Professional Documents
Culture Documents
SERVICE MANUAL
PARTS No. : 9-888-209-02
* Blue characters are linking.
Ver.
DATA
CONTENTS
1.0
2008.06
Issued
1.1
2008.08
KDL-40W4000/46W4000/52W4000
SERVICE MANUAL
RM-GD004
KDL-40W4000/46W4000/52W4000
Australia Model
EG1L CHASSIS
SPECIFICATIONS
Model name
KDL-40W4000
System
Panel system
TV system
Colour/video system
Channel coverage
Sound output
Input/Output jacks
Antenna
1
1, 2, 3
1, 2, 3
1/
2
HDMI IN 1, 2, 3
PC IN
(RGB)
KDL-46W4000
KDL-52W4000
DMPORT
Power and others
Power requirements
Screen size (measured
diagonally)
Display resolution
Power consumption
Dimensions* (with TableTop Stand)
(w h d)
(without Table
-Top Stand)
Mass*
29 kg
38 kg
25 kg
32 kg
(with Table22 kg
Top Stand)
(without Table
19 kg
-Top Stand)
Optional accessories
52 inches (Approx.
132.2 cm)
SU-WL500/SU-WL50B
Wall-Mount Bracket
KDL-40/46/52W4000 (AUS)
SVGA
XGA
WXGA
SXGA
Horizontal
(Pixel)
640
640
720
800
800
1024
1024
1024
1280
1280
1280
1360
1280
Vertical
(Line)
480
480
400
600
600
768
768
768
768
768
768
768
1024
(RGB) jack
Horizontal
frequency (kHz)
31.5
37.5
31.5
37.9
46.9
48.4
56.5
60.0
47.4
47.8
60.3
47.7
64.0
Vertical
frequency (Hz)
60
75
70
60
75
60
70
75
60
60
75
60
60
Standard
VGA
VESA
VGA-T
VESA Guidelines
VESA
VESA Guidelines
VESA
VESA
VESA
VESA
VESA
VESA
This TVs PC input does not support Sync on Green or Composite Sync.
This TVs PC input does not support interlaced signals.
This TVs PC input supports signals in the above chart with a 60 Hz vertical frequency. For other signals, you
will see the message NO SYNC.
Horizontal
(Pixel)
640
800
1024
1280
1280
1280
Vertical
(Line)
480
600
768
768
768
1024
Horizontal
frequency (kHz)
31.5
37.9
48.4
47.4
47.8
64.0
Vertical
frequency (Hz)
60
60
60
60
60
60
rd
Standard
VESA
VESA Guidelines
VESA Guidelines
VESA
VESA
VESA
KDL-40/46/52W4000 (AUS)
SAFETY-RELATED COMPONENT
WARNING
CAUTION
These servicing instructions are for use by qualified service
personnel only.
To reduce the risk of electric shock, do not perform any servicing
other than that contained in the operating instructions unless you
are qualified to do so.
It is essential that all critical parts be replaced only with the part
number specified in the electrical parts list to prevent electric
shock, fire, or other hazard.
NOTE: Do not modify the original design without obtaining
written permission from the manufacturer or you will
void the original parts and labor guarantee.
WARNING!!
An isolation transformer should be used during any service to
avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power
line.
! SAFETY-RELATED COMPONENT
WARNING!!
Replace all components with Sony parts whose part numbers
appear as shown in this manual or in supplements
published by Sony.
KDL-40/46/52W4000 (AUS)
SAFETY CHECK-OUT
After correcting the original service problem, perform the
following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly
soldered connections. Check the entire board surface for
solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are
pinched or touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps,
and mounting hardware have been replaced. Be absolutely
certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly
transistors, that were installed during a previous repair. Point
them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious
signs of deterioration. Point them out to the customer and
recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend
the replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, metallized
knobs, screws, and all other exposed metal parts for AC
leakage. Check leakage as described below.
Leakage Test
The AC leakage from any exposed metal part to earth ground
and from all exposed metal parts to any exposed metal part
having a return to chassis, must not exceed 0.5 mA (500
microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or
RCA WT-540A. Follow the manufacturers instructions to
use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision
245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The limit
indication is 0.75 V, so analog meters must have an accurate
low voltage scale.
The Simpsons 250 and Sanwa SH-63TRD are examples of
passive VOMs that are suitable. Nearly all battery-operated
digital multimeters that have a 2 VAC range are suitable (see
Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate
retaining screw on most AC outlet boxes is also at earth ground.
If the retaining screw is to be used as your earth ground, verify
that it is at ground by measuring the resistance between it and a
cold-water pipe with an ohmmeter. The reading should be zero
ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt
trouble- light (not a neon lamp) between the hot side of the
receptacle and the retaining screw. Try both slots, if necessary,
to locate the hot side on the line; the lamp should light at normal
brilliance if the screw is at ground potential (see Figure B).
To Exposed Metal
Parts on Set
Trouble Light
AC Outlet Box
Ohmmeter
AC
Voltmeter
o
(0.75V)
0.15 F
Cold-water Pipe
Earth Ground
KDL-40/46/52W4000 (AUS)
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash.
The number of times the LED flashes translates to a probable source of the problem.
A definition of the STANDBY LED flash indicators is listed in the instruction manual for the users knowledge and reference.
If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to
reveal past problems and how often these problems occur.
LED OFF
2 sec.
STANDBY LED
KDL-40/46/52W4000 (AUS)
5
( Info/Text reveal ) ( Number button ) * ( Volume )
( TV standby )
* : Note that this differs from entering the service mode (volume +)
POWER
PANEL
NVM
NC
HDMI
DIGITAL
TUNER
SOUND
DC_ALERT2
RTC
DC_ALERT2
DEMOD
USB
CI
AU_PROT
DC_ALERT
3/3
VCTP
Reset
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen
After you have completed the repairs, clear the result display to 0.
KDL-40/46/52W4000 (AUS)
TABLE OF CONTENTS
SAFETY CHECK-OUT ............................................. 5
SELF DIAGNOSIS FUNCTION ................................ 6
1. DISASSEMBLY ............................................... 1-1
1-1. KDL-40W4000 ....................................................... 1-1
1-1-1. REAR COVER AND STAND ASSY
REMOVAL ...................................................... 1-1
1-1-2. AC INLET AND UNDER COVER
REMOVAL ...................................................... 1-2
1-1-3. BA1 AND IP5 BOARDS REMOVAL ............ 1-3
1-1-4. FRAME REMOVAL ....................................... 1-4
1-1-5. SPEAKER (L) REMOVAL ............................. 1-5
1-1-6. SPEAKER (R) REMOVAL ............................. 1-5
1-1-7. LCD PANEL, H3E BOARD AND
H4 BOARD REMOVAL ................................. 1-6
1-2. KDL-46W4000 ....................................................... 1-7
1-2-1. REAR COVER AND STAND ASSY
REMOVAL ...................................................... 1-7
1-2-2. AC INLET AND UNDER COVER
REMOVAL ...................................................... 1-8
1-2-3. BA1 AND IP5 BOARDS REMOVAL ............ 1-9
1-2-4. FRAME REMOVAL ..................................... 1-10
1-2-5. SPEAKER (L) REMOVAL ........................... 1-11
1-2-6. SPEAKER (R) REMOVAL ........................... 1-11
1-2-7. LCD PANEL, H3E BOARD AND
H4 BOARD REMOVAL ............................... 1-12
1-3. KDL-52W4000 ..................................................... 1-13
1-3-1. REAR COVER AND STAND ASSY
REMOVAL .................................................... 1-13
1-3-2. AC INLET AND UNDER COVER
REMOVAL .................................................... 1-14
1-3-3. BA1 AND IP5 BOARDS REMOVAL .......... 1-15
1-3-4. FRAME REMOVAL ..................................... 1-16
1-3-5. SPEAKER (L) REMOVAL ........................... 1-17
1-3-6. SPEAKER (R) REMOVAL ........................... 1-17
1-3-7. LCD PANEL, H3E BOARD AND
H4 BOARD REMOVAL ............................... 1-18
3-1
3-2
3-2
3-2
KDL-40/46/52W4000 (AUS)
SECTION 1
DISASSEMBLY
1-1. KDL-40W4000
1-1-1. REAR COVER AND STAND ASSY REMOVAL
3 Six screws
(+BVTP2 4X16)
4 Two screws
(+PSW M5X12)
6 Three screws
(+BV 3X12)
4 Two screws
(+PSW M5X12)
3 Five screws
(+BVTP2 4X16)
3 Four screws
(+BVTP2 4X16)
3 Two screws 5Two screws
(+BVTP2 4X16) (+PSW M5X12)
3 Two screws
(+BVTP2 4X16)
1 Four screws
(+PSW M5X20)
2 Stand assy
7 Rear cover
8 Switch unit
KDL-40/46/52W4000 (AUS)
1-1
KDL-40W4000
1-1-2. AC INLET AND UNDER COVER REMOVAL
5 Two screws
(+KTT 3X10)
3 One screw
(+BVST 3X8)
6 AC inlet
4 Under cover
KDL-40/46/52W4000 (AUS)
1-2
KDL-40W4000
1-1-3. BA1 AND IP5 BOARDS REMOVAL
3 Two screws
(+PSW M3X5)
5 Three screws
(+BVST 3X8)
4 Two screws
(SP 4-4O UNC)
0 One screw
(+BVST 3X8)
9 Side jack
bracket assy
7 One screw
(+BVST 3X8)
qs Two screws
(+BVST 3X8)
6 B shield assy
0 One screw
(+BVST 3X8)
0 Four screws
(+BVST 3X8)
qa BA1 board
1 Three screws
(+BVST 3X8)
2 IP5 board
1 Three screws
(+BVST 3X8)
qs Two screws
(+BVST 3X8)
qd Main bracket
assy
KDL-40/46/52W4000 (AUS)
1-3
KDL-40W4000
1-1-4. FRAME REMOVAL
5 Three screws
(+PSW M4X8)
7 Two screws
(+PSW M5X8)
8 Vesa frame
(TOP)
qa Three screws
(+PSW M4X8)
qd Four screws
(+BVTP2 4X16)
qf Bottom frame
assy
KDL-40/46/52W4000 (AUS)
1-4
KDL-40W4000
1-1-5. SPEAKER (L) REMOVAL
1 Loudspeaker
Both
Both
1 Loudspeaker
Both
Both
KDL-40/46/52W4000 (AUS)
1-5
KDL-40W4000
1-1-7. LCD PANEL, H3E BOARD AND H4 BOARD REMOVAL
8 LCD panel
7 Two screws
(+BVTP2 4X16)
1 H3E board
6 Illumination module
2 H4 board
3 One screw
(+BV 3X12)
Both
4 Light guide
5 Clear panel
Both
9 Bezel assy
KDL-40/46/52W4000 (AUS)
1-6
1-2. KDL-46W4000
1-2-1. REAR COVER AND STAND ASSY REMOVAL
3 Six screws
(+BVTP2 4X16)
4 Four screws
(+PSW M5X12)
3 Five screws
(+BVTP2 4X16)
3 Ten screws
(+BVTP2 4X16)
4 Two screws
(+PSW M5X12)
5 Three screws
(+BV 3X12)
1 Four screws
(+PSW M5X20)
6 Rear cover
7 Switch unit
KDL-40/46/52W4000 (AUS)
1-7
KDL-46W4000
1-2-2. AC INLET AND UNDER COVER REMOVAL
6 AC inlet
4 Under cover (L2)
1 Two screws
(+BVTP2 4X16)
5 Two screws
(+KTT 3X10)
3 One screws
(+BVST 3X8)
KDL-40/46/52W4000 (AUS)
1-8
KDL-46W4000
1-2-3. BA1 AND IP5 BOARDS REMOVAL
5 Three screws
(+BVST 3X8)
9 One screw
(+BVTP2 4X16)
4 Two screws
(SP 4-4O UNC)
qa One screw
(+BVST 3X8)
0 Side jack
bracket assy
3 Two screws
(+PSW M3X8)
6 B shield assy
qa One screw
(+BVST 3X8)
qa Four screws
(+BVST 3X8)
qs BA1 board
1 Three screws
qd Two screws (+BVST 3X8) 2 IP5 board
1 Three screws
(+BVST 3X8)
(+BVST 3X8)
7 One screw
(+BVST 3X8)
qf Main bracket assy
qh Vesa frame
(TOP)
qg Two screws
(+PSW M5X8)
KDL-40/46/52W4000 (AUS)
1-9
KDL-46W4000
1-2-4. FRAME REMOVAL
5 Two screws
(+PSW M5X8)
1 One screw
(+PSW M5X8)
3 Two screws
(+BVST 3X8)
6 Vesa frame
(BTM) assy
0 Two scxrews
(+PSW M5X8)
qa Vesa frame
(BTM) assy
2 Center frame
7 Five screws
(+PSW M5X8)
8 One screw
(+BVTP2 4X16)
4 G5 frame
1 One screw
(+PSW M5X8)
qg One screw
(+PSW M5X8)
qs Five screws
(+PSW M5X8)
qf Spine frame assy
9 Spine frame
assy
qd One screw
(+BVTP2 4X16)
qh Four screws
(+BVTP2 4X16)
qj Bottom frame
assy
KDL-40/46/52W4000 (AUS)
1-10
KDL-46W4000
1-2-5. SPEAKER (L) REMOVAL
1 Loudspeaker
2 Speaker cushion
Both
Both
1 Loudspeaker
Both
2 Speaker cushion
Both
KDL-40/46/52W4000 (AUS)
1-11
KDL-46W4000
1-2-7. LCD PANEL, H3E BOARD AND H4 BOARD REMOVAL
8 LCD panel
7 Two screws
(+BVTP2 4X16)
1 H3E board
2 H4 board
6 Illumination module
3 One screw
(+BV 3X12)
4 Light guide
Both
5 Clear panel
Both
9 Bezel assy
KDL-40/46/52W4000 (AUS)
1-12
1-3. KDL-52W4000
1-3-1. REAR COVER AND STAND ASSY REMOVAL
3 Six screws
(+BVTP2 4X16)
4 Four screws
(+PSW M5X12)
5 Two screws
(+BV 3X12)
3 Nine screws
(+BVTP2 4X16)
3 Six screws
(+BVTP2 4X16)
4 Two screws
(+PSW M5X12)
1 Four screws
(+PSW M5X16)
2 Stand assy (LL)
6 Rear cover
7 Switch unit
KDL-40/46/52W4000 (AUS)
1-13
KDL-52W4000
1-3-2. AC INLET AND UNDER COVER REMOVAL
5 Two screws
(+KTT 3X10
(S TYPE))
7 One screw
(+BVST 3X8)
1 Two screws
(+BVTP2 4X16)
8 AC inlet
bracket
6 AC inlet
3 One screw
(+BVST 3X8)
KDL-40/46/52W4000 (AUS)
1-14
KDL-52W4000
1-3-3. BA1 AND IP5 BOARDS REMOVAL
ql Three screws
(+BVST 3X8)
w; G5 board
ql Three screws
(+BVST 3X8)
qa Four screws
(+PSW M3X5)
qd Three screws
(+BVST 3X8)
qs Two screws
(SP 4-4O UNC)
qg One screw
(+BVST 3X8)
8 Side jack bracket assy
qf B shield assy
qg One screw
(+BVST 3X8)
qg Four screws
(+BVST 3X8)
qh BA1 board
9 One screw
(+BVST 3X8)
qj Four screws
(+BVST 3X8)
ws D4 board
qk Main bracket
assy
wa Four screws
(+BVST 3X8)
3 Four screws
(+BVST 3X8)
1 Two screws
(+PSW M5X8)
4 D5 board
5 One screw
(+BVST 3X8)
6 One screw
(+PSW M3X8)
7 D5 frame
2 Vesa frame
(TOP)
KDL-40/46/52W4000 (AUS)
1-15
KDL-52W4000
1-3-4. FRAME REMOVAL
5 Two screws
(+PSW M5X8)
1 One screw
(+PSW M5X8)
6 Vesa frame(BTM)
assy
3 Two screws
(+BVST 3X8)
0 Two screws
(+PSW M5X8)
qa Vesa frame (BTM)
assy
2 Center frame
7 Five screws
(+PSW M5X8)
8 One screw
(+BVTP2 4X16)
9 Spine frame
assy
4 G5 frame
1 One screw
(+PSW M5X8)
qd One screw
(+BVTP2 4X16)
qs Five screws
(+PSW M5X8)
qf Spine frame
ASSY
qg Four screws
(+BVTP2 4X16)
qh Bottom frame
assy
KDL-40/46/52W4000 (AUS)
1-16
KDL-52W4000
1-3-5. SPEAKER (L) REMOVAL
1 Loudspeaker
2 Speaker cushion
Both
Both
1 Loudspeaker
Both
2 Speaker cushion
Both
KDL-40/46/52W4000 (AUS)
1-17
KDL-52W4000
1-3-7. LCD PANEL, H3E BOARD AND H4 BOARD REMOVAL
8 LCD pane
7 Two screws
(+BVTP2 4X16)
1 H3E board
5 Clear panel
2 H4 board
6 Illumination module
3 One screw
(+BV 3X12)
4 Light guide
Both
Both
9 Bezel assy
KDL-40/46/52W4000 (AUS)
1-18E
SECTION 2
TROUBLESHOOTING
Reference
6
Blinks
7
Blinks
8
Blinks
10
Blinks
11
Blinks
12
Blinks
13
Blinks
14
Blinks
15
Blinks
NVM
I2C
VCT
Tuner
I2C
CH1
16
Blinks
17
Blinks
18
Blinks
19
Blinks
21
Blinks
No Power
I2C
CH0
D
Demod
USB
VCTP
BA1 COMPL
D5 COMPL (52")
D4 COMPL (52")
G5 COMPL (52")
IP5 COMPL (46")
IP5 COMPL (40")
Panel Module
Flowchart Reference
Problem
Power_
DET
Back
Light
Reference
No
Video
No BL
TEMP
Audio
DFE
No Video
No
BL OK
Tuner
No OSD Video OK
No
HDMI
No
Audio
Balancer HDMI
BA1 COMPL
D5 COMPL(52")
D4 COMPL(52")
G5 COMPL(52")
IP5 COMPL(46")
IP5 COMPL(40")
Panel Module
Flowchart Reference
Problem
: Doubtful part
: just a few possibility
KDL-40/46/52W4000 (AUS)
2-1
Troubleshooting
Set Power
NO
See
2-1. No Power (Chart_B)
Red blinks
See
2-2. Self Diagnosis
(Chart_C)
YES
LED
Green
Audio
See
2-3. Audio Problem (Chart_D)
Video
See
2-4. Video problem (Chart_E)
KDL-40/46/52W4000 (AUS)
2-2
207-253VAC
Inlet on Power Board 1)
No
AC cable or AC inlet
Yes
3.3VDC
(CN6401 3Pin on
BA1 board)
NO
Power Board 1)
(No STBY3.3V)
YES
Does Power
button work?
NO
Switch Unit
YES
BA1 board
KDL-40/46/52W4000 (AUS)
2-3
Display
(Self Diagnosis mode)
Power_DET (12V Main Voltage)
6 times
Backlight Trouble.
7 times
8 times
Audio Trouble.
9 times
HFR Error
10 times
Digital Error
11 times
NVM Error
12 times
13 times
Balance Error
14 times
HDMI Error
15 times
Tuner Error
16 times
17 times
18 times
Digital Demod
No Acknowledge detected.
19 times
USB Error
20 times
CI Error
CI Trouble.
21 times
VCT Error
No DPI-I2C
22 times
MSP Error
Contents
When self diagnosis happens, STBY (Red) LED blinks and the history can be
seen on display by self diagnosis mode.
KDL-40/46/52W4000 (AUS)
2-4
See
2-2-2. POWER_DET
YES
6 times
See
2-2-3. Back light Error
NO
YES
See
2-2-10. HDMI Error
YES
See
2-2-11. Tuner Error
YES
See
2-2-12. I2C-CH1 Error
YES
See
2-2-13. I2C-CH0 Error
YES
See
2-2-14. Digital modulator Error
YES
See
2-2-15. USB Error
YES
See
2-2-16. VCTP Error
14 times
NO
YES
See
2-2-4. Temp Error
15 times
NO
NO
8 times
See
2-2-9. Balancer Error
NO
NO
7 times
YES
13 times
YES
See
2-2-5 Audio Error
16 times
See
2-2-6. DEF Error
17 times
NO
YES
10 times
NO
NO
YES
11 times
See
2-2-7. NVM Error
NO
12 times
NO
18 times
NO
YES
See
2-2-8. I2C Error
19 times
NO
21 times
KDL-40/46/52W4000 (AUS)
2-5
KDL-40/46/52W4000 (AUS)
2-6
KDL-40/46/52W4000 (AUS)
2-7
KDL-40/46/52W4000 (AUS)
2-8
KDL-40/46/52W4000 (AUS)
2-9
KDL-40/46/52W4000 (AUS)
2-10
KDL-40/46/52W4000 (AUS)
2-11
Audio problem
Only
Speaker out?
NO
HDMI
Problem?
YES
YES
Check
BA1 board
UI setting
correct?
Volume, SP off/On
HP Link
NO
Analog
Channel
Problem?
YES
Check
BA1 board
NO
Digital
Channel
Problem?
NO
Check
BA1 board
YES
Check
BA1 board
YES
NO
Set correctly or
reset by menu.
Check
Speaker or BA1 board
KDL-40/46/52W4000 (AUS)
2-12
Video problem
All inputs
have
problem?
NO
HDMI
Problem?
NO
YES
YES
YES
Check
BA1 board
Back Light
turn on?
NO
Check
LVDS harness
Power Board 1)
BA1 board
Panel Module
YES
OSD
appear?
Analog
Channel
Problem?
Check
BA1 board
NO
Digital
Channel
Problem?
NO
Check
BA1 board
YES
Check
BA1 board
YES
NO
Check
LVDS harness
BA1 board
Panel Module
Check
BA1 board
1) 40", 46" : IP5 BOARD
52"
: G5 BOARD
KDL-40/46/52W4000 (AUS)
2-13E
SECTION 3
DIAGRAMS
3-1. BLOCK DIAGRAM
BA1 BOARD
Audio
for PC
PC
HDMI 1 HDMI 2 L
HDMI 3
Audio
for DVI
DDR2 667
512Mb
DDR2 667
512Mb
Hs/Vs
EQ
NAND Flash
256Mb
Main Micro
VCT Premium
EMMA
EMMA3SL
MS
MPEG/AVC decoder
USB 2.0
MPEG2/AVC-HD,USB,XMB
SW
TS [0:7]
RF
UFE4
New Decoder IC
small package
Analog RF CVBS
SIF
Temp Sensor
SCART->RCA Pin
A/V switch
Color Decoder
3D Comb
PC/HD ADC
Audio Dig Decoder
Audio Delay
Scaler
Noise Reduction
Histogram
TV control
TXT Decoding
HDMI Decoder
WCG
S-Force
RTC
STBY Micro
LVDS
DDR2 667
256Mb
Backlight
Inverter
DDR2 667
256Mb
Panel
(S)Video1
TAS
S-Force
Video2 L
Audio Amp.
TPA3100D2
Video3
Line Out
Component1
BASI
(New Audio IC)
Component2
Mon/Rec
Out
SP
Mon/Rec Out
HP Out
DM Port
HP
SW
Optical
Audio Out
CVBS
Y/C
Analog-Component/RGB
Digital-Component
PC-RGB
Audio (Analog)
Audio (Digital)
Audio out
(Var/Fix)
KDL-40/46/52W4000 (AUS)
3-1
KDL-40/46W4000
Switch Unit
IP5 board
BA1 board
Inverter board
Illumination module
H4 board
H3E board
(2)
KDL-52W4000
D5 board
Switch Unit
Inverter board
G5 board
D4 board
BA1 board
Inverter board
Illumination module
H4 board
H3E board
KDL-40/46/52W4000 (AUS)
3-2E
SECTION 4
EXPLODED VIEWS
NOTE:
KDL-40/46/52W4000 (AUS)
4-1
4-1. KDL-40W4000
4-1-1. REAR COVER AND STAND ASSY
1
1
12
#1
1
1
1
1
1
1
5
4
5
REF. No.
1
2
3
4
5
PART No.
2-580-640-01
2-580-607-01
3-452-815-01
! 3-289-962-21
* 3-106-086-01
DESCRIPTION
MARK
REF. No.
PART No.
DESCRIPTION
X-2189-410-1
#1
7-685-648-79
KDL-40/46/52W4000 (AUS)
MARK
4-2
KDL-40W4000
4-1-2. CHASSIS-1
51
52
53
53
55
53
53
57
53
53
53
53
53
54
56
59
61
53
60
58
REF. No.
51
52
53
54
55
PART No.
1-480-710-11
1-835-699-11
DESCRIPTION
SWITCH UNIT
LEAD WIRE WITH CONNECTOR
(LVDS)
2-580-629-01 SCREW, +BVST 3X8
2-580-626-01 SCREW, SP 4-4O UNC
A-1547-342-A BA1 MOUNT
MARK
53
REF. No.
PART No.
56
57
58
59
60
2-596-649-01
! 1-822-097-11
2-580-640-01
2-580-592-01
! A-1549-337-C
61
* 1-835-147-11
DESCRIPTION
MARK
KDL-40/46/52W4000 (AUS)
4-3
KDL-40W4000
4-1-3. CHASSIS-2
101
102
103
105
104
109
107
#1
108
111
110
106
112
112
105
REF. No.
PART No.
101
X-2318-222-1
102
1-826-888-11
103 ! 1-802-664-11
104
1-480-680-11
105
2-580-600-01
DESCRIPTION
MARK
REF. No.
PART No.
DESCRIPTION
106
107
108
109
110
2-580-606-01
1-826-888-21
A-1510-351-A
* 3-290-361-01
A-1510-350-A
111
112
* 3-289-965-01
2-580-640-01
#1
7-685-648-79
106
MARK
KDL-40/46/52W4000 (AUS)
4-4
4-2. KDL-46W4000
4-2-1. REAR COVER AND STAND ASSY
152
151
152
152
#1
151
155
156
156
153
154
REF. No.
151
152
153
154
155 !
PART No.
DESCRIPTION
2-580-607-01
2-580-640-01
3-452-815-01
X-2189-411-1
3-293-587-21
MARK
REF. No.
PART No.
DESCRIPTION
156
3-106-086-01
COVER, ECS
#1
7-685-648-79
KDL-40/46/52W4000 (AUS)
MARK
4-5
KDL-46W4000
4-2-2. CHASSIS-1
201
208
204
202
206
203
206
202
206
202
211
206
206
209
206
206
208
210
208
202
207
205
206
202
206
202
206
212
202
208
REF. No.
PART No.
DESCRIPTION
201
202
203
204
1-480-710-11
2-580-606-01
A-1547-580-A
1-835-700-11
205
2-596-649-01
SWITCH UNIT
SCREW, +PSW M5X8
BA1 MOUNT
LEAD WIRE WITH CONNECTOR
(LVDS)
+KTT 3X10 (S TYPE)
206
2-580-629-01
207 ! A-1549-338-C
208
2-580-640-01
209
2-580-592-01
210 ! 1-822-097-11
MARK
REF. No.
211
212
PART No.
2-580-626-01
* 1-835-148-11
206
DESCRIPTION
MARK
KDL-40/46/52W4000 (AUS)
4-6
KDL-46W4000
4-2-3. CHASSIS-2
251
255
253
252
259
258
#1
257
256
254
260
REF. No.
251
252
253
254
255 !
PART No.
DESCRIPTION
MARK
X-2318-223-1
1-480-680-11
1-826-887-11
1-826-887-21
1-802-663-12
REF. No.
PART No.
256
257
258
259
260
A-1510-350-A
A-1510-351-A
* 3-290-361-01
* 3-293-434-01
2-580-640-01
#1
7-685-648-79
DESCRIPTION
MARK
H3E MOUNT
H4 MOUNT
GUIDE, LIGHT
PANEL, CLEAR (46)
SCREW, +BVTP2 4X16
SCREW +BVTP 3X12 TYPE2 IT-3
KDL-40/46/52W4000 (AUS)
4-7
4-3. KDL-52W4000
4-3-1. REAR COVER AND STAND ASSY
301
302
#1
301
301
302
306
305
305
303
304
REF. No.
301
302
303
304
305
PART No.
2-580-640-01
2-580-607-01
2-580-608-01
X-2190-786-4
* 3-106-086-01
DESCRIPTION
MARK
REF. No.
PART No.
DESCRIPTION
306 ! 3-293-625-11
#1
7-685-648-79
KDL-40/46/52W4000 (AUS)
MARK
4-8
KDL-52W4000
4-3-2. CHASSIS-1
351
352
365
353
353
354
353
353
353
353
362
353
355
361
356
353
353
357
353
358
353
353
363
364
360
359
REF. No.
351
352
PART No.
DESCRIPTION
1-480-710-11
1-835-701-11
SWITCH UNIT
LEAD WIRE WITH CONNECTOR
(LVDS)
353
2-580-629-01 SCREW, +BVST 3X8
354 ! A-1511-383-B D5 COMPL
355
A-1547-585-A BA1 COMPL
356
2-580-626-01
357
2-580-591-01
358 ! A-1545-447-C
359 ! 3-284-269-02
360
2-580-606-01
MARK
REF. No.
PART No.
DESCRIPTION
MARK
361
2-596-649-01 +KTT 3X10 (S TYPE)
362 ! 1-821-909-11 AC INLET
363 ! A-1511-382-B D4 COMPL
364
2-580-640-01 SCREW, +BVTP2 4X16
365
2-580-592-01 SCREW, +PSW M3X8
KDL-40/46/52W4000 (AUS)
4-9
KDL-52W4000
4-3-3. CHASSIS-2
401
403
404
405
402
406
409
408
#1
405
410
411
405
406
412
405
406
406
406
407
406
REF. No.
PART No.
401
X-2318-224-1
402
1-480-680-11
403
1-826-887-11
404 ! 1-802-662-11
405
2-580-640-01
DESCRIPTION
MARK
REF. No.
PART No.
DESCRIPTION
MARK
406
407
408
409
410
2-580-606-01
2-580-629-01
* 3-293-431-11
* 3-290-361-01
* A-1510-351-A
411
412
#1
7-685-648-79
KDL-40/46/52W4000 (AUS)
4-10
456 457
455
453
452
454
451
REF. No.
PART No.
451 * 3-295-296-01
452 * 4-106-880-01
453 * 3-295-295-01
454 ! 1-835-167-11
455
1-480-777-11
DESCRIPTION
MARK
CUSHION (LOWER)
INDIVIDUAL CARTON
CUSHION (UPPER)
POWER-SUPPLY CORD
REMOTE COMMANDER (RM-GD004)
REF. No.
PART No.
456 ! 3-876-436-11
457
3-876-827-11
DESCRIPTION
MARK
MANUAL, INSTRUCTION
MANUAL, INSTRUCTION
(WALL MOUNT)
KDL-40/46/52W4000 (AUS)
4-11
4-4-2. KDL-46W4000
506
507
504
505
503
501 502
508
REF. No.
PART No.
501 ! 3-876-436-11
502
3-876-827-11
503 * 3-295-300-01
504
1-480-777-11
505 ! 1-835-167-11
DESCRIPTION
MARK
MANUAL, INSTRUCTION
MANUAL, INSTRUCTION
(WALL MOUNT)
CUSHION (LOWER)
REMOTE COMMANDER (RM-GD004)
POWER-SUPPLY CORD
REF. No.
506
507
508
PART No.
* 3-295-299-01
* 4-106-881-01
* 2-639-807-01
DESCRIPTION
MARK
CUSHION (UPPER)
INDIVIDUAL CARTON
JOINT
KDL-40/46/52W4000 (AUS)
4-12
4-4-3. KDL-52W4000
556
557
555
554
553
551 552
558
REF. No.
PART No.
551 ! 3-876-436-11
552
3-876-827-11
553 * 3-295-392-01
554
1-480-777-11
555 ! 1-835-167-11
DESCRIPTION
MARK
MANUAL,INSTRUCTION
MANUAL,INSTRUCTION
(WALL MOUNT)
CUSHION LOWER
REMOTE COMMANDER (RM-GD004)
POWER-SUPPLY CORD
REF. No.
556
557
558
PART No.
* 3-295-391-01
* 4-106-882-01
* 2-639-807-01
DESCRIPTION
MARK
CUSHION UPPER
INDIVIDUAL CARTON
JOINT
KDL-40/46/52W4000 (AUS)
4-13E
9-888-209-02
English
2008HL08-Data
Made in Japan
2008. 8
KDL-40/46/52W4000 (AUS)
55