Professional Documents
Culture Documents
ENGINEERING I
Lesson 1
Drilling Systems
Drilling Rigs
Drilling a Well
METU - NCC
Rotary Drilling
Drilling Team
Drilling Rigs
Hoisting System
Circulating System . . .
METU - NCC
Well-Monitoring System
Examples
METU - NCC
Drilling Team
Drilling Engineering Group
Geologist / Geophysicst
Drilling Engineer
Reservoir Engineer
Legal Group
Drilling Contractor
Rig and Crew Provider (Toolpusher, driller, derrickman, roughnecks,etc)
Service Companies
Specialized Services (Directional drilling, wireline, bits, testing, production
systems)
Special Consultants
Sidetracking, coring, etc
PNGE 321 Drilling Engineering I
METU - NCC
METU - NCC
Drilling Rigs
Fig. 1.4
The rotary drilling process
PNGE 321 Drilling Engineering I
METU - NCC
Fig. 1.5
Classification of
rotary drilling rigs
PNGE 321 Drilling Engineering I
METU - NCC
Drilling Rigs
Source: Maersk
PNGE 321 Drilling Engineering I
METU - NCC
Land Rigs
Conventional
Jack Knife Rg
Workover Rig
METU - NCC
Noble
Drillings
Scott Marks
A Jack-Up
Rig
PNGE 321 Drilling Engineering I
METU - NCC
Blue Marlin
A Semi
Submersible
Rig
METU - NCC
Transoceans
Deepwater
Champion
A Drillship
METU - NCC
METU - NCC
METU - NCC
METU - NCC
Shells
Auger
Tension
Leg
Platform
PNGE 321 Drilling Engineering I
METU - NCC
Shells Bullwinkle
Worlds tallest
offshore structure
1,353 water
depth
Production began
in 1989
45,000 b/d
80MM scf/d
PNGE 321 Drilling Engineering I
METU - NCC
METU - NCC
METU - NCC
To TENSIONERS
SLIP JOINT
MARINE
RISER
GUIDE LINES
BOP STACK
GUIDE BASE
MUDLINE
METU - NCC
Drilling a Well
METU - NCC
other data.
Lease the land or obtain concession.
Calculate reserves or estimate from best data available.
If reserve estimates show payout, proceed with well.
Obtain permits from conservation/ national authority.
Prepare drilling and completion program.
Ask for bids on footage, day work, or combination from
selected drilling contractors based on drilling program.
If necessary, modify program to fit selected contractor
equipment.
METU - NCC
METU - NCC
Drilling Operations
Field Engineers, Drilling Foremen
Well planning prior to SPUD
B. Monitor drilling operations
C. After drilling, review drilling results and recommend
future improvements - prepare report.
D. General duties.
A.
METU - NCC
METU - NCC
Power system
Necessary for hoisting and fluid circulating system
Power requirement of a rig: 1000-3000 hp
Internal-combustion diesel engines
Diesel-electric type
Direct-drive type (low cost)
Performance characteristics (output horsepower, torque, and
METU - NCC
Fig. 1.13
Engine power
output
P=F.V
METU - NCC
Fuel
Type
Density
(lbm/gal)
Diesel
gasoline
butane
methane
7.2
6.6
4.7
---
Heating Value
(Btu/lbm)
19,000
20,000
21,000
24,000
METU - NCC
Solution:
METU - NCC
wf
1 hour
31.5 gal/hr (7.2 lbm/gal)
60 minutes
wf = 3.78 lbm/min.
The total heat energy consumed by the engine is
given by Eq. 1.2:
METU - NCC
P
397.5
Et
0.234 or 23.4%
Qi 1695.4
PNGE 321 Drilling Engineering I
METU - NCC
Hoisting system
Provides lowering or raising strings (drillpipe, drill collar,
METU - NCC
Making
a
Connection
Making
a
Trip
METU - NCC
METU - NCC
Moving Kelly
to Single in
Mousehole
Stabbing
the Pipe
Single
Added.
Ready to
Drill
METU - NCC
Making a trip
Why
trip?
Put Kelly in
Rathole
Use
Elevators
for
tripping
METU - NCC
Tripping
one stand
at a time
60-90 ft
Making
a
trip
contd
PNGE 321 Drilling Engineering I
METU - NCC
METU - NCC
METU - NCC
METU - NCC
METU - NCC
W
T
W W
2W
FIG 1-1 Simple Pulley System
T=W
LD = 2W
PNGE 321 Drilling Engineering I
n = number
of lines
W = weight
(hook load)
LD = load on
derrick
W=4T
T = W/4
LD = 6 T = 6 W/4
PNGE 321 Drilling Engineering I
n2
LD
W
n
METU - NCC
Example 1.1
(no friction)
The total weight of 9,000 ft of 9 5/8-inch casing for a deep well
is determined to be 400,000 lbs. Since this will be the heaviest
casing string run, the maximum mast load must be calculated.
Assuming that 10 lines run between the crown and the
traveling blocks and neglecting buoyancy effects, calculate the
maximum load.
METU - NCC
Solution:
The tension, T, will be distributed equally between the 10 lines.
Therefore,
T = 400,000/10 = 40,000 lbf
The tension in the fast line and dead line will also be 40,000
lbf, so the total load is
40,000 X 12 = 480,000 lbf
METU - NCC
Solution, cont.
Example 1.1 demonstrates two additional points.
1. The marginal decrease in mast load decreases with
additional lines.
2. The total mast load is always greater than the load
being lifted.
METU - NCC
A Rotary Rig
Hoisting System
METU - NCC
Projection of
Drilling Lines on
Rig Floor
TOTAL
PNGE 321 Drilling Engineering I
METU - NCC
Load on Derrick
(considering friction in sheaves)
Derrick Load = Hook Load
+ Fast Line Load
+ Dead
Line
Load
Fd = W + Ff + Fs
Fd W
W
W
E n
n
1 E E n
=
W
E n
METU - NCC
Example 1.2
A rig must hoist a load of 300,000 lbf. The drawworks can
provide an input power to the block and tackle system as
high as 500 hp. Eight lines are strung between the crown
block and traveling block. Calculate
1. The static tension in the fast line
when upward motion is impending,
2. the maximum hook horsepower
available,
METU - NCC
METU - NCC
Solution
1. The power efficiency for n = 8 is given as 0.841
in Table 1.2. The tension in the fast line is given by
Eq. 1.7.
Tension in the Fast Line,
W
300 ,000
F
44 ,590 lb
E n 0 .841 * 8
( 0.988 = 0.851 )
PNGE 321 Drilling Engineering I
METU - NCC
Solution
2. The maximum hook horsepower available is
Ph = Epi = 0.841(500) = 420.5 hp.
METU - NCC
Solution
P=F.v
Ph
vb
W
33,000 ft - lbf / min
420.5 hp
hp
300,000 lbf
= 46.3 ft / min
PNGE 321 Drilling Engineering I
METU - NCC
90 ft
t
1.9 min.
46.3 ft / min
METU - NCC
Solution
4. The actual derrick load is given by Eq.1.8b:
1 E En
Fd
W
En
1 + 0.841 + 0.841(8)
=
(300,000)
0.841(8)
= 382,090 lbf.
PNGE 321 Drilling Engineering I
METU - NCC
Solution
5. The maximum equivalent load is given
Eq.1.9:
by
n4
84
Fde
W
* 300 ,000
n
8
Fde 4 * FDLL
FDLL
W W
4
n
n 4
W
FDLL
4
n
METU - NCC
Solution
6. The derrick efficiency factor is:
Fd 382,090
Ed
Fde 450,000
E d 0 .849 or 84.9%
PNGE 321 Drilling Engineering I
METU - NCC
Drawworks
Hoisting and breaking power
Main parts
Drum
Brakes
hydrodynamic type
electromagnetic type
block)
Catheads
Friction cathead (lifting or moving equipment)
Tongs
METU - NCC
METU - NCC