1/16W
1/4W
1/16W
R721
R722
R723
R724
R725
1-249-421-11
1-249-421-11
1-249-421-11
1-249-421-11
1-249-421-11
CARBON
CARBON
CARBON
CARBON
CARBON
2.2K
2.2K
2.2K
2.2K
2.2K
5%
5%
5%
5%
5%
1/4W
1/4W
1/4W
1/4W
1/4W
R728
R730
R731
R732
R733
1-216-837-11
1-216-833-11
1-249-421-11
1-216-817-11
1-249-434-11
METAL CHIP
METAL CHIP
CARBON
METAL CHIP
CARBON
22K
10K
2.2K
470
27K
5%
5%
5%
5%
5%
1/16W
1/16W
1/4W
1/16W
1/4W
R740
R751
R752
R753
R800
1-216-837-11
1-216-841-11
1-216-838-11
1-216-809-11
1-216-864-11
METAL CHIP
METAL CHIP
METAL CHIP
METAL CHIP
SHORT
22K
47K
27K
100
0
5%
5%
5%
5%
1/16W
1/16W
1/16W
1/16W
R801
R802
R803
R810
R811
1-216-833-11
1-216-809-11
1-216-809-11
1-216-845-11
1-216-864-11
METAL CHIP
METAL CHIP
METAL CHIP
METAL CHIP
SHORT
10K
100
100
100K
0
5%
5%
5%
5%
1/16W
1/16W
1/16W
1/16W
R852
R853
R855
1-247-807-31 CARBON
1-216-864-11 SHORT
100
0
470PF
5%
1/4W
5%
50V
< SWITCH >

S1
S60
1-692-431-21 SWITCH, TACTILE (RESET)

1-572-552-11 SWITCH, SLIDE (FREQUENCY SELECT)
(CA320/CA320X)
< THERMISTOR >
TH800
1-801-792-21 THERMISTOR, POSITIVE

< TUNER >
TU100
1-693-524-11 FM/AM TUNER UNIT (FAE370-A01)

< VIBRATOR >
X1
34
1-795-134-11 VIBRATOR, CRYSTAL (18.432MHz)
Ref. No.
Part No.
Description
Remark
X4
1-567-098-41 VIBRATOR, CRYSTAL (32.768kHz)
**************************************************************
MISCELLANEOUS
**************
6
6
66
69
F901
1-776-207-31 CORD (WITH CONNECTOR) (POWER) (CA300)

1-783-736-61 CORD (WITH CONNECTOR) (POWER)
(CA320/CA320X)
1-694-696-31 CONDUCTIVE BOARD, CONNECTION
1-786-099-11 SWITCH, SHEET
1-532-877-11 FUSE (BLADE TYPE) (AUTO FUSE) (10A)
HP901
LCD900
M901
S901
S902
1-500-661-11
1-804-512-11
1-763-507-11
1-771-928-11
1-771-926-11
HEAD (PLAYBACK)
DISPLAY PANEL, LIQUID CRYSTAL
MOTOR (CAPSTAN/REEL)
SWITCH (SLIDE) (DIRECTION)
SWITCH (LEAF) (FF/REW)
S903
1-771-927-11 SWITCH (LEAF) (TAPE DETECT)
**************************************************************
**************
HARDWARE LIST
**************
#1
#2
#3
#4
#5
7-685-782-09
7-685-533-19
7-685-794-09
7-685-106-19
7-621-775-10
SCREW +PTT 2X5 (S)

SCREW +BTP 2.6X6 TYPE2 N-S
SCREW +PTT 2.6X10 (S)
SCREW +P 2X10 TYPE2 NON-SLIT
SCREW +B 2.6X4
#6
7-627-553-27 PRECISION SCREW +P 2X2.5 TYPE3
#7
7-685-101-11 SCREW +PTP 2X3 NON-SLIT
#8
7-621-255-35 SCREW +P 2X5
#9
7-621-255-25 SCREW +P 2X4
#10
7-685-781-09 SCREW +PTT 2X4 (S)
**************************************************************
ACCESSORIES & PACKING MATERIALS
********************************
3-225-231-11 MANUAL, INSTRUCTION (ENGLISH) (CA300)
3-225-231-21 MANUAL, INSTRUCTION (FRENCH) (CA300)
3-225-231-31 MANUAL, INSTRUCTION (ENGLISH, SPANISH,
TRADITIONAL CHINESE) (CA320/CA320X)
3-225-234-11 MANUAL, INSTRUCTION, INSTALL
(ENGLISH, FRENCH) (CA300)
3-225-234-21 MANUAL, INSTRUCTION, INSTALL
(ENGLISH, SPANISH, TRADITIONAL CHINESE)
(CA320/CA320X)
X-3378-490-1 CASE (PANEL) ASSY
**************************************************************
Ref. No.
Part No.
Description
Remark
Ref. No.
Part No.
Description
Remark
PARTS FOR INSTALLATION AND CONNECTION

*************************************
501
502
503
504
505
X-3376-298-1
3-041-599-01
3-934-325-01
1-776-207-31
X-3370-076-1
FRAME ASSY, FITTING

COLLAR
SCREW, +K (5X8) TAPPING
CORD (WITH CONNECTOR) (POWER)
SCREW ASSY (KEY), FITTING (CA300)
506
507
3-924-961-01 SUPPORT (ND), FITTING (CA300)

X-3370-077-1 SCREW ASSY (AE.KEY), FITTING
(CA320/CA320X)
501
502
FRAME ASSY
1
503
+K5 8
4
COLLAR
1
504
POWER CORD
1
XR-CA300
505
+T4 12
1
+P4 6
1
KEY
1
SCREW ASSY (KEY), FITTING
506
FITTING SUPPORT (ND)

1
XR-CA320/CA320X
507
FITTING SCREW
1
BUSHING
1
KEY
1
SCREW ASSY (AE.KEY), FITTING
35
REVISION HISTORY
Clicking the version allows you to jump to the revised page.
Also, clicking the version at the upper right on the revised page allows you to jump to the next revised
page.
Ver.
1.1
Date
2001.05
Description of Revision
Correcting of printing errors Part No. for CASSETTE DOOR, LIQUID
CRYSTAL DISPLAY. BUTTON (+/) for XR-CA320X addition.
(ECN-CSA04518/CSA04596/CSA04854)
1.0
2001.02
New

XR Ca320x

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XR Ca320x

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XR-CA300/CA320/CA320X

Ver 1.1 2001.05

Model Name Using Similar Mechanism

Tape Transport Mechanism Type

POWER OUTPUT AND TOTAL HARMONIC DISTORTION

4-track 2-channel stereo

External antenna connector

Power amplifier section

Design and specifications are subject to change

FM/AW CASSETTE CAR STEREO

Disassembly Flow ...........................................................

MECHANICAL ADJUSTMENTS ....................... 13

ELECTRICAL ADJUSTMENTS ......................... 13

Tape Deck Section .......................................................... 14

5-1. Note for Printed Wiring Boards and

6-1. General Section ............................................................... 27

ELECTRICAL PARTS LIST ............................... 30

Flexible Circuit Board Repairing

This section is extracted from

Setting the clock

Press (DSPL) for two seconds.

The hour indication flashes.

1 Press either side of the volume button

Refer to the pages listed for details.

qf RESET button (located on the front side

The minute indication flashes.

3 Press either side of the volume button

qh Number buttons 8, 9, 10, 12, 13

During tape playback:

The clock starts.

qk DSPL (display mode change) button

After the clock setting is complete, the

Mounting angle adjustment

Adjust the mounting angle to less than 20.

Ajuster linclinaison un angle infrieur 20.

How to detach and attach the front panel

Retrait et pose de la faade

Before installing the unit, detach the front panel.

Avant dinstaller lappareil, dposer la faade.

Installation in the dashboard

Installation dans le tableau de bord

Bend these claws outward for a

Plier ces griffes pour assurer

First attach 6 to the unit, then insert

Fixez dabord 6 sur lappareil et

Mounting the unit in a Japanese car

Installation de lappareil dans une voiture japonaise

Existing parts supplied with your car

Existing parts supplied with your car

This unit is designed for negative ground 12 V DC operation only.

Warning when installing in a car without ACC (accessory) position on

Avertissement en cas dinstallation dans une voiture dont le contact

Frequency select switch (XR-CA320/320X only)

Commutateur de slection de la frquence

Change the position with a jeweler's screwdriver, etc.

Notes of connection diagram

Remarques sur le diagramme de connexion

Notes on the control and power supply leads

Remarques sur les fils de commande et d'alimentation

Memory hold connection

Connexion pour la conservation de la mmoire

Supplied with XA-C30