Tecnomatix Plant Simulation Basics, Methods, and Strategies Student Guide - 2012

Version: 10.
1
Course Code: PLT101
Updated: January 2012
Publication Number: MTXP101-S-101
Plant Simulation Basics /Methods
Plant Simulation Basics, Methods,

and Strategies Student Guide
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All rights reserved.
Printed in the United States of America.
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Proprietary and Restricted

Rights Notices
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Table of Contents
`~=NW=f==p~=p=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=NJN=
i=NW=q~=f=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=NJO==
i=OW=p~=`=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=NJS=
i=PW=d=p~=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKNJNU=
i=QW=m~=p~=f=m~=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKNJOP=
i=RW=m~=p~=d~~=r=f~=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKNJOU=
i=SW==`=j=~=q=_~=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKNJQM=
i=TW=f==j=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKNJQS=
`~=OW=_~==j~~=c=l=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=OJN=
i=NW=t=t=l=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=OJP=
i=OW=e=^=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKOJNV=
i=PW=_~=l=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKOJON=
i=QW=f==j~~=c=l=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKOJOT=
i=RW=`=j~~=c=l=m=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKOJPV=
i=SW=a~=_~=_~=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKOJRT=
i=TW=a~=~===~=jr==~==~=KKKKKKKKKKKKKKKKKKKKKKKOJSN=
i=UW=f==_=^~=~=p~=l=KKKKKKKKKKKKKKKKKKKKKKKOJTN=
i=VW=p~=~=`~=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKOJTU=
i=NMW=j=`~=q=El~=iFKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKOJVN=
`~=PW=e~I=fI=~=f~=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=PJN=
i=NW=e~=~=f~=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=PJP=
i=OW=q=j=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKPJNO=
i=PW=^=`==~=j=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKPJNT=
i=QW=l=p=q=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKPJON=
i=RW=f=b=~=`=o~=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKPJOR=
=m~=p~=_~I=jI=~=p~=p=d=
i=SW=^~=f=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=PJPV=
i=TW=l=f=b=q=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=PJQT=
i=UW=s=d~=~=`=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=PJRO=
i=VW=`~I=f~I=~=f~=f=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=PJSM=
i=NMW=j==`~I=f~=~=f~KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=PJTP=
`~=QW=j=_I=^=i=~=c~=KKKKKKKKKKK=QJN=
i=NW=j~=c~=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=QJP=
i=OW=_=~=l=j~~=c=l==~=`~~=[=N=KKKKKKKKKKKKKKK=QJNP=
i=PW=f==i=l=l=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=QJOP=
i=QW=q~I=q~I=~=q~=p~=l=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=QJPS=
i=RW=p=qI=Î=~=a~=l=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=QJRP=
i=SW=^=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=QJSU=
i=TW=a~~=q=~=rJ=^=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=QJTN=
i=UW=t==q~c=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=QJTT=
i=VW=m=p=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=QJUR=
i=NMW=b=a=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=QJVS=
`~=RW=t=~=l=p=q=KKKKKKKKKKKKKKKKKKKKKKKKKKKK=RJN=
i=NW=p=`~~KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=RJP=
i=OW=o=b=~=f=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=RJNS=
i=PW=t=_~=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=RJPM=
i=QW=c~=~=p=`~~==o=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=RJQM=
i=RW=t=`~=m~=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=RJRM=
i=SW=t=`~=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=RJRV=
i=TW=c~=f=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=RJSP=
i=UW=^=t===m~=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=RJSQ=
i=VW=q=p=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=RJSV=
i=NMW=^=~=p=p~=l=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=RJUO=
q~==`=
i=NNW=i~=~=`â=j=~=~=_~=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKRJUR=
i=NOW=m==b=j~~=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKRJVO=
i=NPW=m~==o==`=o=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKRJNMN=
i=NQW=m=f=^=qKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKRJNNR=
`~=SW=f==j=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=SJN=
i=NW=l=q~=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=SJP=
i=OW=f===l=j=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=SJT=
i=PW=q=p~==t=~=j=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKSJNT=
i=QW=q=j=a=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKSJOV=
i=R=W=k~I=fI=m~I=~=^=f=KKKKKKKKKKKKKKKKKKKKKKKKKKKKSJPS=
i=SW=p=j=`~KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKSJQU=
i=TW=b~=~=b=`=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKSJRP=
`~=TW=j==j=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=TJN=
i=NW=p~=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=TJP=
i=OW=`~=p~=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKTJNM=
i=PW=q~=~=d~=s~~=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKTJNQ=
i=QW=r=a=c==j=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKTJPO=
i=RW=l~=`=a~~=q=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKTJPV=
i=SW=`=a~~=q=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKTJQQ=
i=TW=iKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKTJQT=
i=UW=`~=p==~=~==KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKTJRP=
i=VW=j==^==^=l=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKTJRS=
i=NMW=^==`==~=l==~=j=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKTJRV=
i=NNW=`~==^=`=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKTJSS=
i=NOW=`~=j=~=c~=`=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKTJTT=
i=NPW=EoF=_=`=^~=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKTJUQ=
i=NQW=j=q~=p=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKTJVR=
=m~=p~=_~I=jI=~=p~=p=d=
i=NRW=q=~=i=i=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=TJNNO=
i=NSW=m~~=~=j~~=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=TJNPQ=
i=NTW=l=p=q=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=TJNQO=
`~=UW=m~=p~=a~~=^=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=UJN=
i=NW=l==`=p~=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=UJP=
i=OW=j==`=p~~=s~=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=UJQ=
i=PW=q=b=`=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=UJOP=
i=QW=p~=~=m~=p~=q~=~=~=q=c=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=UJOR=
i=RW=i~=~=q=c==~=m~=p~=q~KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=UJPT=
i=SW=f~==l=^~=l=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=UJQS=
i=TW=c=f~==l=^~=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=UJQU=
i=UW=`~=f~==l=^~=El~=iF=KKKKKK=UJRT=
i=VW=û=~=m~=p~=b~=El~=iF=KKKKKKKKKKKKKKKKKKKKKKK=UJSS=
i=NMW=m=f=^=q=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=UJTT=
i=NNW=t=a==d=c=e\=KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK=UJTV=
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CHAPTER 1
Chapter 1
Introduction to
Simulation
Studies
About This Chapter

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Lesson 1: Training
Introduction
Introduction to the Training
Manual Structure
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CHAPTER 1
Student Guide Typographical

Conventions
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Bullet Conventions:
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Informational Sidebar Conventions:
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Basic Exercise Conventions:
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Exercise Button Click Conventions:
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CHAPTER 1
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Example Usage of Exercise Conventions:
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Lesson 2: Simulation Concepts

(Optional Topic)
Introduction
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Definition of Simulation
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Discrete Event Simulation

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CHAPTER 1
NOTE
Discrete event-oriented simulation only shows the state changes of the model
components at certain points in time, not continually over time. When certain events
take place, certain model components change their state and thus control the
simulation. Plant Simulation considers these events in a discrete way, step by step.
The main advantage of this approach is, that Plant Simulation skips the time
between the events.
In addition, Plant Simulation is an object-oriented application, that allows child
objects to inherit properties from a parent object
Simulation Uses
To plan a new facility:
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To optimize an existing facility:
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To execute a plan:
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Simulation can:
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Avoid These Common Errors in

Simulation
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CHAPTER 1
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Benefit of Simulation
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The Phases of a Simulation Study

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====~===~=I=NVVTFW=
NOTE
The VDI (German abbreviation for the Association of German Engineers)

recommendation 3633 (VDI Richtlinie 3633) defines accordingly: "simulation is a
procedure for the reproduction of a system with its dynamic processes in an
experimentable model, in order to arrive at realizations, which are transferable to
the reality. In the broader sense by simulation preparing, accomplishing and
evaluating purposeful experiments with a simulation model are understood. With
the help of the simulation the temporal expiration operational sequence of complex
systems can be examined."
ASIM is a simulation conference held every year in Germany for approximately the
last 20 years. According to their website: The goal of the Symposium on
Simulation Techniques is the exchange of information and experience between
experts from industry, science, and education.
1 m~~=
aW===~\=
NJV=
NJNM=
=m~=p~=_~I=jI=~=p~=p=d=
a=~=~=~=
b~==
a~~W=~I=~I==
^~~==~=
`~=~=~~=~==
2 b=
m~=~==
b=~==
s~~=~==
3 b~~=
c~==
f==
a==
Proceeding Through a Simulation

Project
Preparation
1 a===~=~=
_~====
f====~=~\=
a=~===~==
b~W=
b~====~=
a====
o~~==~=
l~====~==
2 ^~===
a======~=
a=====
f==p~=p=
CHAPTER 1
NJNN=
a=====~=E===
F=
=
3 ^=~~=
_~===~~===
^===~==~=
=
4 `~==
q~~===~===~=====
5 s~~==
b~~====~==~==
=
Execution
6 b=~=~~==
NJNO=
=m~=p~=_~I=jI=~=p~=p=d=
Evaluation
7 b~~==
8 o~=
f==p~=p=
CHAPTER 1
a===~=~=
^~==
^=~~=
`~==
s~~==
b=~=~~==
b~~==
o~=
=
NJNP=
NJNQ=
=m~=p~=_~I=jI=~=p~=p=d=
Distribution of Efforts
=
NOTE
IWB is a German abbreviation for the Institute for machine tools and industrial
engineering sciences (Institutes fr Werkzeugmaschinen und
Betriebswissenschaften).
f==p~=p=
CHAPTER 1
NJNR=
p=mij=
`=
Planning of Experiments
aD=~=~~=~====
m~===~=
s~~==
a==~~=~=~==
`~===~=~=~=I=~=~~=~==
p~==~=~~=
NJNS=
=m~=p~=_~I=jI=~=p~=p=d=
Basic Simulation Work Flow
=
q=~~==~=====~=
~=K=f==~=~==~===~=
~==~==~======~~==
~K=l==~=~=====~===
~=~~=K=t=I==~===
==~==~======~=
=I====~=~=~==~==
K=l====I====~~K=_~=
~=====~====~===~=
==K=f=====~===~=
=~K=`~========~=~=I==
==~=K=l==~====
=~=~=====K=b=
=====~=~=~===
~====~=~=~====~=
K==
f==p~=p=
CHAPTER 1
f====~==~=~~=~==~=
~=====K=q=~W==
t~===~=====\=
t~=~~======~=~\=
e=~==~~=~\=
=
NJNT=
NJNU=
=m~=p~=_~I=jI=~=p~=p=d=
Lesson 3: Getting Started

NOTE FOR PREVIOUS PLANT SIMULATION USERS
Plant Simulation is no longer developed on the TUNE infrastructure to allow for

increased tool flexibility.
Plant Simulation: Discrete EventOriented Simulation

Why Use Plant Simulation?
a=J=~====~=~==
===~=~===I==~=
=K=t=~==~=~I=~==
=~==~=~====~K=
m~=p~=====~==~I===
K=q=~=~~~===~~==~=m~=p~=
=====K==
NOTE:
Plant Simulation is a Discrete Event simulation tool. In other words, a dynamic

simulation of manufacturing processes over time. It allows you to perform stochastic
(partially unpredictable) experiments of your manufacturing facility; for statistical
modeling of facilities where throughput, machine capacity constraints, queuing
constraints, are important.
f=~I=m~=p~==~=J=~~=~=
~=======~=~=K==t=
=====~=~=~==~K=
NOTE:
The object-oriented structure of Plant Simulation allows greater flexibility and

maintainability of complex, changing models. The model is made up of a collection
of units (objects) that act on each other. Each object can receive, process, and
send data. Each object can be viewed as an independent little machine or actor
with a distinct role or responsibility.
Simple objects (parent objects) can be used as the building blocks to create more
complex objects (child objects). This is call inheritance.
f==p~=p=
CHAPTER 1
Starting Plant Simulation

Method 1:
aJ===m~=p~=NMKN====K==
q=m~=p~=~=~K==
Method 2:
p=p~=J[=m~=J[=q~=J[=b=
^~=J[=m~=p~=m~=J[=m~=p~=
m~K==q=m~=p~=~=~K=
Plant Simulation Interface Overview
p~=m~=p~===~==~=
==~=~I===qI==`~=
i~I==Pa=i~I==Ì=~==p~=m~K=
q=p~=m~====~===
=~=~=~=~=~====
=f=m~K=
p=s=J[=p~=m~=
====p~=m~=
=~~K=
t=======~=K=
First Option of the View Menu
p=s=J[=^~=i=~======
=K==q=~==l=OMMT=J[=_=pK=
NJNV=
NJOM=
=m~=p~=_~I=jI=~=p~=p=d=
First Option of the File Menu
p=c=J[=k=j= ===~===K=q=
=~==`~=i~====J=m~=
p~=K=
Ways to Open an Plant Simulation

Model File
Method 1:
p=c=J[=l=j
K==
_====~=~====~==
=========~===lK=
Method 2:
a~=~==~=====`~=i~K=
=
Method 3:
`=l=j=
==K=
==p~~=~===~=
Method 4:
p=c=J[=o=cK==q=======~=
=====K=
Method 5:
p====o=j====p~=m~=
K==q=======~====
==K=
f==p~=p=
CHAPTER 1
Ways to Close an Plant Simulation

Model File
Method 1:
p=c=J[=`=j
====~K=
Method 2:
p==`=j=
K=m~=p~==~===
=f===p~~==~K=
Method 3:
`=u=====~====~=K=
Method 4:
l=~=====~===m~=
p~=EeI=m~=p~=~====
~===~=FK=
Exiting Plant Simulation

Method 1:
p=c=J[=bK=f===~====m~=p~=
=~=======~K=
Method 2:
`=u=====~====~=m~=
p~=K=
Exercise: Starting Out

lW=q=K=
1 a===q~=m~=p~=NMKN====
K===
NJON=
NJOO=
=m~=p~=_~I=jI=~=p~=p=d=
=
NOTE
A license for Plant Simulation is not required until a model file is opened.
2 l=~===K=
p=c=J[=k=j
K=
=
`=xlhzK=
^==~=kk~K==~=~=K=
q====q=~====~=~=
~==~==Eq==~===
=~==miqNMN=~=miqPMMFK=
3 k~=~=======m~=p~K=
4 p~===K=
p=c=J[=p~ K=
_===~=~~=====
K==q====~=~=~==~=
=~~K=
c==k~I==cKK=
`=p~K=
kW=a======~==K=
=
=
f==p~=p=
CHAPTER 1
Lesson 4: Plant Simulation

Info Pages
Info Pages of the Start Page
q=f=m~===p~=m~==~=~===
=~==m~=p~==~==~=~=
=K==EKK=====~=~==~I=~=
I=~=~=~=~==~JFK==t==
====~===K=
To Open the Info Pages:
c==p~=m~I==f=m~K==
Plant Simulation Licensing

Primary License types:
m~=p~=p~~=
j=W==j~~=I=q~=I=~=~~I=`=
I=b~~I=~=`~=
i==QIMMM=~~===
m~=p~=m~=Ej==~~F=
`~====~~==W=
b=~~I=p~=Ea~~cFI=eqjiJoI=
mI=jLr~I=^=bI=uji=~==
a~=I=d=^=
k=======
Other License types:
m~=p~=^~==
^===~~==
m~=p~=o=
NJOP=
NJOQ=
=m~=p~=_~I=jI=~=p~=p=d=
i===~=~=~=K=
j=~==~K=
`~==~~====~=~~=
~=~=~=
m~=p~=s=
i~=~=~==m~=p~==EOa=H=
PaF==~=K=
i~W==I==~~=~I==fJ==
l=
m~=p~=Bp~=m~~=
c==~==
k=~~=~=
Optional Plant Simulation Options:
m~=p~=Pa=
f=~=~=~==Pa=~K===
f=~===Oa=~==Pa=~=K=
m~=p~=f~=m~~=
f==~=~==~=~~~=~=ûI=Ì=
la_Ì=pI==l~=pniK=
m~=p~=d~=
f==~=d~=~~===~=~=~=
~=~~===~K=a~~==~=
~==~=~==~=d~=~~=~=
~==~K=
Optional Plant Simulation Integrations (Additional Cost):
m~=p~=c~`â=EpauF=f~=
f====~~=~==c~=~=E~=
=^`â=L=c~`âF====
~==m~=p~K=
m=a=f~=
f==p~=p=
CHAPTER 1
a~~=~==m=a=~=~~==
~=
Optional Plant Simulation Libraries (Free):
^dspI=^~===~==~~==I=
`k`|j~I=Pa=`~=oI=Ì=`=PaI=
blj=Eb=l~=j~FI=blj=PaI=c=iI=
e_t=Ee=_~=t~FI=Pa=e_tI=h~~I=j~=PaI=
p=iI=~=Pa=qK==
Optional Plant Simulation Libraries (Additional Cost):
^=i~=
f==~==~==I=~=~=
~~=~=K===t=I===
=~~=~=~K==j~~====~=
~=~=~==~====
===~~=~=~~===
~===~=~=I=~==
~~I=~~=I==~~K=q=
~=~=~=QP=K==j===~====
~K=
p=i~=
f==~==i~======
===~~====
====K==q=~=
~=~=NQ=K==j===~====~K=
q~=i~=
f=~====~~=W=^dsp=
E^~=d=s=pFI=Ì=blj=
Eb=l~=j~F=~=e_t=Ee=_~=
t~FK==q=~====~~==K==
q=~=~=~=OR=K=
c=p~=j~=i~=
NJOR=
NJOS=
=m~=p~=_~I=jI=~=p~=p=d=
q====cpj=~=Ec=p~=j~F=~=
====~~===~===
===~==EKK=~=
~~==mi`===FK==q=~=
~=~=T=K=
m=i~=
f===~=~=~~===~==
~K==q=~=~=~=O=K=
^=W=^jdI=^=iI=c~`âI=~=i=
~K=
Many Other Optional Objects. For example:
d=^=
f=~=~~=~K=f=~==~=~=
~~==~~===~===
=====~===~K=q=
~~==~====~=~==~==
=~~===~=~=~=~~K==
q~=~~==d=^=W==i=
=~=C==~I=i~=~I=
m=~==~~I=`~~=
a~I=~=j==J=K=
Exercise: Using the Info Pages

lW=q==~==K=
1 i=~==f=m~K=
p=s=J[=p~=m~
c==p~=m~
K=
I==b~LfK=
f==p~=p=
CHAPTER 1
NJOT=
=
p===~K=
2 i=~=~==m~=p~=m~==K=
`=m~=p~=m~=K=
p=K=
p~===K=
p=K===
f=======I==_~
`=_~ K=
K=
NJOU=
=m~=p~=_~I=jI=~=p~=p=d=
Lesson 5: Plant Simulation

Graphical User Interface
Introduction
m~=p~==~=J=~=~===
t=~~K=q=~=~======
EF=~======I=~===~=
===~~~K=
Options can be accessed from the following three places:
j=~W=q==~==~=~=====m~=
p~=K=f=~====m~=p~I=
=~===I=~====~==
==K=
=
q~W=_=~I==~=~=~=====
===~=~~K=q=~====
~~~====~K==
=
oJ==W=a===~=~=
=J=~=m~=p~=K=t==~=
=~===~K=
Window Types
Plant Simulation has three types of windows:
s=
l=t=
a~=t=
f==p~=p=
CHAPTER 1
Plant Simulation Viewers

q=~=~==~~~==m~=p~W=
q=Pa=i~
K=
==~=~===Pa====
q=`~=i~
=K=
==~=~===Oa===
q=c~ ==~====~=~=
==EKK=~I=I=~=~=F=
q=`
==~=~=~=~=
=====~=K=
q=q ==~===~==
==`~=i~K=
Each of these will be explained briefly in this section:
l=~=`=s==s=~=====
~=~=I=~==K=
a==c~=s==s=~===JJ
I==~=~===I==~=~=~=
I=~==K=
l=a~=t=s=J=^===~==
~==~==~I====
~==~=~K===
To open or close a Viewer:
q======~=~W=b===
====~======s=J[=
q~=~=a=t=K=
To close a Viewer you can also:
`=`=
===J~=====K=
NJOV=
NJPM=
=m~=p~=_~I=jI=~=p~=p=d=
m~=p~==~=~~=jp=t=~~==
~K==f=~====K=a~==
~=~~=~====~==K=
v=~===j=~=~==q~=~==~==
~=~====s=K=
Plant Simulation Object Windows

Object windows:
c~=
j=
q~=
f==p~=p=
CHAPTER 1
Docked and Floating Viewers and

Toolbars
To undock (float) a viewer or toolbar:
q=~=======W=
j=NW=a~======~~===
K===
j=OW=a====~~K=
=
a~========~~I==~===
~~======~==K=
To dock a floating viewer:
j==o===m=a=mW=
a===~===
j==`~==a=mW=
_=~==E~==F=====
~~===K===
=
j=NW=j~==~==~=~===~=W=
a~=~=======~==~=
K=
j=OW=p~Lp~=s=^~=bW==
a~=~========~===
~=K=
NJPN=
NJPO=
=m~=p~=_~I=jI=~=p~=p=d=
=
j=PW=t=s=^~=bW=
a~=~==========
=~~K=
q====~=~==~=~===
==~~=K=
On Demand Window Viewing

_=~==l~=q====1l=a~K==q=
~=~===~==~======m=
p~==~=l~=qK===
=
f====I=====K==q===
~=~===~======
l~=q===K=
f==p~=p=
CHAPTER 1
=
q=~==~=~===l~=q=~I=
===~= ========K=
=
Arranging Windows
l=t==c~I=jI=~=i==~I=~=~=
I=~===~=K=v=~=~==
===~=K=
l===~=~~=~=====
K=
l=~==~=~~=~=====
=~==K==
s~=~=====K=
p=~=====K=
You can arrange the open object windows with these

commands:
t=J[=`~~
t=J[=q=e~
t=J[=q=s~
=
=
NJPP=
NJPQ=
=m~=p~=_~I=jI=~=p~=p=d=
Toolbox Viewer
=
Basic Content:
_=~I===~==~W=j~~=cI=oI=
f~=cI=r=f~I=~=qK==q=~==
===~=~==~===m~=p~=K=
q=j~~=c=~=~==~===
==m~=p~K=
q=o=~=~====K=
q=f~=c=~=~==~=~====
~~========~=m~=
p~====~===K=
q=r=f~=~=~=~===~=~I=
~I==
q=j=r=~=~======
==~=W==
b=EKK=~F==
`~=EKK=~=~I=~I=I=~I=F=
q~=EKK=I=^dsI=I=F====
q=q=~=~=~===~===
~~K=
NOTE
Other tabs can be added either by adding additional build-in objects to this model,
or by creating additional tabs yourself (More this later).
f==p~=p=
CHAPTER 1
Adding to the Class Library and

Toolbox
t=~====~=EKK=c=J[=k=jFI==~=
=`~=i~===J=m~=p~=K===
p=c=J[=j~~=`~=i~
====~==
==J=m~=p~==~====
K==p=~J=~==~==~=K=
NOTE
The Manage Class Library window:

- Shows the version number of loaded libraries
- Highlights in red libraries for which a newer version is available
- Can select and update single or multiple libraries
^=~===~=I====~==~=~=
I====~==~=~===
==~===~===~~K=
ActiveX
^===~===~~==
Ej=û=F==~=~=~~=~==
~=~~======~K===
`=~==û====t=
bI=tI=b=~==~=~K=`=t=
=~==~===~==
~=K=b=~~=~==
~===~=~=^sf==jmP==~==
~===~=K=
GA
d=~==~===~~~===
K===
q~=~~==m~=p~=d=^=
W=
i==~=C==~=
NJPR=
NJPS=
=m~=p~=_~I=jI=~=p~=p=d=
i~=~=
m=~==~~=
`~~=a~=
j==J==
GanttChart
q=d~=~==~===~~=~=~==
~===~K===
a~~==~=~==~=~==~=d~=~~=
~=~==~K=^===~=~===
===~~K==q=~~=~==~~~==
==~==~==~~K=
ODBC
^=~==J~=~~=~==m~=
p~=~=~===la_`=El=a~~~=
`F====jp=tK==la_`==~=
~~=~~~==K===
la_`=~I==~I=~~==~===
~~~===K=^=~==~====
=~=~~~K=
Oracle (9i, 10g, 11g)
^=~====~=l~=~~=~==
===K===
pni=~=~===m~=p~===~~~K=
q=~===~~~=====
~~~=~======m~=
p~K===
f==~====~==~=pni=~~~===
~==~=m~=p~==~=~==
===~===~~~K=
f==p~=p=
CHAPTER 1
Socket
^=~==~J==~==q`mLfm=m=EKK=
==~F==m~=p~=~==
~~==~=p=f~K===
q==~==~==~=~===
==K=t==~I=~=~===
===~~K==
j~===m~=p~=~I==~=~=~I==
=~=K=
`~==~=m~=p~==
o~==~===~=~=
~~=~~===Ep^m=oLP==~=F=
f~==m~=p~===~=KK=ôfpK=
`~=~=~~==EqI=mlmPI=
tttI=KF=
And More
Exercise: Start Plant Simulation

lW=q=p~=m~=p~K=
3 p~=m~=p~I=====~~=~K=
4 q==1=~=~=====~=K=
m======`~=i~=K=
=
j==`~=i~=======K=
NJPT=
NJPU=
=m~=p~=_~I=jI=~=p~=p=d=
=
q===K===
t=======`~=i~====
~~K==
=
j==`~=i~=======K=
=
m===~=K=
5 ^====~=~=~=qW=
p=c=J[=j~~=`~=i~
K==
f==j~~=`~=i~=I===i~=~K=
`====p~~=qK=
f==p~=p=
CHAPTER 1
NJPV=
=
`=xlhzK=
^==p~~=q=~==~===qK==q=
~=~==a~~c=K==
NJQM=
=m~=p~=_~I=jI=~=p~=p=d=
Lesson 6: Customizing Menus

and Toolbars
Toolbars
e=~==~==~~=~=~=~=~=
~=====~K==_=~==~=====
~=~~=====W=
q=p~~=q~=
=
q=p~=q~=
=
b==
Customizing the Toolbar

v=~====~=~==m~=p~W=
f==p~=p=
CHAPTER 1
=
oJ===~==~==~===~=
===~=`====K=q=
==`=K==
f=~==`~==~K==t=~=~==
==~~==~=~==~=~=
==`~=~K=
NJQN=
NJQO=
=m~=p~=_~I=jI=~=p~=p=d=
=
p=~=~===I=~===~=~=====
==~===~=~=~===K==
Customizing the Names of Menus

and the Icons Used for Displaying
Them
`=~==K=
o=====~==_=^~~K=
f==p~=p=
CHAPTER 1
=
v=~===~===~=~==
~===K==
=
`=====`===K=
q==~=======~===
K=
Example:
v==~=e=J[=`==e=J[=l=eK=
NJQP=
NJQQ=
=m~=p~=_~I=jI=~=p~=p=d=
Exercise: Customizing the Menu

Bar and the Toolbars
lW=q====~=~=~=~==
=~~====K=
1 ^=====~=p=p=j==
=p~~=~K=
p=q=J[=`K=
f==`=I===`~=~K=
p==s=~K=
p===`~===p~=m~==K===
=
a~=~======p~~=~K=
`=`K=
2 q=====~===~K=
c==~I==p~=m~ K=
f==p~=p=
CHAPTER 1
`===K===
3 `====~===~K=
p=c=J[=`=j
K=
=
p=kK=
=
=
=
=
=
=
=
=
=
=
=
=
NJQR=
NJQS=
=m~=p~=_~I=jI=~=p~=p=d=
Lesson 7: Introduction to
Modeling
Introduction
f=m~=p~====~=j=K==^===~=
~=~=~==~=K=
cI==~=~==~====
=~K=c=========
~=I====~=====~K=
t==~==~~=~======
=======~K==
Modeling Strategies
Top-down strategy:
f=~~==~====~==~==
JJK=q=====I===
~==K=q=~~==~=~===
~~K=q=====K=
Bottom-up strategy:
f=~~==~=~==~===~~=
==~=~=~===~~K=q=~=~=
=~~===~I==~==~====
=K=
f==~=====J=~=~==~==
J=~K=
f==p~=p=
CHAPTER 1
j=~=~===~=K=q=~=~=~=I=
~=~=~=~~==~==K=l==~=
~===~I=~~====~=~==
====K==j=~===~=
===~===I==~===
~I=~=~=====~===K=^=~=
=~==b`===~====
~K=
The objects we will use for our basic model are:
c~=q==~=~=~==K==b==
~=~=~==~K=
b==^==~=====~===
=
p==^====~====K=
a~==^====~====K=
pm==^==~=====~=
~==K=
b=`==q====~I=I=
~=~=~=~K==
The Default Class Library of a

Model File
^===~===~=~==~=~~=
K==
q===~===~=K==
v=~==~=~===~===
===~=K==
NJQT=
NJQU=
=m~=p~=_~I=jI=~=p~=p=d=
=
v=I==~I=~=~~===~==
~=I====~=====
==K=
NOTE
* MUs are the moving objects, that move from material flow object to material flow
object in the simulation model
Organizing the Class Library

q=~=~==cI=c~I==q~W=f==`~=i~I=
==`~=i~=~K==oJ======
===~====~==k=J[=cK=
Moving a Folder
To Move Within the Same Structure:
q==~===~====~=I===
==I=~===~=~=~===K==
To Move to Anther Structure:
q==~===~===~=I===
I====xpz=I=~===~=~=~=
==K==
f==p~=p=
CHAPTER 1
CAUTION:
Be aware that changing the structure and the names of folders in an existing
simulation model may cause this model to not function any more.
Renaming a Folder
You can rename an object in several ways:
_=J=K=
_===xcOz=K=
_==o~=====K===
NOTE
For all objects except folders: when selecting Rename from the right click menu,
the Rename window is opened allowing entering a name and a label for the object.
We will talk more about labels later in this course.
=
NOTE
Another way to rename an open frame, make it the active window, press the [F4]
key, type in the new name into the Rename window, and click [OK].
User-defined Names
rJ=~=EF=~==~==~=
==~=~==~=K==q=~==
~===~W=
q=~=~====~=I===I=
===JK==
p~=~~=~==~=EKK==~I=~I=AI=CI=
FK=
NJQV=
NJRM=
=m~=p~=_~I=jI=~=p~=p=d=
^=~=~=~=~=~==OM=~~=
k=======~=~==I==
~W=I=I=I=I=I=I=I=I=I==
^=~=~===~===~==~=~~=
q=~===~==J=~=J
~JK=KK=m=Z=pfkdib`KKK=
Examples:
~W= ~|NI=p~NI=I=~I=I=
j~I=I=~=
=~W=~=NI=fcI=PRJJI=OTRp~=
Saving a Model File

q=~===I==p~=j
q~===c=J[=p~=j
===p~~=
K==
t==~======I=m~=p~=
~=~=====KK==
^==m~=p~=~==~======
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^==~==m~=p~=~===~=
======~=~=====
KK~K=
q=~==~==~=~=~===K=q=
===~I=~==~=~==~=~==
=I===~=K=
HINT
Select File -> Show Model History

modified and saved.
to see when and by whom the model was
f==p~=p=
CHAPTER 1
NJRN=
Opening a Backup File

p=c=J[=l K==f==l=I====
==~=====J===c==W=
K=E=F==K~=E~=FK==
=
t==~=~=~====Pa=I==~=~=
==~=~====K=
Exercise: Adding Folders to the

Class Library
=lW=^======`~=i~=~==
==K==q==c===~===
`~=i~=~===K==q=====
~W=
b=
c~`=
qj=
mW=
1 l==miqNMN|p~j|sNMNK=K=
c==m~=p~=I==c=J[=l=
j K=
c==l=I====miqNMN|NMN=
=~====K=
p=~===miqNMN|p~j|sNMNK=K=
`=lK=
2 p~====~=~K=
c==q=jI==c=J[=p~=j=^
K=
NJRO=
=m~=p~=_~I=jI=~=p~=p=d=
c==p~=~=I==~=~====
===~K==c=~W=
miqNMN|p~jJjk~|sNMNK=
kW=m~=~=jk~====EF=~K=
`=p~K=
3 `~=~==K=
f==`~=i~I====_~= =~==k=J
[=c=====K=
o======~==o~=E==
=xcOz=F=~==bK=
=
4 o~====~====~=~==
c~`=~=qjK==q=`~=i~==
====K==
f==p~=p=
CHAPTER 1
=
5 p~===
c==q=jI==c=J[=p~
K=
kW=f==~==~==~=~=~===
=p=dK=
6 j=====~==~=~===
jr=~=q=K=
a~=~===b====q=K==
NOTES:
If a folder is dragged and dropped onto another folder with the [Shift] key pressed, it
becomes a child of that folder. If the no keys are depressed during the drag and
drop, it will be placed at the same level in the tree one level higher in the list.
o~=========~K=
NJRP=
NJRQ=
=m~=p~=_~I=jI=~=p~=p=d=
=
=
=
=
f==p~=p=
CHAPTER 1
Chapter Summary
f==~===~=~W=
p~=`=
p~=m~=p~=
^~==p~=
q=====~~~==m~=p~I=
==~=I=~==~===m~=p~=
l=K==
q==~=~==~~~==m~=p~K=
f~===~=J===~~~==
m~=p~K=
e========~===
d~=sI=~==~=~===~==
==~===~=K=
q=~=~===`==~=
=~=~====~K=
`~===~==K=
=
=
=
=
=
=
=
=
NJRR=
NJRS=
=m~=p~=_~I=jI=~=p~=p=d=
=
=
_~==j~~=c=l=
_~==j~~=c=l
CHAPTER 2
Chapter 2
Basics of
Material Flow
Objects
About This Chapter

q=~==~=~==~==m~=
q=~==~=~==~==
p~==I=~=~===
p~ =I=~=~===
W==
i=NW=t==lI=~=OJPI===
i=NW=t==l
I===
===~=~=~=K=
===~=~=~=K=
i=OW=e=Î=~=OJNVI==~=~==
i=OW=
I==~=~==
~==K=
~==K
i=PW=_~=lI=~=OJONI===
i
I====
===~=~=~==~==~K
===~=~=~==~==~K=
i=QW=f==j~~=c=~=jr
i=QW=f==j~~=c=~=jrI=~=OJOTI=
===~~===~=jrK
===
~=jrK=
i=RW=`=j~~=c=l=m
i=R
mI=~=OJ
PVI====~=~=~===
I====~=~=~===
~~==K==
~~==K
i=SW=a~=_~=~I=~=OJRT
i=S
RTI===
~=~K=
~=~K
i=TW=a~=~===~=jr==~==
i=T a~=~===~=jr==~==
~I=~=OJSNI==~==~
~
~=~=
==~~=K=
==~~=K
OJN=
OJO=
=m~=p~=_~I=jI=~=p~=p=d=
i=UW=f===_=^~=~=p~=
lI=~=OJTNI=======
~~=~=p~=K=
i=VW=p~=~=`~I=~=OJTUI==
m=p~=~=o=p~K=
i=NMW=j=`~=q=El~=iFI=~=OJ
VNI===~===~=K=
=
=
=
_~==j~~=c=l=
CHAPTER 2
Lesson 1: Working with

Objects
Introduction
q=~==~=======~=I=
~I=pmI=I=~==K=
Frames
`~==~===~=~=I===~=
==~~====K=v=~===
~==K==
v=~=~=~====~==~====
~===`~=i~=W=oJ===
~==~==k=J[=c~====K=
Units Setup
q=~===I==q=J[=m====
~===q=J[=j=p==~==
===K==f==m==E=j=
p=FI===r=~K=
m~=p~=~~~===~====
=====~===j~I=p=~==i==
==~==K==
c==i==~=~==~=i=r=~===
I==~=Nir=Z=MKPQN=K=
OJP=
OJQ=
=m~=p~=_~I=jI=~=p~=p=d=
=
m~=p~=====~===`K=
j~==q=~========
~====K=
Inserting Objects
l=~====~===~=~==
===q====~=~===
=`~=i~K=
_~==j~~=c=l=
CHAPTER 2
Here are the steps to insert an object:
p=====q=K=
j========~===
~====K==
^==J====K==
NOTES:
An object can be inserted from the Toolbox by drag and drop as well.
NOTES:
To insert more object of the same type, hold the [CTRL] key then click in all the
desired locations for the selected Toolbox viewer object.
Aligning and Distributing Objects:
q====~===W=
=p==~==~=~==~===K==
a==~=~=~==~==
~=~K=
o=====~=~===W=
^~=f=J[=^=e~=
^~=f=J[=^=s~=
^~=f=J[=a=e~=
^~=f=J[=a=s~=
^~=f=J[=o=l=e~=
^~=f=J[=o=l=s~=
OJR=
OJS=
=m~=p~=_~I=jI=~=p~=p=d=
Connecting Objects
^=~==~=======~=~=
`==E==~===~=~FK==
To Add a Connector to the Model:
c==q=I===j~~=c=~=~=
=`=
==~====K=
m=====jfaaib=====~==
=coljK==
=
q=====~==~K=`=lk`b=~=~K=
q===~====~K==
=
j=====jfaaib=====~==
=ql=~===~=~K=
=
q====~=~=~===~~=
==K=
_~==j~~=c=l=
CHAPTER 2
t====~==~====
~==colj==~==~======
=====~K=q==~===~==
=====~======
K=
==
Moving the end of a Connector from one object to anther:
m===
m====~==~======
a~=~======~==
Other Selected Topics

Graphical Simulation:
d~~=p~=~====~==
c==~=m~=p~=I==s=J[=jr=
^~ K=
c==~=m~=p~=I==s=J[=f=
^~
K=
Window Management:
c==~I==pLe=a~
==q==
~=====E==~=~=
F=
p=t=J[=`~~
==d=~===~=
=~======~====
=~~K=
OJT=
OJU=
=m~=p~=_~I=jI=~=p~=p=d=
Simulating a Facility
f==~=I====~=~=~==
~W=
c=~=~=~===~J==K==
q===~======~JK==
^=~=~=~==~==~J===K=
q=~==~==~==~==~=
====~=~=~==~=K==
q=^=~=~==~J===~JK=
q==~=====m~=~I==
=~=~==pK=
q=~~=~====p=~=====
=K=
cI==~=~==~====
=~K=c=========
~=I====~=====~K=
t==~==~~=~======
=======~K==
q=~==~======~===m~=
p~I=~==~=====K=f=~==
~===~=~=~=K=
States of Material Flow Objects

a=~=~I=~~=====~=
~K==q==~==~=t=E=ibaFI=t~=
E~=ibaFI=_=E=ibaFI=~=c~=E=ibaFK==q=
=====~=m~=p~=K==e==~=
=====~==~~==W=
_~==j~~=c=l=
CHAPTER 2
OJV=
Exercise 1: Modeling the

Production Facility
lW=q==~==~===~==
~K=
lW=_=~=~=K==
q=m~==~===W=
^=p=
R=pm=
^=a~=
^=b=`=
mW==
1 l==~=~=K=
2 `~=~==c~K===
`===`~=i~K=
o====j==~==k=J[=c~K=
OJNM=
=m~=p~=_~I=jI=~=p~=p=d=
3 o~===~==m~|NK===
f==`~=i~I====~K=
m==xcOz=K=
=
f==o~=I=b=m~|NK=
`=xlhzK=
NOTE
Rename Frame Method 2: Another way to rename an open frame, make it the
active window, press the [F4] key, type in the new name, and click [OK].
Rename Frame Method 3: Right click the frame in the Class Library and select
Rename.
4 l===~=E====~~=FK=
a====m~|N=~===K===
q=KjKm~|N=~=
==K=
=
5 ^=~=====~====~===
K==
a~=~===p=
====j~~=
c=~===q====KjKm~|N=
~=
=K===
6 k~====b~K=
f==KjKm~|N=~=
=I===pK=
m==xcOz=K==q=o~==K=
_~==j~~=c=l=
CHAPTER 2
OJNN=
f==o~=I==b~===k~K=
`=xlhzK=
7 ^==p=m=EpmF===~K==
TIME SAVER
Two material flow objects will connect themselves if the small line protruding from their sides
touch.
`===E=~F==pm=
===
j~~=c=~===q====~K=
e===x`z=I==~~====K===
kW=^=====m~=p~===~==
W=
=
m=R===~====KjKm~|N=~=
=
K==
o~==x`z=K=
o====~=pmK=
m===pm==~===xcOz=K=
f==o~=I==~=k~==`qpK=
kW=p~=~==~===k~I===~=~==
=i~K==j===~K=
`=xlhzK=
k~===W=jK=
k~===W=m~K=
k~===W=^K=
k~===W=m~K=
NOTE
To insert an object more than once, hold down [CTRL] while inserting the objects.
Please note that objects cannot be inserted on top of each other.
OJNO=
=m~=p~=_~I=jI=~=p~=p=d=
=
TIME SAVER
If you drag and drop one object onto the connector of another, they will become
automatically connected. Or you can connect them manually, as we will do in this
exercise.
8 `~=~========K==
a~=~===p=
===j~~=c=~==
=q====~K==
NOTE
Parts (a.k.a. MUs) enter the line (or plant) from a source and exit line (or plant) at
the sink (a.k.a. drain) .
k~====pK=
=
TIME SAVER
A quick way to connect material flow objects to touch the tail of one object with the
tail of another. Then will automatically connect.
9 `~====~==~==W=
NOTE
If you want to connect again you can hold the [CTRL] key while connecting so you
can keep using the connector line.
`===`=
~===qK=
====j~~==
_~==j~~=c=l=
OJNP=
CHAPTER 2
=f==m~|N=c~=I=======
==~====EKK=b~FI==
kW=i===~=~K===a=====
=K==
e===x`z=K=
q=========~===
=EKK=`qpFK==
`=~=======
=W==m=====`qp=~~=~==
jI=====
o~==x`z==~====K=
10 ^~====~K=
p=~=====~==~=~==
=~======K=
o=====~==^~=f=
J[=^=e~K=
o=====~==^~=f=
J[=a=e~K=
=
11 ^=~=====~K=
a~=~===b=`=
===j~~=
c=~===q====~K=
OJNQ=
=m~=p~=_~I=jI=~=p~=p=d=
NOTE
Optionally, a method object named reset can b e added to the frame. This method
will change the behavior of the Reset
button on the Event Controller. This is
a method (we will learn more about methods later in this course). It is used to
delete MUs when the simulation is reset. The default is to leave the MUs in model.
This is not what we want in class. This can also be accomplished by checking the
Delete MUs on reset checkbox on the Settings tab of the Event Controller.
12 r==~=
====~=~==~K=
c==~=
=I==p~=
t===p~
o
K=
=~~====~===
K=
13 o==~K=
a===b=`=
====~K==
q=b=`==K=
f==b=`=I===p=~K=
=
s==a=jr=====K=
`==`=~K=
_~==j~~=c=l=
CHAPTER 2
=
cI==o
K==Ef==~===~=
====FK=
`=p~
===b=`=K=
t===p~
=o
=~~====~==
K=
14 o==~=~==K===
`=p~
===b=`=K=
q=I=~====c~==pK=
=
k==~K=
^===~==c~K=
t===p~
=o
=~~====~==
K=
15 p=~=====~K=
OJNR=
OJNS=
=m~=p~=_~I=jI=~=p~=p=d=
kW==~===~==~===~=
~~K=
f==b=`=I===p=~K=
c=bI==RWWW=
`==p=~==K==
kW=t===~I==~=~~==K==
b~=~~=~==K==q=~===~====
I==I==I=~=~=~K==f==
~=~I==~==R=~K==t~====
=~====~========
=====~======K=
o===`=~=~==o
p~
=~==
K=
kW=q=~=~===~I=~======
~K==q=o=====~==
E==~=~==FK=
i=~==o=~===K=
`=xlhz====b=`=K=
16 `==~=~====R=~K=
f==~I====p=~=K=
p==p~=~=~==~==~K=
=
`=xlhz====p==K=
kW=q=o=====~==
E==~=~==FK=
t=I==o
K=
_~==j~~=c=l=
CHAPTER 2
OJNT=
Exercise 2: Changing the

Processing Time of the Milling
Object
lW=q=~====~K=
1 `~=======K=
a===j===K==
s=~==~===q=~K==Ef=I===q=
~FK=
b=UW=EU=F===m==K=
=
NOTE
The default Processing time is 1 minute (1:00).
OJNU=
=m~=p~=_~I=jI=~=p~=p=d=
`=xlhzK=
2 `==~=~====R=~=~==
=~K=
kW=i~========b=j~~==
~~=~=~====~=~~==K=
c==b=Ì==p~
K=
f==~I====p=~=K=
p==p~=~=~==~==~K=
=
`=xlhz====p==K=
c==b=Ì==o
K=
f==b=`=I===p=~K=
r==p=~==K==
`==b=`===xlhzK=
3 p~==K=
p=c=J[=p~
=
=
=
=
=
=
=
=
=
=
K=
_~==j~~=c=l=
CHAPTER 2
Lesson 2: Help Access

Introduction
Quick Help
j==~====~K==n=====
~=~=====m~=p~=K=
n==~==~===~=~===~=
========~==
xcNzK=
Full Help
j=~==~====~===
~K==
j=NW=f==~=~==I==e=J[=e=l=
l====~=~====K=
j=OW=f==~=^=~=j==I=
===~=~==xcNzK==t==~==
~===~==~K=
j=PW=^====K=
c==~=m~=p~=I==e=J[=
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p==p~=~K=
b=~=K=
m=xbzK=
a=======~=K=
p==`=~=~==~=K=
q======~=~=~=W===
t~=k======~====
=m~=p~=
OJNV=
OJOM=
=m~=p~=_~I=jI=~=p~=p=d=
pJJp=e=E=~===~==m~=
p~F=
q~=m~=p~=o==~=~=
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=
=
=
=
=
=
=
=
=
=
=
=
=
=
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_~==j~~=c=l=
CHAPTER 2
OJON=
Lesson 3: Basic Objects

Introduction
f======~===m~=
p~K==p======~===~=
~======~=~K=
Material Flow and MUs

q==~=====~~====K==
l==~======EKK=p=
mF===~=~K==q=~====
jr=E~=FW=~I=~=~I=~=~K=
q=~=~=~=======W=
q=j~~=c=~===q=K===
=
q=j=r=~===q=K===
=
q=j~~c=~=jr====`~=i~K=
OJOO=
=m~=p~=_~I=jI=~=p~=p=d=
NOTE
The Box, TableTop, TableLeg, and Truck are not part of the standard list of MUs
in the Class Library. However, they are included in the starting model file used in
this training class. This is the only difference between the training model and the
default model file.
Resource Objects
q==~=======~==
=K==q=~==~=======
W=
q=o=~===q=K=
=
q=o====`~=i~K=
_~==j~~=c=l=
CHAPTER 2
OJOP=
Information Flow Objects

q==~====~I=~=~=
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====W=
q=f~=c=~===q=K=
=
q=f~=c====`~=i~K=
OJOQ=
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User Interface Objects

q==~===~==I==~=r=f~K==
q=~==~=======W=
q=r=f~=~===q=K=
q=r=f~====`~=i~K=
_~==j~~=c=l=
OJOR=
CHAPTER 2
Tools
q==~===~=~=Ep~I=
_=~F==~==E~=~==~=~FK==
q=~==~=======W=
q=q=~===q=K=
=
q=q====`~=i~K=
Viewing Information about Library objects:
o==~=I==~=_^~===q=
===`~=i~I=~==b=i~=f~K=
OJOS=
=m~=p~=_~I=jI=~=p~=p=d=
=
=
=
=
=
=
=
=
=
=
=
_~==j~~=c=l=
CHAPTER 2
Material Flow and MUs
Introduction
f======~=~~===~=
==E~KK~K=jrFK===
The Source
c==q=I===j~~=c=~=~==
p=
==~====K==f===~=~K===
e=~====~==~=K=
OJOT=
OJOU=
=m~=p~=_~I=jI=~=p~=p=d=
=
`~~=Z=N=
^=~~===
Time of Creation
`~=jr=E=F=~====W=
k=^~W=`~=~==~=
f~=^~W=`~=~=~=~=~==
MU Selection
q=p===jr=~======
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`~W=t==jr===~~==~=E~FK=
_~==j~~=c=l=
CHAPTER 2
p=`~W=^=======~=
~I==~=~=~=~=~~=~K==m~=
p~===~=~K=
pW=m~=p~===~I==~==
I===K=
o~W=m~=p~=~==jrI=====
=~I=~===~====K=
Type of MU
=
l=====^=~I=====jrK=
=
NOTE
.MUs.Entity is the Absolute path, whereas ~.~..MUs.Entity is a relative path. The

default in previous versions was Absolute path. More on this later.
OJOV=
OJPM=
=m~=p~=_~I=jI=~=p~=p=d=
q===jrI=========jrW==
p==jr====p=l=K==
p==jr=========jr=K=
k=~==~=~==jr===~=~===jr=
===`~=i~K=
NOTE
If you would like to select MUs from another folder, specify it in the Path field in the
Select Object window.
The SingleProc
c==q=I===j~~=c=~=~==
pm=
==~====K==f===~=~=
K==e=~====~===pmK=
_~==j~~=c=l=
CHAPTER 2
OJPN=
=
`~~=Z=N=
^=~~===
q~==N=jr=~=~=====p~I=~==
m=~=pJr=q=~=~K==f====jr==
===I==pm=~=~==J==
=K=
NOTE
Whether a SingleProc needs to set-up is determined by the processing

requirements of the selected MU on a given machine in a plant.
OJPO=
=m~=p~=_~I=jI=~=p~=p=d=
The Drain
c==q=I===j~~=c=~=~==
a~=
==~====K==f===~=~==
K==e=~====~==~=~K=
`~~=Z=N=
^=~~===
^==~=pJrJ=~=~I====jrK===
Statistics
q=~==~~=~===jr=~K=
_~==j~~=c=l=
CHAPTER 2
OJPP=
q=~~=~~===jr=~===~=~=~=~=
~=~==~=======jrK==^=~=
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=
`~=~==Ec====F=s=J[=p~=
oW=
OJPQ=
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The Entity
^=b=
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===~=K==e=~====~==
_~==j~~=c=l=
CHAPTER 2
OJPR=
=
`~~W=M=
j~=j~~===
f====EjrF=~=~==~==~~=
===X====~=~~==~=~=
=K=
The Event Controller

c==q=I===j~~=c=~=~==
b`=
==~====K===f=~=~=
===~K==e=~====~===
b=`W=
OJPS=
=m~=p~=_~I=jI=~=p~=p=d=
=
`~~W=M=
f~===
Controls Tab
`==o
==~==~==~====
=~==K===f===I==
=~===MI===~I=~=~=~=~=
=~=~K==^==~=I====~===
b`K==
`=p~Lp
====~K==f=====
~=====o
=I=m~=p~=
=~=f====K===
`=p~Lp=
=~~====~K=q=
~=~=====p~Lp
K=====
_~==j~~=c=l=
CHAPTER 2
OJPT=
Settings Tab
=
NOTE
It is recommended to leave the Delete MUs on reset checkbox checked.
b==~====~=~=Ea~F=~==~=
=~====EbF===p=~K==b====
b`===~=~=~==p~=
~=~~K=
NOTE
The Statistics field in the Event Controller window represents the warm-up time. The default
value is zero. It is important to warm-up a simulation (i.e. run it until it reaches a steady
state) before collecting statistics.
NOTE
It is recommended to Reset
and initialize the model before running any simulation.
Material Flow Object States

q=~==j~~=c=l=~==~=
~=K=_=a~=~=~=iba==~~=~=====
=~===~===K=
=
k=a===J=====~~=~==
o=a==J====~=
OJPU=
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_=a==J====~=
d=a==J=====
v=a==J=====
_=a==J======
i=_=a==J====o=
Frame Window Toolbar

=
Selected buttons of this toolbar:
kW=t======~===K=
l==
=E=~=~===F=
=I=p~Lp
=~==a==
w=
I=~==p~==~~
==
w=
==
p==
p=k~
p=`
p=
p=
e
=
=
=
_~==j~~=c=l=
CHAPTER 2
Lesson 5: Common Material

Flow Object Properties
Introduction
b~====~======~=~==
~=======m~=p~=~===
~=~==~=~=~==K==l===
~~====~======~===
~==~=~=K=^==~=~==
~=~=~=~=K==
Stationary Resources
j~===~~===~====~~K=q=
pm==~==~==~====~===
~=~=~=~==~~K=
Times Tab
^=====~=====K=^====
=====m~=p~K==
OJPV=
OJQM=
=m~=p~=_~I=jI=~=p~=p=d=
=
m=q===~===~=~=~=====
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_=qI=a=qI==
pJr=q=J=r===~===~=K=
o=q=J=q=========
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jr===~K=q=======
~~=~=I==~=~=I=~==~=
~===========
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~=M===~====~=~==~===
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CHAPTER 2
`=q=J=q==========
~=~==~==~=~~====~==
~I=~==jr===K=q====
===~===~==~=~=~=
=~=~~==~====~~~K=^==
~=~=~=~=~====~K=r===
~==~======~=====~=
~=====~=~=~==~=~K=
Set Up Tab
q======~==K=f=~==
~====~=~=======~=
~======K=l===~=~=
=~===~=~K==
Failures Tab
q=~====~==~~=~===~K==
t=~=~=~=~========~==
====~~=K=k=~=~=~=
===~====~K=
OJQN=
OJQO=
=m~=p~=_~I=jI=~=p~=p=d=
NOTE
By default there is no failure profile defined for an object. Each can have its own
distribution function and start/stop times. We will discuss failure profiles in more
detail later in this course and the PLT300 course. However, to create a new one
with a default 95% availability, click New and [OK].
=
^=========~===
====~====K==
p~=J=q====~=~=~===~K=f=
=~======~==~=~===
~=~K=
p=J=q====~=~====~=
~=K=
NOTE
On the Failures tab, Availability must be unchecked to display Interval and

Duration.
f~=J=j~=q=_=c~=Ejq_cF===~==
=~===~K===
a~=J=j~=q=q=o~=EjqqoF===~===
=~==K=
_~==j~~=c=l=
CHAPTER 2
MU Failure tab:
kW=^====j~~=c=~===q=~=~=
~====K==c=q~=jrI===
q~==~=~=~=~==K===
Controls
`=~==~====~==miqPMM=K=
q=~==~===~=EF=~==~=
=~==~==~===~=~=
K=
Exit Strategy
l=~=~~==I===~======
====~=~===K==t====
==~=~===K=
OJQP=
OJQQ=
=m~=p~=_~I=jI=~=p~=p=d=
Statistics
l=~=~~==I==~=~==
====o=p~==~==
^K=p==~=~=~=~===~=~=
=~=~=~=~~~===~=~====
=o=p~=q~K==
=
=
_~==j~~=c=l=
CHAPTER 2
Importer and Failure Importer Tab

q=~==EF==~=~===I=
I==~==K=s===~===
==~=~~=====
~=K=q=~I=~====~=
=I=~==~====~===miqPMM=
=EfI=_I=~=b======
~=~===FK=
User-Attributes Tab
j===m~=p~=~==~===~=
====EJF=~K=q=
~=~=====~I===
I===~===~=~=~~==
~=K=
OJQR=
OJQS=
=m~=p~=_~I=jI=~=p~=p=d=
Global Options Window

q=~==~==~==l=====~=
W=
j=NW=d~==
NOTES:
The default measurement units, the model limits, the simulation time options and
the defaults for the method editor are set here.
c==m~=p~==I==q=J[=
mK=
j=OW=c~===E=~=F=
c==~==
=I==s=J[=lK=
_~==j~~=c=l=
CHAPTER 2
=
q~I====~==~=~=m~=
p~K==p=~I====~I=~==
~I==~=~=~==K=
General Tab
q=d~=~=~=====~~=~===
~K==
OJQT=
OJQU=
=m~=p~=_~I=jI=~=p~=p=d=
Modeling Tab
q=j=~=~==~====~=~=
~=~K==f==l=I===j=~K=
_~==j~~=c=l=
CHAPTER 2
OJQV=
Simulation Tab
q=p~=~=~=====~=
=~==~====~==~=
K==
OJRM=
=m~=p~=_~I=jI=~=p~=p=d=
Units Tab
q=r=~=~====~=~==~=
K==
_~==j~~=c=l=
CHAPTER 2
OJRN=
User Interface Tab
q=r=f~=~=~======`=
I===I=~==~~K=
p=mij=p~==~==a==
`=========m~=
p~K=
Editor Tab
q=b=~=~==~=====K=
j=~=~=~~==~=~==~===
K=
OJRO=
=m~=p~=_~I=jI=~=p~=p=d=
License Tab
r==fq====~====K=
The Icons Menu

f==~= =I===~===~=fK==v=
~======EKK=f=m=~=^=
=dFI==~=EKK=j=s~=~=o~FI===
=EKK=b~=EOF=~=o=ELOFF=======
~==~===K==
q=f===~=====~===~=
~=
=K=
Using Object Labels

f=~===k~I==~=~==~=i~==~=K==
NOTE
The Name field must be filled in and must be unique. However, the Label field
doesnt need to be entered. The Name field is how the object is referenced by
various parts of the model during simulation. The Label is text which appears
under the object in a frame. If the Label is not entered, the Name will be used for
the Label.
q=====~=~L==~==W=
Displaying Labels:
kW==k~===k~==i~==~I===
K==q====k~W=f==l=I==p=
l=k~=
K=E==F=
c==~=I==s=J[=lK=
f==l=I==p=l=i~K==E==
F=
_~==j~~=c=l=
CHAPTER 2
Add Labels to Objects:
p=~===~=~=~===xcOz=K=
NOTE
In some cases (like this one), pressing the [F4] key is the same as pressing the [F2]
key.
b==i~=~==xlhzK=
How to Continue with the

Exercises
f=~=~==~========
I=KK===~====~=~==~=
K==
c==~I====~==c~===`~=
i~W=
f==`~=i~I=====~=~==
a~K==
m===~=~===xcOz===~=K=
El~F=j===~======
xpz==~=~=~==K=
v=~=~======~J=K=
Copying the Contents of a Frame

q==~=======~=====~=
~==~=~K=
f===~I======~=~=~=
=~===K=
`=====~==b=J[=`=E=
x`zJx`zFK=
l==~=~K=
=
OJRP=
OJRQ=
=m~=p~=_~I=jI=~=p~=p=d=
m~=====~==b=J[=m~=E=x`zJ
xszFK=
Exercise: Using Menu Commands

to Display Objects in a Frame
lW=q=====K=
1 `====c~|N==~==~===b=
cK=
f==`~=i~=I====x`z==~=
~=m~|N=~=====b=K=
=
k~===m~|NK=
2 m~=~==K=
l=m~|N=======`~=
i~K=
p==`qp==~==x`zJxqz==~=K=
=
a~==`qp==~==~K=
k=~===~~====~====
K==q====~=c=p==
K=
_~==j~~=c=l=
CHAPTER 2
=
3 q===K=
p=q=J[=j=pK=
NOTE
Making changes in Tools -> Model Settings only affects the current model.
Making changes in Tools -> Preferences affects every model opened from this
point onwards. The options shown on the Model Settings window are a subset of
the options on the Preferences window.
f==j=p=I===j=~K=
c==mI==^JK==
`=xlhzK=
a~==`qp==~=====E==~=
==~=~~FK=
`==~==~==~K=
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c=p==K=
=
4 m~=~I=I=~=~===K=
`===w==
=~=w=
===~=K=
5 e=~=~==~=~=~K=
====
OJRR=
OJRS=
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c==c~= ==I==s=J[=l=
==~K=
p=~====~~~=K=
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6 p~=====c=J[=p~
=
=
=
=
=
=
=
=
=
=
=
=
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_~==j~~=c=l=
CHAPTER 2
OJRT=
Lesson 6: Default Branching

Behavior
The Layout
q===~==~===~===~==
====K==o===~=~===~=~=
==K=
Adding a Second Milling Machine

f==~=I===~===?J?===
K=c==~I=~==~=~~===
===~K=q===~=~=~==
===P=K=
OJRU=
=m~=p~=_~I=jI=~=p~=p=d=
Allocation of Material Flow

^==~=======~=
====I=====~=
==~K=
Exercise: Converging and

Diverging
lW=q=~=~=~=~=~K=
lW=
q=j=~======K=b=
=~==~~====~==~~==
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~~=~====~===miqPMM=KF==
^=~=====~===K==
^===`qp=I==b====
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=
mW=
1 `==m~|N=~K==e=~==W=
i~=m~|N===j====`~=i~K===
o===~==a~====K===
o~===~I=m~|O=E==xcOz=FK=
2 `=~===c~=
=K=
_~==j~~=c=l=
CHAPTER 2
OJRV=
3 ^======~W=
l==m~|O=~=======`~=
i~I=====~~=K=
f==c~= =I=~==j===
jN=E==~===~F===xcOz=K=
a~======~=~===~=====
=~K=
f==c~= =I=~=jN===x`z==
=E===a~F==~=~===I=
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o~=jNN==jO===xcOz=K=
p==`=
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e===x`z=K=
m=====`qpI==jOI==
jO=~~I=~==m~K=
o~==x`z==~=====K=
4 ^=~====P===jOK==e=====
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l=jO====K=
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FK=
=
`=xlhzK=
5 o==~K=
f==c~=
K=
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o=====~=====~==
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====~=~==
==~K==
kW=f==~=~=~========~=
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a===pK=
p==p~=~K=
j~=~======bK=
`=xlhzK=
a======jNK=
kW=_=~====jNK==v===
======I===b=jr====
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=~~===b======FK=
p==p~=~K=
j~=~======bK=
`=xlhzK=
a======jOK=
p==p~=~K=
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6 p~==K=
p=c=J[=p~
=
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_~==j~~=c=l=
CHAPTER 2
Lesson 7: Default strategy for

moving a MU from station to
station
Introduction
_=~I=m~=p~==~=~=~=~==
~=====K==q=~=~==~==
===~======~=~===
K=
=
=
ENF=
=
EOF=
a==
=
=
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pEF=
q=~===~=~===~=~K=
q=jr=~==~==J_K==m~=p~=
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I==jr=====K===
e====~==~==I=~==
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jr=~=====~====jrK=
=
OJSN=
OJSO=
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The Standard Converging

Behavior
=
ENF=
=
=
=
=
EOF=
=
=
`==
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==
t=====~~I=m~=p~=~=
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t====I==jr=====
c~=_=i==~=K=
Setting Up Exit Strategies

b=~=~=====~=pm====
~=~=~==~==EKK=c`FK==q=
c`===~====~====
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b=`=~FK=
q==~==~=~~=======b=
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t==~==_=I==~~===
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p=~I==~=m~I==~~==
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_~==j~~=c=l=
CHAPTER 2
Modifying Exit Strategy Behavior

Available Exit Strategies for SingleProc objects:
p==~==~~========
jr===W==
q=~==t=~==jr===~=I==
`~=~=~~K==
q===jr=~======I==
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q=~===jr===D==~=
====I======I=
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q===jr====~=~==~==
==~=jrI==i~==~K==
OJSP=
OJSQ=
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q===jr===~~==D===~=
~=~I=~=====I==
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q===jr====~=~==~=
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q===jr====~====jrI=
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q===jr========
I==j~K=K=K==
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q===jr=======J=I=
=j~K=J=K==
q===jr====~=~==~=
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q===jr====~===~=
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q===jr========
I==jK=K=K==
q===jr=======~=
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q===jr=======J=I=
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q===jr====~==~=~=
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q===jr=====~=~=~I==
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CHAPTER 2
OJSR=
q=~~===jr===D====
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The FlowControl
q=c`=
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q=c`=~====~==~=~=
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q=b=p~=E_~F=~====~====
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Exercise 1: SingleProc Exit

Strategies
lW=q==~=~=~=pm===~=i~=
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lW=
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mW=
1 `~=~=~==m~|O=~=~==m~|PK=
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2 `==m~|O=~I=~==m~|PK=
3 p==b=p~===`qp=pmK=
a====`qpK=
p==b=p~=~K=
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CHAPTER 2
f==b=p~=~===pm =I==
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a===pK=
p==p~=~K=
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Exercise 2: SingleProc Percentage

Exit Strategies
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CHAPTER 2
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4 p~==K=
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CHAPTER 2
Lesson 8: Introduction to the

Bottleneck Analyzer and
Sankey Objects
Introduction
f=========~=~~===
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BottleNeck Analyzer
f==~=~~======E~=~F=
=~=K==
Basic Usage:
1 ^=_=^~=
q=~===qK=
====~===
OJTN=
OJTO=
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2 m~==~K=
3 o====_=^~=~==^~K==
p~=~=~===~=~===~=
====~===~=~K=
NOTE
Analyze Colors:
Gray bar - waiting
Green bar - working
Yellow bar - blocked
Red bar failed
Blue bar - paused
4 c==~===EF=~===~=~==
=NMMB=EF=~====~=~=~==
~=E~FK=
Sankey Diagram
f==~===~==~~=K==q==~=
==~=~====~=~=
K==^========K==
NOTE
According to www.Wikipedia.org:
Sankey diagrams are a specific type of flow diagram, in which the width of the
arrows is shown proportionally to the flow quantity. They are typically used to
visualize energy or material transfers between processes. Sankey diagrams are
named after Irish Captain Matthew Henry Phineas Riall Sankey, who is considered
to have been the first to use this type of diagram in 1898 in a publication on the
energy efficiency of a steam engine
_~==j~~=c=l=
CHAPTER 2
Basic Usage
1 ^=p~=a~~=
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====~===q=
2 p==p~K=Ea~=~====jr===
p~=a~~K==q========d~FK=
=
3 m~==~K=
4 o====p~=a~~=~==p~K===
OJTP=
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Exercise 1: Sankey Diagram

lW=q===~=~~=K=
1 p=~===m~|P=~K=
a===m~|P=~===`~=i~K=
2 `~==b~==~=q~q=~==bK=
c==`~=i~I====jr=K=
a~=~===q~q===b~K=
f==~= =I====b~===
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`=xlhzK=
3 ^=~=p~a~~=K=
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CHAPTER 2
c==q=~===qI=~=~==~=
p~a~~=
===~K=
4 p==p~a~~K=
c==`~=i~I====jr=K=
a~=~===q~q===p~a~~K=
a===p~a~~K=
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5 p~
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o====p~=a~~=~==a~=
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k=~~=======~=K=
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OJTS=
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NOTE
Later in this course we will create a multi-hierarchical model. The Sankey will be
viewable on all levels of the models (i.e. within the sub-frames). However there
must be at least two supported object types at that level (i.e. SingleProc, Buffer,
etc). A Sankey can be created for each MU type in the model.
7 o=
8 p~=
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Exercise 2: Bottleneck Analyzer

lW=q===~=~~=K=
1 `====~===K=
2 ^=~=_=^~=K=
c==q=~===qI=~=~==~=
_=^~=
===~K=
3 p~==~=E====FK=
4 ^~==~==K=
o====_=^~===c~=
=~==^~K===
NOTE
Small charts are shown over each station showing the amount of time of the station
spends in each state. Here is a key to the analyze chart colors:
Gray bar - waiting
Green bar - working
Red bar failed
Blue bar - paused
c==~===EF=====~=
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~=E~FK=
_~==j~~=c=l=
CHAPTER 2
=
kW=f=~=~=~==pm=====
==~===_^~=~K==Ev==
=~==I=====~=~==~K=
NOTE
Here are a couple ways to improve this bottleneck. For example:
Find a way to decrease the processing time of this problematic
Add another object to do parallel processing
5 o=
6 p~=
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==K=
OJTT=
OJTU=
=m~=p~=_~I=jI=~=p~=p=d=
Lesson 9: Statistics and Charts

Introduction
kW=j==~I=~I=I=~I=~=
~~====~====~===
miqPMM=K=
Statistic Tables
^=~==~===~=~K=a~~===
~====o=~==m=~=
==p~=~===K=
m~=p~====~=~=~===
p~=~==m=~K=
^=~~===~=~======
~=~===o=p~=q~I==m=
p~=q~====`=p~=q~K=
Statistic Values
t===o
===bÌ=m~=p~=
==~=~==MK==
t===a~=p~=q~I=m~=p~==~=
~=~=~=~=~====~=~=K=
q==~=~=~===l=e=E~==
a~=p~=q~FK==
v=~==~=~===a~=p~=q~==
=~=~===~==~=~=K=
_~==j~~=c=l=
CHAPTER 2
Collecting Statistics
Different types of statistics:
a===I==~~===~==jr=
====~~=~W=
o=p~=
m=p~=
a=p~===
q=p~=
p~=o==
NOTE
The statistics tab displays a snapshot in time. Each time that you view this tab,
while a simulation is running, the statistics will change.
t=====~=~=~==~=UK=
Resource Statistics
q=~==~==~=~~===~==
======EI=~I==~FK==
q=~==~=~===p~=~K=
Resource Types:
m==~==pmI=m~~mI=Î=
~=a~p~==
q~==~==m~_I=_I=pI=q~I=iI=
q~=~=`~==
p~==~==p==
Production Statistics Comparison Example:
o~====b==jN=~=jO===
m~P=~W=
o~====b==jN=~=jO===
m~P~=~W=
OJTV=
OJUM=
=m~=p~=_~I=jI=~=p~=p=d=
Product Statistics
q=~==~==~==K==q=~==~=
~===m=p~=~==jrK=
=
p=~====~=~==~==~==
~=~~=K==q=m=p~====
=K==_=~I====K==q=~~=~~===
=~==o ===b`K=
_~==j~~=c=l=
CHAPTER 2
Driving Statistics
f=~===~==~I==q~=
==~=~~=~==~=l=I=
l=I=e=I=o~I=c~I=m~I=r~I=
=~==~=====K==q=
~====_~=~=~=~===p~=~K==
q===~===~==~K=
Type Statistics
l=a~=I==~====q=p~=~I=
~===a~=p~=q~K==^=~~====
~=~====~=jr=E==~=jrFK=
Statistics Report
f==~=~==xcSz====l=s=K==f=~=
~=~==~==oI=mI=~=a=p~=
=======~=~K=
v=~=~=~~=~===~===
~=~==O~KKKOK==t=====~===
K=
q==~=~=~===l=e===
=p~=oK=
Statistics Tables
^=~==~===~=~K=a~~===
~==o=~=~=m=~==
==p~=~K=
m~=p~====~=~=~===
p~=~==m=~=~K=
OJUN=
OJUO=
=m~=p~=_~I=jI=~=p~=p=d=
Statistics Values
q==~=~==~==I==xcRz===
s=J[=o====K=
t===o
===bÌ=m~=p~=
==~=~==MK==
The Chart Object

c==q=I===r=f~=~=~==
`~=
==~====K==f=~=~=~~=~=
~====~~=~======
~=K==k===~=I=~I=I=
~I=~=~==~=~===~K=
_~==j~~=c=l=
CHAPTER 2
q=`~=~=~=~~=~=~====
~~=~======~=K==k==
=~=I=~I=I=~I=~=~==~=~=
==~K=
f==`~===c~K=q=~==~~===
=~==~==~I======`~=~=
==K==
Display Panel
^=~=~==~=~=~===~=~=
~==~=K==f=~==~=~=
~======~JJ====
==~===K=
f==~==~=~~===~==~=~~~=
======~=K==eI===~=
=~K=
=
o==~=~~===~==b=a~=m~==
====~~=K=
OJUP=
OJUQ=
=m~=p~=_~I=jI=~=p~=p=d=
Exercise 1: Resource and

Production Statistics
lW=q==~==~K=
lW=i=~==o=p~K=
l=m~|PK==
`==o=p~=====jN=~=
jOK=
i==~==~===~=~=K=
l==o=p~=~=~==~==~K=
`=o=p~K=q~=~====~=
~K=
mW=
1 `=~=c~=
=K=
2 l==m~|P=c~=
=K=
3 l==m~|P=c~= =I===jN=~=
jOK==
a===jNK=
a===jOK=
4 q===~=K=
k=~I===I==o=p~=
==K==
=
5 p~
==~=~====~=K=
_~==j~~=c=l=
CHAPTER 2
6 s==~=~~=~~K=
f===I==s=J[=oI==~=
==~K=
i=~====b=~=bK=
kW=f==~===~=~=I==~=~==
~==~=I==^K==q==~==
~==b=~=bK=
=
7 f=~===`~= ====m~|P=c~K=
p==r=f~=~===qK=
a~=~=`~=
===c~=
=K==
f==c~=
=I=~=~==jN=~=
jO===`~K=
OJUR=
OJUS=
=m~=p~=_~I=jI=~=p~=p=d=
=
kW=f=~=~=~====pm===
==K==t=====~=~===
K=
=
t~==~=~K=
_~==j~~=c=l=
CHAPTER 2
8 s==~=~~=~~==~==~~=
K=
c===I==s=J[=p~=oK=
o~=======~=K==
9 t~===~=t=B=~=t~=B=~\=
10 o
==~K=
11 p~==K=
p=c=J[=p~
K=
Exercise 2: Setting up a Display

Panel for an Object
lW=q==~=~=~=====~K=
1 `===~=K=
2 p=~=~=~==jNK=
o===jN=~==b=a~=m~K=
f==a~=m~=I===^=K=
c=m=uI==JOQK=
c=m=vI==JPRK=
c=tI==NMMK=
`==_=`=~=~==~====
==K=
OJUT=
OJUU=
=m~=p~=_~I=jI=~=p~=p=d=
=
3 p=~=~===~===~K=
f==a~=m~===bI==kK=
f==a~=m~=b===qI==p~=
qK=
c=p~=qI==tW==
c=m=uI==OK=
c=mvI==PK=
`==q~~=K=
NOTE
Transparent is used to make the element on the display panel transparent so that
the Background color of the display panel shines through.
=
`=xlhzK=
4 p==~===~K=
_~==j~~=c=l=
CHAPTER 2
f==a~=m~===bI==kK=
f==a~=m~=b=I==p=l=
==s~K=
f==p=l=I==~tmK=
`=xlhzK=
c=m=uI==RRK=
c=m=vI==PK=
`==q~~=K=
`==a~=~=~=m~=K=
=
`=xlhzK=
OJUV=
OJVM=
=m~=p~=_~I=jI=~=p~=p=d=
Ea===a~=m~==jN=FK=
5 p=~=~=~==jO===~=K=
kW=^=~==~===I==~==~~==
jN=I===a~=m~K==q===jN=
=~=jOK==^=======p~Li~==
~K=
=f==a~=m~===jNI==p~K=
f==p~=~=I==aNK=~==p~K=
`=xlhz====a~=m~===jNK=
o===jO=~==b=a~=m~K=
f==a~=m~===jOI==i~K=
f==l=I==aNK=~==lK=
k=~======~=~===
K=
c=m=uI==JOQK=
c=tI==NMMK=
`=xlhz====a~=m~===jOK=
=
6 p~==K=
p=c=J[=p~
=
=
K=
_~==j~~=c=l=
CHAPTER 2
=
=
=
=
=
=
=
=
Lesson 10: More Chart

Techniques (Optional Lesson)
Introduction
q=`~==~======~W=
`~
e~
m
=
=
l=~=W=
a~
=J===~=~~===~=
~I==~=====~==~~==
==
d~t~
=J=a~=~=d~=~=
OJVN=
OJVO=
=m~=p~=_~I=jI=~=p~=p=d=
Chart object settings:
=
q=~===~==~=I======k=
uJ~K=q=k==~=====~===
==~=K=
=
f==a~~=p====a~~=~I==~==~==
=~===~==~=~K=f==~===~=
~==~==~K=
_~==j~~=c=l=
OJVP=
CHAPTER 2
Histogram
^=`~=
=~==~==~=e~=
==~=K=
I====
=
q=e~==~====~=`~=K==c=
~I==~==~======K=q=
~=~=====~=====`~==
~==~=~==~======`~K=q==
~=~~~=~=~=~=~==K==
OJVQ=
=m~=p~=_~I=jI=~=p~=p=d=
kW=q=~=~=====~=_==~=
`~~==NM===m~=~=^=E=
^=~=~=m===QWMNFK==q===~===
=K=
Plotter
^=`~=
=~==~==~=m
I=~=K=
q=m==~====~=`~==~=~==
=~===~K==f====~==
~==~=~=~=K=q==~=~~~K=
Example Plotter:
_~==j~~=c=l=
OJVR=
CHAPTER 2
Display
c==q=I===r=f~=~=~==
a~=
==~====K===
`~~W=M=
^=~===
=
t==a~==~=~==~=~=~====
~~==~==~===~==~=~=
~=~=~==~==K=q=~=~=====
~~=~=~=~======jj~K=q==
~===~=====s~=K=
OJVS=
=m~=p~=_~I=jI=~=p~=p=d=
Gantt Wizard
q======miqPMM=Em~=p~=^~F=
K==
q=d~t~=
j~~=`~=i~
=~==~======
K=
f==~~==~=d~=~==~=~K=f~==
==~I==~=~===~~==~=~K=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
_~==j~~=c=l=
CHAPTER 2
=
=
=
Chapter Summary
f==~=====W=
q====~=~=~=K=
q=====~=~=~==~=
=~K=
q==~~===~=jrK=
q==~=~=~===~~==
K==
q=~=~K=
p~==m~=p~I=_=^~I=p~=
~~I=~=`~==K=
=
=
=
=
=
=
=
=
=
=
OJVT=
OJVU=
=m~=p~=_~I=jI=~=p~=p=d=
=
=
=
=
=
=
=
e~I=fI=~=f~=
CHAPTER 3
Chapter 3
Hierarchy, Icons,
and Inheritance
About This Chapter

q=~==~===~I=I=~=
~=~=~===W=
i=NW=e~=~=f~I=~=PJPI===
J====~====~=~=
~====K=
i=OW=q=jI=~=PJNOI=====
=====~=~=K=
i=PW=^=`==~=jI=~=PJNTI=
======~=~===
K=
i=QW=l=p=qI=~=PJONI===
=====K=
i=RW=f=b=~=`=o~I=~=PJ
ORI====~===~===~=m~=
p~==~===~====
=~=~K=
i=SW=^~=fI=~=PJPVI====
~~======K=
i=TW=l=f=b=qI=~=PJQTI===
======~==~K=
PJN=
PJO=
=m~=p~=_~I=jI=~=p~=p=d=
i=UW=s=d~=~=Ì=~=PJROI=
=====~=~===~==
=~==~=~K=
i=VW=`~I=f~=~=f~=fI=
~=PJSMI===~=~=E=m~=F=~==
~~=~==~==~=~===~=
====~=~K=
i=NMW=j==`~I=f~=~=f~I=~=PJ
TPI===~===K=
=
e~I=fI=~=f~=
CHAPTER 3
PJP=
Lesson 1: Hierarchy and

Interfaces
Introduction
e~======E~F=~===
=E~FK=b~===~=~==~====
==~==~==~=K=q=~=~=~=
~=~==~=======K=
q=~==~==~===~====
=~===~=====K=
v=~=======~===~J=
~K=v=~======EJ
=F====J==~====
=K==
e~~==~=~==~=~====
~=K=
PJQ=
=m~=p~=_~I=jI=~=p~=p=d=
Building a Component
t======`~=i~=~=~==c~=~=
========K==t====
===~==~========
J=I=KK==~=~=====~===
K==t=~=~===~=~=I===~=
=~==~=K=
To Reuse a Component in Other Model Files:
f==`~=i~I=====~==p~=
l=^K==^=Kl_g===~=~=~====
=K==E^=~==~=====~=
F=
e~I=fI=~=f~=
CHAPTER 3
Interfaces
c==q=I===j~~=c=~=~==
f~=
==~====K==^=~==~=~===
~=~======~==~K=
`~~W=M=
j~~===
=
q=f~====~==~=jr===
~==~====K==q=~===
==~=~====~=~~=I=
~=======K=q====
=~=========~=K==f==
=====c~====~~==~==
=c~K=
j~=b~=`==q====
~=~==~===~K=
PJR=
PJS=
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m==B=J=q=~=====~~=
===~====K=
p==t=====~~====~K=
The Hierarchical Structure of the

Model
r=I=KK=J=I====~=
c~==~=~===~====K=`~==
==~=======~===~==
=~~==K=v=~==J====
=~=K==
j===c~=~===~=
=~=~=K=
Selecting and Copying Objects

l=~=====~=K=^==
=~=========K=j=
=~========~==
===K=j==~=~==
==~=~==~==K=
e~I=fI=~=f~=
CHAPTER 3
p==~=========
=I=======~=====
=~=x`zJx`zK=
`==~==~===~==~==~I===
~==~=K=
EXERCISE: Model Hierarchy and

Using Interfaces
lW=q==~==~=~===~=
===m~=p~=K=
Overview:
`~=~==c~===c~`==~=~=
==`jK=
a~==jNI=~=jO=====~K=
j~========~=~=
~K==
^==f~=K=h=~=======
=K=
PJT=
PJU=
=m~=p~=_~I=jI=~=p~=p=d=
Procedure
1 `~=~==c~===c~`=K=
f==`~=i~I====c~`=
=~==k=J[=c~K==
f==`~=i~I=~===`j=~=
E==xcOz=FK=
=
2 `==j==m~|PK=
f==`~=i~=j=I==m~|P===
=K==
t=====I=~=~===
~====~K=
NOTE
Or hold down the [Shift] key and select the objects by pointing at them individually
and pressing the left mouse button. Remember that the connectors are also
objects so they must be selected as well.
t==x`z=I=~=====~K=
e~I=fI=~=f~=
CHAPTER 3
t==x`z===E=FI=~==`~==
m~|P===`j=~K=
3 f==f~=K=
f==f~=W=======j=~=
======jK=
NOTE
While connecting with the Connector, make sure to aim the tip of the connecting
tool arrow directly in the middle of the target object.
4 =o~==f~===fNI=fOI=~=lK=
k~==f~=====fNK=
k~==f~=====fOK=
k~==f~====lK==
PJV=
PJNM=
=m~=p~=_~I=jI=~=p~=p=d=
5 `==fN=f~==jNK=
6 `==fO=f~==jOK=
7 `======l=f~K=
8 `~=======fNK=
a===fN=K=
b=PM===m==BK=
`=xlhzK=
9 `~=======fOK=
a===fO=K=
b=TM===m==BK=
`=xlhzK=
10 `~======~====~~=K=
a===l==~===~~==
E=~=FK==
s=~=o=====pK==
kW=q=~==i=====~=~==
====~F===
NOTE
When connecting the frame to outside objects, the connections will appear to enter
on the left and exit on right side.
e~I=fI=~=f~=
CHAPTER 3
=
`xlhzK==
NOTE
The CompMilling object is just like the standard objects in that it can be inserted
into other models
11 `==`j=~=K=
12 p~==K=
13 p=c=J[=p~=j
=
=
=
=
=
=
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K=
PJNN=
PJNO=
=m~=p~=_~I=jI=~=p~=p=d=
Lesson 2: Test models

Introduction
f==~~===~==~==~=~~=
===K==^===~==I==
~=~=====K=
_===~~=I====~==I=~====
~~I=====K=
Testing a Module of the

Simulation Model
q==~====EJ=F==
========~K=
e~I=fI=~=f~=
CHAPTER 3
=
=
EXERCISE: Model Hierarchy Test

Environment
lW=q==~==K==
Overview:
_====`j===~=I===
~~====~==~==K==
PJNP=
PJNQ=
=m~=p~=_~I=jI=~=p~=p=d=
Procedure
1 `~=~==c~===qj==~=~==
qjK==
f==`~=i~I====qj==~=
=k=J[=c~K==
f==`~=i~I=~===qj=~=
E==xcOz=FK=
=
2 p==~K=
c==`~=i~I===qj=~K=
f=~=pI=a~I=~=~=b`K==
3 p===~===p==i~=o=a~K=
a===p===qj=~K=
p==b=p~=~K=
p=i~=o=a~K=
`=xlhzK=
4 s==b=`=====jr==K=
l==b`=p=~I==a=jr==
==K=
=
e~I=fI=~=f~=
CHAPTER 3
5 f==`j=K=
a~=~===`j===
c~`===qj===
p=~==a~=
`~=~====p=~==
`j=K=
=
f==p=f~=I===fNK=
`~=~====p=~==
`j=I=~~K=
f==p=f~=I===fOK=
`~=~====`j====
a~=K=
6 m=q~q===pK==
c==`~=i~=jr=I=~=~===
q~q===p==qjK=
7 p~=
==~K=
8 v=~===q~q===`j===K=
a===`jK=
PJNR=
PJNS=
=m~=p~=_~I=jI=~=p~=p=d=
CAUTION:
Ensure that any changes made in the CompMilling frame are done to the
CompMilling Class object in the FacilityComponents of the Class Library.
9 o
==~K=
10 p~==K=
=
=
=
=
=
=
=
=
=
=
=
=
=
e~I=fI=~=f~=
CHAPTER 3
Lesson 3: Adding Components

to a Model
Introduction
^==~===~===I==
=~==~===K=q==~==
~===~==~====~=K=
q==========
===~=K=
Toolbox Viewer
q~=~==~===q=s=E=~F==
~=~=~===`~=i~K=q==~==~=
=====~=~=====~=
K=
PJNT=
PJNU=
=m~=p~=_~I=jI=~=p~=p=d=
EXERCISE: Adding Components to

Models
lW=q=~===K=
Overview:
`~=~=======~=~===
`j=K==
Procedure
1 `~=~=~===m~|P=~=~=~===
~=m~|QK==
2 `=~==~K=
3 l=m~|QK=
4 m~===`j======
~K=
e===x`z=K=
e~I=fI=~=f~=
CHAPTER 3
p===~==m~|QK=
o==~===~==aK=
e===xpz==~==vK=
5 f=`jK=
a~=~===`j===`~=i~=
c~`===m~|Q==`qp=
~=m~K=
`~=~====`qp=~==
`j=K=
=
f==p=f~=I===fNK=
`~=~====`qp=~==
`j=I=~~K=
f==p=f~=I===fOK=
`~=~====`j====
m~=K=
6 c==~=E=~=~=~===FK=
kW=t====I=====
`j=====~=E~==~=
====~=~FK==eI======
=~===~===~=====
~K=
a==`~===m~|Q=~K=
^=~==`~===m~|Q=~K=
a====`j===m~|Q=~K=
a~=~=jN=~=jO===`~K=
7 p~
==~K=
NOTE
In order to see the TableTop run through the milling process, open the
CompMilling frame in the frame.
PJNV=
PJOM=
=m~=p~=_~I=jI=~=p~=p=d=
IMPORTANT NOTE
If you skipped step 6 above, the method debugger will open when you try to start
the simulation (because the chart refers to Milling objects that no longer
exist at the specified level in your simulation). To stop the method debugger so that
you can do step 7, click Terminate Simulation
8 o
==~K=
9 p~===K=
=
=
=
=
=
=
=
=
=
=
=
=
=
in the Debugger
window.
e~I=fI=~=f~=
CHAPTER 3
Lesson 4: Other Selected

Topics
Re-using User-defined Objects
Save an Object Out of the Model
a~======`~=i~==~==~=
~===~=~===GK=
o===~====`~=i~=~==p~=l=
^K=
Load an Object into a Model
i~=====`~=i~==~==
o===~====`~=i~=~==i~=
lK=
f==~========~=~~====
`~=i~I====~==~=======
`~=i~====~==~=====`~=i~=
=~==~K=
PJON=
PJOO=
=m~=p~=_~I=jI=~=p~=p=d=
Exercise: Reusing a Custom Object

lW=q==~==K=
1 `====~===K=
2 b====
f==`~=i~I=====`j==
~==p~=l=^K=
f==p~=^=I==`j===c=
~K==
p====~=====~=~~K=
`=p~K=
3 p~=~=====K=
p=c=J[=p~
K=
p=c=J[=`
p=kK=
K=
4 l=~===K=
p=c=J[=k
`=xlhzK=
K=
e~I=fI=~=f~=
CHAPTER 3
5 f======K=
f==`~=i~I=====j=E===
=`~=i~F=~==p~=L=i~=l=J[=i~=
lK=
f==l=I==`jKl_gK=
`=lK=
=
`=o~=^K=
6 r==K=
a~====c~K=
kW=v====~=====K==
eI===~=~====~=~=
===miqPMM=K=
PJOP=
PJOQ=
=m~=p~=_~I=jI=~=p~=p=d=
7 `=====E==~====~==
=FK=
p=c=J[=`
p=kK=
K=
8 l====K=
c==p~=m~I===miqNMN|p~j|sNMNJ
vk~KK=
=
=
=
=
=
=
=
=
=
=
e~I=fI=~=f~=
CHAPTER 3
Lesson 5: Icon Editor and

Component
Representation
Icons
m~=p~=====~=====`~=
i~I==qI=~===c~K=q==~=~===
~==~==~===I==~=~I=~I=
K=j==J=I===~~=~I==
=====f=b=
=K=
Before:
After
PJOR=
PJOS=
=m~=p~=_~I=jI=~=p~=p=d=
Icon Editor
r==f=b=
=I==~==~==
=~====~===~~K=
l=~====f=b=
======~=
===~=~=~===b=fK=
v=~=~===f=b=
=====
===~J=x`zJxfzK=
NOTE
Icons are a class property, i.e. an object in the Class Library and all of its instances
have the same set of icons. Modifying the icons of one instance will change the
icons for the entire object class.
The Icon Editors Main Window
f====
c~=
f=~=
f==
f===
q~~==
^=~==
=
e~I=fI=~=f~=
CHAPTER 3
PJOT=
About Icons
j=====`~=i~=~=q==~==
=====J=K=
b~===~=~====K==^=~==
=~=====K==q=~=~===I=
~=~=~=~===~~===~=K=
q=====~=~===K=
q=~===QMMM==QMMM==
^==~==~=~=~===~I=~===
==~====~==K=^====
===~=K=t====~====
~I==~==~===~=====
=E=~=~=~=FK=q===~=
==~==I==~==bÌ==
c`==`K=
The Icon Toolbar, Draw Mode

=
Creating a New Icon

1 l==f=b=
========
`~=i~===b=c~=f=
=~K=
===c~=
2 c==f=b=
=I==f=J[=k===
f=j=_~==~=~==K=
3 c==f=b=
=I==f=J[=p===
f=j=_~==~=====K=
PJOU=
=m~=p~=_~I=jI=~=p~=p=d=
=
4 c==f=b=
=I===q=J[=`~=
i~==c=J[=l========
K==
Using the Clipart Library

v=~==~=====`~=i~==~=~=
====~=~===f=bK==
kW=q=~=~===~=~~===f=bK==
=
f===f=~==~=====
==~===~=~K=f=j=f=b=
=I=~=~=~===~===f=bK=l=
=~======~=~=K=
NOTE
Make sure before inserting any icon from the internet that it is freely available (i.e.
shareware) or if it is copyrighted, trademarked, or otherwise controlled, that you
have permission to use the icon.
e~I=fI=~=f~=
CHAPTER 3
PJOV=
Importing Images and Drawings

v=~==~=~==^`â=~===
W===
c==f=b=
=I==c=J[=lK=
p====~==~==K==
NOTE
Autodesk drawings are automatically converted to pixel graphics.
=
f==l=I==~====K=
`=lK=
Transparent Icons
To make portions of an icon transparent:
f==f=b=~===~===~==K=
f==`=I====MINOUINOU===oI=dI=
~=_=~=====K==`=xlhzK=
r==f=b==~======~~==
=K=
c==f=b=I==f=J[=q~~K=
Exercise 1: Modifying Icons and

Setting Animation Points
lW=q=~=~==~==~~=K=
PJPM=
=m~=p~=_~I=jI=~=p~=p=d=
Model before exercise:
=====================
Model after exercise:
e~I=fI=~=f~=
CHAPTER 3
Procedure
1 `===~=K=
2 l==qj=~=~==~====
`jK=
3 `=~==~K=
kW=q===~====~I======
====~====K=
4 l======`j=~W=
f==`~=i~=c~`=I===
=`j=~=~==b=fK=
NOTE
If the frame is already open for CompMilling, its icons can be edited by clicking
Edit Frame Icons
PJPN=
PJPO=
=m~=p~=_~I=jI=~=p~=p=d=
5 ^=~====`jK=
f==f=b=
==I==f=J[=kK==
^=~=====~K=
e~I=fI=~=f~=
CHAPTER 3
6 f=~====~=~K=
c==f=b=
==I==c=J[=
lK===
^==~==j=b===~=
~====~=K=
`~===~==
=J[=i~=f =E=
j=t=TI==s=J[=q~===
j=t=umF=
PJPP=
PJPQ=
=m~=p~=_~I=jI=~=p~=p=d=
kW=q====j=t=TK=
f==l=I====~=~~=K===
=
kW=^=====~~==~===
I===~=~K=
p=K=~==lK=
c==f=b=I==f=J[=q~~I===
=~~=K=
c==f=b=I==f=J[=q~~I==
=K=
kW=q==~=~==~===c~====
=====~~==E==~=~==
=f=b=FK=
e~I=fI=~=f~=
CHAPTER 3
PJPR=
=
`~==~=====I=~===
`=K=
=
NOTE
To save changes without exiting, select File -> Apply Changes

Changes
7 `====~=~=~===K=
or click Apply
PJPS=
=m~=p~=_~I=jI=~=p~=p=d=
c==f=b=
`~=~=`K==
=I==c=J[=^=
8 l==qj=~=~==~====
`jK=
Exercise 2: Changing component

representation in a frame
lW=q=~==~===`j=~=
==qj=~K=
1 p~=====~=W=
e~I=fI=~=f~=
CHAPTER 3
PJPT=
2 `~==~===K=
l==`j=~K=
f==`j=~I==s=J[=o~K=
c=o~=I==`K=
c=^=I==u=Z=OMM=~=v=Z=NRMK=
`=xlhzK=
3 i=~==~===qj=~K==Eq====
`j=~=~===FK=
kW=q=I======I===
==^=K=
PJPU=
=m~=p~=_~I=jI=~=p~=p=d=
4 `~==~===K=
l==`j=~K=
f==`j=~I==s=J[=o~K=
c=o~=I==fK=
`=xlhzK=
5 i=~==~===qj=~K==Eq====
`j=~=~===FK=
6 p~===K=
p=c=J[=p~
K=
e~I=fI=~=f~=
CHAPTER 3
PJPV=
Lesson 6: Animating an Icon

The Icon Toolbar, Animation Mode
=
^=~==~=~====~==~=
~=K=
Symbolic Level
q=====~===K=
Logical Level
q=~=======K=
PJQM=
=m~=p~=_~I=jI=~=p~=p=d=
Animating a Picture Using

Animation Points
f=====jrD=====~I=~~=
=======K=
e~I=fI=~=f~=
PJQN=
CHAPTER 3
=
^~=m=~=~====~====
=jrD=~=====~K=
PJQO=
=m~=p~=_~I=jI=~=p~=p=d=
Connecting the Animation Points

p~===^~=j====~~====
==~======K==`=iLr=
^~=m====~~====K=
m~=p~=~~~====~=~=~==
======~=~====
K=
EXERCISE 1: Setting Animation

Points
lW=q=~=~~====K=
Procedure
1 `===~=K=
2 l==f=b==Kc~`K`jK=
f==`~=i~=c~`=I===
=`j=~=~==b=fK=
3 q===^~=K=
c==f=b=
j=
==~I==^~=
K=
4 a~=~=~~===~==~K=
c==f=b=
=I==^Lo=
^~=m
====~K==Ea==
~FK=
`=======~~===
=E=====~===`j=
FK==
`=======~~==
==E=====~===
`j=FK==
e~I=fI=~=f~=
CHAPTER 3
PJQP=
=
CAUTION:
Be careful not to make extra clicks because each click in the picture will set an
animation point. To delete an animation point, right click on it. Or click Delete All
and you will delete all animation structures.
PJQQ=
=m~=p~=_~I=jI=~=p~=p=d=
5 t========K=
EXERCISE 2: Linking Animation

Points
lW=q=~=~=~~===~~=K=
m=
1 ^~==~~=K=
f====~~=I==^~=j
K==
NOTE
Dont forget to deactivate the Erase

than intended.
button, otherwise more could get deleted
2 q===~~===~=====~W=
c==f=b=
=I====iLr=
^~=m=
=K=
m====~~====K==m~=
p~====~=~===K==
p======~~====
W=jNK==
q==~~====~==~===
~====K=
r==~=====~~===
jOK=
e~I=fI=~=f~=
CHAPTER 3
=
3 p~===E~=~~=FK=
c==f=b=
=I==c=J[=^=
`~===^=`~=
K==
4 `===K=
c==f=b=
=I==c=J[=^=
`~=~=`=====u=====J
~====K==
5 l==qj=~=====~~=K=
6 p~= ==~==qj=~====
~~==`j=f=~==~==~=
=jrK=
PJQR=
PJQS=
=m~=p~=_~I=jI=~=p~=p=d=
7 o
==~K=
8 p~==K=
=
=
=
=
=
=
=
=
=
=
=
=
e~I=fI=~=f~=
CHAPTER 3
Lesson 7: Other Icon Editor

Topics (Optional)
Introduction
f==I=~==~====I==~=
==~I===K===
Automatic Icon Control (State

Icons)
kW=p~==~====~=~=E=~===
==~=FK==j===~KKK=
m~=p~=~~~===I==
==~===I=~=I===~=
=~K==
^~==~~=~=jr=~~==~K==
m~=p~====J=~=K=
j~~===~===~=~~~=
~==~==I====~==~K=q=
=I====~===~===~=~=
~===W=
To use the state icons:
p====c==f=b=
=I==
l=J[=p~=f=L=iba=J[=r=p~=fK=
NOTE
By default, the material flow objects do not provide predefined state icons. If you
want to use icons for the different states of the object, you have to create these
icons yourself.
^====~====~W=
PJQT=
PJQU=
=m~=p~=_~I=jI=~=p~=p=d=
c=~~=W=
~~=
~=
~=
=
~==
c=~=W= =
~~=
~=
f=~==~W=
~=
~=
Frame Background Image

f=~=====~=_~I======
==~=~==~====~K==t==
======~=~K=
Moving an Icon Reference Point

b~==~=~==K=m~=p~====
===========~=
c~K=_=~=====~=====
===K==
To move the icon reference point:
c==f=b=
~~K=
=I==~=a~=j
c==f=b=
=I==p=o=m
K==
m===~====K=
==
e~I=fI=~=f~=
CHAPTER 3
Moving an Icon Animation Point

To move the animation point:
=c==f=b=
=I==~=^~=j=
==~~K=
c==f=b=
m=
=I==j=^~=
==
a~=~===~~=====~===
K=
Icons in the Toolbox

To add toolbars for the objects you defined:
f==`~=i~I====~==E=_~F=~==
k=J[=q~K==^==q~==~===qK=
v=~======~=======
q~=======qK=
To change the icon of the objects in the Toolbox viewer:
l==f=b=
====K=
kW=b~==~=~=====M=EF=~=
a~=~=~=~===QM==QM=K=q=====
======`~=i~K=
PJQV=
PJRM=
=m~=p~=_~I=jI=~=p~=p=d=
=
b===k=M===k~==a~K===q=~=
~===m~=p~=~Lq~==EKK==
=`j=I=K===FK=
p~==~K===
p~===K=
`========~K=
To extend or modify the Toolbox Toolbars:
a~=====`~=i~===q=~==
=K=
e~I=fI=~=f~=
CHAPTER 3
Exercise: Creating a custom

toolbar in the Toolbox (Optional)
lW=q=~=~==~===qK=
1 `~=~==~K=
f==`~=i~I=====c~`=
=~==k=J[=q~K==^==~==~=
==qK=
m==q~==~==xcOzK=
c==k~I==jqK=
c==i~==j==qK=
`=xlhzK==
2 ^==`j=====~K=
f==qI===j==q=~K=
a~==`j====`~=i~===
j==q=~===qK=
=
=
=
=
=
=
PJRN=
PJRO=
=m~=p~=_~I=jI=~=p~=p=d=
Lesson 8: Vector Graphics and

Comments
Introduction
f==========~==
=====~K==^====~=~=
^`â=~===~K==t====
===~=~===KK==
Using Vector Graphics in the

Background of a Frame
q=~~==~=I===c~
===
s=d~=j
K=t====~I==~=
=~=====~K=q===~=I=
===~~K==
NOTE
The Vector Graphics Mode is a toggle that turns Vector Graphics Mode on and
off.
f====~===~==X==~=
===~==K=p~==~===
K==
=
q==~===~=~=~=~=~=~I====
=~=~=~=====~=_~=Ef=
`~=V====~=^`â=~=~=~=~==
=~=m~=~FK=
e~I=fI=~=f~=
CHAPTER 3
PJRP=
Adding Comments to a Frame

`=
==~=====~==~=
===~===~K=
==
Modifying the Frame Display

Setting the Background Color of a Frame
c==c~=
J[=p=`K=
p=~=K=
===I==s=J[=_~=
PJRQ=
=m~=p~=_~I=jI=~=p~=p=d=
`=xlhzK=
Show / Hide Information in a Frame
=J=p=L===~===
=J=p=L======
=J=p=L==`==
=J=p=L====
Exercise: Making an Attractive

Frame
lW=q===~I=~=I=~=
==~=~=~==~~K=
1 l==qj=~K=
2 ^=~=~=K=
c==c~ ===I==s=J[=
_~=J[=p=`K=
p=~=K=
`=xlhzK=
3 ^~===~=K=
f==c~
j
==~I==s=d~=
K=
=
4 ^===~=~K=
c==c~
==~I==c=o~
K=
a~=~==~=====~K=
5 j==c=o~K=
e~I=fI=~=f~=
CHAPTER 3
f==p==p=l====I=
===~=~===d~=p= =
===~=E====~FK=
`==c=I=====~~=K=
a=====~==`K=
c=Ì=====K=
c=d~I==q==_K=
=
`=xlhzK=
6 ^===~=K=
c==c~=
==~I==_~=
q K=
m===~K=
f===~==I==qj===qK=
PJRR=
PJRS=
=m~=p~=_~I=jI=~=p~=p=d=
=
`=xlhzK=
7 j==_~=qK=
a====qj=_~=qK=
f==p==p=l=I==~=c=
==OMK=
=
`=xlhzK=
e~I=fI=~=f~=
CHAPTER 3
PJRT=
=
8 a~~===~==K=
f==c~=
j=
==~I==s=d~=
K=
9 q=~=~=`W=
c==r=f~=~===qI=~=~==~=
`=
===c~=
=K=
10 j==q=`K=
a====q=`===c~= =
K=
qW=e=~==~====~==
~K=
PJRU=
=m~=p~=_~I=jI=~=p~=p=d=
=
kW=v=~=~==~=~=~===~==
=EKK=j=tFK=
p==a~=~I==o~=jK=
`==q~~=K=
`=xlhzK=
=
11 s==`K=
e~I=fI=~=f~=
CHAPTER 3
a====o~=j=`===c~=
K=
`==`=
PJRV=
=K=
12 e===~=~=K=
c==c~=
~==K=
==~I==
=====
c==c~=
K=
==~I==
====
=
13 p~==K=
=
=
=
PJSM=
=m~=p~=_~I=jI=~=p~=p=d=
Lesson 9: Classes, Instances

and Inheritance Introduction
Inheritance Basics
l====~=~==J=~==
f~K==
^======m~=p~=`~=i~=~=
~K=
v=~=~==~===~=~==~==
~=~=====~=~K=
t==~====~=I==~=
=~I=~=~=~=~=~=======
===K==
_=~=~====~=I==~=~=
==~=~===~K=q====J
=~=~==~=~===~=~==
~=K=
Classes and Instances

`~=J=^====`~=i~=~==~=~=?~?K=
q==~=~=~===~=~=~===~=
~K===
c=~I==~=~==~=~=~=~=
^K==l==~====~==~=
E~=~F=~=~===~=~K=
p~=J=q==~====`~=i~=~==
==~=~K==^=~=E~=~F===
~=~=~====~K===
e~I=fI=~=f~=
CHAPTER 3
PJSN=
c=~I==~=~==~=~=~==
^=~=c=bK==q=~===
~==~=E~=~F==^X==
~====~~=~=~=~==
====~K=
f~=J=^=~==~==~=~===~=
~===`~=i~I=~=~===~K==^=~=
=~=~==~===~==~==~=~K===
c=~I==~=~==~=~=~===c=
b=~==~==~=~=~=j|d~~K=====
^=~==~=~~=~~===j|d~~==
=~=~K=
f~=J=^=~==~==~===~=
~==~==K==b~=~=E~=~F===
==~=~==~=~===~=~=
~===~=E=J~F==~=K=
IMPORTANT
Changes valid for all examples of an object should always be done in the object
class (in the Class Library). If you change the object instance in a frame, the
change will only affect that instance.
Example for Class and Instance
`~=b~=J=q==~=`j===`~=
i~==
=
f~=b~=J=q=`j=~===
qj=~K=
PJSO=
=m~=p~=_~I=jI=~=p~=p=d=
Example for Class and Subclass
q=i=~======I==~==
I=~=I=~~I=K=
t=====~~=i===i==~=
~===K=^=======
~K==
1 f==j~~c====`~=i~I====
i=~==aK==
2 f==j~~c====`~=i~I====
==iNK==
3 l==^=~I===~=~===
=====K==`===E==iN=
p~F===~=~===O====~==
~==K=
e~I=fI=~=f~=
CHAPTER 3
4 b=~==~=====~=NMMK==q=
~====~=~=~===K==
q=~=====K=
=
5 eI=iN===~=====i=
~====`~=i~K=
Inheritance
aI=~~~====~====`~=
i~I===~=~=======~=K=
q====~=~=I==~~==~=
===~=K=q====~=~=~K==
PJSP=
PJSQ=
=m~=p~=_~I=jI=~=p~=p=d=
=
a~I=~~~====~====`~=
i~I===~=~=======~=K=
q====~=~=I====~=~=
~====~=K===q====~=
~=K==
Example of Inheritance
`~=~=~=`j=~=~=`j=~==
=j=~===`~=i~K==q===~=
=~=K==t=====`j=~==
~=~==~K=
e~I=fI=~=f~=
CHAPTER 3
PJSR=
PJSS=
=m~=p~=_~I=jI=~=p~=p=d=
=
^=~==~I=~=~==~===~=~=
~====~K==q=~====~===
~~===~I=~=~=~=~=~=I=
==~==~=K=
e~I=fI=~=f~=
CHAPTER 3
PJST=
PJSU=
=m~=p~=_~I=jI=~=p~=p=d=
Recognizing Inheritance Structures: Frame
q=l=l===~====c~=~=~=
K=t====I=m~=p~===
===c~K=
e~I=fI=~=f~=
CHAPTER 3
PJSV=
q=~=~=m~=p~=~=~==~===
~======K=m~=p~==
=====f~==~==~====
~~=~=`===c~K==
Recognizing Inheritance Structures: Objects
q~=~==~========~=~===
==~==~==K==
^=~==E~====~==F=~=~=
~===~K=s~====~===
=I==~===~I====~=K==
=
^===E~=~=F=~=~=~==~K=
q===I=KK=I==~===~=
K==
PJTM=
=m~=p~=_~I=jI=~=p~=p=d=
Exercise 1: Inheritance Basics

lW=q=~=~===~=K=
lW=
a~=~====~=~=K=j~=~==
=~=~=~======~=~=
~K=_~==~==~=~=~=~~K=
mW=
1 a~==`j====`~=i~K==
f==c~`====`~=i~I==
==`j=~==a~K=
k~==~==`j|a~K=
=
2 a=~====`j====`~=i~K==
f==c~`====`~=i~I==
==`j=~==aK=
k~====`j|aK=
e~I=fI=~=f~=
CHAPTER 3
=
3 l=~===~K=
a===~=K=
4 `~==~=`j=W=
^=~=pmK==
k=~==~=~=~======
`j|aI===~=
`j|a~==~==~==~=
~==~K=
5 o==pm==~K=
6 p~==K=
Exercise 2: Creating a custom

SingleProc and Buffer
lW=q===~=I===pm=~=
_I=~=~===~==K=
kW=q========~==~===
==K==q=~==~=~=~==~K==t==
======~===~====
===~=~~=K==eI======
~=~==E==~==~=~==~==~=
~~=I===~===~=~===
==~==FK=
1 `~=~==pmK=
f==`~=i~I====pm=~==
aK=
e===xpz=K=
a~=~==pmN===c~`=
K=
PJTN=
PJTO=
=m~=p~=_~I=jI=~=p~=p=d=
o~=pmN==jpmK=
a==jpmK=
`~==m=q==jpm==PM=
=EMWPMFK=
2 i=~===~==m~K=
j~==~==~=m~|=~===EKK=m~|QFK=
f==m~|=~I===m~K=
k==m=q==NWMMK=
`=====m~K==
3 o~==~==m~==jpmK=
e===x^z=K=
c==`~=i~=c~`=I=~=
jpm=~====m~K=
4 i=~===~==m~K=
a==m~K=
k==m=q===MWPMKK=
`=====m~K==
5 `~=~==_K=
f==`~=i~I====_=~==aK=
e===xpz=K=
a~=~==_N===c~`=K=
o~=pmN==j_K=
a==j_K=
`~==m=q==jpm==M=K=
kW=t=====~===K=
6 p~==K=
=
=
=
e~I=fI=~=f~=
CHAPTER 3
Lesson 10: More on Classes,

Instances and Inheritance
Showing Inheritance Structures
p=====~===k~~===~=
K==t=====~~===~=
K==
These menu options are located on the frame Navigate

menu:
l=i~= ==q======`~=i~=
====~K==t==~=~==
~=======I=l=i~===
=~==~K=
l=l=
=J=q======~=~==
==~=~==K=
d=q=l=J=q===~=~=l=lI==~=
=~===~=K=
l=`~=J=q=========
K=
PJTP=
PJTQ=
=m~=p~=_~I=jI=~=p~=p=d=
d=q=`~=J=q======~=~I==
==~=~==K=
r==i=
E~FK=
=J=q========~=
t==~=~==~======
=I=l=i~====~==~K=
Changing which class that an instance inherits from:
a~=~====~===~===x^z==
K=
kW=q==~==W=l======
~=~==k~~=J[=l=l=Eq=~=~==
~=====FK=
These menu options are located on the Class Library right

click:
p=l==p======I=KK=m~=
p~======`~=i~===~=
~====~==K=
p=p=J=q==~===~====~=
==K=
e~I=fI=~=f~=
CHAPTER 3
p=f~=J=q===~===~===
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NOTE
When no inheritance relation to an object higher up in the structure exists, Open

Location is the only active menu command.
Paths and Name Space

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The Relative Path

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The Absolute Path

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Chapter Summary
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CHAPTER 4
Chapter 4
Modeling
Buffers,
Assembly Lines
and Failures
About This Chapter

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CHAPTER 4
Lesson 1: Machine Failures

Introduction to Machine Failures
NOTE
Failure data can come from a machine manufacturer, or through individual

observation.
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Defining Failures
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NOTE
On the Failures tab, click New to create a new failure profile. Each can simulate a
different reason for failure of the object.
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Failures can be defined on individual objects (SingleProcs) or at the class level and
inherited to all stations by default.
Two modes for entering failures
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CHAPTER 4
t=^~~=I===~===
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NOTE
Erlang distribution - It was developed by A. K. Erlang to examine the number

of telephone calls which might be made at the same time to the operators of
switching stations. This work on telephone traffic engineering has been
expanded to consider waiting times in queuing systems in general (according to
wikipedia.com).
Negative exponential distribution- The negative exponential distribution is
called negative because of the negative prefix of the exponent. Use it to
visualize times between independent events, and to model in-between arrival
times of customers in a service system, the duration of a repair job or the
absence of employees from their job site. The exponential distribution plays
an important role in reliability theory. The random life times of systems that fail
during a certain time interval regardless of their life time is distributed in an
exponential way.
Weibull distribution - It was named after Waloddi Weibull. It can mimic the
behavior of other statistical distributions such as the normal and the
exponential for the analysis of failure rates (i.e. failure typically occur early,
occur randomly, or occur after heavy wear (according to wikipedia.com).
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NOTE
For Normal and Erlang:
Stream the row number of the seed table.
Mu The mean.
Sigma the range that the number can vary from Mu.
Lower Bound and Upper Bound are optional.
Failure mode relates to:
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Random Number Streams-Seed

Values
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CHAPTER 4
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How are Random Number Streams

Accessed
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Exercise 1: Forcing Failures in

Packing
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Exercise 2: Failures in Packing in

the Plant Model
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NOTE
MTTR is an abbreviation for Mean Time To Repair (i.e. the duration). 1,20:00
specifies to use random number stream 1 to vary the availability from the MTTR of
20 minutes. This is the way to specify failures when Availability is checked. When
it is not checked, the interval between failures can also be specified.
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Exercise 3: Simulating wide

spread failures
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CHAPTER 4
Lesson 2: Buffers and Other

Material Flow Objects with
a Capacity Greater Than
One
Introduction
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The Buffer
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The PlaceBuffer
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The Parallel Proc

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The Pick and Place Robot

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Others Covered in PLT300

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Others Covered in this Chapter

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CHAPTER 4
Length Oriented Objects
Introduction
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Other Length Oriented Objects covered in PLT300:
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The Line
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Exercise 1: Modeling the

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Procedure
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NOTE
Keep inheritance relations in mind: Change the CompPaintshop frame only in the
class, not in the instance found in a Plant_ frame. To do this, always open it for
editing from the Class Library, not from another frame that uses it.
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`=~==c~=K=
4 p~===K=
j=_I=^=i=~=c~=
CHAPTER 4
Exercise 3: Hierarchy of the Plant

Model
lW=f==`m~=~===m~=
K=
1 a~==m~|Q=~=~===m~|RK=
2 m~====`m~K=
f=m~|RI===m~=K=
`=vK=
j======`j===~=
===`m~K==
3 f==`m~=~==m~|RK==
c==`~=i~I=~==`m~=~==
m~|RK==
j~====`j===
`m~=~K===
^==`m~==^K==
4 o==p~K=
a===b`K=
c==b=`=
=I=o=
=~=
p~
==~K=
a~===~=~=~=~K=
p=
=~=o=
5 p~===K=
=
=
=
=
=
==~==K=
QJPR=
QJPS=
=m~=p~=_~I=jI=~=p~=p=d=
Lesson 4: Tracks and Transfer

Station Objects
Introduction
f======~I=~=~=~=
~K==t======~======
~===~==~====~K==q=
==~=~===miqPMM=K=
Track Object
Track Attributes:
q=~==~====~=~==~K=
=
q=~=~=======~K=
q=~=~====~===k=
~~===K=
Source Attributes for Tracks:
kW=q~===~=E=m~==~===
=FK=
a====~==K=
j=_I=^=i=~=c~=
CHAPTER 4
QJPT=
a==~=~=jr=K=
Loading and Unloading

c=~=~=~===~=~=
^==~=~====~==
QJPU=
=m~=p~=_~I=jI=~=p~=p=d=
Transfer Station: Loading

a=~=~=~=~=~=
p===~==~=
a===~==~=
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CHAPTER 4
QJPV=
=
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===~L~=
Loading parameters
a==~====q=~=
a==~==~==~=~====
=~=
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=
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Transfer Station: Unloading

a=~=~=~=~=~=
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j=_I=^=i=~=c~=
CHAPTER 4
QJQN=
=
a===~==~K=
Unloading parameter
a=~====q=~K=
r~=~=~===~K=
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=
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Exercise 1: Basic Track Routing

lW=q===~=~===~=~=
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1 l===~K==f==~===~=~=~=~=
==~K=
c==`~=i~=I====j=
K=
`~=~===~=q~=K=
`~=~==c~=~=q~NK=
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2 r==q~==E==j~~=c=~===
qF=~=~=~=~=~K=
j=_I=^=i=~=c~=
CHAPTER 4
QJQP=
3 ^=~=b`=~=~=pK=
4 `==~=W=
5 j====~==q~K=
a====pK=
c=q==~I==k=^~K=
c=jrI==p=lK=
p=q~K=
`=^=m~K=
`=xlhzK=
QJQQ=
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=
`=xlhzK=
6 q=K=
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p~=
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Exercise 2: Tracks, Transfer

Stations, and Buffers
lW=q====~==~=q~OK=
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CHAPTER 4
1 `==q~N=
QJQR=
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2 a~=q~N=~=~===q~OK=
3 ^=~=q~p~====~=~===
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4 ^=~=q~p~====~=~=
==~K=
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5 g===i~=q~p~I=~=~==~=pI=
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=
6 g=~==r~=q~p~I=~=~===
pmI=~=~=a~K=
7 p==i~=~K=
a~=~===q~===i~=~K=
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CHAPTER 4
=
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`=^K=
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a~=~===_===i~=~K=
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8 p==r~=~K=
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`=r~K=
QJQT=
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=
`=m~=~K=
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`=^K=
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9 q=K=
j=_I=^=i=~=c~=
CHAPTER 4
p==~====b`=~=
==~K==m~==~==~==~=
=~===~K====
NOTE
Notice that the simulation has to warn up (the buffer has to fill) before the parts
load onto the transporter.
p=
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==~K=
10 p~==K=
p=c=J[=p~
K=
Exercise 3: Tracks, Transfer

Stations and ParallelProcs
lW=q====~==~=q~PK=
1 `==q~O=
=~K=
2 a~=q~O=~=~===q~PK=
3 a==_K=
4 o~==_==~=~~mK=
=
5 b==m~~m===q~N=~=~===uJ
==PK=
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=
NOTE
3x2 is what the Transporter holds.
6 p==i~=~K=
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`=m~=~K=
=
`=xlhzK=
7 q=K=
p==~====b`=~=
p~=
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==~K=
j=_I=^=i=~=c~=
CHAPTER 4
Exercise 4: Tracks and Product

Sequences
lW=q====~==~=q~QK=
1 `==q~P=
=~K=
2 a~=q~P=~=~===q~QK=
3 ^=~=q~c===~K=
4 p==pN====q~cK=
a===pNK=
c=jr=I==p=`~K=
c=q~I==~==q~cK=
`=xlhzK=
5 b==~~===~W=
a====q~cK=
NOTE
Notice that it has been setup by checking the Format table checkbox in the
previous step. Warning: When leaving this checkbox checked when pointing to a
table with data you are given the option to delete all the data and reformat the table.
b==~~====W=
=
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6 q=K=
p==~====b`=~=
p~=
==~K====
QJRN=
QJRO=
=m~=p~=_~I=jI=~=p~=p=d=
NOTE
Look at the Detailed Statistics Table on the Type Statistics tab of the Drain.
o=
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=
=
=
=
=
=
=
=
=
=
=
=
=
==~K=
j=_I=^=i=~=c~=
CHAPTER 4
Lesson 5: Setup Time,

Assembly, and Dismantle
Objects
Introduction
q====~=~=~=~=K=
k==~====^=~====~K==
t==~=~==~===~=~==~===
~==~===~=====K==
MUs with a Capacity

q=q~=
q=`~=
c==q=I===j~~=c=~=~==
`~=
==q~==~====K=
q=`~=======~=~=~==
~==j=l==~=~=~I=I===~=
~==~=~K=
q=~=~=====~=~====
Q==~~==~=~K=
QJRP=
QJRQ=
=m~=p~=_~I=jI=~=p~=p=d=
The Assembly Station

c==q=I===j~~=c=~=~==
^=
==~====K==f====~=jrK=
`~~W=N=~=~I==~=
q=^=~=~==~==~=~=~I==
~==~===~=~=K=f====
~====~=jr~===~====
=^=q~===K==
t==~===I==~=~==
====^=~===~=~=
K=
j=_I=^=i=~=c~=
CHAPTER 4
QJRR=
=
^=~=W=p=k===~===~===
~=I===m==jr=qI==
==q~c=~=~======
===~===jr=K=
=
j~=jr==W=b=====
=Eq=J[=l=J[=j=J[=p=
mFK=
QJRS=
=m~=p~=_~I=jI=~=p~=p=d=
NOTE
The Show Predecessor option displays the number of processors on the

connectors in a frame. This option can be toggled on and off as needed.
^=W=p=a=jr=====
~=~==~===^~=jr==~==
=~===~=jrK=
b=jrW=p===^=~===j~=jr=
==k=jr=====K=
The Dismantle Station

c==q=I===j~~=c=~=~==
a~p~=
~=jrK=
==~====K==f====
`~~W=N=~=jrI===~K=
i~J=~~==K=
q=a~=p~====~===
~=jr==~==K=r====~=
K=
j=_I=^=i=~=c~=
CHAPTER 4
QJRT=
Exercise 1: Using the Assembly

Object
lW=q=~==q~i===q~q===
`^=~K=
m=
1 `~=~==~===~=K=
f==`~=i~=I=====
c~`==~==k=J[=c~K=
m===~=~=~===xcOz=K=
b=`^===~K=
QJRU=
=m~=p~=_~I=jI=~=p~=p=d=
2 p==~K=
c==`^=~= ==~I==
s=J[=l=J[=p=mK=
^=P=f~=K=
k~==fq~qI=fq~iI=~=lq~K=
^=N=i=K=
k~==c=q~iK=
^=O=jpm=K=
k~==cq~q=~=cq~lK=
^=N=^=K=
m~=~====~===~==
=K==j~====cq~q==
^===cq~i==K==
j=_I=^=i=~=c~=
CHAPTER 4
OPTIONAL MODELING METHOD:
Another good way to model this component, would be to model the

FeedTableTops as a Buffer with a Capacity of 4 (Processing Time of 0) and
FeedTableLegs as a Buffer with a Capacity of 16 (Processing Time of 0).
NOTES:
If you have Fix Side option set for connector positioning: Another option that can be
done is to rotate the object on the frame: Select the object in the frame. From the
Frame
window menu, select Icons -> Rotate (or press [Ctrl]-[T]).
NOTES:
If you have Angle-dependant option set for connector positioning: your picture will
look different:
3 p==fq~i=~===_===N=~=
K=
=
4 b=~===~=====^=
K=
a====^=~K=
p==q=~K=
b=~=m===OWMMK=
b=~=pJ===NWMMK=
QJRV=
QJSM=
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kW=t===~=======
==~===K=
p==pJ=~K=
`==^=N=~=K=
a====K=
5 p==^=~K=
p==^=~K=
c=^=~I==mK=
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q~qF=
c=^=I==^~=jrK=
=
c=b=jrI==j~=jrK=
6 b=====I====
q~iI===~=~K==
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j=_I=^=i=~=c~=
CHAPTER 4
QJSN=
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`=xlhz=~=xlhz=~~K=
7 ^==`^=~=~==K=
c==`~=i~I===`^=~=
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c==f=b
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p=f=J[=q~~I=~~K=
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8 p===~~====K=
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^===~~==~=====
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`~=
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==
`==f=b=
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9 p~===
p=c=J[=p~
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Exercise 2: Testing the Assembly

Component
lW=q=~==~=======
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j=_I=^=i=~=c~=
CHAPTER 4
Procedure
1 `~=~==~===`^K=
f==`~=i~I====qj==~=
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m===~=~=~===xcOz=K=
b=q^===~K=
f==pI=~=a~I=~=b`=~==
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m==~==W==
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2 j~==~==p=~=====jrK=
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a~=~===q~i===`~=i~=jr=
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3 o==~=====
c==c~= ==~I==p~Lp=
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f==q^=~I====`^=
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k=~==~==~=~=~==~====
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c==c~= ==~I==o=
=~=~==EF==jrK=
4 `=~==~K=
5 p~===
p=c=J[=p~
K=
===
j=_I=^=i=~=c~=
CHAPTER 4
QJSR=
Exercise 3: Using the Assembly

Component in the Plant
lW=q===^====~=~=K======================================
mW=
1 ^=`^==~=~===m~|K=
f==j====`~=i~I=~=m~|RK===
k~==m~|SK=
l=m~|S=~K=
a==^=pm===m~|S=~K==
j========`m~p==
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^==~===`^=~=E==
q^=~FI=~=~==~==I===
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f=~=pK==
a~=~===q~i===`~=i~=jr=
===p|q~iK=
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t====`Î===
fq~i=~K=
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^=~====`m~===
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2 o==~K=
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===
j=_I=^=i=~=c~=
CHAPTER 4
QJST=
=
kW=l=k~=
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====
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3 p~===
p=c=J[=p~
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Lesson 6: Attributes
Introduction to Attributes
b~===m~=p~=~=~===J=~=
E=~=I=I==~~I=~=~====
I=KF=~==E=~=~Î=a~I=
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Attributes of Objects
aJ==~===~===~=~===
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j=_I=^=i=~=c~=
CHAPTER 4
k~==~===~===
p~==~~====~I====~=
s~==l=~=~=~=~K==a====K=
f=L=k=f==p===~===EF==
==EF=
t~~==p==m~=p~=~=~==~=
==~=
Exercise: Viewing All Object

Attributes
mW=
1 `=~==~K=
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o===pm=~==p=^=~=
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3 c==~======~====
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4 i~=~=~~=~==~=pmK=
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f===~===~=~=~=I===~=
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m==mq=~=~==xcNzK==q=e=
=~=~=~==~K=
`==e=K=
5 `==p=^=~=j===
6 l====~===q~qK=
f==`~=i~I====jr=K=
o===q~q=~==p=^=~=
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j=_I=^=i=~=c~=
CHAPTER 4
Lesson 7: Data Types and

User-Defined Attributes
Data Types
a~~====~=~===~~====~=
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====
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===
User Defined Attributes

a=~=J=~==~==~=~==~=
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v=I==~I==~==~===I=
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j=_I=^=i=~=c~=
CHAPTER 4
QJTP=
Defining a User-defined Attribute
a===~===r=a=^=~==
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`=k====rJa=^=K=p=~=
~~==~==~=~K=
Exercise: Creating Custom

Attributes
mW=
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1 l======q~qK=
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a===q~qK=
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3 m~==~===~=m~|=~===E===
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j=_I=^=i=~=c~=
CHAPTER 4
QJTR=
5 l====~===q~qK=
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t===========
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j=_I=^=i=~=c~=
CHAPTER 4
QJTT=
Lesson 8: Working with

TableFiles
Introduction to TableFiles
c==q=I===f~=c=~=~=
=q~c=
==~====K=
kW=^=q~c===~=~=K==f==~==~=~==m~=
p~K=
v=~=~==q~c=~===W=v=~==
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o=====~==~====K==
Inherit Contents/Inherit Format
p=====~===~==
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a~~===~=~===~===
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=
^==~~=f=Ì==~===
===~K=
^==~~=f=c~I==~===~=
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Activating Column Index and Row Index
^~====~L===W=b=
~=~==~==~==~~K=
m~=p~=====~====
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p====`=f=~==o=f==
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j=_I=^=i=~=c~=
CHAPTER 4
Settings of the TableFile
q=~====~=I======
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=p=^========q~c=E===
b=J[=p=^=~FK==p=c~=J[=c~=~==
==~====q~cK=
QJTV=
QJUM=
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A TableFile Including Subtables
q=~=~=~I=~==~I==~=q~cK==q=~=
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i=c~=I===a~~=q=~K==c==a~~=I=
=q~K=
=
v=~==~==~===q~c=~=~=m~=
p~==~~K==f~~==~=E=~==F=
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=====q~c====~K=
Exporting and Importing Data

q=~~==~=~=~===~=~====~==~==
=~~K==c==~===~~=L=
j=b==Kuip==~=~===~=~K==q=
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j=_I=^=i=~=c~=
CHAPTER 4
QJUN=
Tables Defining How the Source

Creates Parts
f=~=p==jr=I====~==
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b==~==~=q~c=~==^=
kW=m~=p~=~~~=~==~===
==~==^K=
^==~==~I====jr==~=
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QJUO=
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The TableFile Sequence of the

Source
l==q~c=~=====
jrW=a~==jr=====jr===`~=i~==
==jrK=
kW=b=~==K=
k~W=f==~=I==~=~=~=~===jrK=
^W=b=~=~===J~I=~===J~==
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Using Attributes of MUs as an Exit

Strategy
l==pmI===b=p~=~K==c==p~I=
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CHAPTER 4
Introduction
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CHAPTER 4
Lesson 9: Production
Schedules
Introduction
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Cyclical Source Sequence

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Exercise 1: Enhancing the

Assembly Component to use a
Product Schedule
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CHAPTER 4
c=q~==p=l
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NOTE
The tablefile is now properly formatted. Sequence Cyclical will cycle through the
MUs in the list in same order each time. Other options, such as Random, could
also be used.
3 p==m=pK=
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==
NOTE
For Sequence Cyclical the second column specifies how many MUs of each row
to create. For Random the second column specifies the percent of the MUs in the
row to create (in this case 70% and 30%). For the amount created to stabilize at
these frequencies on the Detailed Statistics Table (on the Drain), several
thousand objects should be created.
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CHAPTER 4
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CHAPTER 4
QJVN=
5 b~~====q~q===~~===~=
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a===fq~q=~=K=
NOTE
Exit Strategy Range Values: In this example we will specify where the MUs go
based on an attribute (3 legged table or 4 legged table). We could also specify
ranges to control where the final MU went. The Exit control would then need to be
a Method. We will discuss how to setup and use Methods later in this course.
l==b=p~=~I===l=i=K=
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NOTE
The value is case sensitive if it is a string.
c=pI==OK=
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=
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NOTE
For example, a product schedule to control a product variant such as color of table
tops could also be added.
7 p~==K=
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j=_I=^=i=~=c~=
CHAPTER 4
Exercise 2: Adding the ProductList

to the Class Library
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5 p~==K=
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Exercise 3: Enhancing the Milling

Component to use a Product
Schedule
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CHAPTER 4
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Lesson 10: The Event

Debugger
Introduction
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Event Debugger
r==ba==~==m~=p~==
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=====~=K==
f=~=~====~==~=====
===
The Event Debugger Can Be Used To:
p=======~=~=K=
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To close it:
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CHAPTER 4
Finding Objects and Text

q=c=l=====~=~===~==~=
I==~==~===~====~==
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Examples of Event Debugger

Usage
Example 1
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Example 2
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Example 3
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CHAPTER 4
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Exercise: Using the Event

Debugger
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Chapter Summary
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CHAPTER 5
Chapter 5
Workers and
Other Selected
Topics
About This Chapter

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CHAPTER 5
Lesson 1: Shift Calendar

Introduction
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Shift Times tab:
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CHAPTER 5
The ShiftCalendarReduced Times

Calendar tab:=
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Importing a Shift Calendar=
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CHAPTER 5
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Activating the ShiftCalendar=
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Exercise: Controlling Pauses Using

the Shift Calendar
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Overview:
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Procedure
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CHAPTER 5
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CHAPTER 5
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CHAPTER 5
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Lesson 2: Resource Exporters

and Importers
Introduction
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The Concept
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NOTE
An Exporter is an individual (or a group of people whose members you cannot

distinguish individually).
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CHAPTER 5
RJNT=
Types of Importers
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Importer Settings
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NOTE
To fail a station based on the provided services: On the Importer tab of the
SingleProc, uncheck Release when services are failed. For requested Services,
enter Expert. On the Exporter set up the available Services to be Unskilled.
When you run the simulation, the SingleProc will fail when an MU enters the station.
b=~=~~=K==
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CHAPTER 5
Exporter Settings
a==`~~=E~=====~==~=F=~=
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CHAPTER 5
Exercise 1: Introduction to
Importers and Exporters
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`~=~==~==~=~==p|_K=
3 p=====~K=
^=N=pI=N=a~I=N=b`=~=P=pm=
K=
`==~=W=
=
4 ^==_=~=bK=
c==o=~===qI=~=~==~=
_=
===p_=~K=
c==o=~===qI=~=~===
b=
===p_=~K=
k~=====b|gNK=
k~====b|gOK=
RJON=
RJOO=
=m~=p~=_~I=jI=~=p~=p=d=
=
5 b=~=`~~==N==~=bK==
a===b|gN=bK=
l==^=~I===`~~====NK=
NOTE
Because the capacity is set to 1, this exporter will represent one person.
s==_====_K=
`==f~===pK=
`=p==
b==N====E~=FK===
=
`=xlhzK=
t=~=l=p=q=
CHAPTER 5
RJOP=
=
`=xlhzK=
o~=====b|O=I==
~=====O=K=
6 ^~==_====pmK=
a~=~======bN=K=
a~=~======bO=K=
a~=~======bP=K=
7 p===pm=K=
a===bN=K=
p==f=~K=
`==^=K=
`==f~===p==pJr=
~=mK=
RJOQ=
=m~=p~=_~I=jI=~=p~=p=d=
`=p==pJr=~=mK=
c=pI==N=E~=FK===
`=xlhzK=
c==~====bO===~==
==OK=
c==~====bP===~==
==NK=
8 `==~K=
p==~====b`=~=
p~=
==~K=
=
t~==b=~====iba===~=
K==
=
NOTE
Another option: Plant Simulation automatically switches the icon of the Exporter,
provided you defined the operational and working icons and you activated the
usage of State Icons (Objects -> State Icons / LEDs -> Use State Icons is
checked) in the Icon Editor of the exporter.
Ep=~F=o=
==~K=
Exercise 2: Adding a Setup

Exporter
lW=q=~=~==K=
1 `====~===K=
2 ^=~=b====K==
c==o=~===q=I=~=~==
b===~K=
t=~=l=p=q=
CHAPTER 5
RJOR=
f=====~=_I=~=~===
_=====K=
o~===I==b|K=
3 p==K=
a====b|K=
`==f~===pK=
`=pK=
`~=====K===
NOTE
Whatever is entered here, it must be entered the same on the SingleProc (case
sensitive).
=
`=xlhzK=
`=xlhzK=
4 j==bN=~=====I===
=~~===pJr=~==mK=
a====bN=pmK=
p==f=~K=
r==`==K=
`=^K=
RJOS=
=m~=p~=_~I=jI=~=p~=p=d=
`=pJrK=
`=p==pJrK=
c==pI===I==xcOzI=~==K=
`=xlhzK=
NOTE
E1 is already setup to use the Job1 service Processing.
5 b=~=5=~=~=W=
l==q=~I==~=p=q==NWMMK=
NOTE
When a Setup Time is specified on the Times tab, the definition of when setup is
performed is done on the Set-up tab. In this case we will take the defaults: Perform
setup automatically when the name of the MU changes. A matrix could also be
setup in which there is a different setup time to setup the current MU which
depends on which MU was last processed.
p==pJr=~K=
i~==~==Ef==~~~===~==jr=
k~=~FK=
`=xlhzK=
6 o~==Q==bO=~=bPK=
7 `~====~==~=====~=EKK=
====~=~=FK=
^=~=q~c====c~=I===
f~=c=~===qK=
k~==K=
a===pK=
c==jr=I==o~K=
`====q~K=
j~==c~=~==K=
=
`=xlhzK=
a====q~cK=
t=~=l=p=q=
CHAPTER 5
p===~=W=
=
`==q~c=
=K=
8 ^=~=P======~=====bP=
~K=
a===b|gNK=
o~===b|gN|PK=
m=pK=
o===~====~=~==^=K=
f=====PK=
=
`=xlhzK=
`=xlhzK=
a====bP=pmK=
`==f=~K=
`=mK=
`=p==mK=
`~=====gPK=
RJOT=
RJOU=
=m~=p~=_~I=jI=~=p~=p=d=
=
`=xlhzK=
`=xlhzK=
9 q==~K=
p==~====b`=~=
p~=
p
==~K=
=~=====K=
NOTE
The Setup_Broker frame contains the finished model.
i=~==_=~W=a===_K=
p==p~=~K=
=
i=~==~=E===~=FK=
NOTE
The table shows an evaluation of the individual services provided by the exporter
(and worker) objects (i.e. the number of mediations, total time of mediated services,
mean duration of occupancy, etc)
i=~==_=~W=i~=~====
_K=
p=s=J[=l=f=E~====~==
==FK=
`===K=
t=~=l=p=q=
CHAPTER 5
p=s=J[=p~=f=E~=====
=~===FK=
`===K=
p=s=J[=b=~=s=J[=l=pK=
kW=c=qI=M=Z=c~==I=N=Z=p==
I=~=O=Z=m==K==i~=====
=~===~====~K=
`===K=
10 o=
==~K=
11 p~==jK=
p=c=J[=p~=j
K=
NOTE
We will learn how to do Broker controlled frame animation (change icon to show
worker present, not present, or failed) later in this course.
=
=
=
=
=
=
=
=
=
=
RJOV=
RJPM=
=m~=p~=_~I=jI=~=p~=p=d=
Lesson 3: Worker Basics

Introduction
f=====~======K=
The Concept
q====~===LL=
~==m~=p~I===~=====
~~=======EKK=pmI=
m~~mI=Î=~=a~F=
q=====~==~==I==~=
~====~=K=
tm=
==
Î==I=~=I=I=~==
K=
a===~~~K=f====~==
~======~=K=f==~=
==~=~====~=~~=K=
t~=
==
m~=~==~=~=~==~K=
q=~=======K=q=~=
==~==~=~K==
t=~=l=p=q=
CHAPTER 5
_=
=
o=~~I==~==~=~=
~==~K=
d~=~=====
=
a=======~=~I===
~~====~K=
WorkerPool
r=~=~=======~=tmK=
q==~=========
`~=q~=E==~~=~=I===
=~F=
RJPN=
RJPO=
=m~=p~=_~I=jI=~=p~=p=d=
=
f==~==~===~==~=~==I=
===~=~=====K=q=~==
======~~===I==~=
==RMB=====K=
Workplace
r=~=~====~=~=t~==~=~~=
=K=
t=~=l=p=q=
CHAPTER 5
RJPP=
f==~===~===~==~===
=~=~I==~===~=N=~==~=~=
~===~====K=
kI=~==~=====~==~=~=~=
K=
a==~==~==~=~=~K=
Worker Stays at Station
q=~===~=~=~=~=~====
==W=
`==t=~==~====
===t~K=
RJPQ=
=m~=p~=_~I=jI=~=p~=p=d=
=
o=~=d========
==tmK=
Assigning a Workplace to a
Station
q=~==~==~=~I======W=
b==~===~===p~==K=
a~==~===~=~===K=
f==~===~=~K=q==~~~=
~==~==~=~K=
t=~=l=p=q=
CHAPTER 5
Defining Services of a Station

l==~=EpmI=m~~mI=KKKF=~===
f=~K=
^~==K=p====~~==
K=
l===~I==~=~===~~K=
b===~==~====~=
~~K=
RJPR=
RJPS=
=m~=p~=_~I=jI=~=p~=p=d=
t=~=l=p=q=
CHAPTER 5
Defining the Worker from the

Workerpool
l==tK=
b==_=K=
l==`~=q~=====~=~===
~~~K=
b======K=
Exercise: Personnel Resources

lW=q===K=
1 `~=~==~===K=
c==`~=i~=I====b=
K=
`~=~==~==~=tNK=
^=~=bÌ=pI==pm=I=
~=a~K===
`=K=
RJPT=
RJPU=
=m~=p~=_~I=jI=~=p~=p=d=
=
^=~=_I=tmI=~=t~=E~===
pmNFK=
=
2 `=W=
a~==_==pmNK=
a===pmNI==
c==f=~I===^=K=
`=xlhzK=
a~==_==tmK=
a====tm=
`==t=~=~===~=K=
`=xlhzK=
t=~=l=p=q=
CHAPTER 5
kW=q=pmN=~===t~=====
~~~K=
3 q==~K=
l==b`K=
`=m=~=p=b
K=
i=~=====~K=
q===~~=~K=
=
NOTE
In this model we define one worker doing his job at the SP1 station. As we see, the
worker is requested as soon as a part entered the SP1 station. The worker will be
released when the processing of the part is finished.
The worker goes back to the worker pool when not used. In the case where there
is no foot path defined, the worker will be beamed directly (like StarTrek) to the
worker pool and back to the station.
o
==~==
p~==K=
=
=
=
=
=
=
RJPV=
RJQM=
=m~=p~=_~I=jI=~=p~=p=d=
Lesson 4: Footpaths and Shift

Calendars for Workers
Using Footpaths
q=~=~=~===~=I===cm~=
====o=~===qK==^==
~===~===K==`====
~==~===~===~~=K==
k======~==~=====
==~=~=~=~~K=
Defining the Footpath
^==~====~====~I=~=
~~=~==I===~==~==
~~===~K=m==x`z=h=~~==
=~~K=o~==x`z==~~===
K=
f==~===~=~=~===~I====
~=======I===c=
K=
For Example:
f==~~=~==~=~===VMI=OKR==~====
=~=q~~=^=EMFI=`=~=EVMF=~=o~=
OKRK=
t=~=l=p=q=
CHAPTER 5
Automatic Selection of Footpath
f=~==~==~==tm==~=~I=
m~=p~=~~~====~K=
Workers and Shifts

p`~~==~======tm=
K=
Exercise 1: Add a Footpath

lW=q=~=~=~======
~K=
1 `===tN=~K=
2 j===~=O==~~===tm==
~===~===~K=
RJQN=
RJQO=
=m~=p~=_~I=jI=~=p~=p=d=
=
3 p~=~=~==~===tm===
t~K=
c==o=~===q=I==
cm~=
K=
m===~=~====tmK=
m=~=======tmK=
4 p===~=K===
NOTES
Note that the steps given in this exercise will create a fancy footpath. A footpath
could be made as a simple straight line. We will make a simple footpath later in
class.
f==b=m~~==`====^=
p=q~~=~I==MI=~==K=
c==^=p=^=I==QI=~===
E~F=
c==^=p=`=~I==VMI=~==
=E~FK=
c==^=p=o~I==OKRI=~==K=
t=~=l=p=q=
CHAPTER 5
=
e===x`z==~==~=====
cm~K=
=
5 `=~==~===~=~K=
o~==x`z=K=
m=~===K=
e==x`z==~==~====~=~=~=
K=
o~==x`z=K=
m=~=====t~K=
o======~==~K=
6 `==~===tm=~=t~K=
RJQP=
RJQQ=
=m~=p~=_~I=jI=~=p~=p=d=
=
7 j~=====~===t~K=
a====tmK=
r==t=~=~===~=
K=
`=xlhzK=
8 q==~K=
p==~===p~=
==~K=
=
o
==~K=
9 j~===~=~==~=~====
K=
a===tm~K=
t=~=l=p=q=
CHAPTER 5
`==t=~==~====
===t~K=
`=xlhzK=
a===tmK=
Ei~==~==d=======
===tFK=
`=xlhzK=
10 q==~K=
p==~====b`=~=
p~=
==~K=
Ep=~F=o=
==~K=
11 p~===K=
p=c=J[=p~=j
K=
Exercise 2: Automatic Footpath

Selection
lW=q=~===~====~==
======~K=
1 q==~==~===~~=~===
~K=
`===tN=~K=
^=~==~===~=~===K=
`===~===tm=~=
t~K=
p==~====b`=~=
p~= ==~K==`=======
~=K=
RJQR=
RJQS=
=m~=p~=_~I=jI=~=p~=p=d=
=
2 f~====c~N===~=~=c~K=
a===c~=E==FK=
`===EKK=ON=FK=
=
`=xlhzK=
a===c~N=E=~=FK=
p==i==OO=K===
`=xlhzK=
3 q==K=
p~=
~K=
==~K==q======
t=~=l=p=q=
CHAPTER 5
Ep=~F=o=
RJQT=
==~K=
Exercise 3: Workers and Shift

Calendars
lW=q==~==~~=====K=
1 `===tN=~K=
2 ^=~=p`~~===~K=
c==o=~===q=I=~=~=
p`~~=
===~K=
3 p====E=~FK=
a====p`~~K=
r==~====p=q=~K=
pJNW==SWMMJNQWMMI=jI=qI=tI=qI=c=
t=~=~=VWMM=J=VWNR=~=NOWMM==NOWQR=
pJOW==NQWMMJOOWMMI=jI=qI=tI=qI=c=
t=~=~=NUWMM=J=NUWPM=~=OMWPM==ONWMM=
=
`=xlhzK=
4 ^==p`~~===tmK=
RJQU=
=m~=p~=_~I=jI=~=p~=p=d=
a~=~===p`~~===tm==
==~K=
5 p ==~=~=E^===~=====
~=~FK=
a===tmK=
`==~===`~=q~K=
=
`=`~=q~K=
e======E====
=FK=
o=======~=~==`K=
o====~==^=oK=
o=====~==m~K=
c===I==pJN===p=~=~=b=
=NMMK=
t=~=l=p=q=
CHAPTER 5
RJQV=
c===I==pJO===p=~=~=
b==NMMK=
NOTE
Take care to use the same shift identifier as in the ShiftCalendar.
=
`=xlhzK=
6 p==~=~K=
=l==b`=~==q====~K=
7 q==~K=
p==~====b`=~=
p~= ==~K==v=======
=~=~=======~K===
=
o=
==~K=
8 p~==jK=
p=c=J[=p~=j
=
K=
RJRM=
=m~=p~=_~I=jI=~=p~=p=d=
Lesson 5: Workers Carrying

Parts
Introduction
f==I====~===~===~=~K==
q==W=
p==`~=m~=^~==~===~~=
==EKK=pmF=~==^K=
b====~~=E=jr=~====
~=pm==t~=F=~==^=
~~K=
=
NOTE
However, when this option is combined with a ShiftCalendar, the worker has to be
told where to put the parts he is carrying when his shift ends. This is done by
specifying a PartsBuffer on the WorkerPool object. It can be any object that has
room to hold the parts when the shift ends.
Exercise 1: Model a Worker Who

Carries a Part between
Workplaces
lW=q=~=~=t==~=~==~=
=~K=
t=~=l=p=q=
CHAPTER 5
1 `~=~==~===K=
c==`~=i~=I====b=
K=
`~=~==~=~=jq~_tK=
^=~=bÌ=pI==pm=I=
~=a~K===
k~===~=pN=~===~=pOK==
`==~=K=
=
kW=^=~=======~=pN=~=_=
=~=m=q==MK=
f=~=t~===pN=E==~~=
~~~FK==k~==mK=
f=~=t~===pO=E==~~=
~~~FK==k~==alK=
RJRN=
RJRO=
=m~=p~=_~I=jI=~=p~=p=d=
=
`==t~==~=c~K==
kW=q=t=~===~===~==
=K=
=
^=~=tmK=
`==tm===m=t~==~=
c~K==
t=~=l=p=q=
CHAPTER 5
=
^=~=_K=
NOTE
Dragging and dropping the Broker onto the SingleProc objects would only add it to
their Importer tabs (which is not needed in this case). Also do not check the
Active checkbox on the Importer tab of S1 or S2 for now. This would require
adding another WorkPlace at the SingleProc objects (if you have more than one
worker): One for the station worker and one for the worker to carry the part away.
2 p===~===pN=~K==
a===pNK=
p==b=p~=~K=
`=_K=
p=`~=~=~~K===
`=^=======~K===
NOTE
The part then requests a Worker. The parts wait at the station until the Worker
arrives and picks them up. In order for this to work, a Broker must be specified on
the Edit Strategy tab.
c==_I==
=~===_K==
NOTE
Click Services to enter the names of the Services which the Broker manages and
which the transport importer provides into the services table. We accepted the
default setting, namely the StandardService.
RJRP=
RJRQ=
=m~=p~=_~I=jI=~=p~=p=d=
c==jr=~I=
=~==alK==
=
NOTE
To prevent the Worker from waiting too long for additional parts to arrive, you have
to enter the Maximum dwell time. After it has passed, he walks to the target
station, the MU target. In our example we do not need to do this.
`=xlhzK=
3 ^~==t===_K=
a~=~===_====tK=
4 q==~K=
p~
==~K=
t~======~=~==~I=~=
==~===~=~I====I=
~=~====~I=====~I=~=
=K=
t=~=l=p=q=
CHAPTER 5
Exercise 2: Model a Worker Who

Carries Several Parts
lW=q==~=tI==~=~=~K==
1 `===~=~K=
2 p====~=~===~=~K=
a=~==t======o==
==`~=i~K=
o~==jt=~=====
c~`=K=
c==c~`=I===
jtK=
q=O==`~~=E~KK~K====~===
~FK=
RJRR=
RJRS=
=m~=p~=_~I=jI=~=p~=p=d=
`=xlhzK=
a===tmK=
`==`~=q~K=
a~=~==jt======
==~K=
=
`=xlhzK=
3 p==pN=~K=
a====pN=~K=
p==b=p~=~K=
t=~=l=p=q=
CHAPTER 5
c=j~==I==OWMMK=
`=xlhzK=
NOTE
To make the Worker wait for the second part, type the desired Maximum dwell time
into pickup station. The dwell time has to be longer than the processing time.
4 q==~K=
p~
==~K=
t~=======~=~===
~I=~===~===~=~I=
===I=~=~=~====~K===
p
==~K=
i=~===~W=a=====
==~K=
p==p~=~K=
q=t===~===~=
~=~===JJ===~=
=K=Ep=J[=q~=~=p=J[=
bJ==FK==
RJRT=
RJRU=
=m~=p~=_~I=jI=~=p~=p=d=
=
p=s=J[=`K=
=
5 q==~~=~===~=I==
=t=~===xcSz====~=I==
==~===a~K=
kW=f===~=p`~~==~=tmI=~=~=_=
===~=~====tm=m~=_K==q=
m~=_==~=~====~====~==
==K==
t=~=l=p=q=
CHAPTER 5
Lesson 6: Worker Charts

Introduction
f======t=`~K=
q=t=`~=
=~=~==~==~===
=q====f=m~K=
f==~=~===~==~===~==
K==
v=~=====~=~=~==
====~==~K=v=~=~===
~I=~====K==
q==~===~=K=v=~=~=
===~==~===~K=
Usage:
^===~====E~==~F=
a~=~===t`~===q=~===
q===~K=
a~=~===tI=~~=~===~I=
==t`~K=
RJRV=
RJSM=
=m~=p~=_~I=jI=~=p~=p=d=
a====r~====~=
==~=~=K=
p~
==~=
==~K=
o====t`~=~==s=`~K=
Setting up the Worker Chart

q===~~==~==t======~=~I=
d==t==m===`~=K=v=~=
~=~==~==~=~=K=q~=
t=~=~=~I====~====~=
~K==
q=~=======~===~K=q=
t=====~=~=====
===K=q=l~====~=
===~=~====K==
_=~~=~==~==t~==jr=~=t~=
==~=======~===
~I==~=======~==~=
~K=
Exercise: Worker Charts

lW=q==~=~======~K=
1 ^=~==~===K=
p=c=J[=j~~=`~=i~
K==
f==j~~=`~=i~=I===i~=~K=
t====qI=====t=`~K=
`=^K=
`=xlhzK=
t=~=l=p=q=
CHAPTER 5
q==~===~===q=~===
qK=
2 ^=~=t=`~====~K=
c==q=~===qI=~=~===
t=`~=
~K=
===jq~_t=
3 p==t=`~K=
a~=~===tm===t`~==
~~=K=
kW=q=t`~==K=
f==t=`~=I===`~=~K=
c=q==~I==m=`~K=
`=l~=q===a~~=~K=
`=xlhzK=
4 q===~K=
p~
==~K=
o====t`~=~==s=`~K=
RJSN=
RJSO=
=m~=p~=_~I=jI=~=p~=p=d=
=
Ep=~F=o
====K=
5 q======t`~K=
l==t`~=K=
l==a~~=~I=l~=q=~=f~K=
p~
==~K=
o====t`~=~==s=`~K=
r===~===t`~=====
E==~=~=~===~FK=
6 p~==K=
=
=
=
=
=
=
t=~=l=p=q=
RJSP=
CHAPTER 5
=
=
=
=
=
Lesson 7: Failure Importers

Introduction
^=~==~==~==~=~=~K==f===
=c~=f=~===pmK==q====
EF==~===~=~K==f=~====
=~=~===~==K==
=
=
=
=
RJSQ=
=m~=p~=_~I=jI=~=p~=p=d=
Lesson 8: Adding Workers to

our Plant
Introduction
f======~=~=~==~===
===`m~=~K=
c===~==~==t~I=_=~=tm=
K==^===~=~==o=~===m~=
p~=q=K=
t=~=l=p=q=
CHAPTER 5
Exercise: Enhance the Packing

Component for Worker
Assignment
lW=q=~=~====m~N=~=m~O=
pm====`m~=~K=
Procedure:
1 ^==~===`m~=~K=
f==c~`====`~=i~I=
==`m~K=
f==qI===o=~K=
a~=~=t~
===~====m~N=
pm=K=
o~====m~O=pm=K=
a~=~=t=
a~=~=_=
===~K=
===~K=
2 `=K=
a~=~===_==m~NK=
a~=~===_==m~OK===
NOTE
The Broker attribute is filled in on the Importer tab of the packing SingleProc
objects.
a~=~==_==tmK===
RJSR=
RJSS=
=m~=p~=_~I=jI=~=p~=p=d=
NOTE
The Broker attribute was already filled in on the Workerpool.
kW=m~N=~=m~O=~=~~~=~~===
=t~==~===~==FK===
NOTE
The Station attribute is automatically filled in on the Workplace.
3 ^~==K=
a====m~N=~=K=
p==f=~K=
`==^=K=
=
`=xlhzK=
o~=====m~O=~=K=
4 `~===~K=
`~=~=c~========t=
==t~==~=====K=
t=~=l=p=q=
CHAPTER 5
RJST=
=
5 p==tmK=
a====tmK=
c=`~=q~I===~=K=
=
`=`~=q~K=
c=Î==OK=
`=xlhz=~=xlhz=~~K=
6 r==qm~=~===K===
l=qm~K=
p~= ==~K=
i===`m~=~==qm~K===
NOTE
The Worker is green. He is working when he is at this Workplace. He is available

to work when he is on the WorkerPool. You may have to slow down the simulation
to see him in the WorkerPool.
o=
==~K==
`=~==~K=
RJSU=
=m~=p~=_~I=jI=~=p~=p=d=
7 q=~=~===tm=====
p`~~K=
l==`m~=~===c~`=
==`~=i~K=
a~=~===p`~~===tmK=
l=qm~K=
p~ ==~=~===~===K=
i===`m~=~==qm~K===
o=
==~K==
`=~==~K=
8 q=~=~=~===m~=~=~===
===p`~~K=
l=`m~===`~=i~K=
a===m~N=K=
p==`=~K=
o==p`~~===p=`~~=K=
o~=====m~O=K=
l=qm~K=
p~ ==~=~===~===K=
i===`m~=~==qm~K===
o=
==~K==
`=~==~K=
9 p~==K=
p=c=J[=p~=j
=
=
=
=
=
K=
t=~=l=p=q=
CHAPTER 5
=
=
=
=
=
=
Lesson 9: Time Sequence

Layout
k==~=~==~=~===K==^==
=~=====~=~=====
===~=~~====~~K=
t=~===~I===~=~=~==
pK==t===qp=======
=~====~=~=~=~==p=
~K==c=====~kf=~===a~=
K=
RJSV=
RJTM=
=m~=p~=_~I=jI=~=p~=p=d=
The TimeSequence
c==q=I===f~=c=~=~=
=qp=
==~====K=
`~~W=M=
^=~===
t=~=l=p=q=
CHAPTER 5
RJTN=
q=qp======~==~==
~K=b=~==~~====~==~==
~~====~===K=
=
NOTE
Make sure that Resource statistics is active for the object that records the values.
Start Values Tab
p==q=o===p~=s~=~W==
=^W=b=~===K=
=o~W=b=~=~K=
f==~====~=~===~=~==
==MI==~=~==qp===~=
~=~K=
RJTO=
=m~=p~=_~I=jI=~=p~=p=d=
Record Tab
e====~===~=====K=q==
~=~=~==~=======
~K=p~=====~=~==~=
K==
=
p==j====~W=
t~W=t==~~=~=~~==~K=
p~W=m~===~=======
f~I==~===~=~~=~==K=
p====^===~===qp=
====c~I==~====~K=
NOTE
If you want to change the value in the Path text box, you have to clear the check
Active checkbox beforehand.
t=~=l=p=q=
CHAPTER 5
Exercise 1: Statistical Data

Collection, Time
lW=q====~=~====
~K==
mW=
1 `~=~==~===`p=K=
`=~==~===K=
`~=~==c~===c~`===
=`~=i~=~=~==`pK=
^=~=f~==E~=fFK==
^=~=j_=K==
^=p=~=~=a~K=
f=~=qp===f~=c=~===
qK=
`===W=Eq=p=~=a~=~=NM==NR=
=E=F=~~FK=
==
2 p==pK=
RJTP=
RJTQ=
=m~=p~=_~I=jI=~=p~=p=d=
c==jr====`~=i~I=~=~===
q===p===c~K=
3 `~=q~===p=~==a~W=
c==j~~=c=~===qI===q~=
K==
m=~==5~===p===~===q~K=
m=~==5~===a~======q~K=
o====E==cFK=
4 p=~=q~p~K=
c==q=~===qI=~=~==~=
q~p~====c~====_=
~==q~K=
o~==i~qK=
a~=~===j_===i~q=
q~p~K=
`=xlhzK=
a~=~===q~===i~q=
q~p~K=
c==p=I==QK=
=
`=xlhzK=
a===i~q=q~p~K=
c==^~=^=~===^~==
~=K=
`=xlhzK=
t=~=l=p=q=
CHAPTER 5
RJTR=
5 p==q~K=
a===q~K=
c=`~~==NK=
`=xlhzK=
6 i=~==~===_K=
p==_K=
c==c~ ==I==l=J[=p=
^=~=jK=
i~===~==~=~kl===K=
=
m=xcNz=====~=K==o~=~==~=~=
==e=K=
`==~=K=
7 p==qpK=
f======p~j===
=`~=i~K==
NOTE
This method deletes the values the TimeSequence recorded after each simulation
run. We will learn about creating methods later in this course.
a===qp=K=
p==o=~K=
c===s~===a~K~klK=
NOTE
This can be filled in by either typing the value; or clicking Select Objects, double
clicking on Drain, and selecting statNumOut. This text is not case sensitive.
RJTS=
=m~=p~=_~I=jI=~=p~=p=d=
`==^=K=
=
`=xlhzK=
=
8 p===~=~~==`pK=
`~=~=====`p=~K===
c==~=~~=I==KK=
p==~==`==~=~==~~K=
t=~=l=p=q=
CHAPTER 5
^~==`p=~=E^==~~==~=
====j_FK=
=
p~=~===f=b=~===K=
`=~==c~=
=K=
9 `~=~==m~|=~==~==`p==K=
a~=m~|T=~=~==m~|UK==
l=m~|UK=
a==p=K=
o~==p====`p=~==
=c~`==~===~=K=
RJTT=
RJTU=
=m~=p~=_~I=jI=~=p~=p=d=
=
10 q==~K=
o
==~K=
p~
===~K=
i=~==qp=====W=
a====`p===m~|V=c~=
K=
a====qpK=
t=~=l=p=q=
CHAPTER 5
RJTV=
=
o
==~K=
`=~==~K=
Exercise 2: Add a Time Sequence

and Chart to CompShip
lW=q=~=~=qp=~=~=~===
`p=~K=
1 p=~=qp===~K=
c==c~`=I===
`pK=
a~=~==~=qp===~==
=f~=c=~===qK=
o~===qp==q~fmK=
RJUM=
=m~=p~=_~I=jI=~=p~=p=d=
a===q~fm=qpK=
l==o=~==s~I==
KjrKq~qK~`K=
c=jI==p~K=
c=f~I==NWMMK=
`==^=K=
`=xlhzK=
2 j===qpK=
f=`pI===qp=~==xcOzK=
c==k~I==q~pK=
`=xlhz=
a=====K=
kW=t===~=~====~=~==
=K=
f==j=I==f=p=`= K=
o~===qpK=====W=
q~fmK=
q~pK=
p=c=J[=^=`~=~=`K=
3 ^=~=~==~=~K=
c==r=f~=~===qI=~=~==~=
`~==`pK=
o~=`~==q~p~K=
a~=~===q~q===jr====
q~p~=~K=
kW==l===~W=
m====~====~==
=~==~~===EKK=~=pmI=
Î=F=
t=~=l=p=q=
CHAPTER 5
q~~====~====~=
==~==~~===EKK=~=oI=iI=
F=
p~====~====~===~=
=~~===EKK=~=_I=F=
4 ^=~=~==~K=
^=~=`~K=
o~=`~==q~fK=
a===q~fK=
`==~===q~=cK=
c=M===NI==fK=
c=N==NI==KjrKq~qK~`K=
`==q~=cK=
c=jI==p~K=
p==a~=~K=
c==`~I==mK=
c==`~=I==iK=
`=xlhzK=
5 q==~K=
`=`pK=
l=m~|UK=
c==m~|U==~==^===
==q~fm=qpK=
p~
==~K=
i=~==`=~====qp=K=
i=~===~K=
o
==~K=
6 p~===K=
=
=
RJUN=
RJUO=
=m~=p~=_~I=jI=~=p~=p=d=
Lesson 10: Adding a Second

Sankey Object
Introduction
f========~~===~==
=K=
Exercise 1: Add a second Sankey

Diagram
lW=q=~=~==p~K=
1 ^=~=p~a~~=K=
l==~=m~|=~I=====~~=K=
f==c~I=~=p~a~~==q~qp~K=
c==q=~===qI=~=~==~=
p~a~~=
===m~=~I=~~K=
f==c~I=~=p~a~~==q~ip~K=
2 p==q~ip~K=
a~=~===q~i===jr====
q~ip~K=
a===q~ip~K=
c=Ì==oK=
t=~=l=p=q=
CHAPTER 5
=
`=xlhzK=
3 s==p~=a~~K=
p~
==~=E====FK=
o====q~qp~=~==a~=
p~=a~~K=
k=~~=======~=K=
o====q~ip~=~==a~=
p~=a~~K=
a====~====m~|=
~K=
k=~~=======~=K=
NOTE
The Sankey is viewable on all levels of the models (i.e. within the sub-frames).
However there must be at least two supported object types at that level (i.e.
SingleProc, Buffer, etc)
==~K=
4 p~==K=
RJUP=
RJUQ=
=m~=p~=_~I=jI=~=p~=p=d=
Exercise 2: Run the Bottleneck

Analyzer again
lW=q====~~==~=J=KK=
1 `====~===K=
kW=v=~=~==^~====~===
K=
2 ^~==~==K=
p~
==~=E====FK=
o====_=^~=~==^~K===
NOTE
Small charts are shown over each station showing the amount of time of the station
spends in each state. Here is a key to the analyze chart colors:
Gray bar - waiting
Green bar - working
Red bar failed
Blue bar - paused
a====~====m~|=
~K=
c==~===EF=====~=
==NMMB=EF=~====~==~==
~=E~FK=
kW=q==~======K=
o
==~K=
3 p~===K=
=
=
=
=
=
t=~=l=p=q=
CHAPTER 5
Lesson 11: Loading a CAD

Model as a Background
Introduction
Why use a CAD File as a Background?
_=~===~=
i=~=~=~===~=
`~==
Add a Graphic to the Background of the Frame
j~==~==^`â=~=j~==~==
=~==~===~=~K==q=~=~=~===
~==~=c~I=====W==
a~=~=KdfcI=K_jmI=KmmjI=Kmmj=o^tI=Kauc==Katd===
=t=bI==f=_I===~=
K===~===c~=~===K==
q==~===~===~=~=
==c~K=f==~==~=~=~=I=m~=
p~=~~~=~=~=~=K=k=~=
m~=p~===~~~=~=====
~=======c~>=v=~=~=~=~=
~=====_~f~K==
a~=~=~=~==~==^===
~===c~=~===K==
RJUR=
RJUS=
=m~=p~=_~I=jI=~=p~=p=d=
v=~===~=~=~==~~=~==
=c~=~===m~=p~=====K=
q==~===~=====K=
f==~==~==~~I=====
~~I=~===~==~==~K=qI==
=~==~=~=========
c~I=~=~==jr====~~===
~~======~==~=c~K=_=~~=
~==Kauc==Katd==~==~I=~=m~=
p~===~=~K=q=~=~==~=
==~===~=====K=
Frame Grid Spacing
c==c~=I==q=J[=p~=c~K==q=p~=
c~=========K=r==~=
==MKMRI=======EOM=F==
=K=
=
kW=f==p~=c~====MKRI===~=~=
~==~==NM==~K=
Drawing Scale
b~=~=~==~===~=K=
t=~=l=p=q=
CHAPTER 5
How to Bring in an AutoCAD

Drawing and Scale it Correctly
1 =v=~=~=====^`â=~=
E=^`â=~=~F=~===
==K=v=~=====
=======~=~==
~=~==KK=VM=K=
2 v===~===~===~==K=q=
~=~===m~=p~==V=~==
SMMM==SMMM=K=f==~=VM=L=SMMM=Z=MKMNRK=q==
==~=~===~K=
3 f==m~=p~=~I==q=J[=p~=~I=
===~=~====~=EKK==MKMNRFK=
4 t==~=C===Katd=~===~=
~I=~===~===~=~==
=~K=f==I====~====
~===K=p===~==~=I=
===MKMMN===~K=
Exercise: Using a CAD File

lW=q==~=`â=K==q==q~^K=~=
===K=q===~=~=~==RM==
=K=
RJUT=
RJUU=
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Overview:
Procedure:
1 f==j====`~=i~I=~=m~|U=~=
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2 d=K=
j~===p=`=
=====
==~==~==`===K=
o====`==~==p=a=
lK=
=
l=j=t=b=I===
=miqNMN=~~=K=
t=~=l=p=q=
CHAPTER 5
a~=~===q~^Katd====
m~|V||`â=EOaF=~K=
p=v====~=~==~=~K=
f==`â=f=I=~==p~=~=NKM=E=F=
~==xlhzK=
=
i===`=~==a~===~==
===~==K==c=~==`=
=~=~W=
a~=W=QNIORTKR==OVINQUKV=x`â=z====
a==~==SMMM==SMMM=K===
kW=q=~=====SMMMK==q~==~=~==
=`â==~=====~========
p~=c~K==q=`â==~=~=K==p=====I=
===NMMMK=
p=p~=c~=Z=EQNIORTKR=L=NMMM=F=L=SMMMK=
3 p==~=~K=
l=m~|V||`âK=
c==c~==I==q=J[=p~=
c~K=
f==p~=c~=I==~=p~=c~==
MKMMSUTSORK===
`=xlhzK=
4 f==K=
l=j=t=b=I===
=miqNMN=~~=K=
a~==q~^Katd====
m~|V||`â=~=~==K=
RJUV=
RJVM=
=m~=p~=_~I=jI=~=p~=p=d=
=
`=vK=
f==`â=f=I===p~==MKMMNK=
kW=q====K=
`=xlhzK=
5 o~~======~K==Ep==F=
6 q===~======p=
`=
K=
t=~=l=p=q=
CHAPTER 5
RJVN=
=
kW=^=======~===
~~=~=========~K===t=
===~===f=b=~K==eI==
~~======MINOUINOU=~==f=J[=
q~~====K=
7 p~==K=
=
=
=
=
=
RJVO=
=m~=p~=_~I=jI=~=p~=p=d=
Lesson 12: Preview of the

Experiment Manager Object
Introduction
q========K==f====
=~===miqPMM=I===~=~===m~=
p~==EKK=a~~=cI=q=aI=`=
f~I=`=p~=fI=^~=l=s~~I=o=
aI=s~~=d~I=o=^~I=k~kI=
F=~=~======bj~~K=
Experiment Manager
q=~===bj~~==~==~=~=~=E=~=
==~===~F=~==~=~=~====
=EKK======FK==q=b=j~~=
===I=I=~=~~====K==t=
~====~=~=====~=~W=
a=f=s~=J=~~===~=====
====~==~K=E===F=
jJi=b~=a=J=~~~=~===
~==~=~K=E===miqPMM=F=
o=====~==~=~===
=~K=E===miqPMM=F=
a=p~===~====
==~=====K=
E===miqPMM=F=
k~=k===~=~=~==~~==
==~=======~==K=
E===miqPMM=F=
^==E===miqPMM=F=
t=~=l=p=q=
CHAPTER 5
Basic Usage:
1 ^=~==L~===~K=
2 ^==b=j~~=====~K=
==
3 p==~=
4 p==~=
5 p===~===
6 m=~==K=
7 m==~~==
8 s==K=
RJVP=
RJVQ=
=m~=p~=_~I=jI=~=p~=p=d=
==
Exercise 1: Adding a Buffer

Utilization Chart
lW=q=~=~=~K=
1 `====~===K=
2 ^=~==~=~K=
c==r=f~=~===qI=~=~=`~=
===m~|V=~K=
o~===m~_`~K=
a===`m~K=
a~=~===_==m~_`~K=
`==`m~t=~K=
3 o
=~=p~
4 i=~==K=
==~K=
t=~=l=p=q=
CHAPTER 5
RJVR=
=
k=~====~===~=K=
5 o
==~K=
6 `==~=K=
7 p~==K=
Exercise 2: Looking at the

Experiment Manager Object
lW=q===~=====~~K=
1 `====~===K=
2 ^=~==L~===~K=
a====b`K=
j~=======~=E~FK=
p==p=~K=
c=bI==TWWW=
RJVS=
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`=xlhzK=
3 ^==b=j~~=====~K=
c==q=I===q=~K=
a~=~==~=b=j~~=
===
m~|V=~K===
a====b=j~~===m~|V=
~K===
==
4 p==~K=
c==a=~===bj~~==
I==a=l=s~K=
a===`pK=
t=~=l=p=q=
CHAPTER 5
a~=~===a~===`p=~==
=l=s~====l=~=K=
a========~=~=Kp~kf=
=
`=xlhzK=
`==`p=~K=
5 p==~K=
`=r==~K=
a===`m~K=
a~=~===_===f=s~====
f=~=K=
a========~=~=K`~~=
=
`=xlhzK=
`==`m~=~K=
`=a=bK=
`===`~~=K=
m=xbz==K=
a====^==E==F==~=
=E=`=L=m~==x`zx`z=~=x`zJxmzFK=
c=`~~I==RMI=NMMI=OMMI=~=OTR=E=~==
FK=
RJVT=
RJVU=
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=
`=xlhzK=
6 p===~==K==q====
==~===~~=~==~=
===K=
c=l~==I==PK=
`=^K=
7 m==K=
`=oK=
`=p~K=
=
`=xlhzK=
`=xlhzK=
8 s==K=
i=~==K=
`=~===~======K==
t=~=l=p=q=
CHAPTER 5
RJVV=
RJNMM=
=m~=p~=_~I=jI=~=p~=p=d=
=
`==K=
9 `~==_==~~==PMK=
=
=
=
=
=
=
=
t=~=l=p=q=
CHAPTER 5
Lesson 13: Presentation of

Results in Custom Reports
Introduction
f==I=====o==~=eqji=t~=
K==p~=~==m~=p~====~=
=~==K==v=~=~====~===
=~K=
The HTML Wizard Object

q=eqji=t~=
~=~==~==~====
q====f=m~K==f=~=~===~=
~=K=v=~=~==~=~=eqji=K=
RJNMN=
RJNMO=
=m~=p~=_~I=jI=~=p~=p=d=
The Report Object

c==q=I===r=f~=~=~==
o=
==~====K==f====~=J
==~I=~I=~=K===K===
t=~=l=p=q=
CHAPTER 5
RJNMP=
Details on The Report Object:
mW=
fW=
`~~W=M=
^=rf~==
r==o===~==~=~=eqji=oK=
q==~==~=~=~==~=~=====
K=
RJNMQ=
=m~=p~=_~I=jI=~=p~=p=d=
Report General Parameter
d~=m~~W==v=~==~~I=~====
=~==~==I==~=
k~=~==
m==`~=
c==~==
c~==~==
b=
Report Content Definition
pW==oJ=o==~==~==~==
==~=
=
e~W=`~==~====~=E=
=F=
t=~=l=p=q=
CHAPTER 5
cI=p=~=q=`W==
a~~=~==~====P=K=c=~=
I===~===~=I===K=
b====~==~=====Ea~=~=
===F=
eqji=l=c~W==
aJ==~====I====
===~=~=~=I=~===~=K=
=
t====I==~===~=
===K=
f=~==~==~~=eqji=I=KK==
~==K=
Exercise: Report Generation

lW==q=~=~=K=
1 `=~==~===jK=
2 l==m~|U==
3 f=~=o===K=
c==r=f~=~===qI=~=~=o=
=~=====m~|U=c~=K=
4 ^=~====
RJNMR=
RJNMS=
=m~=p~=_~I=jI=~=p~=p=d=
a====o=K=
`==~==E==~FK=
=
5 a==~=~===oK=
o===m~====I=~==aK=
6 ^===~===oK=
o===o=====p=~=~==
kK=
b=i~K=
o===o=====p=~=~==
kK=
b=b=oK=
o===o=====p=~=~==
kK=
b=m~=oK=
=
7 a==i~=~====~K=
l==p=~I==i~K=
t=~=l=p=q=
CHAPTER 5
RJNMT=
c==e~I==m~=i~K=
c==`~=i~I=~=m~|U=~=====E=
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a===KjKm~|U===c=K=
f==eqji=l=c~=I==UMM===
t=~=eK==
=
`=xlhzK=
=
8 a==b=o=~=====
~=~===~K=
l==p=~I==b=oK=
o=====~~=~==f=oI=K==
E====~======~==
=FK=
c==E===F=e~I==b=oK=
a===E==F=c=K=
f==eqji=l=c~=I==q===^K==
c=p=I==j=r~K=
RJNMU=
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=
`=xlhzK=
a===E==F=c=K=
f==eqji=l=c~=I==q===^K==
c=p=I==_=r~K=
`=xlhzK=
=
a~==`~==m~|UK`j=~====
=E===F=p=`=E====
j=r~FK=
a===KjKm~|UK`~K=
f==eqji=l=c~=I==QMM===
t=~=eK==
t=~=l=p=q=
CHAPTER 5
RJNMV=
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9 a==m~=o=~====~=~I=
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======K=
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=
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CHAPTER 5
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12 p~==K=
t=~=l=p=q=
CHAPTER 5
Lesson 14: Putting It All

Together
Introduction
^=====~==~======
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Exercise: Putting It All Together

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CHAPTER 5
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Chapter Summary
f==~===~=~W=
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CHAPTER 6
Chapter 6
Introduction to
Methods
=
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About This Chapter

q=~==~=~=~==~==
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CHAPTER 6
Lesson 1: Our Task

Introduction
e=====~=~==~W=
A Plant Producing Tables
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f===~====~===
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CHAPTER 6
SJR=
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CHAPTER 6
Lesson 2: Introduction to the

Method Object
Object-Oriented Programming
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What is a Method?
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What Can a Method Do?

A Method can:
o~==~===~=~=K=
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It allows you to:
f==~~X=~~=====
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f~=====~==
The Method Object

r=~=j==~==~===~=~=
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CHAPTER 6
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f~===
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Toolbar of the Method
Editor Preferences
p=q=J[=mK=
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Simulation Preferences
p=q=J[=mK=
f==m=I===p~=~K==q=~==
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CHAPTER 6
SJNN=
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NOTE
These settings can help improve simulation runtime performance.
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Exercise 1: Look at the

Preferences Window
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1 f====~~=~I=~=m~=p~====
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4 f=~=j===c~|OK=
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CHAPTER 6
SJNP=
p==f~=c=~===q=K=
a~==j=
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m==jI=~===xcOz=K=
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5 l==m=K=
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6 p==b=~=K=
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7 p==p~=~=K=
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=
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8 p~==K=
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Exercise 2: Defining a Simple

Method
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1 `==c~|OK=
2 l==e=K=
a====e====c~|OK=
f==j=
CHAPTER 6
3 b=~==e===K=
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4 p~=~=~===j=
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NOTE
We will go into more detail on the syntax of a method in the next lesson.
8 p~==K=
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CHAPTER 6
Lesson 3: The Syntax for

Writing a Method
Structure of a Method
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f==
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a~======K=^===~=
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NOTE
A semicolon must appear after end.
Syntax of a Method
:
(
Argument
data type
):
data type
return value
:
:
,
;
is
Variable
data type
SJNU=
do
Statements;
end;
SimTalk Operations
^=l~=
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CHAPTER 6
o~~=~=ZI=LZI=[I=[ZI=YI=YZI=~=ZZ=~=
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NOTE
Tolerance for about equal (==) can be changed in Tools -> Preferences ->
Simulation.
_~=~=~I=I===K=
f=~=l=l~==
i~=~=~=~~K==
Document Conventions
k~==~===~=J~=K=b~==
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k~=====~=J~=K=b~==
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f=~=~pqK=
j=====E~=~=I=I=~=F=
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Method Templates
r=~===~=~==~=~==~==
~=====K=
q======~=~==~==
=K=
NOTE
To set the location of the method templates, select Tools -> Preferences ->
Editor-> Template Folder. Method template file syntax:
The first comment is the name shown in the user interface
The second comment is the description shown in the user interface
The rest is the inserted text
SJNV=
SJOM=
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Comments
`=====~==~===
~==K=
b===J=J==~=~=J==~==~=
====K=
f==j=
CHAPTER 6
SJON=
b=~=~=~=~=~=~=ELGF==~=~===
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Sample Statements
q==~=~=~===~=K==q==
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Exercise 1: Using Method

Templates and Other Short-cuts
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1 `==c~|OK=
2 f=~=j===K=
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m==I=~===xcOz=K=
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3 l==jj~=K=
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c~|OK=
4 b=~==jj~===K=
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CHAPTER 6
SJOP=
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f==~=I==~_K=
f==j=I==e=J[=e==t=E=
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=
NOTE
In reading the help description, you should discover that:

- The first argument is the error message text.
- A 50 for the <real1> argument means that a Yes, No, Cancel window will be
shown.
- A 50 for the <real1> argument means that a Yes, No, Cancel window will be
shown.
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CHAPTER 6
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Exercise 2: Defining Two Methods

lW=q==~==~======K=
1 `==c~|OK=
2 f==j===K=
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a~==j= ===c~|O=K=
m===I=~===xcOz=K=
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3 l==jN=K=
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CHAPTER 6
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p=c=J[=p~=j
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CHAPTER 6
Lesson 4: The Method

Debugger
The Method Debugger
m~=p~=~~~=======
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q==~=~========~=
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Open the debugger using one of these techniques:
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====~====~==K=
Switch to an open debugger window:
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Use the Debugger to:
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Breakpoints: Executing a Method

Step-by-Step
p=~=====~=======
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Setting breakpoints:
l==j=K=
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`=====~=====
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CHAPTER 6
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The Debugger Toolbar
Viewing a Method in the

Debugger Window
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Exercise: Method Debugger Basics

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1 `==c~|OK=
2 l=~===a=
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3 f=~=~=K=
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CHAPTER 6
NOTE
Breakpoints can also be inserted directly in the Method

clicking the line and select Class Breakpoint.
window by right
4 o==K=
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CHAPTER 6
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Lesson 5: Names, Identifiers,

Paths and Anonymous
Identifiers
Paths
b~==~=~=~=~=====
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Name Space
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CHAPTER 6
SJPT=
Absolute Path
Example of the Absolute path to the Milling2 object:
=
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NOTE
Takes more processing time than a relative path.
The Relative Path

Example of the Relative path to the Milling2 object:
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CHAPTER 6
q=~==~==~=K=
b~====~=~==j=~=
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Anonymous Identifiers
q=~======~=~=~=I==
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Calling the MU Triggering the

Method @
@
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NOTE
This is a very powerful feature.
Calling the Active Method Self

q==~====~====
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Calling the Object Calling the

Method ?
q=? ~======~~====
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CHAPTER 6
=
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Calling the Active Frame Current

q==~====~===
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Calling the Location of the Active

Frame Location
q=~=====~==~==
=~===~K=q=~===jr====
===~=K=
Y[K~===~===~===
==~K=
]K~===~======jr==
~K=
Calling the Topmost Level of the

Hierarchy root
q==~=====~===
~==~K=q===~=====
===~====~=E=~=~=~===
==~FK==
f==j=
CHAPTER 6
SJQP=
Exercise: Using the Anonymous

Identifiers
lW=q===~=K=
lW=
=
mW=
1 ^=~==~=~=c~l===b=K=
SJQQ=
=m~=p~=_~I=jI=~=p~=p=d==
f==`~=i~=~===`~=i~==I=
====b==~==k=J[=c~K=
m===~=~=~===xcOz=K=
b=c~l===~K=
2 ^=~==~=~=c~f===~=K=
f==`~=i~=~===`~=i~==I=
====b==~==k=J[=c~K=
m===~=~=~===xcOz=K=
b=c~f===~K=
=
3 f=~=j===c~f=~K=
p==f~=c=~===q=K=
a~==j=
===c~fK=
4 l==j=
==K=
a====j==c~fK=
5 b====~=W=
NOTE
If a hint is displayed while typing, it can be accepted by clicking [Ctrl]-[Spacebar].
f==j=
CHAPTER 6
SJQR=
6 p~=~=~===j=
c==j=
==jNK=
=~I==^=`~=
=E===xcTz=FK=
`==j=
`=c~fK=
=~=jK=
7 l==c~l=~I=====~~=K=
c==`~=i~=~===`~=i~==
I====c~lK=
8 a~==c~f=~==K=
c==`~=i~=~===`~=i~==
I=~=c~f=~======
c~lK=
SJQS=
=m~=p~=_~I=jI=~=p~=p=d==
=
9 l=c~f=~====c~l=~K=
10 l==j===c~f=~K=
11 o=
==j====c~lK=
12 t~==~===`=K===
NOTE
You can also use the values in local variables and watch them in the Watch
Window of the Debugger.
f==j=
CHAPTER 6
NOTE
Nesting the methods demonstrates the hierarchy level of the anonymous identifier
SJQT=
SJQU=
=m~=p~=_~I=jI=~=p~=p=d==
Lesson 6: Scheduling Method

Calls and Global Variables
Variables
s~~=~====~=~K==t====
~=====~~===W=
f=====~======M~===
==K=
l=~==EKK=~=pmI=c~I=bI=F==
=q=J[=rJa=^K=
^=~=s~~=
==E~=~~F==~=~=
==f~=c=~===qK=
Events in the Model - Calling

Methods
^==~=~=~=~=~=====~=~=~=
jW=
`=====b`=~==jW=
oW=`~=~=j=~==~====
K==
fW=`~=~=j=~==~===K==
m~=p~===~=j=~===
~=~I=====K=
f==j=
CHAPTER 6
m~=p~=~=~=j=~=p=~====
~=~=K=
q=~====b`=~==~=
===i==p=b===m~=
p~=~=========b=
==p=~K
q=q=~==d~=~=~=~=~=jK
The Reset Method=

=
t===o
===bÌ=m~=
p~=~===I==~=c~==
I==j=~==~==K=
l==j==~=jr===K==
f=~=j=====E======
====J~FI=~=~==~==K=b==
=======~K=
The Init Method

=
m~=p~=~====~=====
~=====~====~=
~K=f=j=~=~==I==~==
=~==~~I=~=jr==~~==I=K=
SJQV=
SJRM=
=m~=p~=_~I=jI=~=p~=p=d==
f=~=j====I=~======
=k~===o~=K=f===~=W=
Exercise: Creating Init and Reset

Methods
lW=q=~==~==K=
1 `==c~|OK=
2 f=~=b`K=
3 f==j===K=
p==f~=c=~===q=K=
a~==j=
===c~|O=K=
m===I=~===xcOz=K=
b=f=~==xlhzK==q=====~K=
m===I=~===xcOz=K=
b=o=~==xlhzK==q=====
~K=
=
4 ^=~=E~F=~~====~I===I=~=
~==`K=
5 l==f=K=
f==j=
CHAPTER 6
a====f====c~|OK=
=
6 b=~==f===K=
f==j=
==fI=======
=K=
m=xbzK=
qW===WZ==MX=
7 p~=~=~===j=
c==j=
==fK=
=~I==^=`~=
=E===xcTz=FK=
`==j=
=~=fK=
8 b=~==o===K=
f==j=
I========K=
m=xbzK=
qW===WZ==NX=
9 j==f=~=o====b=K=
SJRN=
SJRO=
=m~=p~=_~I=jI=~=p~=p=d==
a~==f==~=====b===
=`~=i~=~===`~=i~==K=
a~==o==~=====b==
==`~=i~=~===`~=i~==K=
a~==~===~K==k==~=~==
==~=K=
10 l==b`K=
a===b`K=
11 f=~===~K===
`=p~
K=
k==~==`K=
`=o
K=
k==~==`K=
NOTE
Init is run before every simulation (when the Start

pressed). Reset is run when the Reset
button or Init button is
button is pressed.
12 k==~===`=~~=~K=
13 p~==K=
p=c=J[=p~=j
K=
f==j=
CHAPTER 6
Lesson 7: Entrance and Exit

Controls
Introduction
v=~=~=~==b~=~=b===~=
~~==K=v==~===~===
~=~==~L===~~==K==
v=~=~~=~=j==~=====~=m~=
p~==~=~=jr===~=K=
=
v=~==~==~===EKK=jF==
======~=~===~====
==K=
t=~==J=~=J=
===K=
SJRP=
SJRQ=
=m~=p~=_~I=jI=~=p~=p=d==
Point Oriented Objects

^=~==~====~=pmI=_I==
=q=~==W=b~I=c=bI=o~=bI=pJ
I=~=mK==p======~K==q===
===W=
1 m=`=
2 pJ=`=
3 p=q=
4 pJ=`=
5 b==
6 b~=`=
7 m=q=
8 c=b=`=
9 b==
10 b===
11 o~=b=`=
Pull Control of Point Oriented Objects
m~=p~=~~===I=====
~==~=~==~=====~I==~==~==
t~=~==~K=f=====~====
=jrI=======I====
~~=~K=
Setup Control of Point Oriented Objects
m~=p~=~~===I==~=J=
=~==K=
f==j=
CHAPTER 6
Entrance Control of Point Oriented Objects
=
q==~~=~==~=~=jr===K==q=jr==
~=~==~===I====K=
NOTE
Once set, the time the MU remains on the object cannot be changed, unless a
formula is entered as a processing time.
Front-Activated Exit Control of the Point Oriented Objects
=
q==~===jr=====K=q=jr==
=~===K=
q===~==~~=~=W===jr=
~=====~====K=m~=
p~=~====~~=====
K=
NOTE
The front-activated exit control overrides the default exit strategy of Plant
Simulation, the MUs must be moved manually using methods.
Rear-Activated Exit Control of Point Oriented Objects
=
q==~===jr===K=q=jr==~==
=K=
SJRR=
SJRS=
=m~=p~=_~I=jI=~=p~=p=d==
NOTE
The rear-activated exit control is called only once and it does not override the
default strategy.
Length Oriented Objects

^=~==~====~=iI=q~I===
q=~==W=c=b~I=o~=b~I=c=
bI=o~=bI=c=_~~=b~I=o~=_~~=b~I=
c=_~~=bI=o~=_~~=bI=pI=mI=~=pK==
p======~K=
Front-Activated Entrance Control of Length Oriented

Objects
q==~=~==~=~=jr=~====K=q==
==jr==~========~K==
=
NOTE
Once set, the time the MU remains on the object cannot be changed, unless a
formula is entered as a processing time.
Rear-Activated Entrance Control of Length Oriented

Objects
q==~=======jr==~===
K=
f==j=
SJRT=
CHAPTER 6
=
NOTE
The point-in-time the MU enters the object until the point-in-time the rear-activated
entrance control is activated is the time the MU needs to entirely move onto the
object.
Front-Activated Exit Control of Length Oriented Objects
q==~===jr=====K=q=jr==
~====K==
=
=
=
NOTE
The front-activated exit control overrides the default exit strategy of

Plant Simulation. You yourself are responsible for moving the MU.
q===~==~~=~=W=t==jr=
~===I=~====I=m~=
p~=~====~~I=====
K=
SJRU=
=m~=p~=_~I=jI=~=p~=p=d==
Rear-Activated Exit Control of Length Oriented Objects
q==~===jr=~===K=q=jr==
~====K==
=
=
NOTE
The rear-activated exit control is called once only and it does not override the
default exit strategy.
Backward Entrance and Exit Controls of Length Oriented

Objects
q=jr===~==~=EKK=====~=
~======~~=======
~FK==
Front-controlled
Rear-controlled
Backward entrance control
Backward exit control
direction of motion of the simulation

direction of motion of the MU
Sensors of Length Oriented Objects
c======~=====
~=~==K==
f==j=
CHAPTER 6
SJRV=
=
`=p=====K=
`=k====p=K=
=
p=~===K=
SJSM=
=m~=p~=_~I=jI=~=p~=p=d==
NOTE
Sensors are a very powerful feature.
Moving an MU to the Next Object

q=====jr=====~=
K==m~=p~===jr==~===
====K==
move to SP2:
move to SP3:
@.move;
@.move(SP2);
@.move(1);
@.move(SP3);
@.move(2);
=
=
q=====jr====~=
K=f=~====~==~~==jrK=
b~W=]KE~IPKPFX=
~=
q=~==~==jr====~~==
K=q=~=====jr===
=I=========
~K=q=~===jr=~===~K=
b~W=]K~E~IPKPFX=
q=I=I=~=~=j==I===jr=
~=I=~I===~==K=
f==j=
CHAPTER 6
Predecessors and Successors

r=======~L===~=
W=
EY[F=
EY[F=
q=====~==~K=
p~===~===~====~==
======~=K=q=
======K=
Example:
]KEKENFFX=
]KE\KENFFX=
=KENFK~=Z=9`qp9=KKK=
Other Notes
f==~====~======~=~==
I==~====K==q=~=fI=I==~=
=~===~==\=Z=]K~K=
^=~==~=====W==f==~=f=
\K=Z=I=====~I====K=
SJSN=
SJSO=
=m~=p~=_~I=jI=~=p~=p=d==
Exercise 1: Setting Up the Basic

Data
lW=q===~=~~=~========
K=
1 ^=~==~=~=c~|Q===b=K=
f==`~=i~=~===`~=i~==I=
====b==~==k=J[=c~K=
m===~=~=~===xcOz=K=
b=c~|Q===~K=
2 ^=~=pK=
p==j~~=c=~===q=K=
a~==p=
=I==j~~=c=~===
q=I==c~|Q=K=
l==p=
=I==k=^~==NK=
3 ^==pmK=
m==pm=
===j~~=c=~===
q=K=
e===x`z=K=
m====c~|QK=
o~==x`z=K=
o====~==K=
m===pmI=~===xcOz=K=
b=pmN=~==xlhzK=
o~=====pmOK=
o~=====pmPK=
4 ^=~=a~K=
a~==a~=
===c~|Q=K=
5 ^=~=b`K=
f==j=
CHAPTER 6
a~==b`=
=I===f~=
c=~===q=I==c~|Q=K=
6 ^==j=K=
p==f~=c=~===q=K=
m==j=
===f~=c=~===
q=K=
e===x`z=K=
m====c~|QK=
o~==x`z=K=
o====~==K=
m===jI=~===xcOz=K=
b=pmN|=~==xlhzK=
o~=====pmO|K=
o~=====pmO|K=
o~=====pmP|K=
7 `==b`=
a===b`K=
p==p=~K===
s=~==a=jr==o===K=
`=xlhzK=
8 l~===~===~=~===
=
===~~==K=
SJSP=
SJSQ=
=m~=p~=_~I=jI=~=p~=p=d==
=
9 o==~==~==~====K=
f=c~|QI=====b`K=
f==b=`=I==p~K=
k==jr====pI===
pmI===a~K=
i=~==~=~===jr=~==
K=
f==j=
CHAPTER 6
SJSR=
=
`=xlhzK=
10 c==b=`=I=Ep=~F=o
~K=
==
11 p~==K=
p=c=J[=p~=j
K=
Exercise 2: Entrance and Exit

Control of a SingleProc
lW=q==~=~=====K=
1 r=~==~====K~X=~===
=~==K=
SJSS=
=m~=p~=_~I=jI=~=p~=p=d==
=
kW=l===I==~=~==W=f=\=Z=
]K~==]KX=JJ=q=c=b=`=
2 p======pmN=pmW=
f==j=
CHAPTER 6
c=c~|Q=c~=
SJST=
=I===pmNK=
`==`=~K=
=
`=p=l=
==b=EFK=
c==p=l=I==pmN|=~==
xlhzK=
=
`==E~FK=
=
`=xlhzK=
NOTE
Keep in mind how the front activated exit control works.
3 p======pmO=pmW=
c=c~|QI===pmOK=
SJSU=
=m~=p~=_~I=jI=~=p~=p=d==
`==`=~K=
`=p=l=
==b~=EFK=
c==p=l=I==pmO|=~==
xlhzK=
`=p=l=
==b=EFK=
c==p=l=I==pmO|=~==
xlhzK=
`=o~K=
r=cK=
=
=`=xlhzK=
4 p======pmP=pmW=
c=c~|QI===pmPK=
`==`=~K=
`=p=l=
==b~=EFK=
c==p=l=I==pmP|=~==
xlhzK=
f==j=
CHAPTER 6
SJSV=
=
`=xlhzK=
5 p~= ==~=~===`=K==
k=~==~=jr==~=pmNK===
NOTE
The front-activated exit control for point oriented objects overrides the default exit
strategy of Plant Simulation, the MUs must be moved manually using methods.
6 o=
==~K=
7 b==pmN|==~=~=~=====jr===
=K=
=
8 p~=~=~===j=
c==j=
K=
=~I==^=`~=
=E===xcTz=FK=
SJTM=
=m~=p~=_~I=jI=~=p~=p=d==
`==j=
9 p~=
K=
==~=~===`=K===
=
10 t~==========pmN=~=
pmO\==EpmO====~==~====~===
===~FK=
11 o=
==~K=
12 p~==K=
p=c=J[=p~=j
K=
Exercise 3: Entrance and Exit

Control of the Line Object
lW=q==~=~======
K=
1 `~=c~|R===b====`~=i~K=
2 `====c~|Q=~=~===c~|RK=
NOTE
Notice that all or part of a frame can be copied and reused.
3 f=c~|RI====pm=~==K=
4 o~==pm==i=
=K==q===
===~=~=~=~=====
K==^=~========
K=
f==j=
CHAPTER 6
SJTN=
=
IMPORTANT NOTE
In the SP1_out method, remove @move, so that it doesnt skip L2. (in other words
so that it doesnt move twice).
5 p======iN=iW=
c=c~|RI===iNK=
`==`=~K=
c==bI==pmN|lK=
`=~K=
r=K=
=
`=xlhzK=
6 p======iO=iW=
c=c~|RI===iOK=
`==`=~K=
SJTO=
=m~=p~=_~I=jI=~=p~=p=d==
c==b~I==pmO|fK=
`=~==b~K=
c==bI==pmO|K=
`=~==bK=
r=c==b~=~=bK=
=
`=xlhzK=
7 p======iP=iW=
c=c~|RI===iPK=
`==`=~K=
c==b~I==pmP|fK=
`=c==b~=E~FK=
f==j=
CHAPTER 6
`=xlhzK=
8 m~=
==~=~====K=
NOTE
The front-activated exit controls for length oriented objects overrides the default
exit strategy of Plant Simulation. You are responsible for moving the MU.
However, we are not using any in this exercise.
NOTE
L2 Front Exit control will take place before the L3 entrance control. Also the L2 rear
exit control will happen after the L3 entrance.
9 p=~=o=
==~K=
10 p~==K=
p=c=J[=p~=j
=
=
=
=
=
=
=
=
=
=
=
=
=
K=
SJTP=
SJTQ=
=m~=p~=_~I=jI=~=p~=p=d==
Chapter Summary
f==~=====W=
q=l=j=~==~===~=j= =
q=j=a=
k~=p~=~=m~=
^=f=
j=`~==
b~=~=b=`=
=
=
=
=
=
=
j==j=
CHAPTER 7
Chapter 7
More on Methods
=
=
About This Chapter

q=~===~=~==~==
=~=====K=q=~=~==
=W=
i=NW=p~I=~=TJPI=====
~K=
i=OW=`~=p~I=~=TJNMI====
=~=~==K=
i=PW=q~=~=d~=s~~I=~=TJNQI==
===~=~=~=~~K=
i=QW=r=a=c==jI=~=TJPOI=
=====K=
i=RW=l~=~=l~=mI=~=TJPVI=
=~=~=~~=K=
i=SW=`=a~~=qI=~=TJQQI==~=
=~=~=====~~=K=
i=TW=iI=~=TJQTI=====~==
=K=
TJN=
TJO=
=m~=p~=_~I=jI=~=p~=p=d==
i=UW=`~=p==~=~=I=
~=TJRPI===~=~==~=
K=
i=VW=j==^==^=lI=~=
TJRSTJRVI====~=~==~===
~==~=^=K=
i=NMW=^==`==~=l==~=
jI=~=TJRVI====~====~=
==~=K=
i=NNW=`~==^=Ì=~=TJSSI==
==~==~=K=
i=NOW=`~=j=~=c~=Ì=~=TJTTI=
==~=~=K=
i=NPW=EoF=_=`=^~I=~=TJ
UQI=========~~K=
i=NQW=j=q~=pI=~=TJVRI==
~=~=~====~=K=
i=NRW=q=~=i=iI=~=TJNNOI===
========~==mi`===
=~===~=~===K=
i=NSW=m~~=~=j~~I=~=TJNPQI=
===~==~K=
i=NTW=l=p=qI=~=TJNQOI===
~===K=
=
==
=
j==j=
CHAPTER 7
TJP=
Lesson 1: Statements
Introduction
q=~L==~=~=~=====p=
^=~=j====K=
q=~L====~=~===
=l=J[=p=^=~=j===c~K=
=
k~=J=k~===~==K=
p~=J=a~~====~I==~~====
~EFK=
s~=J=l=~=~=~=~K==aJ==K=
f=Lk=f=J=p===~===EF==
==EFK=
t~~=J=p==m~=p~=~=~==~=
==~K=
TJQ=
=m~=p~=_~I=jI=~=p~=p=d==
Assigning a Value
^=~=~==~====~======
~=~W=Y[=WZ=Y~[K=
b~W==K~~=WZ=UX=
=
pmKm~=WZ=X=
]Kf=WZ=Aq~qAX=
t=~=~=~=~=~=I=====~=
~K===
Using Auto Complete
r=~J====K=b====
==~~==~=I=~=~I==~==~==
x`z=H=xp~z===b=J[=^=`K=
m~=p~===I=~==~===~=
==~~==I==~I=~=
~=~==~K=
=
f==~===I=m~=p~==~===
==~=I======~=====
=~==xbz=E===FK=
NOTE
Dont forget that statements must end with a semicolon.
j==j=
CHAPTER 7

Attributes of an Object Manually
lW=q=~==~==~=m~~m=~~K=
1 ^=~==~===b====`~=i~=
~=~==c~|SK=
2 f=~=pm===c~|SK==
3 f=~=j===c~|SK=
4 l==p=^=~=j=K=
p==pmK=
c==c~|S==I==l=J[=p=
^=~=j=
5 `~===~====~==
~==p=^=~=j=K=
p======~=~=~=mqK===
NOTE
A shortcut is to type the first part of the attributes name. The Show Attributes
window will jump to the attribute.
TJR=
TJS=
=m~=p~=_~I=jI=~=p~=p=d==
=
a===mqK=
c=mq==O==EKK=OWMM=FK=
=
NOTE
This is the same as the Processing time found on the Times tab of the SingleProc
window).
`=xlhzK=
`==p=^=~=j=K=
6 `~==~===pm=K=
a====pmK=
=p==q=~K=
q=m=q==OWMMK=
c=m=q==N==EKK=NWMM=FK=
NOTE
Entering the processing time on the Show Attributes and Methods window or on the
object window has the same affect.
j==j=
CHAPTER 7
7 p~==K=
p=c=J[=p~=j
K=

Attributes of an Object with a
Method
lW=q=~==~==~====~=
jK=
1 l==j==c~|SK=
a====j==c~|SK=
2 b=~==j==K=
f==j=
==jI======
==K=
m=xbzK=
qW=pmKmq=WZ=NOMX=
NOTE
In a method, Processing Time should be entered in seconds.
3 p~=~=~===j=
c==j=
==jK=
=~I==^=`~=
=E===xcTz=FK=
4 o==K=
TJT=
TJU=
=m~=p~=_~I=jI=~=p~=p=d==
c===
=~I==o=
==xcRz=FK=
=E=
5 i=~==~===K=
a====pmK=
=p==q=~K=
q=m=q==OWMMK=
6 c==~======~===
pm===jK=
l==p=^=~=j=K=
NOTE
Use Show Attributes and Methods to get the Plant Simulation names used in
your Method. You can use technique in the method: type Single. and then press
[Ctrl]-[Space bar] to get list of options.
c==~====um==RMK=
c==~====vm==PMK=
c==~====b~i=Ei==
b~===pmFK=
=
`==p=^=~=j=K=
7 p~=~=~===j=
c==j=
==jK=
=~I==^=`~=
=E===xcTz=FK=
`==j=
=~=jK=
j==j=
CHAPTER 7
8 o=
TJV=
==K=
9 q=pm=====~==c~|SK=
10 s==~===p=^=~=j==
~==~===pm=K=
11 p~==K=
p=c=J[=p~=j
=
K=
TJNM=
=m~=p~=_~I=jI=~=p~=p=d==
Lesson 2: Conditional
Statements
Branching using If Then
if
condition
then
statement
sequence 1;
else
statement
sequence 2;
end
;
r===~==~====~=j===
===~=K==
f====I==j==~=
=NK=f====~I==j==
~==OK=
f=====I==~=~====~==
~==OK=
Example of an If statement:
q=~=~=~===jr=~=E~F==I==
====~=~~===EKK=pmFK==
lI======~~===EKK=~=
pmFK=
j==j=
CHAPTER 7
TJNN=
Branching using If Elseif

r=====~I==j=~=~===
K=m~=p~=~~====~==
=====K=q=====
~=K=f====I====~=
=~K=t===~===I=m~=p~=
=~==~==~K==
TJNO=
=m~=p~=_~I=jI=~=p~=p=d==
Example of an ElseIf statement:
q=~=~=~===jr=~=E~F==I==
====~=~~===EKK=pmFK==k==
=~=~=~==I=======~~=
==EKK=~=pmFX======~=
~~===EKK=~=pmFK=
The Inspect Statement

expression_1
inspect
when
value_n
the
statements;
n
,
else
statements;
end
j==j=
CHAPTER 7
q==~=~=m~=p~==~=~=~=
~=====~=K=q=~=
===~====JJJ~K=
NOTE
This is similar to the case statement in the C programming language.
Example of an Inspect Statement:
q==~=~~===~=~==~===
Ff=b=~K==f====~===K==q=
====~===~==~=
====~=~K==
TJNP=
TJNQ=
=m~=p~=_~I=jI=~=p~=p=d==
Lesson 3: Tables and Global

Variables
Using Tables and Global Variables
in the Paint Shop
Milling1
Store
Table-Tops
CutToSize
Paintshop
Quality
control
Milling2
Rejects
Receiving
Table-Legs
Conveyor
Buffer
Assembly
Packing
Shipping
TableFile Inheritance
q=q~c==~===~==~=~====
==~==~~===~===
c~=I=f=c~I==f=`K=
^==~~=f=`==~====
==~==~~===~=jK=
j==j=
CHAPTER 7
^==~~=f=c~==~===~==
=~K=q=~=~~=f=`K=
p=s=J[=Ì=~======
=~~===~K=
Formatting the TableFile

_==~=~~=I====~==~==
==K=
p=c~=J[=c~K=
p==a~~=q=~K=
p==~~=K==
b=====~W=
TJNR=
TJNS=
=m~=p~=_~I=jI=~=p~=p=d==
Accessing the TableFile with a

Method
t=~=~=q~cI=m~=p~==~===
~===K=
j==j=
CHAPTER 7
=
o~==N==O==~=~W==q~c=xNIOzX=
t==~=~W=
=
q~c=xNIPzW=Z=AX=
=
=
=
q~c=xOIPzW=Z=NUMX=
t=xOIPz====O==PK=
e==~====~====~==~=~~I=
~I==
Yl[KqW=Z=q~c=xOINzX=
Accessing a TableFile Using a

Custom Index
v=~=~=~=~=====~==K=e==
~=====~=~~======
======OI==N===~K=
Yl[KqW=Z=q~c=xAI=Am~^zX=
TJNT=
TJNU=
=m~=p~=_~I=jI=~=p~=p=d==
Methods for Lists and Tables

=
Yq~c[KÈNINFX=
p=====
~=K=
Y[KENINKKGIGIY~[FX=
c==~===
~=~K=
Y[KùXI=Y[K`vX=
p====~==
EuF===~==EvF=
Y[KaXI=Y[KaX=
o==~===
==~=K=
Y[KEPI~FX=
p==~===
==~===
~=K=
Y[K~s~ENINKKNIGFX=
o==~=~=
=~=~==~~==~=
====~K===
Y[K~~a~ENINKKNIGFX= o==~~=
~===~==
=~K=
Y[K~ENINKKNIGFX=
o==~=~==
j==j=
CHAPTER 7
=~K=
Y[KENINKKNIGFX=
o==~=~==
=~K=
Y[KENINKKNIGFX=
q~==~===
~K=
Y[KENINKKGINFX=
a==~===
=K=
Y~|~~[K~X=
`~==~=~=~=~=
~~I==K=
Searching a TableFile
m~=p~=~==~=~=~=====
=~==~=F=~======~=~=
===~=K=f======~=~==F~=
==
e==~=~==~=j=~=~=q~cW=
TJNV=
TJOM=
=m~=p~=_~I=jI=~=p~=p=d==
The Variable
=
`~~=Z=M=
f~=c=l=
NOTE
Programmers call this a Global Variable.
r==~~===~==~=====
==~=K=v=~=~==~=~==K=q=
~==~====~~=K=l===
=~=~==s~~K=
q===~==~=~=~====~===
=~===~=~K=
j==j=
CHAPTER 7
Exercise 1: Setting up the Painting

Method
lW=q==~==~==~=~=q~q==
=K=
1 `====K=
2 i=~=====q~qK=
f==`~=i~=~===`~=i~=I==
===q~q=~==b=fK=
=r==~==
===f=b=
==~=====q~qK=
`==f=b=
===
=K=
3 ^=~=~===~==~~~=K=
l==`m~p=~===c~`=
===`~=i~K=
p===f~=c=~===q=K=
a~==q~c=
===`m~p=K=
m==q~cI=~===xcOz=K=
b=`q~=~==xlhzK=
4 b=====~===`q~K=
a====`q~K=
c=NI==~===~=W=I=I=I=
I=~=K=
TJON=
TJOO=
=m~=p~=_~I=jI=~=p~=p=d==
=
`==`q~=K=
5 ^=~=j=~=~==m~K=
c==f~=c=~===q=I=~=
=j=
===`m~p=K=
m==jI=~===xcOz=K=
b=m~=~==xlhzK=
6 ^=~=s~~K=
c==f~=c=~===q=I=~=
=s~~=
===`m~p=K=
a===s~~K=
b=`f===k~K=
`=xlhzK=
j==j=
CHAPTER 7
=
7 p==m~=====`f==N=
~====~K=
a====m~====
`m~pK=
==m~I======
f==j=
==K=
m=xbzK=
qW==`f=WZ=`f=HNX=
m=xbzK=
qW==m=`fX=
c==j=
=~I==^=`~=
K=
8 o==m~==~=====K=
c==m~=j=
=~I==o=
==K=
q=====~==~~===
`=K=
=
==~===K=
9 j==m~=====`f==N====
~=~=======`q~K=
f==j=
==m~I======
=W==`f=WZ=`f=HNX=
m=xbzK=
p=q~=J[=f==qK=
TJOP=
TJOQ=
=m~=p~=_~I=jI=~=p~=p=d==
o~==YY[[=====`f=[=
`q~K=
o~==YY|~[[=====
qW==`f=WZ=NX=
c==j=
=~I==^=`~=
K=
10 o==m~==~=====K=
c==m~==
=~I==o=
K=
q=====~==~~===`=
K=
o=======`f===~=~=
=NK=
==
NOTE
Notice the ColorIndex value shows in the frame (and in the Console window in this
case).
j==j=
CHAPTER 7
TJOR=
=
11 b==m~==~===W=m=
`fX=
12 `=~=~==j=
K=
=~==m~=
13 p~==K=
p=c=J[=p~=j
K=
Exercise 2: Painting the TableTops

lW=q===~=====~==
q~q=jrK=
14 f=======~=j\=Eq=
~=FK=
`===`m~pK=
a====m~m~=pmK=
p==`=~K=
`=p=l=
==b~=EFK=
c==p=l=I==m~=~==
xlhzK=
=
`=xlhzK=
TJOS=
=m~=p~=_~I=jI=~=p~=p=d==
15 q==~===`m~=~K=
l==qm~=~K===
p~==~====~=~===
`m~K=
=
o==~K=
`=~==~K=
16 m~====~=m~=p~=~==
q~q======~W==j==m~=
==~==jr===EKK=jr=F==
====~K=
NOTE
Use CurrIcon attribute to change icon Use the ColorIndex to cycle through
colors in the ColorTable.
l==`m~=~===
c~`====`~=i~K=
a====m~=K=
f==j=
==K=
m=xbzK=
==m~I======
j==j=
CHAPTER 7
qW==]K`f=WZ=`q~xNI`fzX=
kW=q=====~======
q~q=====m~m~=pmK=
c==j=
=~I==^=`~=
K=
=
`==j=
=~=m~K=
17 `==`m~=~K=
18 p~==K=
p=c=J[=p~=j=
K=
Exercise 3: Test Painting

lW=q====~=======
K=
1 q==~===`m~=~K=
l==qm~p=~===qj===
=`~=i~K===
TJOT=
TJOU=
=m~=p~=_~I=jI=~=p~=p=d==
=
a~=~===q~q===jr====
`~=i~====p==qm~K=
c==qm~=~I===`m~=
~K=
NOTE
The modifications we made the CompPaintshop frame are shown here in the
TestPaintshop frame.
c==KqjKqm~K=`m~=
c~= =I=p~= ===~=~=~=
==q~q=~=~===`m~=
~K===
j==j=
CHAPTER 7
TJOV=
=
NOTE
Technically, we are not changing the color of the TableTop. We are changing the
current icon for the TableTop. It just so happens that this TableTop MU has icons
that are named the same as colors. Knowing this, how would you go about adding
a black table? There are a few steps: add black to the ColorTable, modify the
Method to increment one more (if needed), and add another icon to the TableTop
MU (i.e. right click it and select Edit Icons, etc) called black.
o=
==~K=
`==`m~=~=qm~=c~=
K=
2 m=f=^=qW=q~I==~==~==
===q~qK==t=~=~=====
=q~qK==f===~=~==q~q=jr=~=
=~=~=~==~=~=K==h=I==
===~=~=~=~=~\==q=~=~==
W===
^=~===`q~K=
j==j=====E=FK==q=
==~~=~==~======
~==~==~=~K=
b==K=
TJPM=
=m~=p~=_~I=jI=~=p~=p=d==
^=~====q~q=jr=EKK====~=
=b=fI=F=~=~K=
r=b=fI===~======
===q~q=K==
m~==~====K=
r=b=fI=~==~======
~K=
q====~=K=
3 p~==K=
p=c=J[=p~=j
K=
The StackFile, QueueFile and

CardFile
q=p~cI=nc=~=`~c=~====K==
q==~=====f~=c=~===
qK=q=~=~==K=q===
~==~I==~=====~=K=
p~c= =E===~=~~=F===
~===~=======~=~=
E=ifcl=W=i~=f=c=lFK=^=~=
=====~=~=K=
nc=
=E====~~=F=~=
=~=====~====
~=====K==E=cfcl=W=c=f=
c=lFK==v=====~===~==
~=~K=
`~c= =E====~~=F==~==~=
~=~======I===
==K=
j==j=
CHAPTER 7
Method for Writing into

StackFiles, QueueFiles and
CardFiles.
=
Y[KEY~[FX=
f==~======
=p~c===ncK=
Y[K=EPIY~[FX=
f==~=====~==
EPF===`~c=~===
====~===
==K=
Y[KxzX=
o=====~===
=p~c=~====
======ncK=q=
=====K==
Y[KxPzX=
o~=~======
==~==EPF===`~cK=q=
=====K=
Y[KX=
o~=====~====
p~c=~=~=====
====nc=~==
K==
Y[K~=EPFX=
o~====~==EPF===
`~c===K=
Y[KX=
=
=
o==~===~=K=
TJPN=
TJPO=
=m~=p~=_~I=jI=~=p~=p=d==
Lesson 4: Using Distribution

Functions in Methods
Introduction
v=~=~=~=W=
f==~===I==
t=~=s~~===~~==~I==
^==~=j===W=
kW==~====~~===~==~=
=~=K==^==~~I===I=~=~=
K=
_~=J=|~EI^~NI^~OF==
_~=J=|~EIIF==
`=b~=J=|EIq~F==
m=b~=|EIq~IF=
b~=J=|~EIjIp~F=
d~~=J=|~~EI^~I_~F=
d=J=|EIF=
e=J=|EIIIF=
i~=J=|EIjIp~F=
k~=~=J=|EI_~F=
k~=J=|~EIjIp~F=
m=J=|EIi~~F=
q~~=J=|~EII~IF=
r=J=|EIp~IpF=
t=J=|EI^~I_~F=
j==j=
CHAPTER 7
kW=t==========
~=~==miqPMM=K==q===~=~==~=~=
===K==
For example:
kW=q===~===K=
b~===I==m^m~==~==NMB=
==~==m~c~K==eI===~==~=
~==~==~==~=~==~==
~~===~K==
=
kW=f==~I==m^m~===~==
===~==jr=^K==^=~===
===~======~=K=
Exercise 1: Randomly Selecting a

Color for the TableTop
lW=q=~======q~qK===
Overview
`==~=====~=~K==k=
==~==~====~===~===
~K==
TJPP=
TJPQ=
=m~=p~=_~I=jI=~=p~=p=d==
Procedure
1 l==`m~p===c~`==
==`~=i~K=
2 b==m~=K=
`~======W=
=
= =
====`f=WZ=|EOI=NI=`q~KFX=
====]K`f=WZ=`q~xNI`fzX=
X=
3 p~
==~==qm~=====K=
kW=q======~=~=K=
4 `=~==~K=
5 o=
==~K=
6 p~==K=
p=c=J[=p~=j
K=
j==j=
CHAPTER 7
TJPR=
Exercise 2: The Paint Cycle

lW=q==~=~======F~=
q~q=jrK=
Overview
Procedure
1 l==`m~p===c~`==
==`~=i~K=
2 `~====~=~===FK=
a==a~K=
e===x^z=K=
a~=~==j_===c~`=
===m~m~K=
kW=o~=~==~==j_=`~=i~==
~==~K==f=~=~=~~==Q=~=~====MK=
p=kK=
a==~===m~c~K=
TJPS=
=m~=p~=_~I=jI=~=p~=p=d==
a~=~==jpm===c~`=
====~=m~=c~K=
k~==cm~gK=
a==cm~gK==
c=m=qI==k~K=
=c=m=qI==PI=RWMMI=OWMMI=NWMMI=NMWMM=
`==~=W=
3 q==`m~p===qm~p=c~=
K=
l==qm~p=c~= ====
qj====`~=i~K===
c==qm~m~=c~=
`m~=c~=
=I===
=K=
c==qm~=c~= I=p~= ==
~=~=~===q~q=jr=~=~==
=`m~=c~=
o=
==~K=
=K===
j==j=
CHAPTER 7
`==`m~=c~=
qm~=c~=
TJPT=
==~=
=K=
4 p~==K=
p=c=J[=p~=j
K=
Exercise 3: Test and View a Large

Model
lW=q===~===~=m~|=K==
1 s==~===~=m~|=K=
l==m~|U=c~= ====j=
===`~=i~K=
=
p~= ==~K=
i=~==~=====~K=
o=
==~K=
2 p~==K=
TJPU=
=m~=p~=_~I=jI=~=p~=p=d==
p=c=J[=p~=j
K=
j==j=
CHAPTER 7
Lesson 5: Operators and

Operator Precedence
Introduction
^===~==~==~=_~=~K=r=
==~=~=~=K=
v=~=~===~=^kaI=lo=~=klq==~~=
==~K=
Logical Operators
q==~==~===_~=~=
~===~====~=_~=~K=
Logicial Operator Basics:
l~=
p~=
o=
klq=
k=q==
c~=
k=c~==
q=
c~=Z=c~=
q=
q=Z=q==
q=
c~=LZ=q==
q=
Z==E=~=F=
LZ==E==~=F=
And Table:
f==~==~=~======~=~==
======K=
=
qorb=
cîpb=
TJPV=
TJQM=
=m~=p~=_~I=jI=~=p~=p=d==
qorb=
qorb=
cîpb=
cîpb=
cîpb=
cîpb=
qorb=
cîpb=
qorb=
qorb=
qorb=
cîpb=
qorb=
cîpb=
Or Table:
j==j=
CHAPTER 7
TJQN=
Integer Operators
Real Operators
TJQO=
=m~=p~=_~I=jI=~=p~=p=d==
String Operators
=
kW=^=~=EZZF====~=K=
~==
==
==
==
==
==
==
o==
o==
i==
i==
==
Bit Operators
m~=p~=====~~=
~===~==~W==
_^ka==
_lo==
j==j=
CHAPTER 7
_p==
_p==
_q==
_ulo==
Operator Precedence
j~~~==~=~=~=~=
==~K=m~=p~=~==
~~~=~==~=~~=~K=q===
==~=~=====~====~=
~K=v==~=========~=
=~==K=^===~===
K=t==~I=====~K=c=
~==~I=m~=p~=~~==
==K=q=~=====
~K=l~===~==~====
~=K=q=====K=
=
=
=
TJQP=
TJQQ=
=m~=p~=_~I=jI=~=p~=p=d==
Lesson 6: Converting Data

Types
Introduction
a~~==~==~=~K=k=~=~=~==
~==~=~~=K=
_=~~==~~=I===~==
===~==~K=l==~=m~=
p~===~K=
Automatic Data Conversion

p==~====~=~==EKK=
===~=FK==c=~W=
q=~==
a~=~=a~=E===~F=
f=~=o~=E==~==~===
~F=
j==j=
CHAPTER 7
Manually Converting Data Types

m~=p~==~====~~=
K=
Functions for Converting Numerical Values
||==
||==
||==
||==
==
||==
||==
||==
|==
Functions for Converting Physical Data Types
||~~=
||=
||=
||=
Functions for Converting Physical Data Types with Units

into Data Types without Units
~~||==
||==
||==
||==
TJQR=
TJQS=
=m~=p~=_~I=jI=~=p~=p=d==
||==
Functions for Converting Values without Units into

Physical Data Types with Units
||~~==
||==
||==
||==
||==
Functions for Converting References
||=
||==
Functions for Converting Times and Dates
~||==
||~==
||~==
||==
o~==
=
=
=
=
=
=
j==j=
CHAPTER 7
Lesson 7: Loops
Introduction
q===~=~====~=cI=o~J
rI=~=tK=
The For Loop

to
for
counter variable
start value
end value
loop
downto
statement
sequence;
next;
q===~==~=~==~==~=~==
~K=q==~~=~====~~===~==
====K=l====I=m~=
p~=~=N===~~=E=F===N=E=
FK=f======~===~K=
e==~=~==~========~~=~=N=
===W==
TJQT=
TJQU=
=m~=p~=_~I=jI=~=p~=p=d==
The Repeat-Until Loop

repeat
statement
sequence;
until
condition;
=
m~=p~===~==~=~==~==
====K=f======I=
m~=p~====E=====
==I=I==i==FK=
NOTE
Simulation executes the loop infinitely. You can interrupt an infinite loop by pressing
[Shift] + [Alt] + [Ctrl] to open the Debugger.
e==~=~==~=o~=r=W=
j==j=
TJQV=
CHAPTER 7
The While Loop

=
while
condition
loop
statement
sequence;
end;
m~=p~=========K=
e==~=~==~=t=iW=
TJRM=
=m~=p~=_~I=jI=~=p~=p=d==
Exercise: Loops
lW=q=~=====K=
1 `~=~==~====b==~=~==iK=
2 ^=~=j===i=~K=
=
3 ^=~=~===j===i=~=~=~=
=~=~==~==N=~=NMK=
a====j===iK=
f==j=
==jI======
==K=
qW==W=X=
==jI======
f==j=
==K=
m=xbzK=
p=q~=J[==KKK=X=
j==j=
CHAPTER 7
TJRN=
p=YY|~~[[=~===
p=YY~|~[[=~==N=
p=YY|~[[=~==NM=
p=YY|~[[=~===X=
c==j=
=~I==^=`~=
K=
4 o=
==j=~==~======
`=K=
TJRO=
=m~=p~=_~I=jI=~=p~=p=d==
5 r==a= =I====j=~=
~======~~===t~=K==
a======`~=N\==e=~==W=
c==j=
==~I==a
c==a=
K=
==~I==t~=
t
K=
f==t~=tI===s~~=~K=
c==a=
==~I==p=l=
=K=
f==t~=tI===~===~=~=
=M==N=~====K=
c==a=
==~I==p=l=
===K=
=
=
j==j=
CHAPTER 7
Lesson 8: Conditional
Suspensions waituntil and
stopuntil
Introduction
Overview:
pr=t~~`=m=t~~b=
t~r=t~~`=m=t~~b=
q=~~===~~==~=~=~K=
q=~~===~~==~==~=
===~==K=
^===NM===~=N=EKK=f=====
I=====~FK=
c=t~r===~~===~=
==~~====K=
c=pr===~~===~==
K=
More Details:
f=====I=m~=p~===
====~K==f====~=
~===~=~I==~=~=~=~=
~~K=f=======~=
K=
^==~=====~==~~=~~I=m~=
p~======~==~=
======~==~===
====~=K=
TJRP=
TJRQ=
=m~=p~=_~I=jI=~=p~=p=d==
t=~===~===~===
=I=m~=p~=~~==~==~==~=
==~====EF=~=~=K=
c====~I===J~~=
=====~=K=q=
=~~====I==~==~=
=====~~K=
c====I=m~=p~===
J~~===~~====~=
K=f=~~=~====~==~==~=
===~===~===K=
Here is an example of waituntil:
t===~===~=~======
==~==K==c=I===~==
~W=
=
NOTE
Enter the maximum number of suspended methods under Tools ->

Preferences -> Simulation.
Other Related
`~bEY~[IY[IY~[F=
j==j=
CHAPTER 7
`~=~==~===~====
~=Y~[==~====~K=^=~=
~=~=~===~=K=
`~EYL~L~[IY~[F=
`~=~==~=====~==
Y[=~=~K=c=Y~[==Y~[=m~=
p~=~~===~===~===
b`=~==~===~==~=
Y~[==Y~[K=^=~=~===
==~=K=
aj`~=
t~EY~[F=
f==~=~=~======
~=~=Y~[K=q=b`==~=
jt~=K===
=
=
=
=
=
=
=
TJRR=
TJRS=
=m~=p~=_~I=jI=~=p~=p=d==
Lesson 9: Methods using

Attributes of Assembly
Objects
Introduction
Y[Km~ij==`~====~====
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~=~===~W=
k=
m=
jr==
Y[Kî==`~=====~====
^=~=l====^==K=
a====~J=~==m==jr==
===m~ijK===
c=mI=======~=
====~K=
c=jr=I=====jr=~=~==
===~K=
For example:
kW=q===~=K=
m==~==`^===~==P=
==Q==~==~=~~=~==~K==q=~=
~====~===~======
^======~~=~=~==
==K=
q=====~==~===
^=W=
j==j=
CHAPTER 7
TJRT=
=
q===~==cq~q=~=~=c=b=`W=
=
=
~=W~xIzX=
=
=
~=^K==NX=
~=WZ=^KîX=
~xOINz=WZ=]KvaX=
^Kî=WZ=~X=
]KX=
X=
TJRU=
=m~=p~=_~I=jI=~=p~=p=d==
kW=r=====~~=~===
==~=q~qK===
kW=q====~=m~ij=Z=Am=~K==
q====~=m~ij=Z=Ajr==~I=~==
=~~===~=~==~=K=
Another Example:
q=~=====~=~==~=
=~=K==f==~I==q~q===~=~=
EKK=~FK==q=~=====~==~====
=~=E====~===~=FK==q===
===~====K=
j==j=
CHAPTER 7
Lesson 10: Accessing the

Contents of an Object with a
Method
The Container
q=~=~=~=~=~=~=~K=f=~=~=~=
~=~=jrK==
b==~~===J~=~==J~K=q=~==
=~==~~====~===~K=
`~=~=~=~=~====K=
NOTE
The default container holds 4 MUs (2x2). If this is not desirable, duplicate the
.MUs.Container object and define your own size.
TJRV=
TJSM=
=m~=p~=_~I=jI=~=p~=p=d==
Accessing the Contents of an

Object
r=====~=====~~==
=~==~K==
Example 1:
j==b===p~=~===jj~=~K=
]KEjj~FX=
]I====jr=~==j=
p~KKEjj~FX=
j==j=
CHAPTER 7
Example 2:
j==b===`~===p~=~===
jj~=~K==
]KKEjj~FX=
~KKKEjj~FX=
Saw
MillingMachine
Example 3:
j==b===p~=~===`~===
jj~=~K=
]KEjj~KFX=
~KKEjj~FX=
Saw
MillingMachine
Example 4:
j==b===NI==O====~===
=~K=
xNIOzKKX=
TJSN=
TJSO=
=m~=p~=_~I=jI=~=p~=p=d==
kW=q===~~====jr=~==~==
==I====~==jr=~=EKK=~FK=
kW=q=~=~===~=~===
~=E=KKKFK=
NOTE
You can only access the contents of an object that actually contains MUs.
The Contents of a Material Flow

Object
_=~====~=I=~==~==
=~=K=r=========
=~=====~=~~===EKK=I=~I=
=FK=
^=~~===~====~I===~==
~===K=q=======
===~=~I=~I======~=~K=
Methods for the Contents of a Material Flow Object/MU:
Y[KX==qorbI===jr==~===
~I=cîpb==~=jr==~==K==
YKKK[KX==qorbI==~=~==~=m~~m==~=
_=~=I=cîpb======~K=
YKKK[KX==qorbI==~=~==jr==~=
==~I=cîpb===jr==~==K=
YKKK[xOINzKX== =qorbI==~=jr==~==
=~=====~K=
YKKK[KKX===qorbI======
=jr=~=~=~==jr==~====K=
j==j=
CHAPTER 7
YKKK[K~X==qorb======~=~=jr=
=~==K=`~===~=KK=
EkW=~==~==~KF=
Y[KX=q=jr==I====~==~=
~~===~====~=iwI==
m~I=~==c~=
Exercise: Replace the Assembly

Object with a Method
lW=q=~==^===~==~=~==
===K==t==~~==q~i=jr===
q~q=jr==~=K===
NOTE
This exercise provides an example of how to create a method that functions like a
Assembly object. It is not required to complete this exercise in order to get the final
result in our model. However, it is required in order to do the next lesson.
6 j~=~=~====`^=~=~=K=
f==c~`====`~=i~I==
=`^=~==a~K=
o~=`^N==`^_~NK==
`=~==~K=
7 _===`^=~K=
f==c~`====`~=i~I==
=`^K=
o==^=K=
h===cq~q=I====
=====~K=
^=~=jK=
k~==~K=
TJSP=
TJSQ=
=m~=p~=_~I=jI=~=p~=p=d==
8 `~==~=K=
a==cq~qK=
p==`=~K=
_=~===~====c=b=
~K==
=
`=xlhzK=
o~====cq~iK=
9 ^====~=K=
=
=
W=X=
=
=====cq~qK~=~==
====Ecq~iKkjr=[Z=cq~qKKF==
=
JJ=^==~===cq~q=~=
==WZ=N==cq~qKKK==
j==j=
CHAPTER 7
==== ==========cq~iKKEcq~qKFX=
=
=======X=
=======JJ=^==~==~I====
======cq~qKKEcq~lFX=
X=
X=
10 q==~==`^K=
l=q^K=
p~==~K=
i=~==K=
o==~K=
`=~==~K=
11 p~==K=
p=c=J[=p~=j
=
=
=
=
K=
TJSR=
TJSS=
=m~=p~=_~I=jI=~=p~=p=d==
Lesson 11: Creating the

Assembly Cycle
Introduction
t=~==~=~=~=K=t=~===~==
q~q==~I==~====~=
~K=e==q~i=~=~===q~qK=q==
~=~=====~=~I===
~=~==~===I====~~K=
To accomplish this we model:
1 i~==q~q===m~=
2 ^==q~i===q~q=
3 r~==q~q===m~=
4 `==m~=~====
j==j=
CHAPTER 7
TJST=
Exercise 1: Creating a Custom

Container
lW=q=~=~=====jrK=
1 e~==~==K=
2 j~===`~K=
c==`~=i~I====jr=K=
o===`~=~==aK=
o~=`~N==m~K=
a===m~=E=FK=
c==uJI==NK=
c==vJI==NK=
`=xlhzK=
3 p~==K=
p=c=J[=p~
K=
TJSU=
=m~=p~=_~I=jI=~=p~=p=d==
Exercise 2: Creating the Assembly

Loading Cycle
lW=q=~==~=~=K=
t=~===~==q~q==~I==~=
===~=~K=e==q~i=jr=~=~==
=q~qK=q==~=~=====
~=~I===~=~==~====~~K=
1 j~=~=~====`^=~=~=K=
f==c~`====`~=i~I==
=`^=~==a~K=
o~=`^N==`^_~OK==
`=~==~K=
2 _===`^=~K=
f==c~`====`~=i~I==
=`^K=
p=~====~==K=
f=~=p= K=
k~==m~|pK==
a~=~===`~N===Kjr====
`~=i~===p|m~K=
m==m~|p=~=~==
~~=~==W=
j==j=
CHAPTER 7
TJSV=
3 p==K=
f=~=i=
^=K=
o~==ifK=
===m~|p===
f=~=`=~=i=
=====^=
~=====ifK=
o~==ilK=
`==m~|p==ifK=
TJTM=
=m~=p~=_~I=jI=~=p~=p=d==
4 ^===~===~K=
a==cq~qK=
l==`=~I===~===
=c=b====~=K=
`=xlhzK=
a==ifK=
l==`=~===c=b=I===
~=K=
`=xlhzK=
5 f=q~p~===~=~=~==~K=
c==q=~===q=I=~=~=
q~p~
==cq~q=~=ifK==
c==q=~===q=I=~=~=
q~p~
==~=il=~=
cq~lK==
j==j=
CHAPTER 7
TJTN=
NOTE
TransferStations dont use Connectors.

NOTE
Optional step: Rotate the icon for TransferStation1 180 degrees by selecting it and
pressing [Ctrl]-[T] (or selecting Icons -> Rotate from the Frame window menu)
twice.
6 ^~==cq~q=~==if==q~p~K=
a~=~===cq~q==q~p~K==
p=cq~q=~==m~=p~K=
q=p~====i~K=
TJTO=
=m~=p~=_~I=jI=~=p~=p=d==
`=xlhzK=
a~=~===if==q~p~K==
=p=if=~==q~=p~K=
q=p=m===O=K=
=
`=xlhzK=
NOTE
The red line on the LineIn is the sensor position. This is the point on LineIn where
the parts coming from the TransferStation will be placed.
7 p==~====q~p~K=
a==q~p~K=
p==^~=^=~K=
`==^~==~=K=
j==j=
CHAPTER 7
TJTP=
`=xlhzK=
8 ^~==cq~l=~==il==
q~p~NK=
a~=~===il==q~p~NK==
p=il=~==m~=p~K=
q=p~====ri~K=
q=p=m===O=K=
`=xlhzK=
a~=~===cq~l==q~p~NK==
=p=cq~l=~==q~=p~K=
q=p~====ri~K=
`=xlhzK=
9 j==~===~==q~q===
~=~K=
a===~=K=
p=b=J[=o~=
r==o~=I==cq~i=~=~=
==ifKK=
kW==q=~===~K=
c=cq~l=~=~===ilK=
`==o~=K=
c==~===ifI==~=K=
=
`=~==~K=
TJTQ=
=m~=p~=_~I=jI=~=p~=p=d==
10 q==~==`^K=
l==q^=~K=
p~
==~K=
s=~===K=
11 f==~===W=
s=====~===~===
==~K=
s=~==q~p~===W=
==
j==j=
CHAPTER 7
NOTE
The code that we wrote for the assembly method assumes that when you assembly
a TableLeg that a TableTop is waiting in the container in the MainEntrance station.
This was a bad assumption. In this case, the first pallet that came through does not
contain a table.
There are at least two solutions to this problem:
Option 1: Modify the method so that it does not try to assemble a TableLeg
unless the pallet contains a TableTop (a.k.a. only if MainEntrance.cont not
VOID).
Option 2: Modify the attributes for the .TestAssemblyMethod.TransferStation

so that the target pallet will always stop at the station, no matter if there are
enough parts of the right type to be loaded or not (Check the Always stop
containers checkbox on the Advanced attributes of the load TransferStation
object window).
o~===~=~=====a=K=
`==a==~=o
==~K=
j==~===q~p~==~==
~=~==~~==~==~I==~===
~==~=======~==K=
o===q^j=~K=
a====q~p~K=
p==^~=^=~K=
`==^~==~=K=
`=xlhzK=
q==~~===p~
s===K===
=~K===
o
==~==K=
`=~==K=
12 l==~=m~|=~=~===~K=
l==~=m~|=~K=
p~
=~=
s==K===
o
==~==K=
13 p~==K=
TJTR=
TJTS=
=m~=p~=_~I=jI=~=p~=p=d==
p=c=J[=p~=j
=
=
=
=
=
=
=
=
=
=
=
=
K=
j==j=
CHAPTER 7
TJTT=
Lesson 12: Calling Methods

and Frame Controls
Calling Methods
TJTU=
=m~=p~=_~I=jI=~=p~=p=d==
Method Called by a Frame Control
=
c==c~==E=j~~=c==FI==
q=J[=p=`K==b==~=====~=
==K=
j==j=
CHAPTER 7
^==~~=~=~===~I===~K==c=
=c~=I==q=J[=p=p=`~~K=m~=
~==~===~=m~I==~~===
~~=K==
q=======m~==~=~==
==~=m~=~==~K=
Exercise: The Frame Control

lW=q=~==~=~====~~K=
Overview:
working
paused
=
Procedure:
1 ^=~=~====`m~=~=====
~~=K=
c==`~=i~I===`m~===
c~`=I=~==b=fK=
f==f=b
=I===~===
`==E=~=W==c=~=fOK=
TJTV=
TJUM=
=m~=p~=_~I=jI=~=p~=p=d==
=
f==f=b=
=I==f=J[=kK=
k~===~K===
f==f=b=
=I==c=J[=lK=
_===q~=K=
a~=~==~K===f=b=
K=
=
j~==~~K=
p~=~=~===f=b=
=K=
2 b=~=m~f==~=~====`m~=
~K=
l==`m~=~===c~`=
===`~=i~K=
^=~==j=~=~==m~fK=
j==j=
CHAPTER 7
TJUN=
3 ^~==p`~~===`m~=~=~==
m~f===~==~K=
c==c~==I==q=J[=p=
p`~~K=
`=p=l
K=
c==p=l=I===p`~~K=
=
`=xlhz=K=
c==c~==I==q=J[=p=
`K=
TJUO=
=m~=p~=_~I=jI=~=p~=p=d==
c=m~I==p=l
K=
c==p=l=I===m~fK=
`=xlhz=
c=r~=qI==p=l
K=
c==p=l=I===m~fK=
`=xlhzK=
=
`=xlhzK=
4 m~==m~f===~==~~==
====~=~===~=
~====~==~K=
a===m~f=K=
b==W=
=
=
= =K~==K~=
= =
= =
K`f=WZ=?m~?X=
= =
= =
K`f=WZ=?fO?X=
= X=
X=
p=c=J[=^=`~=~=`K=
j==j=
CHAPTER 7
5 q=====~=m~|=~K=
6 l==~=m~|=~=~===~K=
l==~=m~|=~K=
p~
=~=
s==K===
kW=v=====~======
~K==f==~I===~==I======
~I==~=EKK=~FK=
o
==~==K=
7 p~==K=
p=c=J[=p~=j
=
=
=
=
=
=
=
=
=
K=
TJUP=
TJUQ=
=m~=p~=_~I=jI=~=p~=p=d==
Lesson 13: (Resources) Broker

Controlled Animation
A Method as a Custom Attribute
^~=~==~=~==~==~==~~===~=
K===q====~=~==~=~==
~=~====K==v=~==~=
====~=~===~~==K=
j==j=
CHAPTER 7
=
q=K~||=~=~=~====
=~=~=~==~K=
q====~==I==~=~===
===K=q===~===I===
====~==~=~=K=
Brokers and Importer Logic

f==I=========~=~=
~=~~K==q======~==~=
=~===K=
f=~=~==~===~=~===~==
===~=K==q=====~==
~=pm======E=F=
==K==l=====I==
=~=~=~===K==q====~==
==~==~I===K==
Here is a logic example that would be for a custom object

that was a SingleProc:
kW=q==~=======
p~=mK=
TJUR=
TJUS=
=m~=p~=_~I=jI=~=p~=p=d==
=
kW==_====_===~K=
Here is a logic example that would be for a custom object

that was a Frame (containing one or more SingleProcs):
f==p~=pm=~=~==~=~=E~==~=
==~===FI====K=
~==\KK=
kW==_====K_===~K=
Exercise 1: Broker Controlled

Frame Animation
lW=q==~=~==~==~~====
=K=
1 `~=~==pm=~==~=~==K=
j==j=
CHAPTER 7
TJUT=
c==qI=~=~==pm===
b====`~=i~===x`z==
K=
o~===pm==p~K==
2 `~======o~=`==~=
==p~=pmK=
_===b====`~=i~K=
a===p~=pm===K=
p==f=~K=
o====o~=`==~==`~=
`K=
`=xlhzK=
b=======W=
kW=t==~=====~===~I=
I=====~K=
=
p=c=J[=^=`~=~=`K=
3 `~======o=`==~=
==p~=~K=
TJUU=
=m~=p~=_~I=jI=~=p~=p=d==
a===~===K=
p==f=~K=
o===o=`==~==`~=
`K=
`=xlhzK=
b=======W=
=
p=c=J[=^=`~=~=`K=
4 p==p~=pm=~=W=
a===p~=pmK=
p==f=~K=
`==^=K=
kW=f==o====~~=I==~=
==lo=K=
kW=f==o~====~~=I==~=
==lo~=K=
f==_===~~=I==_K=
j==j=
CHAPTER 7
TJUV=
kW=q=_====K==p=====~=
~==I======K=
r=`=K=
`=^K==f===~=~=_K=
kW=_~==~===~=~====
====I=====~==
==Jr=~=m=K=
`=xlhz===_=K=
`=pJrK=
`=xlhz===_=K=
`==~===p==pJrK=
`=p==pJrK=
b=prK=
kW=q====~=K=
`=xlhzK=
f==_===~~=I==_K=
p=mK=
`=xlhz===_=K==
`==~===p==mK=
=
`=p==mK=
b=NK=
kW=q====~=K=
`=xlhzK=
f==_===~~=I==_K=
p==q=~K=
b=~=pJ===OWPMK=
TJVM=
=m~=p~=_~I=jI=~=p~=p=d==
p==b=p~=~K=
`==_=K=
p==c~=~K=
`==^====~K=
a===~=K=
b=TMB==^~~K=
`==^====~=K=
`=xlhzK=
`=xlhz=~~====~=~=_K=
5 b===~===K=
o====p~==~==b=fK=
`~=~===~=c~K=
p==~|~K===~===~=
===~=~~K=
HINT
Select Icon -> New. Name it failure. Select File -> Open. Browse to the training
data folder. Select frame_failure.dib. Click Open. Click Apply changes
`~=~===~=o~K=
=p==~|~K===~===~=
===~=~~K=
HINT
Select Icon -> New. Name it ready. Select File -> Open. Browse to the training
data folder. Select frame_ready.dib. Click Open. Click Apply changes
p=~=~===K=
`~=~===~=pK=
p==~|K===~===~=
===~=~~K=
HINT
Select Icon -> New. Name it setup. Select File -> Open. Browse to the training
data folder. Select frame_setup.dib. Click Open. Click Apply changes
`~=~===~=tK=
p==~|K===~===~=
===~=~~K=
j==j=
CHAPTER 7
HINT
Select Icon -> New. Name it work. Select File -> Open. Browse to the training
data folder. Select frame_work.dib.. Click Open. Click Apply changes
`==f=b=K=
`==p~====~=K=
6 l==p_=~=E~=~F=~===
b=K=
7 o~==~===bNI=bOI=~=bP===p~=
pmK====
HINT
Drag and drop the Station SingleProc until the E1 with the [Alt] key depressed.
Choose No. Repeat for the other stations.
=
8 b==bO=pm==~====gO==
K==Ea=====~===
mFK=
9 q==K=
p~=
==~==~==~=m~=p~=
====K==
TJVN=
TJVO=
=m~=p~=_~I=jI=~=p~=p=d==
=
NOTE
The Broker_Animation frame displays the finished model.
==~K=
10 p~==jK=
p=c=J[=p~=j=
K=
Exercise 2: Broker Failure

Animation
lW=q==~=~=K=
1 ^=~=~=K=
c==o=~===q=I=~=~=
_=
===~K=
k~==o~|_=
2 ^=~=~=K=
c==o=~===q=I=~=~=
b=
===~K=
k~==b|o~K=
q=====~==~===
~~===o~|_K=
j==j=
CHAPTER 7
TJVP=
=
`=xlhzK=
3 p==p~====~K=
l==~=p~=pm===`~=i~=
K=
p==c~=~K=
b==~=~==~==TMB=^~~K==
p==c~=f=~K=
`==^====~K=
`==~===p==o~K=
`=p==o~K=
b=~K=
`=xlhzK===
TJVQ=
=m~=p~=_~I=jI=~=p~=p=d==
p==_==o~|_K==Ef===~=
o~|_=F=
c=o=I==K=
c=o~=I==~K=
c=mI==NK=
`=xlhzK=
`=xlhz===K=
4 q==K=
NOTE
This enters the respective failures in all stations.
p~
==~=~=~=K=
=
o
==~K=
5 p~==jK=
p=c=J[=p~=j=
=
=
K=
j==j=
CHAPTER 7
Lesson 14: Modeling

Transport Systems
Introduction
f=====~==~=~=K===q=~=
~===~===~~~==m~=
p~K=
Basic Transport System Object Types:
i=
=J=q=~=====~==~=
K==q==~==~===K=
q~=
=J=q=~======J=
~=I=^ds=I=~I=KKK==t===~=
=======K==j====
=~==~=======
miqPMM=Em~=p~=^~F=K==
^~`=
=J=`===miqPMM=Em~=
p~=^~F=K=
qq~=
=J=`===miqPMM=Em~=p~=
^~F=K=
qi~q~===
J=`===miqPMM=Em~=
p~=^~F=K=
TJVR=
TJVS=
=m~=p~=_~I=jI=~=p~=p=d==
Basic Transport System Object Characteristics:
^=~=J==
`~==I==I=~=~==
jr==~==~J===
J=======J
=K=
jr==~==J===J
==~====J=K==
Ef~==~=FK=
Modeling a Transport System with

Active Elements
t===~=~===~=I===
==i=K==^==~===~~=E~=
==~====F==J~~=E=
~~=~=~==~=FK==q=~~==~==~==
==========E~=~=
==~~====JNFK==
Adding a Line
q=~=~=I=~=~====~=~K==q===
~==~==~==K==q==
=~==~=~K====
Line Define Segments
g============
K=
q==~=====~=~=I=~~===
====x`z=K==
=
j==j=
CHAPTER 7
TJVT=
Editing a Conveyor
i=^=J=q==~~======
==K=f====I==~=~===
===`=~K=
q=p=~===~~==~===
=K=
=
b==~====K====
TJVU=
=m~=p~=_~I=jI=~=p~=p=d==
o========~==
f=mK=
p===I==~====
~K=
Conveyor (Line) Controls:
Modeling a Transport System with

Passive Elements
t===~=~===~=I==
===q~=~=q~=K==^=~==~=~=
K==t===~==~=~=~===~==
~~~K==f===~~~====~=~=~=K===
j==j=
CHAPTER 7
NOTE
To prevent MUs from automatically transferring from the previous station to the
Track, do not connect them.
The Track
=
q=q~=====~=K=f=~==
~~=K=q=q~====~==~=
===q~K=v=I==~I=====~=
^ds=K=v=~=~=~=====q~K=
mW=
f=
`~~W=~=
i==~~===
v=~===i=~==`~~K=q=q~===
==~~===~====~==~=
~=~K=q=~=~==~===~=
~====K=
TJVV=
TJNMM=
=m~=p~=_~I=jI=~=p~=p=d==
=
b===~==~=~=~===~=K=
Track Controls
The Transporter
q=q~=
=~=jr==~=====K=
v=~===~=~~K=q=q~=~==jr=
~===~=K=f==I=^dsI=K=
j==j=
CHAPTER 7
TJNMN=
=
p==^~===~===c~==~=
=^~====K=
a==j~=~=~==I===i~=~=I=
=`~~=~=pK=
l==_~=~==~====~==
q~==~=K=
Creation of a Transporter during Simulation:
q=~=~=q~==~I=====W=
j=NW=r=~==
^=~=p===~K=
`=~=p===q~K=
TJNMO=
=m~=p~=_~I=jI=~=p~=p=d==
p==q==~==k=~~==~=
^==NK=
p====~==q~=jrK=
j=OW=r=~==
^=~=j==~I=~=K=
q=f=====~=~==~=
E=F======~===
~=jr===~===~W=
KjrKq~K~Eq~I=RKNFX=
Transporter Controls
b=j===`=~====q~=
~==q~K=
=
a==J===q~==q~==K=
a~=J========
==q~=~====q~=~===
==~==K=
a~==J=~~===q~=~=
~===~K==
j==j=
CHAPTER 7
`==J=~~===q~=~==
~=q~I=KK=====~==
=~==K==
p==J=~~===q~=~==~=
=~=~~==~==~=q~=====
~=~~==~K=
Methods to Control a Transporter
m~=p~===~====~=
~======~=K=
=
f=~I==~=~====~====
K=t====~====~=
==~=I====~==~K=
q=~====~======
==~=~K=v=~=~===~I=
~=====~=~=~===~~==
~=====K=
r======~==~==~K=r==]=
==~==~I===~=~==
W=
]KX=
]KX=
]K~~=WZ=X=
~KKIKKK=
For example:
_=~=E=~=F==q~======
==~=~==K==q=~=====W=
TJNMP=
TJNMQ=
=m~=p~=_~I=jI=~=p~=p=d==
f=
a=
=
f=]K==
==
===]K~~=WZ=X=
==
bX===
bX=
Exercise: Transporting MUs

lW=q=~=~=~=~=~=~==~==
~K=
Overview:
j==j=
CHAPTER 7
TJNMR=
Procedure:
1 ^==~=W=
`~==^~b=~===b==
==`~=i~K=
l==^~b=~K=
^=~=b`K=
^=~=pK===
p====~=~=b=jr=E=~FK=
^==pm=K=
p~==~=NO==E=F=~~K=
k~==i~p~=~=r~p~K=
^=~=a~======r~p~K=
`==p===i~p~K=
`==r~p~===a~K=
2 ^=~=~===i~p~=~==
r~p~K==_=====~===~K=
m==q~===j~~=c=~===qK=
m=~==~==i~p~K=
m=~==~==r~p~K=
o======~==q~K=
TJNMS=
=m~=p~=_~I=jI=~=p~=p=d==
3 `~==~===NM=K=
a===q~K=
l==^=~I==NM===iK=
`=xlhzK=
^==~===r~p~=~=K=
4 ^=~===~=~=q~===q~==
=~=~K==
^=~=pI=~=pNI===~K=
`=pN===q~K=
=
a===pNK=
p==jr=q==~==k=~~==~=
^==NK==
p====~==q~=jrK=
j==j=
CHAPTER 7
TJNMT=
=
`=xlhzK=
NOTE
By default (without a method) the Transporter just moves to the end of the track and
stops there. We need to create a method (Loading) for the Transporter to wait until
a part is loaded before it moves to the end of the track. Next we need to add
another method (Unloading) to unload the part and move the transporter back to
the beginning.
5 ^===~=~==~=~=~K=
TJNMU=
=m~=p~=_~I=jI=~=p~=p=d==
=
NOTE
The track start up will entail the transporter moving to the end of the track empty the
first time. All other times afterward, it will move with a part loaded.
6 m~==~=K=
NOTE
In this method we will load the part from Loading station and put it on the
transporter. We want the transporter to move forward along the track (i.e.
backwards is false)
=
=
= i~p~KKE]FX=
= ]K~~=WZ=~X=
X=
7 m~=~=K=
NOTE
In this method we will unload the part from transporter and put it on the Unloading
station. Afterwards, we want the transporter to move backward along the track (i.e.
backwards is true). We must also handle the first case where the transporter will be
empty using an if statement.
=
=
= f=]K==
= =
]K~~=WZ=X=
= b=
==== =
]KKEr~p~FX=
==== =
]K~~WZ=X=
j==j=
CHAPTER 7
====bX=
X=
8 p==r~p~====M==K==
a====r~p~K=
p==q=~K=
b=M===m=qK=
`=xlhzK=
9 j==q~=K=
a====q~K=
p==`=~K=
a=~=b===~==~==Ec=
FK=
NOTE
Activate this control after the transporter has reached the end of the track.
a=~=_~~====~=~==
Eo~=FK=
NOTE
Activate this control after the transporter has returned to the beginning of the track.
TJNMV=
TJNNM=
=m~=p~=_~I=jI=~=p~=p=d==
=
`=xlhzK=
10 q=K=
p~
==~K=
j==j=
CHAPTER 7
TJNNN=
=
o
==~K=
11 j~==~===K=
`~==r~p~====NWMM=
K=
j==r~==~W=
==
=
= f=]K==
= =
]K~~=WZ=X=
= b=
=== ==
t~=r~p~K==NX=
=== =
]KKEr~p~FX=
=== =
]K~~WZ=X=
====bX=
X=
12 p~==K=
p=c=J[=p~=j
K=
TJNNO=
=m~=p~=_~I=jI=~=p~=p=d==
Lesson 15: Triggers and Line

Logic
Introduction
Triggers can be used for several things:
q=~====~==mi`=E~=====
F==~==~==~=~===
~===~=~K=
q=~=~======~==~=
p`~~I=======p`~~===
~K==e===q=~===
~=p`~~I====K=
The Trigger
c==q=I===f~=c=~=~=
=q=
==~====K=
`~~W=M=
^=~===
q=q=====~=~====
~~=~===~=~==K=
Period Tab
q=~=======~=~=====
~=~K=f==~======^=
f~K=q=======~==E=~=~=~F=
==~=~==~======
=K=c=~===~=======~=~=
~===~==~K=
j==j=
CHAPTER 7
TJNNP=
Values Tab
f=s~=~==~==~=~=====~=~=
=======~==s~K=
TJNNQ=
=m~=p~=_~I=jI=~=p~=p=d==
q==~~===~I=f=c~===~~K=
p=c~J[f=c~===K=f====
==~~K=f========~==
~==~=~===~=~==~===~===
====~=K=q=~=====
j==j=
CHAPTER 7
TJNNR=
==~=====~~====~K=
Actions Tab
q=^=~===~===~=~I=
=====~~===K==
TJNNS=
=m~=p~=_~I=jI=~=p~=p=d==
=
q===~=====~=~===
===s~=~I===~=~K=q==
~~===~I=f=c~====E~FK=
`=======~===
^K==
f======~======~==
~==~K=f======~===
~=~===~K==q====~=~==m~=
p~=====~====
K==
j==j=
CHAPTER 7
TJNNT=
=
j=~==~====~=K=l===
=======~~===~K==f=
~====E~FK=`======
=~==^K=b==~======
~===K=b====~=~====
==~=~=~====~===~===
~=~=~~K=
Representation Tab
^=~~=~=====~=~==
~~~===o~=~K=b=~==q====
=~=~~=~====~=~====
===m=~=s~=~K==
TJNNU=
=m~=p~=_~I=jI=~=p~=p=d==
How the Trigger Works

q=q==~=~====I=~=~=
==~I==~===~===~~==~I==
~=I===~========~=
q=^K==
q=q=~=~=~=I=~====~=
=~K=
j==j=
CHAPTER 7
TJNNV=
~~=
=
TJNOM=
=m~=p~=_~I=jI=~=p~=p=d==
NOTE
The Trigger could be used to change the icon of a frame when ever it is paused (i.e.
the other icon might not include the person). Typically a trigger is used to call a
method when makes something happen. The trigger will not do much without a
method.
High Speed Line Logic
=
f~=j~=_===
jr=~===j~=^==j~=_==~=~=
=K===
m~===j~=^=======~=
==~~=
f=j~=^=~=j~=_I=~==I====~=
=F~==Eq=~==~==~==~===I=
===I=I=~=I====~==F=
ee=W=f==ee=p==~=jr=~=
~~===I===~=~====
j~=^=
e=W=f==e=p==jr=~~===
I===~=~=====j~=_=
i=W=f==i=p==~=jr=~=~~=
==I===~=~====j~=^=
j==j=
CHAPTER 7
TJNON=
ii=W=f==ii=p====jr=
~~===I===~=~=====
j~=_=
kW=k~=~===~=~==qorb=
E~=~==F=~=cîpb=E~=~===F=~==~=
~===~=~==K==eI==~===
~~I==~==K==q=~====
==qorbK==f====qorb===~=MKP=
I===~=~=~~===K==^=
j~=_==~===i====~==
==ii==K=
MU Dimensioning
TJNOO=
=m~=p~=_~I=jI=~=p~=p=d==
Exercise 1: Creating a Custom

Object that uses a Trigger like a
PLC
lW=q=~=~=====~====~=
K=
mW=
1 `~==~=======~K=
`=~=c~=K=
`~=~==~===j====`~=i~=
~=qK=
`~=~==~===q====`~=
i~K===
k~==epiK=
2 ^=~=q=~=~=j=K==
c==f~=c=~===qI=~=~=
=~=q=
===c~=K=
k~==q=mi`K=
c==~===~=~=j===c~=
K=
k~==j=mi`|iK=
3 j==qK=
a====mi`=qK=
`==o~=m~=K=
p==m===WMMKNK=
j==j=
CHAPTER 7
TJNOP=
=
p==s~=~K==
=
`=s~K=
f==s~=q~=
=I==c~=J[=f=
c~=E==FK==
f===I=====m==qW=M=
~=MKNK==
f===I===s~W==~=~K==
TJNOQ=
=m~=p~=_~I=jI=~=p~=p=d==
=
`=xlhzK=
p==^=~===mi`=qK=
o~==~===j=K=q==
~===~=~===q=j=
K=
=
`=^K=
c==^=~I==jK==q=q=
j===K=
b=mi`|iK=
=
`=xlhzK=
`=xlhzK=
j==j=
CHAPTER 7
TJNOR=
=
4 ^==W=
^==~=i==~===K===
^=f~===~=~==K===
k~===W=ibI=ieeI=ieI=iiI=
iiiK==
=
^=~=`===ib=~=iee=~=
~W=ee=p=Ep=j~=^F=
^=~=`===iee=~=ie=~=
~W=e=p=Ep~=j~=_F=
^=~=`===ie=~=ii=~=
~W=i=p=Ep~=j~=^F=
^=~=`===ii=~=iii=~=
~W=ii=p=Ep=j~=_F=
5 b====mi`W=
a===mi`|i=K=
~~NI=~~O=W=F=
kW=q=====~~==~====
======`=~===q=K=
=
=
= LG=q====~=mi`===K===
TJNOS=
=m~=p~=_~I=jI=~=p~=p=d==
= ===f==~===~===K=
= ===f===~===~==~===
==~====NMM==~=K=
= =GL=
= ==
= JJf=ee===I===~=^=
= =ieeKZ==
= =
ibKENFK~iWZX=
= X=
=
= JJf=e===I==~=~=_==
= =ieK=Z===
= =
iiiKENFK~iWZ~X=
== X=
= =
= JJf=i====I==~=~=^==
= =iiiKZ=~=iiK=Z~==
= =
ibKENFK~iWZ~X=
= X=
= =
= JJf=ii====I===~=_==
= =iiiKZ~=~=iiK=Z~==
= =
iiiKENFK~iWZX=
= X=
X=
p~=~====~==K=
6 b====K=
c==`~=i~I=====epi=
~==b=K=
p=c=J[=lK=
p=epiKK=
j==j=
CHAPTER 7
^=~=
===K=
c==`~=i~I=====epi=
~==p=j=~=^K=
`~=wu==QKN====K=
7 p=~=~====K=
o====iee==~==b=a~=
m~K=
`=^K=
c=u=I==MK=
`=kK=
c==s~I==K=
c=qI==ibaK=
c=Ì==K=
`=xlhzK=
=
`=xlhzK=
=
`=xlhzK=
TJNOT=
TJNOU=
=m~=p~=_~I=jI=~=p~=p=d==
o~=====ieI=iiI=~=iii=K=
8 p==~=~===epi=K=
c==`~=i~I=====epi=
~==b=a~=m~K=
`=^K=
c=u=I==MK=
`=kK=
c==s~I==ieeKK=
c=qI==ibaK=
c=Ì==K=
`=xlhzK=
=
`=xlhzK=
o~==========~=u=
=~=W=ie=Eu==ZUFI=iiEu==
ZNSFI=~=iiiEu==ZOQFK=
j==j=
CHAPTER 7
=
`=xlhzK=
9 p~==K=
Exercise 2: Testing a Custom

Object that Contains a Trigger
lW=q=~=~=====~====~=
K=
mW=
p~====~===K=
1 `~=~==~===q====`~=i~K==
k~==qepiK=
2 ^==W=
^=~=bÌ==jI=~=pI==
pmI=~=epiI=~=~=a~K=
k~===f=~=oK=
k~==pm=j~^=~=j~_K=
k~==epi=epi^_K=
`==~=W=
TJNOV=
TJNPM=
=m~=p~=_~I=jI=~=p~=p=d==
=
3 p==f=K=
=
4 p==o=K=
=
5 `~=~==jrK=
a~=b===jr==~=~==m~K=
`~==~~===m~KK=
`~==t~===m~|~KK=
p=f=J[=p=~======~=t==P=~=
~=e==NTI=====~~K=
j==j=
CHAPTER 7
=
`=xlhzK=
`~==~===W=
=
`=xlhzK=
6 p==j~K=
c=j~Î==~=m=q==MWMNK=
c=j~_I==~=m=q==MWMOK=
7 p==p====m~=jrK=
=
8 p~
==~=~=~====~K=
9 o
==~K=
10 p~==K=
TJNPN=
TJNPO=
=m~=p~=_~I=jI=~=p~=p=d==
Exercise 3: Using Several Custom

Objects that Contain a Trigger
lW=q=~=~=====~====~=
K=
mW=
p~====~===K=
1 `=~==~K=
2 o
==~K=
3 a~==qepi==~=~===
qiK=
4 l==qi=~K=
5 ^==W=
^===pm==~===
epi=epiK=
k~====pm=j~`=~=j~a=
k~====epi=epi_`=~=
epià=
6 `==~=K=
=
7 b==f==~=~==W=
j==j=
CHAPTER 7
=
8 q=K=
p~
==~K=
==~K=
9 p~==K=
=
=
=
=
=
=
=
=
=
TJNPP=
TJNPQ=
=m~=p~=_~I=jI=~=p~=p=d==
Lesson 16: Preparations and

Maintenance
Introduction
f=====~==~K=
Set up a Production Resource

t=~==~=~=~===~=J~=J==
====~=====~K=q=J=
=~==~==~=~========
~K=q=jr========
W=
_==~==
_==~==~==~=
b~W=p=~=====~=m==N==
~==J===O=K=
t~===~=====~=\=
j==j=
CHAPTER 7
=
p=~===~====~===~=E=
~F===~==K===
o~==~===~===I==
==~=~==~==K==k=~=
kW=^====W==p==~I==~=~=
==~======~====~=
~=K=
Setting a Station Up
e=~===W=
p=p======pJr=~===
~K=
TJNPR=
TJNPS=
=m~=p~=_~I=jI=~=p~=p=d==
p==~=====pJr=~===
~=~I=~I==`=^=~===jrK==
c=~=======~=
~====jr=~=~K=
=
p=====q~====q=~==
=~K=
Exercise: Performing Setup at Part

Switch Over
lW=t=~========~=
====~=~K=
1 l===~K===
c==`~=i~=~===`~=i~=I=
===j=K=
_===p=K=
`~=~==~===p==~=~==
jpqK=
2 ^=~==I=I=pmI=~=a~===
jpq=
=~=~==K===
j==j=
CHAPTER 7
TJNPT=
3 ^=~=q~c=
===~=~=~==
mpK===
4 j==jpq= =~=p==~===
mp=q~cK=
=
5 b==~===mp=q~cW=
=
6 p~= ==jpq=
K=
=~=~K==s==
NOTE
It may not look like it didnt work because the simulation went so fast. Either check
the Type Statistics on the Drain or run the simulation or run it slower so that you can
tell something happened.
7 o=
=K=
8 b=~=~====N=K=
a====pmK=
p==q=~K=
b=NWMM===pJ=K=
`=xlhzK=
9 p~=
==jpq=
=~=~K===
10 `==~===a~K=
11 o=
=K=
12 r=~=~====K=
TJNPU=
=m~=p~=_~I=jI=~=p~=p=d==
^=~=q~c=
=~=~==rqK=
`=====~K=
j~==o=f=~=`=f=~K=
c~=N==P=~==~=EeW=
=~====~==~FK=
b===~~===~W=
=
NOTE
In general, the set-up time for changing the type from A to B is different from the
time needed for the change from B to A. Therefore the set-up time is described by a
set-up matrix. The row index designates the source type. The column index
designates the target type. At the beginning the station is set up for none type,
described by -. Consequently we need a corresponding row in the set-up matrix.
It is possible that the set-up time is necessary after a certain number of parts.
Therefore the set-up matrix also contains entries for [A,A].
a====pmK=
p==q=~K=
c==pJ=I==j~=EqFI=~==
rqK=
j==j=
CHAPTER 7
TJNPV=
=
`=xlhzK=
13 q=K=
p~= ==jpq= =~=~K===
`==~===a~K=
o=
=K=
14 m===R=~K=
a====pmK=
p==pJr=~K=
`==^=K=
b=R=~K=
=
`=xlhzK=
15 q==~~K=
p~=
==jpq=
=~=~K===
TJNQM=
=m~=p~=_~I=jI=~=p~=p=d==
`==~===a~K=
NOTE
Calculate the set-up time for each type:
Change - A: 60 min, 1 change A A: 30 min = 90 min, Mean value = 9:00
Change A B: 150 min, 3 changes B B: 40 min = 270 min, Mean value = 13:30
Change B C: 270 min, 5 changes C C: 50 min = 520 min, Mean value = 17:20
Check this calculation by the type depending statistics prepared by the Drain
=
o=
=K=
16 p~===K=
j==j=
CHAPTER 7
p=c=J[=p~=j
K=
TJNQN=
TJNQO=
=m~=p~=_~I=jI=~=p~=p=d==
Lesson 17: Other Selected

Topics
Built-in Method Icons
The name of these methods runs them at specific times:
oW=o==~=K=f==~=
=I===~===MI=
==~I=~=~=~=~==~=
~K==
=
=
=
fW=m~=p~=~~=~==~==
~=f=E==f===~=q~FK=
bW=q=~====b`=
~==~====i==p=
b===m~=p~=~====
======b===p=~==
=b`K=
^bW=^====~=====
===
These method names set the icon of the method only:
a~W======~=~K=
=
b`W=~==K=
=
b~`W=~=~=K=
=
j==j=
CHAPTER 7
bW=~===K=
r=
=
f~=
=
a~=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
TJNQP=
TJNQQ=
=m~=p~=_~I=jI=~=p~=p=d==
Chapter Summary
f==~=====W=
e===~K=
e===~=~==K=
e===~=~=~=~~K=
e====K=
l~=~=~~=K=
p~==~=~=====~~=K=
e===~===K=
q=~=~==~=K=
e==~=~==~===~==~=^=
K=
e==~====~===~=K=
q=~=~=K=
e=======~~K=
^=~=~====~=K=
e=========~==mi`==
==~===~=~===K=
e==~==~K=
l=~===K=
=
=
m~=p~=a~~=^=
CHAPTER 8
Chapter 8
Plant Simulation
Data Acquisition
=
=
About This Chapter

q=~==~===m~=p~=a~~=
Î=~=~===W=
i=NW=l==`=p~I=~=UJPI==
====~K=
i=OW=j==`=p~~=s~I=~=UJQI=
=====~~=~=~==
=~=~~===~=~K=
i=PW=q=b=Ì=~=UJOPI=~=
~=~=====~=~K=
i=QW=p~=~=m~=p~=q~=~=~=q=cI=~=
UJORI====~=~=m~=p~=~==~==
K=
i=RW=i~=~=q=c==~=m~=p~=q~I=
~=UJPTI====~=~====~=m~=
p~=~K=
i=SW=f~==l=^~=lI=~=UJ
QSI==~====~~~=K=
i=TW=c=f~==l=^~I=~=UJQUI=
====~==aab==~K=
UJN=
UJO=
=m~=p~=_~I=jI=~=p~=p=d=
i=UW=`~=f~==l=^~=
El~=iFI=~=UJRTI==~===~=
~=~==m~=p~K=
i=VW=û=~=m~=p~=b~=El~=
iFI=~=UJSSI=====~==û=
~K=
i=NMW=m=f=^=qI=~=UJTTI====
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i=NNW=t=a=t=d=c=e\I=~=UJTVI=
=~=~=~==~==~==~=
~=m~=p~K=
=
=
m~=p~=a~~=^=
CHAPTER 8
Lesson 1: Objects for

Collecting Statistics
Introduction
t==~=~=~~=~~==~===
=miqPMM=K==f====~====~=
K=
There are several objects available for collecting and

displaying statistics:
q=a~=l=Ea=~===F=
q=`~=l=J=Ea=~===F=
q=a~=m~==j~~=c=l=J=Ea=~=
==F=
=
=
=
=
=
=
=
=
=
=
UJP=
UJQ=
=m~=p~=_~I=jI=~=p~=p=d=
Lesson 2: Methods for

Collecting Statistical Values
How Does This Relate to Our
Plant?
f==I======`p=~===
~=K=
Saving a Plant Simulation Table

as a File
Two different ways to save the content of a table to a file:
j=NW=c==q~c= ==I===
==~I==~=~===I=~==~=K=
m~=p~=a~~=^=
CHAPTER 8
c=J[=p~=~=b=c=
c=J[=p~=^=q=
c=J[=p~=~=l=
c=J[=p~=~=uji=c=
j=OW=r=~====q~=W===
c=~=j=b=c=EuipI==uipuFW==
Yq~c[KbcE?`WyyK?I>?FX=
c=~=q=cW=Yq~c[KcE?`WyyK?FX=
c=~=lW=
Yq~c[KlcE?`WyyK?FX=
c=~=uji=cW=
Yq~c[KujicE?`WyyK?FX=
More Methods for Lists and Tables

t======~=~==~=~==
~=~====~=EKK=I=ùI=`vI=
aI=aI=FK=
Other selected file related methods:
Yq~c[Ka~~qENI?~?F===~~====
K=
Yq~c[KoENFX===K=
Yq~c[KÈNFX=~=~=======
~=K=
Yq~c[KE?`WyKKK=K?FX===~=K=
Y=[K~coX=~========~I=
====L~K=
Yq~c[Kc`=WZ=YR[X===~====
==~==K=
Yq~c[KcX==~==K=
UJR=
UJS=
=m~=p~=_~I=jI=~=p~=p=d=
Review: Complete Statistics Table

q==~=~===~~=~==~=
I=~~==I=~==~==K=
q==~===~====~=
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a~K~EFX=
m~=p~=a~~=^=
CHAPTER 8
UJT=
Detailed Statistics Table
`=a~=p~=q~===q=p~=~=
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c|m=J=====~=~==~===
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m|m======~=~==~===
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m~=p~=a~~=^=
CHAPTER 8
UJV=
Statistics Report
_===~==~=~~===eqji=p~=
oI====s=J[=p=p~=oK=
The Statistics MethodAccessing

the Complete Statistics Table
q=~=====~=~K=q=~=
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v=~====~=~==I==~==
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~=I=====~=~I==~==~=~=
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q~=~=~=J=t==~===~I==~=
=~=q~c===~=~=~~K=
p=~=~=J=t==~======
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Querying Statistical
Values/Attributes
v=~=~==~====~==~=
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~klI=K=
Ys~~[=WZ=Y[K~kfX=
q==~====~=~I===~====
c~=~==p=^=~=j=E==xcUzFK=
Exercise 1: Accessing MU Statistics

lW==q==qm===~K=
Overview:
m~=p~=a~~=^=
CHAPTER 8
NOTE
@.id writes the ID of the MU into the first column and the first unoccupied row of
the Throughput_Log table. The id is German for getNo.
@.statAvgLifespan writes the mean throughput time into the second column and
the last unoccupied row of the Throughput_Log table.
Procedure:
1 l==`p=c~= =K=
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c==c~`====`~=i~I=
===`pK=
2 ^=~=q~c=~=~=jK=
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=~=j==`pK=
o~==j==oqmqK==
c==f~=c=~===qI=~=~=
=~=q~c==`pK=
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UJNN=
UJNO=
=m~=p~=_~I=jI=~=p~=p=d=
3 b======oqmq=W=
kW=a==~==x`zJxp~z==~===
==K=
a==oqmqK=
=
= ko=W=X=
=
= ko=WZ=q|iKva=HNX=
= q|ixNIkoz=WZ=]KX=
= q|ixOIkoz=WZ=]K~î~X=
X=
p=c=J[=^=`~=~=`K=
4 c~==q|i=q~cK=
a====q|i=q~cK=
c=q~c= ==I==c~=J[=
f=
=~K=
m~=p~=a~~=^=
UJNP=
CHAPTER 8
c=q~c= ==I==c~=J[=
`=f=J[=^K=
=
o====N==~=~==c~K=
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=~=~==========~FK=
f==i=c~=I===a~~=q=~K=
l==a~~=q=~I==f===a~~=K==
=
`=xlhzK=
c=q~c= =====N=I=
=fa===jr====E=FK=
o====O==~=~==c~K=
l==i=c~==a~~=q=~I==q==
=a~~=K==
UJNQ=
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=
`=xlhzK=
c=q~c= ==I===O=I=
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=
`==q~c=K=
5 j~=====~I===~=~===
=a~K==t====~\===e==~=W=
6 j~=====~===~==
~K=e\==e==~=W=
b===K=
m~=p~=a~~=^=
CHAPTER 8
NOTE
You may have to create a new one and delete the existing one, or edit the Origin
. What will be the effect if you delete and recreate it? How about if you edit the
Origin
e========W=
f=
a=
===f=q|iKv=[=N==
====q|iKtbcE?`Wyyqmq|iK?I=
>pNFX=
===bX===
=q|KaX=
=q~pKX=
=q~fmKX=
X=
kW=t====~==~~==m~=
p~=~=~===~=~===K=
p=c=J[=^=`~=~=`K=
NOTE
Normally the user will press the Reset

button before a simulation starts and
after the simulation has ended. In this case, the first line above would empty the
.XLS if pressed before the simulation ran. If pressed after the simulation ran, it
would write the contents of the table to the .XLS file. If you dont want it to run
before the simulation is run, place this line within an IF statement with a
Throughput_Log.Ydim > 1 criteria.
7 q==`p==q`pI====
~=m~|K===
f===~~=~=~=q`pI=~=K=
UJNR=
UJNS=
=m~=p~=_~I=jI=~=p~=p=d=
=
o
==~K=
p~
==~K=
kW=q=~===~===R=~K=
i=~==~===q|i=q~cK=
=
o
==~K=
m~=p~=a~~=^=
CHAPTER 8
UJNT=
s==q|i=q~c==K=
=
i=~===qmq|iK====`Wy=K=
8 p~===K=
An Alternate Way to Write the

RecordTPT Method
UJNU=
=m~=p~=_~I=jI=~=p~=p=d=
NOTE
tab : table; The local variable of type table stores the values of the complete
statistics table.
tab.create; Create the local variable of type table.
@.statistics(tab); This table temporarily stores the complete statistics table, so that
we can access the individual values with a method.
throughput_log[1,throughput_log.ydim + 1] := @.id; Writes the ID of the MU into
the first column and the first available row of the throughput_log table.
throughput_log[2,throughput_log.ydim] := tab[avgLT,1]; Writes the average
throughput time into the second column and the last occupied row of the
throughput_log table
Acquiring Data Depending on an

Attribute
f==~=====~=~=~=
I===~=~==~=~K=
e=====~=~~===~=~I==
=~=====~K=
Exercise 2: Parts Statistics

lW==q==~===~I=~==~=
~==~=K=
m~=p~=a~~=^=
CHAPTER 8
UJNV=
One solution (that will not be used in this course):
A better solution:
=
NOTES:
This solution is better because it will only search the needed number of rows,
whereas the other solution searches every row every time. So it should be quicker.
Also, the setCursor line helps it to not get lost.
1 `===`pK=
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`===`pK=
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2 p==m~p~=q~cK=
UJOM=
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=
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k~==~||~K==
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b=====W=
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= =
m~p~x?^?I=o|z=HNX=
= bX= =
X=
m~=p~=a~~=^=
CHAPTER 8
NOTE
The built in find method has not been used yet:

Usage: <path>.find(<any>);
<path>.find(<listrange>,<any>);
It finds the argument <any> in the object designated by <path>. Plant Simulation
searches between the range you enter and the position of the cursor, for tables the
position of both cursors. When it finds a value, the method returns true and sets the
cursor onto that cell. It returns false when it did not find the value. If several
<values> exist, Plant Simulation sets the cursor onto the first one it finds. A new
search starts at the position after the last result and returns the next entry.
p=c=J[=^=`~=
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4 `===~||~=K===
kW=f==~===~====~=====
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b=
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===m~p~xOI=|z=WZ=NX=
p=c=J[=^=`~=~=`K=
5 t===~==\==e==~=W=
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^====~=aW=
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p=c=J[=^=`~=~=`K=
6 e=========~=E=
===F==~==~\==e=
=~=W=
UJON=
UJOO=
=m~=p~=_~I=jI=~=p~=p=d=
NOTE
The built in delete method has been used so far to delete the entire contents of the
destination TableFile. However, it can also be used to delete specific rows or
columns from the TableFile as well:
Usage: <path>.delete[(<any>, ..., <any>)];
The method delete deletes all data, including formulas, in all cells of the list or of the
range designated by the argument(s) <any> only:
When you do not enter an argument, Plant Simulation deletes the contents of
all cells.
When you enter a range, Plant Simulation only deletes that range or ranges
designated by the argument(s) <any>, ..., <any>. Note that you have to delete
the customized index for tables explicitly by entering row 0 or column 0.
^=~===E====~~=F=
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7 q=K=
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CHAPTER 8
Lesson 3: The Event Controller

Introduction
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Selected Methods and Attributes

of the EventController
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Controlling the EventController

with Methods
f==~I=~=~==~~==~=~=~==~==~=
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Example:
q=~~====jr=~===~====
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=
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=
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m~=p~=a~~=^=
CHAPTER 8
Lesson 4: Saving a Plant

Simulation Table as a Text
File
Introduction
To exchange data with other Plant Simulation models:
^=~==
To exchange data with other applications:
^=~==c=
^=~=j=b=c=E~====uip=~=F=
^=~=uji=c==
Why Save a Table as a Text File

v=~=~====~=I==~=~=m~=
p~=q~cI=~=~==K=q=~==~===
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j==~==~=m===c~I=~===
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~~==K=
Collecting Values and Writing

them to a Table
t===~=j=~==f~===~=d~K=
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Settings for Text Files Settings for

Text Files
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CHAPTER 8
=
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The Generator Object

q=d~=
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Example 1:
d~Kf~=Z=OWMMI=d~Ka~=Z=PWMMI=
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Example 2:
d~Kf~=Z=PWMMI=d~Ka~=Z=OWMMI=
b`Kb=Z=NMWMM=
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CHAPTER 8
k=~===~==f~====~==M=~=~=
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Exercise 1: Collecting Values into

a TableFile
lW==q==~==~=~=~=~==~=~==K=
Procedure:
1 f=~=q~c====m~|=~K===
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`=~=c~= =~=l=I===~=
m~|K=
c==f~=c=~===qI=~=~=
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f==i=c~=I===a~~=q=~K=
c=a~~=qI==a~qK=
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c==~=====~~=====
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m~=p~=a~~=^=
CHAPTER 8
=
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k~==â~~jK=
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6 `~=~=====_|q~K=
^=~=j===m~|=~K=
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CHAPTER 8
p=c=J[=^=`~=~=`K=
7 q==K=
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kW=q=~===~===R=~K=
a====~=K=
l=~====_|q~=q~cK=
Exercise 2: Manually Saving a

TableFile to a Text File
lW==q=~==~=~==K===
Overview:
f=====~~=~====~=q~c=
=~==K==q====~~==~==
E====FK=
Procedure:
1 c~==q~c==K=
a====_|q~K=
UJPP=
UJPQ=
=m~=p~=_~I=jI=~=p~=p=d=
=
c==q~c= ==I==c=J[=
c~K=
f==q=c=I=~==~==a~=
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t=I==pEF=~==q=~K=q=
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=
k=======OK===
Ek==o=~=~FK=
m~=p~=a~~=^=
CHAPTER 8
`=xlhzK=
2 p~==q~c=~=~==K=
j=NW=c==q~c=
J[=p~=^=qK===
==I==c=
NOTE
Notice that other formats, such as Microsoft Excel can be selected as well.
f==p~=~=I=====K=
b=~=~====K==
`=p~K=
`==q~c=
3 o
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==~K=
4 p~===K=
Exercise 3: Automating Saving a

TableFile into a Text File
(Optional)
lW==q=~==~=~==K===
lW=
f=====~~==~=====~=
q~c==~==K===
mW=
1 `===~==K=
2 `=~=c~=
K=
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3 l~I===b`====jr==
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4 j===W=
UJPR=
UJPS=
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a=====~=~==~~=W=
=
=
== _|q~KcE?`WyyK?FX=
= _|q~KX=
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p=c=J[=^=`~=~=`K=
5 q=K=
p~
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o
==~K=
i=~===K=====`Wy=K=
6 p~===K=
=
=
=
=
=
=
=
=
=
=
=
=
m~=p~=a~~=^=
CHAPTER 8
Lesson 5: Loading a Text File

into a Plant Simulation Table
Loading a Text File
q=~=~====m~=p~W=
Yq~c[K~cE?`Wyyq~uK?FX=
Yq~c[KcE?`Wyyq~uK?FX=
Yq~c[K~coX=
f==~==~====JJI======
===~K=q==~=~=~==K=
m~=p~=~==~~====~===
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==K=q=~~=======m~=p~=
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==~~==K=f==~=~==~=~==~~=
=~=~==~~K=
q=~====~====~~=~====
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q=~=====~=~=~==~=~W===
Kf~cKq~cK~lEINMIPMFX=
q=~=====~=~=~==~=W==
p==
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a=
q~K~X=
=
bX=
UJPT=
UJPU=
=m~=p~=_~I=jI=~=p~=p=d=
Importing a Production Table

e==~=~====~~==~=pW=f=~=
~==~=~==~K==
=
kW=q=~=~=~=~==~====~==
~=====K==f==I=====
~====K==q======~=~==~=
=W==Yq~c[K`f=WZ=X=
q=====~==~=~=~I==~==~==
=~~=E~====c=J[=c~===
m~=p~=~FK=
m~=p~=a~~=^=
CHAPTER 8
Another Example:
kW=v=~=~==~==~==~===~=~==~=
I===~~===~~I=~=====~=
~===~K==c=~I=~======
==KjrpK=~====~=~=I====
==m~=p~K=
UJPV=
UJQM=
=m~=p~=_~I=jI=~=p~=p=d=
Loading a Microsoft Excel File

q=~=~=b==Euip==uipuF==m~=p~W=
Yq~c[K~bcE?aWycyKI=>>FX=
Exercise 1: Setting up a Test

Frame
lW==q==~=~==L==q~cK===
Overview:
m~=p~=a~~=^=
CHAPTER 8
Procedure:
1 `~=~===~=~K=
`===~==K=
`=~=c~= =K=
f==b====`~=i~I=~=~==
c~K===
k~==o~a~~cK=
l=o~a~~c=~K=
^=~=b`K=
^=~=pI=pmI=~=~=a~K=
`==pI=pmI=~=a~K=
^=~=q~cK===
k~==miK=
2 j==p====jr===mi=~=
~==q~cK=
a====pK=
c=jr=I==p=`~K=
c=q~I==p=l
K=
c==p=l=I==miK=
j~==c~=~==K=
`=xlhzK=
UJQN=
UJQO=
=m~=p~=_~I=jI=~=p~=p=d=
=
q=~===mi=q~c===K=
Exercise 2: Manually Reading

Values from a Text File
lW==q=~====~====~=q~cK===
Overview:
f=====~~=~====~====
~=q~cK==q====~~==~=K=
Procedure:
1 o~=====miK=
m~=p~=a~~=^=
CHAPTER 8
`===~=~====K=
a===miK=
c==q~c= ==I==c=J[=lK=
f===~=~=~I===xlhzK=
=
f==l=I====miqNMN=~~=K=
`~==c===q=c=EGKquqFK=
p=miKK=
`=lK=
`==q~c=
=
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2 q=K=
p~
==~K=
==~K=
3 p~===K=
UJQP=
UJQQ=
=m~=p~=_~I=jI=~=p~=p=d=
Exercise 3: Automating Reading a

Text File into a TableFile
(Optional)
lW==q=~==~=~==K===
Overview:
f=====~~==~=====~=
===~=q~cK==
==
Procedure:
1 ^=~=q~c=~=j=~=~=K=
`===~==K=
`=~=c~=
====o~a~~c=
c~= =K=
^=~=q~cK=
k~==q~cNNK=
^=~=jK===
k~==K=
2 j===W=
m~=p~=a~~=^=
CHAPTER 8
=
=
== miKcE?`WyqyK?FX=
= q~cNNK~cE?`WyqyK?FX=
X=
3 q=K=
p~
==o~a~~c=~K=
i=~===q~cNNK=
o
==~K=
^==~==`WyqyK=~=~=~K=
NOTE
Data was read from the ProductionList TableFile was written to a text file and then
read from the text file into the TableFile11 TableFile.
4 p~===K=
=
=
=
=
=
=
=
UJQR=
UJQS=
=m~=p~=_~I=jI=~=p~=p=d=
Lesson 6: Interfaces to Other

Applications Overview
Standard Interfaces in Plant
Simulation
m~=p~===~~=~===
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==qK==f==~==I=~===c=J[=
j~~=`~=i~
=E==_~=l=~FK=
File Interfaces:
aab=Ea~=a~~=b~F=J=i=T=
c=i=
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c=f~=
uji=f~=
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Communication Interfaces:
q~=f~=
la_`=
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pni=i=
=Epni==p=n=i~~F=i=U=
l~=
=i=U=
lm`=f~=
=i=U=
m~=p~=a~~=^=
CHAPTER 8
pfjfq=f~=
p=
^Lu=
=i=U=
=J=i=U=
=J====V=
`=f~==f~===~==`==m~=
p~K==k====K=
Control Interfaces:
k=~===~=W=
`lj=o=`=f~==~==m~=p~=
==~~=~=~=~=`lj==EKK==
~=jp=l=^~=
eqji=EJ~F==~==m~=p~===
f=b=K=
UJQT=
UJQU=
=m~=p~=_~I=jI=~=p~=p=d=
Lesson 7: File Interfaces to

Other Applications
DDE-Interface
q=aab=f~=~==m~=p~=~=~=
=aab=Ea~=a~~=b~F=~==~=jp=
t=K=m~=p~=~==~=~=aab===
~=~=aab=K==
m~=p~=~=~=aabJ`=J=^==~==
~===~~===~===~=
~~I==~=~=j=Î=~=jp=b==~=jp=
t=K==
m~=p~=~=~=aabJp=J=l=~~=~=
~=~==m~=p~=s~~=~=aabJe=
~=====~=b=W==
?ZDjJm~D~~>DKjKc~Ks~~D?=
q=~=~~=~====~=
==K=
NOTE
The DDE Interface does not require a separate license. This technique is good for
a small number of variables, however performance may become an issue when
exchanging a large number of variables.
The File Interface Object

mW=
fW=
`~~W=M=
^=f~c==
m~=p~=a~~=^=
CHAPTER 8
UJQV=
q=cf~==~==~===~=~~===
~==K==_=E~=~==F=~==~=
=~~======ûI=`ljI==la_`=~K==
XML Interface
k====K=
q=======uji=f~=
I==~===
~~==um~=Euji=m~=i~~F=K=v=I=
=~I=====WLLKPKLqoL~==
=~K=f=~I==~===~~==
~==pq~K=
UJRM=
=m~=p~=_~I=jI=~=p~=p=d=
Exercise 1: Record the Throughput

Time of an MU Through a Section
of the Plant
NOTE
The EventController.absSimTime method returns the current time of the

EventController. You can then define a custom attribute for an MU that uses the
current time.
lW=q======~=jr==~=~=
==~K=
1 p==~===~K=
`===~=K=
`=~==~K=
l=m~|PK=
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k~==o|p~I=o|pI=~==
m~=p~=a~~=^=
CHAPTER 8
UJRN=
^=~=q~cK=
k~==q|q~K=
2 p==q|q~K=
a====q|q~K=
r=~==~=~=======~=a~~=
q==fK=
r=~==~=~=======~=
a~~=q==qK=
3 p==s~~K=
^=~=s~~===~K=
a====s~~K=
k~==jfK=
p==a~~=q==K=
p==E~F=s~==NK=
=
`=xlhzK=
4 p===K=
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=
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X=
p==c=J[=^=`~=~=`K=
5 ^=~==~===q~q=jrK=
a===q~q===`~=i~K=
p==`=^=~K=
`=kK=
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c==a~~=I==~K=
`=^=I=~==xlhz====~K=
=
`=xlhz=K=
6 p==o|p~=K=
a====o|p~=K=
b==W=
=
=
m~=p~=a~~=^=
CHAPTER 8
UJRP=
= ]Kp~q=WZ=`K~pqX=
X=
p==c=J[=^=`~=~=`K=
7 p==o|p=K=
a====o|p=K=
b==W=
=
=
= q|q~xNIjfz=WZ=jfX=
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= `K~pq=J=]Kp~qX=
= jf=WZ==jf=H=NX=
X==
p==c=J[=^=`~=~=`K=
8 `~=o|p~=~=`qpK=
a===`qpK=
p==`=~K=
_=~==o|p~===b~=K=
=
`=xlhz=
9 `~=o|p=~=^K=
UJRQ=
=m~=p~=_~I=jI=~=p~=p=d=
a===^K=
p==`=~K=
_=~==o|p===b~=K=
`=xlhz=
10 q=K=
m~==~K=
i=~=====q|q~K=
o
==~K=
11 p~==K=
Exercise 2: Using the DDE

Interface and Embedding Files
lW=q==~==~===aab=~K=
kW=b=N=====~=====K=
1 `~=~=b===K=
l=j=b==
`~=~==~=b===~=_~KK=
p~===b====K=
`=j=bK=
2 `~=~=ci==W=
a~==b=====~=====
m~|P=~==m~=p~K=
m~=p~=a~~=^=
CHAPTER 8
UJRR=
p=vK=
fjmloq^kq=kW=t====~=m~=p~=
====~=~==m~=p~=~==
=K==q========~=
=~===I===~=====
m~=p~=Kpmm=K=
p=c=J[=p~K=
p=c=J[=bK=
o~=m~=p~K=
c==m~=p~=p~=m~I===~=
=Ef========FK=
3 p==aab=pW=
a====jf=~~===m~|P=~K=
p==`~=~K==
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=
`=xlhzK=
4 p===aab=`W=
a===ci=~=~=====
=====j=bK=
UJRS=
=m~=p~=_~I=jI=~=p~=p=d=
p====~=W=
ZDjJm~D~~>DKjKm~|PKjfD=
m=xbzK=
5 q=K=
f=m~=p~W=p~
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k==~=====~=b==
~~K=
=o
==~K=
`==b=I==~K=
6 p~===K=
=
=
=
=
=
=
m~=p~=a~~=^=
CHAPTER 8
UJRT=
Lesson 8: Communication
Interfaces to Other
Applications (Optional
Lesson)
Introduction
f======~=~=~==
m~=p~K==eI=û====~~==
==K=
Teamcenter Interface
q~
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~=q~=a~~~=~=~=q~==K=
q====~=~==~=~~=~=
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q~===~~I==~~I=~==~~=
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`~~=`==q~K=e===~=~=
==~~=~=~=~~=~=E^fF=K=q=~~==
==mij=uji=~I===~===~=m~=
p~=~===q~=~K=v=~===
~~I====gq==~====q~I=
~==~~===~===m~=p~K==
kW=r=~=p=I==~=~==~~====
mij=uji===~=~=~==~~=~===~=~=
=~~==~=~==~=~====m~=
p~K=
m~=p~=a~~=^=
CHAPTER 8
ODBC Interface
la_`=
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~===~=~~=~=~==~=la_`=I=
=~=jp=bI=_~I==I=l~I=fI=K=E~==
~====~=~===FK===
^===~=~I=pni=~=~===
==~~=K=
UJRV=
UJSM=
=m~=p~=_~I=jI=~=p~=p=d=
kW=c=SQJ=m~=p~I====j=l=
OMNM====~==j=^==bK=
SQL Lite Interface

pni=i=
=Epni==p=n=i~~F=
pni==~=~=~=~==~=J~I=
I=J~I=~~~=pni=~~~=K=
c==~I==WLLKKK=^==
===pni======pni=~~~=
===K=q====pni=====
~K==
=
q=~~~======pniVO=~~I=
~=~==~====~=pniVO=~=~=K=
q==~==~=~~~======
pniK=c=====~=~=~=~=~=~I=
~=KI==~==~~~===m~=
p~K==
m~=p~=a~~=^=
CHAPTER 8
=
q=pni=~~~=====m~=p~K=v=
~=~=====pniK==
Oracle Interface
l~
=J=^JI=~====~=~I==~=
K=^====l~=~~~=E=VI=NM==
NNF=~=pniGkK=
UJSN=
UJSO=
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kW=q~=m~=p~==l~=k==
f~=`==~=l~=~~~K===k===
~=~~K==eI==~===l~=f~=
Ì===~===m~=p~I==~=
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OPC Interface
lm`=f~=
=J=~=~==~~=~=~==
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m~=p~=a~~=^=
CHAPTER 8
UJSP=
q=~==m~=p~===~JI=~==
==~=~JJ=~====~=~=~=
K=iD=~==~=~~===~==~=
~~==I==m~=p~==~==~==
K=v======~==~=
===~=~~K==
SIMIT Interface
pfjfq=f~=
==m=~====I=
=~=mi`=I=~=pfjfq=Ep~=C=qFK==
UJSQ=
=m~=p~=_~I=jI=~=p~=p=d=
pfjfq==~==~===~~=~K=r=
~~====~=I=====
=~~==~==K=q===~=
~=I==~==I==I=
~==I=~=~=~===~=
~=~=~===~=~~K=
Socket Interface
p
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===~==q`mLfmJmI==~===
====~====K=^===
J~=~==K=
m~=p~=a~~=^=
CHAPTER 8
p=~===~====~=
~=~K=p=~=JJ=I=
~==~~I=~===~==
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I===~=~===~~=
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=
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=
=
=
=
=
=
=
=
=
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UJSR=
UJSS=
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Lesson 9: ActiveX and Plant

Simulation Example (Optional
Lesson)
Introduction
f======û==m~=p~==
K=
The ActiveX object

û=
==~===~===~~=
=Eû=F==~=~=~~=~==
~=~~======~K=q=
û===~==lib=El=i=~=
bFK=v=~===~==~==û==
==~===I===~=~==
~~==I==~=j=s~=`HHI=
j=s~=_~I=K=b~==û====
~==j=t=~==f=b===
=j~=m~K==
=
^=û==~=====~===~=
=~==K=q==~=====~=
POK===m~=p~K==
m~=p~=a~~=^=
CHAPTER 8
kW=q=~==û=~=====I==c=J
[=j~~=`~=i~
=xlhzK=
I===û=I=~=
ActiveX Methods:
q=û======~=~W==
^~==~====û===
=~===~~==~=
m~~=
=
~=
=
`=
~I=m~~=
tm=
f=
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Optional Exercise 1: Embedding

More Files
lW=q==~=I=~====t=b=E=
=aF===c~=~===K=
1 d=~K=
l=j=b=~=~=~==K=
b===NI=OI=PI=QI=R======
pNK=
UJST=
UJSU=
=m~=p~=_~I=jI=~=p~=p=d=
=
p=pOK=
b===~I=I=I=I=====K=
p~======~=p~cKK=
=
f=m~=p~I=~=~==~=~=c~|NMK=
2 b=====c~|NM=~K=
l==t=b=~=====
~==uip===~=E===m~=
p~=====t=a==
===FK=
a~===~=====c~|NM=~==m~=
p~K=
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`=vK=
3 i=~======ci==K=
m~=p~=a~~=^=
CHAPTER 8
o====ci=~==lK=
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`=xlhzK=
Optional Exercise 2: Using the

ActiveX Object
lW=q=====~=û=K=
1 ^==û====K=
`====~=c~|NM=~K==
kW=q=~==û=~=====I==c=J
[=j~~=`~=i~
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I===û=I=~=
2 ^=~=û===K=
a~==û ====`~=i~===
c~|NM=~K=
3 p==û=K=
a====û=K=
`==^=K=
UJSV=
UJTM=
=m~=p~=_~I=jI=~=p~=p=d=
c==`~=~I==K~~K=
r=a~==~K=
=
`=xlhzK=
4 ^====K==k~==~=W=
m~=p~=a~~=^=
CHAPTER 8
5 ^=~=q~c=~=~==~K=
6 r=~==~=~====~=q~c==~=
=======~=====
K=
7 b=====~|W=
=
=
= ~bX=
= ~~cbX=
= a~~qbX=
= bX=
X=
NOTE
A shortcut to typing in this methods content is to open the frame10_start_me.txt

file, located with the PLT200 training data, into it.
UJTN=
UJTO=
=m~=p~=_~I=jI=~=p~=p=d=
8 b=====~bW=
=
= W~X=
=
= ~K~=WZ=X=
= =WZ=~K~~X=
= KKEciKc~FX=
= K=WZ=X=
X=
NOTE
A shortcut to typing in this methods content is to open the frame10_startExcel.txt

9 b======a~~qb=W=
==
= =W=X=
= INIOW=~X=
=
= =WZ=~uK~~X=
= ==WZ=N==
KE?pN?FK~E?^NW^R?FK==
= =
N=WZ=
KE?pN?FK~E?^NW^R?FKEINFK~X=
=======
~xNIz=WZ=NX=
= X=
= ==WZ=N==
KE?pO?FK~E?^NW^R?FK==
= =
O=WZ=
KE?pO?FK~E?^NW^R?FKEINFK~X==
= =
~xOIz=WZ=OX===
= X=
X=
m~=p~=a~~=^=
CHAPTER 8
NOTE
A shortcut to typing in this methods content is to open the

frame10_getDataToExcel.txt file, located with the PLT200 training data, into it.
10 b======a~~qb=W=
==
= =W=X=
= W~X=
=
= =WZ=ûK^~X=
= ==WZ=N==
KE?pN?FK~E?^SW^NM?FK==
= KE?pN?FK~E?^SW^NM?FKEINFK~=
WZ=~xNIzX=
== X=
= ==WZ=N==
KE?pO?FK~E?^SW^NM?FK==
= ~K~~KE?pO?FK~E?^SW^NM
?FKEINFK~=WZ=~xOIz=
== X=
= ~K~~K=WZ=X=
X=
NOTE

frame10_writeDataToExcel.txt file, located with the PLT200 training data, into it.
11 b======b=W=
=
= W~X=
=
= =~uK~==
= =
=WZ=~K~~X=
= =
KE?pN?FK~E?^SW^NM?FKX=
= =
KE?pN?FK~E?^SW^NM?FKX=
= =
K~K~X=
UJTP=
UJTQ=
=m~=p~=_~I=jI=~=p~=p=d=
= =
KX=
= =
~K~=WZ=~X=
= X=
= q~X=
X=
NOTE
A shortcut to typing in this methods content is to open the frame10_closeExcel.txt

12 b======q~=W=
=
=
= ~KX=
X=
NOTE

frame10_resetTargetl.txt file, located with the PLT200 training data, into it.
13 q=K=
o==~|=K=
i=~=====~=q~cK=
=
o==q~=K=
m~=p~=a~~=^=
CHAPTER 8
14 p~===K=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
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UJTR=
UJTS=
=m~=p~=_~I=jI=~=p~=p=d=
Chapter Summary
f==~===~=~W=
lI=j=~=f~==m=p~~=
s~=
r=~===~~=~K=
rj==~=~=~=~==m~=
p~=~I=~===~====~=
~==K=
f=~==~==~=~~K=
c=f~=lW=
cf~===~==~====~=
~==~==K=
aab=f~====~==~=
~=~~K=
û=~=~K=
=
=
=
=
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m~=p~=a~~=^=
CHAPTER 8
Lesson 10: Putting It All

Together
Introduction
^=====~==~======
m~=p~=j=~=p~K==q=~==~=
====~=~=~===~=~==
~=K==v=======~=~==
======~I=~~=~=
~I=~=p=mij=p~======
=~=K====
UJTT=
UJTU=
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bumboq
pvkqebpfwb
^kîvwb
mo^`qf`b
bumlprob
kl=hkltibadb
=
=
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mrqqfkd=fq=
îi=
qldbqebo
m~=p~=a~~=^=
CHAPTER 8
Lesson 11: Where Do We Go

From Here?
Introduction
f==~==~==~===~===m~=
p~=I===W=
miqPMM==m~=p~=^~=j=
e==~=m~=p~==~=~===W=
miqNNM==m~=p~=Pa=s~~=
Other Sources of Information

dq^`==NJUMMJVRRJMMMM=
p=mij=p~===
l==
l===J=i=~====~==
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Exercise: Opening the Demo

Model (Optional)
lW=q==~==K=
1 `===m~=p~=jK=
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K=
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UJUM=
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=
t=~===~==~I==vK=
2 l==b~=K=
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K=
=
`=b~LfK=
=
`=b~=`K=
c=`~I==a=j~~=K=
c=q==a~=~K=
m~=p~=a~~=^=
CHAPTER 8
UJUN=
c=b~I==p~~K=
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p=l=jK=
j==b~=`====K=
3 l==p~~=~===a~~=K=
=
4 m~==~K=
UJUO=
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=
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Plant Simulation Basics, Methods,

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Basic Exercise Conventions:

Exercise Button Click Conventions:

Example Usage of Exercise Conventions:

Lesson 2: Simulation Concepts

Discrete Event Simulation

To plan a new facility:

To optimize an existing facility:

Avoid These Common Errors in

The Phases of a Simulation Study

The VDI (German abbreviation for the Association of German Engineers)

Proceeding Through a Simulation

Basic Simulation Work Flow

Lesson 3: Getting Started

Plant Simulation is no longer developed on the TUNE infrastructure to allow for

Plant Simulation: Discrete EventOriented Simulation

Why Use Plant Simulation?

Plant Simulation is a Discrete Event simulation tool. In other words, a dynamic

The object-oriented structure of Plant Simulation allows greater flexibility and

Starting Plant Simulation

Plant Simulation Interface Overview

First Option of the View Menu

First Option of the File Menu

Ways to Open an Plant Simulation

Ways to Close an Plant Simulation

Exiting Plant Simulation

Exercise: Starting Out

Lesson 4: Plant Simulation

To Open the Info Pages:

Plant Simulation Licensing

Primary License types:

Other License types:

Optional Plant Simulation Options:

Optional Plant Simulation Integrations (Additional Cost):

Optional Plant Simulation Libraries (Free):

Optional Plant Simulation Libraries (Additional Cost):

Many Other Optional Objects. For example:

Exercise: Using the Info Pages

Lesson 5: Plant Simulation

Options can be accessed from the following three places:

Plant Simulation has three types of windows:

Plant Simulation Viewers

Each of these will be explained briefly in this section:

To open or close a Viewer:

To close a Viewer you can also:

Plant Simulation Object Windows

Docked and Floating Viewers and

To undock (float) a viewer or toolbar:

To dock a floating viewer:

On Demand Window Viewing

You can arrange the open object windows with these

Adding to the Class Library and

The Manage Class Library window:

Oracle (9i, 10g, 11g)

Exercise: Start Plant Simulation

Lesson 6: Customizing Menus