Section S1

TECHNICAL MANUAL

11 kV Switchboard

POWERBOX PROJECT (ISSUE 1)

SECTION 1
1/48

CONTENTS
SECTION 1 TECHNICAL

1.1.0
1.2.0
1.3.0
1.4.0

3
4
6
7

PANEL GENIE EVO SWITCHBOARD

VC2-P7
BECB BUSBAR END CABLE BOX
BUSBAR VT

SUPPORT INFORMATION GENIE EVO

1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14

8
8
9
9
9
9
10
10
10
10
11
11
11

DESCRIPTION OF GENIE EVO RANGE PANELS AND SWITCHBOARD CONSTRUCTION

BUSBARS AND CONNECTIONS
CURRENT TRANSFORMERS CIRCUIT CONNECTION
VOLTAGE TRANSFORMERS CIRCUIT CONNECTION
VOLTAGE TRANSFORMERS BUSBAR CONNECTION
CABLE EARTHING AND TESTING FACILITIES
BUSBAR EARTHING AND TESTING FACILITIES
LOW VOLTAGE WIRING
ANTI-CORROSION PROTECTION AND FINISHING
LABELLING
GENERAL TECHNICAL DATA
ADDITIONAL RELATED STANDARDS
WEIGHTS AND DIMENSIONS

SUPPORT INFORMATION SEPAM SERIES 80

12

1.15.
1.16.
1.17.
1.18.
1.19.

12
12
13
14
15

OVERVIEW
BASE UNIT WITH ADVANCED USER-MACHINE INTERFACE
HARDWARE CHARACTERISTICS
ADVANCED UMI FRONT PANEL CONTROLS AND OPERATION
ELECTRICAL CHARACTERISTICS

SUPPORT INFORMATION SFT2841 SETTING AND OPERATING SOFTWARE

16

1.20.

16

OVERVIEW

POWERBOX PROJECT (ISSUE 1)

SECTION 1
2/48

1.1.0 Panel Genie Evo switchboard

Genie Evo switchboard parameters
Switchboard installation / ingress rating :
Colour finish :
Interrupter technology :
Busbar Rating :
Service voltage/parameters :
System frequency :
Short time current rating (symm) CB :
Impulse withstand level :
Main HV cable entry :
LV pilot cable entry :
Switchboard auxiliary & control supply :

Indoor / IP3X
Satin grey white RAL9002 to DIN Standards
Vacuum CB with series disconnector
1250A
11kV, 3 phase, 3 wire, earthed neutral
50Hz
25kA rms, 3 seconds
95kV
refer to individual specification sheets
from above, at rear of LV cabinet
24V DC

Individual panel types

The GenieEvo switchboard offered comprises the particular panel types as detailed below. Details of the functions and features of each
panel type are contained within the accompanying specification sheets on the subsequent page(s).

1x

Switchboard Ancillaries

3x

VC2-P7

1x

BUSBAR VT

Switchboard Ancillaries
The table below shows the switchboard generic ancillary items which are included in our offer. Should any of the items shown as not
included be required, or for further details please contact us. Alternatively, please also refer to the GenieEvo Selection Guide.

Phase sequence test

unit

Not included

Battery / charger unit

Not included

Paint touch up kit

Not included

POWERBOX PROJECT (ISSUE 1)

SFT2841
setting/oscillography
software on CD for
Sepam relays
Heat shrink
terminating kits

Included

Not included

SECTION 1
3/48

1.1.1 VC2-P7

This panel type provides a comprehensive protection package for switchboards with one transformer incomer, or dual transformer incomers
without directional overcurrent protection. It also includes monitoring of the transformer winding temperature and Buchholz devices for
local and remote indication of operation. This includes extensive circuit breaker metering, monitoring and control features as standard and is
ideally suited for integration into a supervisory system using its optional RS485 serial link interface.

Sepam T81 with advanced integrated UMI

environment

Protection

location : indoor, IP3X

ambient temperature : -5 to +40oC
altitude : upto 1000m above sea level

50/51 overcurrent IDMT, DT (2 group settings)

50N/51N earth fault IDMT, DT (2 group settings)
49RMS thermal overload for cables
64REF restricted earth fault

ratings
short time withstand : 25kA, 3 seconds
normal current rating : 200A
dimensions (mm) : 1900 H x 500 W x 1200 D

Control functions
trip/close CB control
trip circuit supervision (74)
external protection trip
remote emergency trip
intertrip send/receive
CB close inhibit
lockout (86)
logic selectivity block send/receive
winding temp / buchholz

operating mechanism
independent manual stored energy (motorised)

test facility
integral cable test and earthing (fully interlocked)
CT secondary injection test terminals (LV cabinet)
circuit breaker vacuum interrupter test (fully interlocked)

Indication / instrumentation LED display c/w:-

standard current transformers

phase currents
record of tripping currents
maximum demand currents
phase voltages
kW, kVA, KVAR, power factor
kWh, kVARh
kWh pulsed output
thermal capacity used
disturbance recorder when SFT2826 software used

Sepam CTs 200/100/1A, 2.5VA, class 5P20

cable termination
main cable entry : Bottom entry
connection type : direct connection to ANSI bushing
cables up to 300mm (1x3c) / up to 630mm (3x1c)

local control and indication

mechanical on/off circuit breaker
mechanical main select/isolated/earth select series isolator
mechanical operations counter
circuit neon indication

circuit voltage transformer

VT ratio/conn : 11kV/110V / 11kV/110V MV fuse
VTs rating : 50VA/ph, class 0.5/3P

Optional features
Mechanism motorisation

30V DC

Sepam RS485 serial link

Not included

POWERBOX PROJECT (ISSUE 1)

Motor auto/off selector switch

MV cable gland(s)

Motor On/Off Switch

No gland included

SECTION 1
4/48

Prima interposing relays

No Relay kit

Gland plate(s)

Control switch padlocks

Not included

2 x Remote metering CTs

Key mechanical interlock

Not included

Control switches

Current transducer 4-20mA

Not included

Mechanism padlocks

1x3c gland plate

Not included
Trip/Neutral/Close and
Local/Remote switches
included
Not included

To find out more about GenieEvo range, please refer to he Selection Guide, or visit our website at : www.schneider.co.uk

2.1.2 BECB Busbar end Cable Box

environment
For use in applications where direct connection of an
incomer or outgoing supply to the switchboard busbars is
acceptable and isolation/disconnection facilities are not
required.

location : indoor, IP3X

ambient temperature : -5 to +40oC
altitude : upto 1000m

ratings
normal service voltage: 13.8kV

cable termination
cable entry : Bottom entry
cable connection type : 1 x Bushing Sleeve
per phase
cables up to 300mm
MV Gland(s) : Not included
MV gland plate : 1x3c gland plate

To find out more about GenieEvo range, please refer to the Selection Guide, or visit our website at : www.schneider.co.uk

POWERBOX PROJECT (ISSUE 1)

SECTION 1
5/48

3.1.3. BUSBAR VT
This unit type offers a busbar connected VT.

environment
location : indoor, IP3X
ambient temperature : -5 to +40oC
altitude : upto 1000m above sea level

ratings
normal rated voltage : 13.8kV
dimensions (mm) : 1900 H x 500 W x 1200 D

busbar voltage transformer

VT ratio/conn : 11kV/110V / Fixed MV fuse
VT rating : 50VA/ph, class 0.5/3P

To find out more about GenieEvo range, please refer to the Selection Guide, or visit our website at : www.schneider.co.uk

Support Information for Genie Evo

1.2. Description Of Genie Evo Range Panels and Switchboard Construction
Type GenieEvo, metalclad switchgear panels are of the indoor design consisting of rigid steel housings which
comprise a non-withdrawable vacuum circuit breaker.
The contact arrangement of the circuit breaker is of the ON or OFF type. The point of isolation is provided by
means of a series off-load isolator within an earth screened cast resin envelope. It is not possible to switch the
unit directly from main to earth under any circumstances.
The busbar system is totally encapsulated in cast resin, terminated at each panel by means of specifically
designed polyurethane shrouds.
MV cable connections comprise cast resin insulated ANSI tapered bushings which provide direct and
permanent connection using a heat shrink termination. Optionally, Merlin Gerin type Dyscon disconnectable
cable terminations may be employed in conjunction with the heat shrink termination, allowing the possibility of
future disconnection of the MV cable without the need of breaking down the heat shrink joint.

POWERBOX PROJECT (ISSUE 1)

SECTION 1
6/48

The panels are composed of the following compartments, fully segregated by steel partitions :
Circuit breaker MV compartment
MV cable connection compartment
MV busbar compartment
LV cabinet
LV cable connection compartment
CT compartment
VT compartment
Access :

All operations from unit front

LV pilot cabling, MV cable connection, and MV busbar connection from rear/side
1.3. Busbars and Connections
The busbars are manufactured from hard drawn, high conductivity copper. The contact faces are designed to
ensure a reliable low resistance contact. The busbar supports are cast resin insulated and integral to the
series isolator cast resin envelope. There is one busbar per phase for both 630A and 1250A current rating.
Simple jointing methods are employed, incorporating a single fixing per joint to ensure minimised installation
time and reliability of the installation.
1.4. Current Transformers - Circuit Connection
Current transformers are of the air insulated ring type design and are installed on cast resin insulated bar
primaries within the CT compartment. The CTs, when used in conjunction with the Merlin Gerin type Sepam
protection, metering and control unit, are specifically designed to suit the needs of the Sepam device.
Alternatively, for panel types utilising unit protection relays, data sheets for the standard CTs employed can be
provided upon request.
1.5. Voltage Transformers - Circuit Connection
Voltage transformers are of the single phase [live to earth connection] dry, cast resin insulated design. Where
fitted, the transformers are located within the VT compartment beneath the vacuum circuit breaker. The VTs
are non-withdrawable, but can be isolated via removal of the MV fuses.
1.6. Voltage Transformers - Busbar Connection
Voltage transformers are of the single phase [live to earth connection] dry, cast resin insulated design. Busbar
VTs can be located either within a bus-section panel to the right-hand side of the circuit breaker (when
provided) or within a separate, dedicated 500mm wide cubicle.
The VTs are non-withdrawable, but can be isolated via removal of the MV fuses.
1.7. Cable Earthing and Testing Facilities
The circuit connected MV cables may be earthed by means of the fully interlocked series isolator. This isolator
is interlocked so that it can only be operated once the circuit breaker unit is in the off position. The series

POWERBOX PROJECT (ISSUE 1)

SECTION 1
7/48

isolator utilised on GenieEvo is unique in design, employing a controlled air environment in a fully
encapsulated cast resin earth screened envelope. The sealed for life design is impervious to the local
environment ensuring that the series isolator is totally maintenance free.
Cable testing is facilitated via the series isolator, following initial application of earth and subsequent operation
of interlocks. With GenieEvo there is no requirement for a loose test access key. Access to the normally
earthed star point connected to the cables is at the front of the equipment. There is no requirement to enter
the MV cable box during cable testing.
1.7. Busbar Earthing and Testing Facilities
When a bus-section unit is employed, the busbars to either the right-hand or left-hand side of the unit in turn
may be earthed by means of the units fully interlocked series isolators.
As a preventative method against inadvertent maloperation, key type mechanical interlocks in conjunction with
wall mounting key exchange boxes are optionally available.
1.8. Low Voltage Wiring
Secondary wiring on each panel comprises our standard arrangement which utilises suitably rated PVC
insulated stranded copper wire coloured black. Mains 230 volt a.c terminations will be segregated and
shrouded.
1.9. Anti-Corrosion Protection and Finishing
To permit the use of GenieEvo range under onerous climatic conditions, a systematic, comprehensive finishing
process is adopted. A copy of our detailed finishing specification can be made available upon request.
1.10. Labelling
The unit data label is fitted at the unit front identifying the unit serial number, panel type and ratings.
Blank engravable circuit identification labels are provided at the front and rear of each panel. The styling is
black lettering on a white background. Internal devices, such as VTs and CTs are identified by separate
permanent adhesive labels located within the LV cabinet. All labels and literature will be in the English
language.

POWERBOX PROJECT (ISSUE 1)

SECTION 1
8/48

1.12. General Technical Data

10,000 close & open cycles - main

2,000 close & open cycles - earth

Rated Mechanical Operations

IEC 60694; IEC 62271-102; IEC 62271-100; IEC

60298; IEC 61000; IEC 61958; IEC 60186; IEC
60255; EATS 41-36; EATS 50-18; EATS 12-11;
BS EN ISO 9001; BS EN ISO 14001; BS 5227

Standards

1.13. Additional Related Standards

Current transformers
Voltage transformers

National

BS 3938

International
National

BS 3941

International
National

Relays

IEC 60044-1
IEC 60044-2
BS 142

International

IEC 60255

1.14. Weights and Dimensions

Panel

Weight

Standard panels
Bus-sections

Dimensions
width

height

depth

365 kg max

500 mm

1900 mm

1200 mm

560 kg max

1000 mm

1900 mm

1200 mm

POWERBOX PROJECT (ISSUE 1)

SECTION 1
9/48

Support Information Sepam Series 80

1.15. Overview
Specially designed for demanding customers on large industrial sites, Sepam series 80 provides proven
solutions for electrical distribution and machine protection.
1.16. Base Unit with Advanced User-Machine Interface
Sepam Series 80 base relays employed on the GenieEvo range of switchgear are provided with an integrated
advanced user-machine interface to allow flush mounting of the relay on the instrument cabinet door. The
interface is optimal for making local operation easier since it is easy to read and provides content and access
to different data.
Comprehensive data for facility managers

All the data required for local equipment operation may be displayed on
demand :
> Display of all measurement and diagnosis data
> Display of operating and alarm messages, with alarm
acknowledgement and Sepam resetting
> Display of the list of activated protection functions and the main
settings of major protection functions
> Adaptation of activated protection functions set points or time delays in
response to new operating constraints
> Display of Sepam and remote module versions
> Relay output testing and logic input status display
> Entry of 2 passwords to protect parameter and protection setting

9-key keypad
>
Keys identified by pictograms for intuitive navigation
>
Menu guided access to data

Graphical LCD screen

>
>
>

128 x 64 pixel graphical screen to display any character or symbol

data presentation in numerical format with units and/or in bar graphs
automatic contrast adjustment and user-triggered backlighting for easy reading in all lighting
conditions

POWERBOX PROJECT (ISSUE 1)

SECTION 1
10/48

1.17. Hardware Characteristics

Removable memory cartridge

The cartridge contains all the Sepam characteristics :

> all Sepam protection and parameter settings
> all the metering and protection functions required for the application
> pre-defined control functions
> control functions customised by control matrix or logic equations
> accumulated energies and switchgear diagnostic values
It may be made tamper-proof by lead sealing
It is removable and easy to access on the front panel of Sepam to reduce
maintenance time
Backup battery
Standard lithium battery, AA format, 3.6 volts
It allows the following data to be stored in the event of an auxiliary power outage :
> time tagged event tables
> disturbance recording data
> peak demands, tripping context etc
The battery presence and charge are monitored by Sepam. The main data (e.g., protection and parameter
settings) are saved in the event of an auxiliary power outage, regardless of the state of the battery.

POWERBOX PROJECT (ISSUE 1)

SECTION 1
11/48

1.18. Advanced UMI Front Panel Controls and Operation

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.

Green LED ; Sepam ON

Red LED ; Sepam unavailable
9 yellow indication LEDs
Label identifying the indication LEDs
Graphical LCD screen
Display of measurements
Display of switchgear, network and machine
diagnosis data
Display of alarm messages
Sepam reset (or confirm data entry)
Acknowledgement and clearing of alarms (or
move cursor up)
LED test (or move cursor down)
Display and adaptation of activated
protection settings
Display of Sepam and Logipam data
Entry of 2 passwords
RS 232 PC connection port
Backup battery
Memory cartridge
Door

POWERBOX PROJECT (ISSUE 1)

SECTION 1
12/48

1.19. Electrical Characteristics

Sensor inputs
Phase current inputs

1A CT

Input impedance

< 0.001
< 0.001 VA (1A CT)
3 In
100 In

Consumption
Continuous thermal withstand
1 second overload

Voltage inputs

Phase

Residual

Input impedance
Consumption
Continuous thermal withstand
1 second overload

> 100k
< 0.015VA (100V VT)
240 V
480 V

> 100k
< 0.015VA (100V VT)
240 V
480 V

Relay outputs
Control relay outputs O1 to O4
Voltage
Continuous current
Breaking capacity

DC
AC (47.5 to 63Hz)
Resistive load
Load L/R < 20ms
Load L/R < 40ms
Resistive load
Load p.f. > 0.3

Making capacity

24/48 VDC

127 VDC

220 VDC

8A
8A/4A
6A/2A
4A/1A

8A
0.7 A
0.5 A
0.2 A

8A
0.3 A
0.2 A
0.1 A

100 to 240 VAC

8A

8A
5A
< 15 A for 200ms

Annunciation relay output O5

Voltage
Continuous current
Breaking capacity

DC
AC (47.5 to 63Hz)
L/R load < 20ms
Load p.f. > 0.3

24/48 VDC

127 VDC

220 VDC

2A
2A/1A

2A
0.5 A

2A
0.15 A

100 to 240 VAC

2A
1A

Power supply
Voltage
Maximum consumption
Inrush current
Acceptable ripple content
Acceptable momentary outages

24 to 250 VDC
-20% / + 10%
10 to 16 W according to configuration
< 10 A 10 ms
12 %
100 ms

Battery
Format
Service life

POWERBOX PROJECT (ISSUE 1)

AA lithium 3.6V
10 years Sepam energised
8 years Sepam not energised

SECTION 1
13/48

Support Information SFT2841 Setting and Operating Software

1.20. Overview
The SFT2841 software allows use of the Expert UMI functions when installed on a PC and connected to the
RS 232 link on the front panel of the Sepam (operating in a Windows environment). All the data used for the
same tasks are grouped together in the same screen to facilitate operation. Menus and icons are used for fast,
direct access to the required information.
Minimum PC configuration required :
Processor
PC compatible, Pentium 133 MHz
Operating Systems
Micorsoft Windows 98/NT4.0/2000/XP
RAM
64 MB (32 MB for Windows 98)
Space on disk
64 MB
It may be used :
Prior to commissioning and without connection to Sepam, to prepare Sepam protection and parameter
settings
During commissioning, on a PC connected to the front panel of Sepam :
To load, unload and modify Sepam protection and parameter settings
To obtain all measurements and useful information during commissioning
During operation, on a PC connected to a set of Sepam series 80 relays via a communication network :
To manage the protection system
To monitor the status of the electrical network
To run diagnostics on any incidents affecting the electrical network

POWERBOX PROJECT (ISSUE 1)

SECTION 1
14/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
15/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
16/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
17/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
18/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
19/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
20/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
21/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
22/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
23/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
24/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
25/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
26/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
27/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
28/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
29/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
30/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
31/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
32/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
33/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
34/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
35/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
36/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
37/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
38/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
39/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
40/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
41/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
42/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
43/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
44/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
45/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
46/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
47/48

POWERBOX PROJECT (ISSUE 1)

SECTION 1
48/48