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As with all disciplines, a set of standards has evolved over the years to ensure
consistency and avoid confusion.
The units of measurement fall into two distinct systems; first, the English system and
second, the International system, SI (Systme International DUnits) based on the
metric system, but there are some differences. The English system has been the
standard used in the United States, but the SI system is slowly making inroads, so that
students need to be aware of both systems of units and be able to convert units from one
system to the other. Confusion can arise over some units such as pound mass and pound
weight. The unit for pound mass is the slug (no longer in common use), which is the
equivalent of the kilogram in the SI system of units whereas pound weight is a force
similar to the newton, which is the unit of force in the SI system. The conversion factor
of 1 lb 0.454 kg, which is used to convert mass (weight) between the two systems, is in
effect equating 1-lb force to 0.454-kg mass; this being the mass that will produce a force
of 4.448 N or a force of 1 lb. Care must be taken not to mix units of the two systems. For
consistency some units may have to be converted before they can be used in an equation.
Table 1.1 gives a list of the base units used in instrumentation and measurement in the
English and SI systems and also the conversion factors, other units are derived from
these base units.
Example 1.2
Example 1.3
Example 1.4
The weight of an object is 2.5 lb. What is the equivalent force and mass
in the SI system of units?
Table 1.2 gives a list of some commonly used units in the English and SI systems,
conversion between units, and also their relation to the base units. As explained above
the lb is used as both the unit of mass and the unit of force.
TABLE 1.1 Basic Units
Hence, the unit for the lb in energy and power is mass, whereas the unit for the lb in
pressure is force, where the lb (force) lb (mass) g (force due to gravity).
Example 1.5
Standard prefixes are commonly used for multiple and submultiple quantities to cover
the wide range of values used in measurement units. These are given in Table 1.3
TABLE 1.3 Standard Prefixes
Konversi
1 gallon (gal) = 231.0 cubic inches (in3) = 4 quarts (qt) = 8 pints (pt) = 128 fuid
ounces (fl. oz.) = 3.7854 liters (l)
Contoh:
1. 40 gallons converted into fluid ounces:
Unfortunately, this will not give us the result we seek. Even though
in is a
valid unity fraction, it does not completely cancel out the unit of inches. What we
need is a unity fraction relating cubic feet to cubic inches. We can get this, though,
simply by cubing the
in unity fraction:
Distributing the third power to the interior terms of the last unity fraction:
Calculating the values of 13 and 123 inside the last unity fraction, then canceling units
and solving:
1 gallon (gal) = 231.0 cubic inches (in3) = 4 quarts (qt) = 8 pints (pt) = 128 fuid
ounces (fl. oz.) = 3.7854 liters (l)
1 milliliter (ml) = 1 cubic centimeter (cm3)
Conversion factors for velocity
1 mile per hour (mi/h) = 88 feet per minute (ft/m) = 1.46667 feet per second (ft/s) =
1.60934 kilometer per hour (km/h) = 0.44704 meter per second (m/s) = 0.868976
knot (knot - international)
Conversion factors for mass
1 pound (lbm) = 0.45359 kilogram (kg) = 0.031081 slugs
Conversion factors for force
1 pound-force (lbf) = 4.44822 newton (N)
Conversion factors for area
1 acre = 43560 square feet (ft 2) = 4840 square yards (yd 2) = 4046.86 square meters
(m2)
Conversion factors for pressure (either all gauge or all absolute)
1 pound per square inch (PSI) = 2.03603 inches of mercury (in. Hg) = 27.6807
inches of water (in. W.C.) = 6.894757 kilo-pascals (kPa)
Conversion factors for pressure (absolute pressure units only)
1 atmosphere (Atm) = 14.7 pounds per square inch absolute (PSIA) = 760
millimeters of mercury absolute (mmHgA) = 760 torr (torr) = 1.01325 bar (bar)
Conversion factors for energy or work
1 British thermal unit (Btu International Table") = 251.996 calories (cal
International Table") = 1055.06 joules (J) = 1055.06 watt-seconds (W-s) = 0.293071
watt-hour (W-hr) = 1.05506 x 1010 ergs (erg) = 778.169 foot-pound-force (ft-lbf)
Conversion factors for power
1 horsepower (hp - 550 ft-lbf/s) = 745.7 watts (W) = 2544.43 British thermal units
per hour (Btu/hr) = 0.0760181 boiler horsepower (hp - boiler)
Terrestrial constants
Acceleration of gravity at sea level = 9.806650 meters per second per second (m/s 2)
= 32.1740 feet per second per second (ft/s2)
Atmospheric pressure = 14.7 pounds per square inch absolute (PSIA) = 760
millimeters of mercury absolute (mmHgA) = 760 torr (torr) = 1.01325 bar (bar)
Properties of water
Freezing point at sea level = 32oF = 0oC
Boiling point at sea level = 212oF = 100oC
Density of water at 4oC = 1000 kg/m3 = 1 g/cm3 = 1 kg/liter = 62.428 lb/ft3 = 1.951
slugs/ft3
Specific heat of water at 14oC = 1.00002 calories/g.oC = 1 BTU/lb.oF = 4.1869
joules/g.oC
Specific heat of ice 0.5 calories/goC
Specific heat of steam 0.48 calories/g.oC
Absolute viscosity of water at 20oC = 1.0019 centipoise (cp) = 0.0010019 Pascalseconds (Pa.s)
Surface tension of water (in contact with air) at 18oC = 73.05 dynes/cm
pH of pure water at 25oC = 7.0 (pH scale = 0 to 14 )
Weight densities of common materials
All density figures approximate for samples at standard temperature and pressure.
Liquids:
Dimensional analysis
An interesting parallel to the unity fraction" unit conversion technique is something
referred to in physics as dimensional analysis. Performing dimensional analysis on a
physics formula means to set it up with units of measurement in place of variables, to
see how units cancel and combine to form the appropriate unit(s) of measurement for
the result.
For example, let's take the familiar power formula used to calculate power in a
simple DC electric circuit:
P = IV
[Watts] = [Amperes] x [Volts] or [W] = [A][V]
Where,
P = Power (watts)
I = Current (amperes)
V = Voltage (volts)
Pressure Measurement
There are six terms applied to pressure measurements. They are as follows:
Total vacuumwhich is zero pressure or lack of pressure, as would be experienced
in outer space.
Pressure
It is very useful to quantify force applied to a fuid in terms of force per unit area,
since the force applied to a uid becomes evenly dispersed in all directions to the
surface containing it. This is the defnition of pressure (P): how much force (F) is
distributed across how much area (A).
P=
F
A
In the metric system, the standard unit of pressure is the Pascal (Pa), defined as one
Newton (N) of force per square meter (m2) of area. In the English system of
measurement, the standard unit of pressure is the PSI : pounds (lb) of force per
square inch (in2) of area. Pressure is often expressed in units of kilo-pascals (kPa)
when metric units are used because one pascal is a rather low pressure in most
engineering applications.
Figure 5.2 Illustration of (a) gauge pressure versus absolute pressure and (b)
delta or differential pressure.
TABLE 5.2 Pressure Conversions
or p. Figure 5.2b shows two situations, where differential pressure exists across a
barrier and between two points in a flow system.
Example 5.2 The atmospheric pressure is 14.5 psi. If a pressure gauge reads 1200
psf, what is the absolute pressure?
A number of measurement units are used for pressure. They are as follows:
1. Pounds per square foot (psf) or pounds per square inch (psi)
2. Atmospheres (atm)
3. Pascals (N/m2) or kilopascal (1000Pa)*
4. Torr = 1 mm mercury
5. Bar (1.013 atm) = 100 kPa
Table 5.2 gives a table of conversions between various pressure measurement
units.
Example 5.3 What pressure in pascals corresponds to 15 psi?
p = 15 psi (6.895 kPa/psi) = 102.9 kPa
The mathematical relationship between vertical liquid height and hydrostatic
pressure is quite simple, and may be expressed by either of the following formulae:
P = gh
P = h
[ ] [ ][ ]
lb
lb
= 3
2
ft
ft
ft
1
Where,
P = Hydrostatic pressure in units of weight per square area unit: Pascals (N/m 2) or
lb/ft2
= Mass density of liquid in kilograms per cubic meter (metric) or slugs per cubic
foot (British)
g = Acceleration of gravity (9.8 meters per second squared or 32 feet per second
squared)
= Weight density of liquid in newtons per cubic meter (metric) or pounds per cubic
foot (British)
h = Vertical height of liquid column
Applying this to a realistic problem, consider the case of a tank fllled with 8 feet
(vertical) of castor oil, having a weight density of 60.5 pounds per cubic foot. This is
how we would set up the formula to calculate for hydrostatic pressure at the bottom
of the tank:
P=
( 8 ft )
( 60,5lb
ft )
P=
484 lb
2
ft
If we wished to convert this result into a more common unit such as PSI (pounds per
square inch), we could do so using an appropriate fraction of conversion units:
484 lb
ft 2
)(
1 ft 2
144 2
P=
p=
3,36 lb
=3,36 PSI
2
Dliquid
Dwater
lb
D
ft 3
Specific gravity of glycerin= glycerin =
=1,26
D water
lb
62,4 3
ft
78,6
If, however, we wished to express the car's tire pressure in terms of inches of water
column absolute (in reference to a perfect vacuum), we would have to include the
14.7 PSI offset in our calculation, and do the conversion in two steps:
35 PSIG + 14:7 PSI = 49:7 PSIA
There are some pressure units that are always in absolute terms. One is the unit of
atmospheres, 1 atmosphere being 14.7 PSIA. There is no such thing as \atmospheres
gauge" pressure. For example, if we were given a pressure as being 4.5 atmospheres
and we wanted to convert that into pounds per square inch gauge (PSIG), the
conversion would be a two-step process:
4,5 atm 14,7 PSIA
=66,15 PSIA
1
1 atm
Current =
( 16 ma )
( 100x )+( 4 mA )
This equation form is identical to the one used to calculate pneumatic instrument
signal pressures (the 3 to 15 PSI standard):
pressure=( 12 PSI )
( 100x )+ (3 PSI )
The same mathematical relationship holds for any linear measurement range. Given
a percentage of range x, the measured variable is equal to:
We must convert the milliamp signal value into a percentage of valve travel. This
means determining the percentage value of the 8.55 mA signal on the 4-20 mA
range. First, we need to manipulate the percentage-milliamp formula to solve for
percentage (x):
( 16 mA )
( 100x )+ ( 4 mA )=current
( 16 mA )
( 100x )=current( 4 mA )
current( 4 mA )
x
=
100
16 mA
x=
x=
x=28,4
Therefore, the control valve should be 28.4 % open when the MV signal is at a value
of 8.55 mA.
2. Example calculation: flow transmitter
A flow transmitter is ranged 0 to 350 gallons per minute, 4-20 mA output, directresponding.
Calculate the current signal value at a flow rate of 204 GPM.
First, we convert the flow value of 204 GPM into a percentage of range. This is a
simple matter of division, since the ow measurement range is zero-based:
204 GPM
=0,583=68,3
350GPM
Next, we take this percentage value and translate it into a milliamp value using the
formula previously shown:
( 16 ma )
( 16 mA )
+ ( 4 mA )=13,3 mA
( 58,3
100 )
( 100x )+ ( LRV )
( 100x )
( LRV )
( measured variable
) 100
Span
x=
x=
79O F500 F
100
900 F
x=32,2
Next, we take this percentage value and translate it into a pneumatic pressure value
using the formula previously shown:
( 12 PSI )
( 12 PSI )
current ( 4 mA )
100 = persen of range
16 mA
11,3 mA ( 4 mA )
100 =0,456=45,6
( 16 mA )
Next, we take this percentage value and translate it into a pH value, given the
transmitter'smeasurement span of 6 pH (10 pH - 4 pH)and offset of 4 pH:
( 10 pH )
( 10 pH )
+ ( 4 pH )=8,56 pH
( 45,6
100 )
(16 mA )
First, we need to to convert the pressure signal value of 12.7 PSI into a percentage of
3-15 PSI range. We will manipulate the percentage-pressure formula to solve for x:
( 12 PSI )
( 12 PSI )
( 3 PSI )
( 100x )= pressure
( 12 PSI )
x=
pressure (3 PSI )
100
( 12 PSI )
x=
x=80.8
This tells us that 12.7 PSI represents 80.8 % of the 3-15 PSI signal range. Plugging
this percentage value into our modified (negative-slope) percentage-current formula
will tell us how much current is necessary to generate this 12.7 PSI pneumatic
output:
(16 mA )
(16 mA )
+ ( 20 mA )=7,07 mA
( 80,8
100 )
As a percentage, this thick line is 10.4 mA long (the distance between 14.4 mA and 4
mA) over a total (possible) length of 16 mA (the total span between 20 mA and 4
mA). Thus:
Percentage=
mA 4 MA
100
( 14,4
40 mA 4 mA )
Percentage=65
This same number line" approach may be used to visualize any conversion from
one analog scale to another. Consider the case of an electronic pressure transmitter
calibrated to a pressure range of -5 to +25 PSI, having an (obsolete) current signal
output range of 10 to 50 mA. The appropriate current signal value for an applied
pressure of +12 PSI would be represented on the number line as such:
Finding the \length" of this line segment in units of milliamps is as simple as setting
up a proportion between the length of the line in units of PSI over the total (span) in
PSI, to the length of the line in units of mA over the total (span) in mA:
17 PSI ? mA
=
30 PSI 40 mA
Solving for the unknown (?) current by cross-multiplication and division yields a
value of 22.67 mA. Of course, this value of 22.67 mA only tells us the length of the
line segment on the number line; it does not directly tell us the current signal value.
To nd that, we must add the \live zero"offset of 10 mA, for a final result of 32.67
mA.
Thus, an applied pressure of +12 PSI to this transmitter should result in a 32.67 mA
output signal.
Pneumatic instrumentation
While electricity is commonly used as a medium for transferring energy across long
distances, it is also used in instrumentation to transfer information. A simple 4-20