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MODEL: WR-8030
WM-1031
WM-1231
HBLG8003R
R1200M
R1200E
WM-8031
WR-1230
WR-1030
HBLG1003R
L1204R
CONTENTS
1. PREFACE
3. INSTALLATION
2. DISASSEMBLY INSTRUCTIONS
4. TROUBLESHOOTING GUIDE
5. SCHEMATIC DIAGRAM
5.1 CIRCUIT DIAGRAM ......................................27
5.2 ELECTRONIC CONTROL DEVICE...............28
5.3 COMPONENTS LOCATION(FOR MAIN P.C.B ASM) ..29
5.4 COMPONENTS LOCATION(FOR DISPLAY P.C.B ASM)...29
1. PREFACE
This SERVICE MANUAL provides various service information, including the mechanical and electrical
parts etc. This room air conditioner was manufactured and assembled under a strict quality control system.
The refrigerant is charged at the factory. Be sure to read the safety precautions prior to servicing the unit.
1.3 SPECIFICATIONS
1.3.1 FOR WR-8030, WM-8031, WM-1031, WR-1230, WM-1231, HBLG8003R, HBLG1003R,
WR-1030, R1200M, L1204R, R1200E
MODELS
ITEMS
WM-8031
WM-1031
HBLG8003R HBLG1003R
WR-8030
POWER SUPPLY
WM-1231
L1204R
R1200E
WR-1230
R-1200M
WR1030
1, 115, 60Hz
COOLING CAPACITY
(Btu/h)
8,000
10,000
12,000
10,000
INPUT
(W)
800
1,020
1,220
1,020
RUNNING CURRENT
(A)
7.3
9.2
11.0
9.2
(BTU/W.h)
10
E.E.R
OPERATING
INDOOR (C)
CONDITION
OUTDOOR (C)
9.8
26.7(DB)* 19.4(WB)**
35(DB)*
23.9(WB)**
300g(10.6oz)
520g(18.3oz)
470g(16.6oz)
520g(18.3oz)
2 ROW 11STACKS
3 ROW 11STACKS
2 ROW 12STACKS
3 ROW 11STACKS
2 ROW 17STACKS
2 ROW 16STACKS
2 ROW 16STACKS
FAN, INDOOR
TURBO FAN
PROPELLER TYPE FAN WITH SLINGER RING
FAN, OUTDOOR
2/3
3/3
2/3
3/3
2/3
6 POLES
FAN MOTOR
OPERATION CONTROL
ROTARY SWITCH
REMOTE CONTROLLER
THERMOSTAT
THERMISTOR
CONSTRUCTION
PROTECTOR
COMPRESSOR
OVERLOAD PROTECTOR
FAN MOTOR
POWER CORD
DRAIN SYSTEM
NET WEIGHT
(lbs/kg)
62/28
OUTSIDE DIMENSION
(inch)
(W x H x D)
(mm)
* DB:Dry Bulb
** WB:Wet Bulb
1.4 FEATURES
OFF
MED
FAN
HIGH
COOL
LOW
FAN
MED
COOL
LOW COOL
OPERATION
THERMOSTAT
OFF
MED FAN
LOW FAN
OPERATION
DISPLAY
REMOTE CONTROL
Power
1
AIR
PURIFIER
Cool
F1 LOW
F2 MED
F3 HIGH
Energy
Saver
Air
Purifier
Temp
Power
Fan Speed
Temp
MODE
Timer
TIMER
TEMP
FAN
SPEED
POWER
Sleep
Mode
Timer
Auto
Swing
Timer
Fan Speed
5
3
4
2
Fan
Dry
Mode
Precaution: The Remote Control unit will not function properly if strong light strikes the sensor window of the air
conditioner or if there are obstacles between the Remote Control unit and the air conditioner.
POWER BUTTON
To turn the air conditioner ON, push the button. To turn the air conditioner OFF, push the button again.
This button takes priority over any other buttons.
ROOM TEMPERATURE SETTING BUTTON
This button can automatically control temperature of the room. The temperature can be set within a range of 16C to 30C
by 1C
Select the lower number for lower temperature of the room.
OPERATION MODE SELECTION BUTTON
Every time you push this button, it will shift among COOL, ENERGY SAVER, FAN and DRY.
- Energy Saver: If Energy Save mode is selected, the fan stops when the compressor stops cooling.
Approximately every 3 minutes the fan will turn on and check the room air to determine if cooling is needed.
FAN SPEED SELECTOR
Every time you push this button, it is set as follows.
(Hi Low Med Hi Low ...)
ON/OFF TIMER BUTTON
You can set the time when the unit will turn on or turn off automatically by pressing the timer button. If the unit is operating,
this button controls the time it will be turned off. If the unit is off state, this button controls the time it will start. Every time
you push this button, the remaining time will be set as follows.
- Stopping operation
(1Hour 2Hours 3Hours 4Hours 5Hours 6Hours 7Hours 8Hours 9Hours 10Hours 11Hours
12Hours 0Hour 1Hour 2Hours ... )
- Starting operation
(1Hour 2Hours 3Hours 4Hours 5Hours 6Hours 7Hours 8Hours 9Hours 10Hours 11Hours
12Hours off 1Hour 2Hours ... )
6 REMOCON SIGNAL RECEIVER
7 AIR PURIFIER
Press the sleep mode button to set the time you want the unit to turn off automatically.
Every time you push this button, the remaining time will be set as follows.
(1Hour 2Hours 3Hours 4Hours 5Hours 6Hours 7Hours 0Hour 1Hour 2Hours ... )
The temperature setting will be raised by 2F in 30 minutes and by 4F in 1 hour to prevent overcooling during sleep.
2. DISASSEMBLY INSTRUCTIONS
Before the following disassembly, POWER SWITCH set to OFF and disconnect the power cord.
ER
POW
P
TEM
DE
MO
FAN
ED
E SPE
TIM
2.1.2 CABINET
1. After disassembling the FRONT GRILLE, remove
the 2 screws which fasten the cabinet at both
sides.
2. Remove the 2 screws which fasten the cabinet at
back.
3. Pull the base pan forward. (See Figure 2)
4. Remove the cabinet.
5. Re-install the components by referring to the
removal procedure, above.
Figure 1
COO
L
FAN
DRY
FAN
INDO
HEA
T
OR
DEF
ROS
T
DES
ENE
SAVRGY
ER
PURAIR
YFIE
AUT R
RES
O
TAR
IRED
TIM
FAN
SPE
ED
MO
DE
TEM
P
POW
ER
Figure 2
COO
L
FAN
DRY
FAN
INDO
HEA
T
DEF
ROS
OR
T
DES
IRED
TIM
E
ENE
SAVRGY
ER
PURAIR
YFIE
AUT R
RES
O
TAR
T
FAN
SPE
ED
MO
DE
TEM
P
POW
ER
Figure 3
Figure 4
Figure 5
2.2.2 FAN
1. Remove the cabinet. (Refer to section 2.1.2)
2. Remove the brace (Refer to section 2.2.1)
3. Remove the 5 screws which fasten the condenser.
4. Move the condenser to the left carefully.
5. Remove the clamp which secures the fan.
6. Remove the fan. (See Figure 7)
7. Re-install by referring to the removal procedure.
Figure 6
Figure 7
7
2.2.3 SHROUD
1. Remove the fan. (Refer to section 2.2.2)
2. Remove the shroud. (See Figure 8)
3. Re-install the components by referring to the
removal procedure, above.
Figure 8
Figure 9
2.3.2 COMPRESSOR
1. Remove the cabinet. (Refer to section 2.1.2)
2. Discharge the refrigerant system using a FreonTM
Recovery System.
If there is no valve to attach the recovery system,
install one (such as a WATCO A-1) before venting
the FreonTM. Leave the valve in place after
servicing the system.
3. Remove the overload protector. (Refer to section
2.3.1)
4. After purging the unit completely, unbraze the
suction and discharge tubes at the compressor
connections.
5. Remove the 3 nuts and the 3 washers which
fasten the compressor.
6. Remove the compressor. (See Figure 10)
7. Re-install the components by referring to the
removal procedure, above.
Figure 10
2.3.3 CAPACITOR
1. Remove the control box. (Refer to section 2.1.3)
2. Open the top cover from the control box.
(See Figure 11)
3. Pull out the capacitor from the control box.
4. Disconnect all the leads of capacitor terminals.
5. Re-install the components by referring to the
removal procedure, above.
CO
OL
FA
N
IN
DO
OR
DR
Y
FA
N
HE
AT
DES
IR
ED
DEF
RO
ST
EN
ER
SA G
VE Y
R
PU AIR
RY
FI
AU ER
RES TO
TA
RT
Figure 11
CO
OL
FAN
DRY
IND
OOR
FA
HEA
T
DEF
ROS
T
DES
IRE
D
TIM
E
ENE
SAVRGY
ER
PURAIR
YFIE
AUT R
RES
O
TAR
T
FAN
SPE
ED
MO
DE
TEM
P
PO
WE
R
Figure 12
2.3.5 MOTOR
1. Remove the cabinet. (Refer to section 2.1.2)
2. Remove the turbo fan. (Refer to section 2.2.1)
3. Remove the fan. (Refer to section 2.2.2)
4. Remove the 4 screws which fasten the motor from
the air guide. (See Figure 13)
5. Remove the motor.
6. Re-install the components by referring to the
removal procedure, above.(See Figure 13)
Figure 13
2.4.2 EVAPORATOR
Figure 14
Figure 15
10
NOTES
Replacement of the refrigeration cycle.
1. When replacing the refrigeration cycle, be sure to
Discharge the refrigerant system using a FreonTM
recovery System.
If there is no valve to attach the recovery system,
install one (such as a WATCO A-1) before venting
the FreonTM. Leave the valve in place after
servicing the system.
2. After discharging the unit completely, remove the
desired component, and unbraze the pinch-off
tubes.
3. Solder service valves into the pinch-off tube ports,
leaving the valves open.
4. Solder the pinch-off tubes with Service valves.
5. Evacuate as follows.
1) Connect the vacuum pump, as illustrated figure
16A.
2) Start the vacuum pump, slowly open manifold
valves A and B with two full turns
counterclockwise and leave the valves open.
The vacuum pump is now pulling through valves
A and B up to valve C by means of the manifold
and entire system.
CAUTION
If high vacuum equipment is used, just crack
valves A and B for a few minutes, then open
slowly with the two full turns counterclockwise.
This will keep oil from foaming and being
drawn into the vacuum pump.
3) Operate the vacuum pump for 20 to 30 minutes,
until 600 microns of vacuum is obtained. Close
valves A and B, and observe vacuum gauge for
a few minutes. A rise in pressure would
indicate a possible leak or moisture remaining in
the system. With valves A and B closed, stop
the vacuum pump.
4) Remove the hose from the vacuum pump and
place it on the charging cylinder. See figure
16B.
Open valve C.
Discharge the line at the manifold connection.
5) The system is now ready for final charging.
6. Recharge as follows :
1) Refrigeration cycle systems are charged from
the High-side. If the total charge cannot be put
in the High-side, the balance will be put in the
suction line through the access valve which you
installed as the system was opened.
2) Connect the charging cylinder as shown in figure
16B.
With valve C open, discharge the hose at the
manifold connection.
3) Open valve A and allow the proper charge to
enter the system. Valve B is still closed.
4) If more charge is required, the high-side will not
take it. Close valve A.
5) With the unit running, open valve B and add the
balance of the charge.
a. Do not add the liquid refrigerant to the Lowside.
b. Watch the Low-side gauge; allow pressure to
rise to 30 lbs.
c. Turn off valve B and allow pressure to drop.
d. Repeat steps b. and c. until the balance of the
charge is in the system.
6) When satisfied the unit is operating correctly,
use the pinch-off tool with the unit still running
and clamp on to the pinch-off tube. Using a tube
cutter, cut the pinch-off tube about 2 inches from
the pinch-off tool. Use sil-fos solder and solder
pinch-off tube closed. Turn off the unit, allow it to
set for a while, and then test the leakage of the
pinch-off connection.
11
Equipment needed: Vacuum pump, Charging cylinder, Manifold gauge, Brazing equipment. Pin-off tool capable
of making a vapor-proof seal, Leak detector, Tubing cutter, Hand Tools to remove components, Service valve.
COMPOUND GAUGE
CONDENSER
(HIGH PRESSURE SIDE)
MANIFOLD
GAUGE
B
CAPILLARY TUBE
SEE INSETS
BELOW
EVAPORATOR
(LOW PRESSURE SIDE)
COMPRESSOR
LOW
HI
A
B
EXTERNAL
VACUUM PUMP
CHARGING
CYLINDER
Figure 16B-Charging
12
3. INSTALLATION
3.1 SELECT THE BEST LOCATION
FENCE
AWNING
COOLED AIR
HEAT
RADIATION
30"~60"
ABOUT 1/2"
Over 20"
CAUTION
Figure 17
BASE PAN
Figure 18
BOTTOM
1
HOLE RUBBER
13
BASE PAN
BOTTOM
Figure 19
2
HOLE RUBBER
1
2
FAN
INDOOR
DESIRED
FAN
ENERGY
SAVER
AIR
PURYFIER
AUTO
RESTART
INDOOR
DESIRED
ENERGY
SAVER
AIR
PURYFIER
AUTO
RESTART
RIGHT SIDE
B
B
C
J H
HORIZONTAL
LINE
535mm
(211/2")
366mm
(147/16")
250mm
(10")
30mm
(11/16")
0~25mm
(0~1")
OVER 420mm
(OVER 1617/32")
32
(11/4")
5~10mm 0~5mm
(3/16"~3/8") (0~3/16")
25" to 36"
15" min
Stool
Offset
/ " to 11/4"
1 2
Sill
Interior wall
Exterior
203/32" min
(Without frame curtain)
B. INSTALLATION KITS CONTENTS
2
13
12
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
11
10
14
NAME OF PARTS
FRAME CURTAIN
SILL SUPPORT
BOLT
NUT
SCREW(TYPE A)
SCREW(TYPE B)
SCREW(TYPE C)
FOAM-STRIP
FOAM-PE
UPPER GUIDE
FOAM-PE
FRAME GUIDE
WINDOW LOCKING BRACKET
Q'TY
2
2
2
2
16
3
5
1
1
1
1
2
1
Shipping
Screws
COOL
FAN
DRY
HEAT
FAN
INDOO
DEFR
OST
R
DESIR
ED
ENER
SAVEGY
R
AIR
PURY
FIER
AUTO
REST
ART
TIME
FAN
SPEE
D MOD
E
TEMP
POW
ER
COOL
FAN
DRY
HEAT
FAN
INDOO
DEFR
OST
R
DESIR
ED
ENER
SAVEGY
R
AIR
PURY
FIER
AUTO
REST
ART
TIME
FAN
SPEE
D MOD
E
TEMP
POW
ER
EPS Material
COO
L
FAN
DRY
HEAT
FAN
INDOO
DEFR
OST
R
DESIR
ED
ENER
SAVEGY
R
AIR
PURY
FIER
AUTO
REST
ART
TIME
FAN
SPEE
D MOD
E
TEMP
POW
ER
13
10
CABINET INSTALLATION
(Type A)
11
11
5
NOTE:
Do not pull the window sash down so tightly that the
movement of Frame Curtain
is restricted.
(Type A)
Upper Guide
Window stool
Front Angle
Figure 20
Window Sash
Upper guide
Foam-pe 13
Cabinet
Frame Curtain
Foam-pe 10
15
Figure 21
INDOOR
OUTDOOR
Sill Support 2
Nut 4
Bolt 3
Figure 22
12 Frame Guide
5 Screw(Type A)
About 1/2"
Cabinet
OUTDOOR
INDOOR
Figure 23
Screw(Type B) 6
Screw(Type A) 5
About 1/2"
Sill support 2
7. Attach the cabinet to the window stool by
driving the screws
(Type B: Length sixteen
millimeters and below.) through the front angle into
window stool (5/8").
Sash track
Front Angle
Sill support 2
Screw(Type B) 6
Figure 24
Type C
Figure 25
16
Power cord
COOL
FAN
DRY
HEAT
DEFROST
FAN
INDOOR
DESIRED
ENERGY
SAVER
AIR
PURYFIER
AUTO
RESTART
TIME
FAN
SPEED
MODE
TEMP
POWER
Screw(Type A)
Screw(Type A)
Figure 26
Foam-Strip 8
Figure 27
with a type C
13
Figure 28
TEMP
MODE
FAND
SPEE
TIME
14. Lift the inlet grille and secure it with a type A screw
through the front grille.(See Fig. 30)
Figure 29
Figure 30
FAN
INDOOR
DESIRED
ENERGY
SAVER
AIR
PURYFIER
AUTO
RESTART
Figure 31
4. TROUBLESHOOTING GUIDE
4.1 OUTSIDE DIMENSIONS
unit: mm(inch)
490(19 3/8" )
29(1 5 /32")
126.5(431/32")
510 20 3 32
COOL FAN DRY HEAT DEFROST
FAN
INDOOR
DESIRED
ENERGY
SAVER
AIR
PURYFIER
AUTO
RESTART
29
354(13 /32")
18(23/32")
17
CONDENSER COIL
FAN
CAPILLARY TUBE
MOTOR
COMPRESSOR
TURBO FAN
EVAPORATOR COIL
Figure 32 is a brief description of the important components and their function in what is called the refrigeration
system. This will help you to understand the refrigeration cycle and the flow of the refrigerant in the cooling cycle.
EVAPORATOR COILS
CONDENSER COILS
COMPLETE LIQUID
BOIL OFF POINT
COOLED
AIR
SUCTION LINE
COOL LOW PRESSURE VAPOR
VAPOR INLET
HOT
DISCHARGED
AIR
MOTOR
OUTSIDE COOLING
AIR FOR REFRIGERANT
PASS THROUGH
COMPRESSOR
OIL
LIQUID
PRESSURE
DROP
LIQUID OUTLET
(LIQUID REFRIGERANT)
CAPILLARY TUBE
Figure 32
18
Clean condenser.
Check gas leakage.
Adjusting of refrigerant
charged.
Replacement of
compressor.
19
Fails to Start
Improper wiring.
Drop of power voltage.
Improper thermostat setting.
Defect of fan motor
capacitor.
Defect of compressor
capacitor.
Loose terminal connection.
Capacitor check.
Improper wiring.
Replacement
Replacement of fan motor.
Replacement of compressor
(locking of rotor, metal).
Replacement of compressor
(Motor damaged)
20
Possible Trouble 1
NO
Check
Check the
the Fuse.
Fuse.
Check
the
Check thewiring
wiringdiagram.
diagram.
YES
NO
YES
YES
NO
NO
YES
NO
Exchange IC02D.
YES
NO
YES
Is the
connection between
AC and DC
all right?
NO
Connect connector
exactly.
NO
YES
21
Possible Trouble 2
Is setting
Temp. set lower than Room
Temp.-0.5C?
NO
YES
NO
YES
Check the RY-COMP.
Check the wiring
Diagram.
Exchange IC01M.
NO
NO
YES
Wait 3 Minutes.
Exchange MAIN
PCB Ass'y.
Possible Trouble 3
NO
YES
Check the RY-COMP.
22
Possible Trouble 4
NO
Exchange IC01M.
YES
NO
Exchange IC01M.
YES
Check the RY-Hi or
RY-Med or RY-Lo.
Check the wiring diagram.
Possible Trouble 5
NO
YES
Is the voltage No.10
of CN-AC/DC on DC PCB
Ass'y DC 5V?
NO
Check
Checkthe
thePCB
PCBpattern.
pattern.
YES
Is the connection of
CN-AC/DC all right?
Connect connector to
CN-AC/DC exactly.
NO
YES
Exchange Receiver Ass'y.
23
Possible Trouble 6
NO
Exchange IC01G.
YES
NO
Is the connection of
CN-AC/DC all right?
NO
Connect connector
to CN-AC/DC exactly.
NO
Exchange IC03G
(Q01G~Q04G for
Delux Model).
YES
Does the IC03G
(Q01G~Q04G for Delux Model)
operate normally on DC
PCB Ass'y?
YES
Exchange the DC
PCB Ass'y.
24
COMPLAINT
Fan motor will not run.
CAUSE
REMEDY
No power
Rotary switch
Wire disconnected or
connection loose
Capacitor (Discharge
capacitor before testing.)
Test capacitor.
Replace if not within 10% of manufacturer's rating.
Replace if shorted, open, or damaged.
Revolves on overload.
Fan
Blower
Loose clamper
Tighten it.
Worn bearings
Voltage
Check voltage.
If not within limits, call an electrician.
Wiring
Rotary
25
COMPLAINT
Compressor will not run,
but fan motor runs.
Compressor cycles on
overload.
Compressor cycles on
overload.
Compressor cycles on
overload.
Insufficient cooling or
heating
Excessive noise
CAUSE
REMEDY
Thermostat
Capacitor (Discharge
capacitor before servicing.)
Compressor
Overload
Voltage
Overload
Fan motor
Capacitor
Test capacitor.
Wiring
Refrigerating system
Air filter
Close if open.
Unit undersized
Blower or fan
Copper tubing
26
5. SCHEMATIC DIAGRAM
5.1 CIRCUIT DIAGRAM
POWER INPUT
BK(BR)
WH(BL)
(Plain)
(Ribbed)
CN-AC/DC
5
RY-HI
CAPACITOR
RY-MED
MOTOR
CN-AC/DC
CN-MOTOR
BK
BL
RD
YL
OR
RY-LOW
GN/YL
(GN)
10
CN-TH1
YL
BK
CN-PWR
GN/YL
(GN)
RY-COMP
4
S
OLP
WIRING DIAGRAM
BL
CAPACITOR
3854AR3563N
OR(BR)
C
COMP.
H.V.
ASSEMBLY
BK
S
BR(YL)
BK
BK
RD
RD
BL
BL
OLP
THERMOSTAT
H
BK
RD
RD
P.T.C
8
AIR FILTER
ASSEMBLY
WIRING DIAGRAM
3854AR3563A
S: Service Parts
N: Non Service Parts
LOCATION
NO.
MOTOR
OR(BR)
SWITCH
AC PCB
ASSEMBLY
BL
BK
BL
YL
BL
COMP.
BK
4 M
YL
CN-12V
CN-HVB
DC12V
FUSE
250V/T2A
(115V/T2A)
BK(BR)
(Plain)
6 H
6
ZNR01J
WH(BL)
(Ribbed)
RD
THERMISTOR
RD
RD
POWER
TRANS
OR(BR)
8 L
GN(GN/YL)
ROTARY SWITCH
DC PCB
ASSEMBLY
DESCRIPTION
Q'TY
PER SET
REMARKS
MOTOR ASSY
CAPACITOR
COMPRESSOR
OVERLOAD PROTECTOR
DC PCB ASSEMBLY
AC PCB ASSEMBLY
THERMISTOR
THERMOSTAT
10
ROTARY SWITCH
27
28
MAIN POWER
FAN
COMP
HERM
CAPACITOR
FAN
MOTOR
S/V4WAY
HVB
SW1
SW2
PIPE-TH
YW396-03AV
CN-PWR
YW396-09AV
250V/T2A
FUSE
G4A-1A-E-LG
RY-COMP
CN-MOTOR
YW396-03AV(YL)
J5
C01T
5V
0.1
50V
SMW200-03(WH)
CN-12V
SMW200-03(YL)
CN-CONT
SMW200-03(BL)
CN-HVB
SMW250-02
CN-TH2
CN-4WAY
SMW200-03
(RD)
CN-TELE
D01T
R01J
SVC271D-14A
SVC271D-14A
ZNR01J
120 1/2W
0.1/275V
C01J
RY-LOW
RY-MED
RY-HI
RY-4WAY
1000
35V
D04D
+
C01D
0.1
50V
10
11
12
1000
16V
C03D
7812
IC01D
C02D
51580-12
52045-1245
STRAIGHT
CN-AC/DC
12V
5V
CN-TH2
RY-HI
RY-MED
RY-LOW
RY-4WAY
D05D
Tx
Rx
RY-COMP
CN-4WAY
D02D~D05D
1N4004
D03D
D02D
J07
J7
A104M
Q02T
5V
0.001
25V
C03T
R01T
1K
Q03T
C104M
POWER TRANS
Heat Pump
RY-4WAY
X
12V
C104M
Q01T
A104M
Q04T
Cool Only
Model
1N4148
5V
7805
IC02D
0.01
25V
C04D
12V
ROOM-TH
2
1
2
0.01
25V
C05D
Vout
220
10V
C05D
PKM13EPY
-4002
BZ01E
RECEIVER
GND
Vcc
51581-12(YEONHO)
52044-1245(MOLEX)
ANGLE
5V
ULN2004A
IC01M
16
15
14
13
11
12
10
+
0.01
50V
C06D
R02E
20
1K
5V
R01E
1K
680pF
50V
C01L
20K
HI
MED
ION
HVB
LOW
4WAY
SYNC
COMP
LED out3
Buzzer
Receiver
12.1K
1%
6.2K
1%
R01P
R02H
R04H
5V
R01L
OR2H
R22H
12.1K
1%
12.1K
1%
5V
R21H
5V
OR1H
12V
CN-AC/DC
12
11
12V
220
10V
C02L
5V
10
SMAW200-02
CN-TH1
2
1
33
32
31
30
29
28
27
26
25
24
23
RT8.00MG
OSC01B
34
22
Option2
5V
LED out2
35
21
36
20
17
16
MICOM
18
5V
1M
R01B
37
38
R12F
10K
39
40
TMP87CH47U
19
Room TH
KEY1
VAref
KEY0
Option1
LED out1
VSS
SLIDE SW
Pipe TH
LED out0
Osc out
VDD
41
15
Osc in
5V
SEG-g
42
14
/Reset
SEG-f
43
44
12
0.01
50V
C01A
13
TEST
SEG-e
0.001
SEG-d
C02T
10
11
SEG-c
SEG-b
SEG-a
Digit0 (Scan0)
Digit1 (Scan1)
Digit2 (Scan2)
Digit3 (Scan3)
Digit4 (Scan4)
SCL
SDA
Rx
R05P
10K
1uF
10V
+ C02A
20K
R01A
3.6V
10
11
12
13
14
15
16
12V
C02F
0.001
R07G 680
R06G 680
R05G 680
R04G 680
R03G 680
R02G 680
R01G 680
R03F
10K
R01F
10K
R06P
10K
C01F
0.001
ULN2004A
IC01G
S7136
IC01A
5V
SCL
WP
6
Vcc 8
GND SDA 5
A2
A1
A0
CAT93C46
1K
R04P
5V
Q02G
Q01G
COOL
SW04G
E/SAVER
FAN
TIMER
DRY/HEAT
D05G
10
Digit0
SW06G
TEMP UP
D06G
88 SEGMENT
Digit1
a
SW05G
MODE
SW03G
TIMER
ON/OFF
SW02G
D02G
TEMP DOWN
D03G
A101S
FAN
A101S
SW01G
DEFROST
D04G
D01G
A101S
Q03G
20K
20K
R04P
R03P
R02P
EEPROM
EEPROM R04P
Model
Auto Restart
5V
J2
IC01D
C02D
J7
RY-HI
CN-PWR
CN-4WAY
ZNR01J
C01J
R01J
C04D
C05D
RY-LOW
D05D
D04D
D03D
QIC02DT
CN-TH2
RY-MED
HEAT SINK
CN-AC/DC
Q04T
PCB:6870A90068A
Q03T
C03T
J1
CN-TELE
J3
CN-12V
CN-HVB
D02D
CN-MOTOR
J6
J5
D01T
C02T
J4 Q02T
CN-CON
R01T Q01T
E03J
C01D
ASSEMBLY:6871A20167
E01J
J8
RY-4WAY
RY-COMP
E02J
POWER
TRANS
E04J
E05J
FUSE
250V/T2A
29
6. EXPLODED VIEW
731373
554030
149980
148000
130910
W48602
346811
559011
359012
W48602
352390-2
354210
249950
263230
152312
268712
268714
352390-1
135500
W0CZZ
238310
349001
349480
130410
264110
237200
567502
554160
135312
147582
249950
550140
147581
269310
552111
266003
352115
135500
W0CZZ
152302
352113
264110
135313
149410
30
35211A
352113
R: Service Parts
N: Non Service Parts
PART NO.
LOCATION
NO.
DESCRIPTION
130410
130910
135312
135303
135313
135500
237200
147581
147582-1
147582-2
148000
149410
149980
152302
269310
238310
249950
263230
264110
266003
267110
268712
268714
346811
349001
349480
352113
352115
352390-2
352390-1
354210
559012
550140
552111
554030
554031
554160
559010
567502
731373
35211A
W0CZZ
W48602
BASE ASSEMBLY,SINGLE
CABINET ASSEMBLY,SINGLE
GRILLE ASSEMBLY,FRONT(SINGLE)
GRILLE,INLET
GRILLE ASSEMBLY,INLET
COVER,CONTROL(INDOOR)
PANEL,CONTROL
LOUVER,HORIZONTAL
LOUVER,VERTICAL
LOUVER,VERTICAL
BRACE
KNOBS ASSEMBLY
SHROUD
FILTER(MECH),A/C
THERMOSTAT
ESCUTCHEON
CONTROL BOX ASSEMBLY,SINGLE
THERMISTOR
POWER CORD ASSEMBLY
SWITCH, ROTARY
REMOTE CONTROLLER
PWB(PCB) ASSEMBLY,DISPLAY
PWB(PCB) ASSEMBLY,MAIN
MOTOR ASSEMBLY,SINGLE
DAMPER,VENTILATION
ORIFICE
TUBE ASSEMBLY,DISCHARGE SINGLE
TUBE ASSEMBLY,EVAPORATOR IN
AIR GUIDE ASSEMBLY
AIR GUIDE ASSEMBLY
EVAPORATOR ASSEMBLY,FIRST
FAN,TURBO
ISOLATOR,COMP
TUBE ASSEMBLY, CAPILLARY)
CONDENSER ASSEMBLY,FIRST
CONDENSER ASSEMBLY,BENT
COMPRESSOR
FAN ASSEMBLY,AXIAL
O.L.P
INSTALL PARTS ASSEMBLY,SINGLE
TUBE ASSEMBLY,SUCTION SINGLE
CAPACITOR
CLAMP,SPRING
WR-8030
WM-0831
WM-1031
WR-1230
R1200M
WM-1231
L1204R
REMARK
3041A20021V
3091AR2317K
3531A20097A
3530A20038A
3550A30194A
3720A10113A
4758A20019A
4758A20040A
4758A20040B
4800A30002A
4941A30020A
4998A10023A
5231A20006A
2H01109M
4995A20279A
6411A20011T
2H00598E
4681A20069M
4900A20003A
4948A10014A
5211A20708B
5211A20559K
5239A20012A
5239A20005A
5421A10026B
5900A20020A
4830AR4335A
5211A30275N
5403A20092B
5416A20014B
5900AR1167B
6750A30001N
3127A10015B
5211A20228R
6120AR2359V
3H02932B
3041A20021V
3091AR2317K
3531A20097A
3530A20038A
3550A30114A
3720A10111A
4758A20019A
4758A20040A
4758A20040B
4800A30002A
4998A10023A
5231A20006A
3831A10021J
4995A20278A
6323A20004D
6411A20011F
6711A20034G
6871A20324B
6871A20167C
4681A20069G
4900A20003A
4948A10014A
5211A20708B
5211A20559K
5239A20012A
5239A20005A
5421A10026B
5900A20020A
4830AR4335A
5211A30275N
5403A20092B
5416A20014B
5900AR1167B
6750A30001N
3127A10015B
5211A20228R
6120AR2359V
3H02932B
3041A20021N
3091AR2317K
3531A20097A
3530A20038A
3550A30114A
3720A10111A
4758A20019A
4758A20040A
4758A20040B
4800A30002A
4998A10012A
5231A20006A
3831A10021J
4995A20278B
6323A20004D
6411A20011R
6711A20034G
6871A20324B
6871A20167C
4681A20069H
4900A20003A
4948A10014A
5211A10074J
5211A20470F
5239A20012A
5239A20005A
5421A10026C
5900A20020A
4830AR4335A
5211A30275M
5403A20043M
2520UKLC2CA
5900AR1167B
6750U-L031A
3127A10015B
5211A20228S
0CZZA20001N
3H02932B
3041A20020L
3091A10032M
3531A20098A
3530A20037A
3550A30194A
3720A10113A
4758A20018A
4758A20041A
4758A20041B
4800A30002B
4941A30020A
4998A10016A
5231A20007A
2H01109M
4995A20279C
6411A20011U
2H00598E
4681A20069P
4900A20002A
4948A10015A
5211A10074K
5211A20559N
5238A20008A
5239A20004A
5421A20130A
5900A20019C
4830AR4335A
5211A30275P
5403AR2921H
2520UKFC2AA
5900A10009B
6750U-L029A
3127A10015G
5211A20441F
0CZZA20001N
3H02932B
3041A20020L
3091A10032M
3531A20098A
3530A20037A
3550A30114A
3720A10111A
4758A20018A
4758A20041A
4758A20041B
4800A30002B
4998A10016A
5231A20007A
3831A10021J
4995A20278C
6323A20004D
6411A20011H
6711A20034G
6871A20324B
6871A20167C
4681A20069J
4900A20002A
4948A10015A
5211A10074K
5211A20559N
5238A20008A
5239A20004A
5421A20130A
5900A20019C
4830AR4335A
5211A30275P
5403AR2921H
2520UKFC2AA
5900A10009B
6750U-L029A
3127A10015G
5211A20441F
0CZZA20001N
3H02932B
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request.
(GCSC WEBSITE http://biz.LGservice.com)
31
R: Service Parts
N: Non Service Parts
LOCATION
NO.
130410
130910
135312
135303
135500
147581
147582-1
147582-2
148000
149410
149980
152302
237200
238310
269310
249950
263230
264110
266003
267110
268714
268714
346811
349001
349480
352113
352115
35211A
352390-1
352390-2
354210
559012
550140
552111
554030
554031
554160
559010
567502
731373
W0CZZ
W48602
PART NO.
DESCRIPTION
BASE ASSEMBLY,SINGLE
CABINET ASSEMBLY,SINGLE
GRILLE ASSEMBLY,FRONT(SINGLE)
GRILLE,INLET
COVER
LOUVER,HORIZONTAL
LOUVER,VERTICAL
LOUVER,VERTICAL
BRACE
KNOB ASSEMBLY
SHROUD
FILTER ASSEMBLY,AIR CLEANER
PANEL, CONTROL
ESCUTCHEON
THERMOSTAT
CONTROL BOX ASSEMBLY,SINGLE
THERMISTOR ASSEMBLY
POWER CORD ASSEMBLY
SWITCH, ROTARY
REMOTE CONTROLLER ASSEMBLY
PWB(PCB) ASSEMBLY,MAIN(AC)
PWB(PCB) ASSEMBLY,MAIN(DC)
MOTOR ASSEMBLY,SINGLE
DAMPER,VENTILATION
ORIFICE
TUBE ASSEMBLY,DISCHARGE SINGLE
TUBE ASSEMBLY,EVAPORATOR IN
TUBE ASSEMBLY,SUCTION SINGLE
AIR GUIDE ASSEMBLY
AIR GUIDE ASSEMBLY
EVAPORATOR ASSEMBLY,FIRST
FAN,TURBO
ISOLATOR,COMP
TUBE ASSEMBLY , CAPILLARY
CONDENSER ASSEMBLY,FIRST
CONDENSER ASSEMBLY,BENT
COMPRESSOR
FAN ASSEMBLY,AXIAL
O.L.P
INSTALL PARTS ASSEMBLY, SINGLE
CAPACITOR,DRAWING
CLAMP,SPRING
HBLG8003R
3041A20021V
3091AR2317K
3531A20160A
3530A20075A
3550A30114A
4758A20019A
4758A20040B
4758A20040A
4800A30002A
4998A10023A
5231A20006A
3720A10111A
3831A10021E
4995A20194V
6323A20004D
6411A20011F
6711A90019C
6871A20167C
6871A20324A
4681A20069G
4900A20003A
4948A10014A
5211A20708B
5211A20559K
5211A20228R
5239A20005A
5239A20012A
5421A10026B
5900A20020A
4830AR4335A
5211A30275N
5403A20092B
5416A20014B
5900AR1167B
6750A30001N
3127A10015B
6120AR2359V
3H02932B
HBLG1003R
WR-1030
R1200E
NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request.
(GCSC WEBSITE http://biz.LGservice.com)
32
REMARK
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
MEMO
33
MEMO
34
P/No : 3828A20306A
June, 2004
Printed in Korea