Professional Documents
Culture Documents
Guarantee
N.V. ADB S.A. guarantees that the performance of the equipment described in this manual, when
sold by ADB or its licensed representatives, meets the requirements of FAA specification AC 150/
5345-10E and IEC 61822.
Any defect in design, material or workmanship, which may occur during proper and normal use
over a period of one (1) year from date of shipment, will be repaired or replaced by ADB free of
charge, ex. works. Operational failure resulting from lamps burned out, improper maintenance or
installation, damage due to runway maintenance equipment, snow ploughs or aircraft arresting
gear hooks is not considered a result of proper use and is beyond the scope of the warranty.
Warranty does not cover natural wear and tear or damage arising after delivery owing to faulty or
negligent handling, excessive strain, unsuitable materials for operation, deficient civil engineering
work, unsuitable soil conditions, and such chemical, electrochemical or electrical influences as
were not assumed at the time of the conclusion of the contract.
All liability for consequences of any inexpert alterations or repairs carried out by Purchaser or a
third party shall be waived. N.V. ADB S.A. shall in no event be liable to Purchaser for any further
claims, particularly claims for damages not affecting the goods themselves.
The above constitutes the limits of ADBs liabilities in connection with the equipment covered by
this manual.
Table of Contents
1.
Safety
1.1.
1.2.
1.4.
1.5.
1.6.
2.
Specifications
2.1.
2.2.
2.6.
2.7.
2.8.
3.
Maintenance
3.2.
3.3.
3.4.
4.
General ............................................................................................................................................. 31
Replace parts .................................................................................................................................... 32
Parts list ............................................................................................................................................65
Operation
4.3. Select the correct brightness step.....................................................................................................74
4.12. Using the cut-out SCO ......................................................................................................................79
5.
Troubleshooting
5.4.
5.5.
6.
7.
Appendix
7.1.
7.2.
7.3.
- -
Error messages.................................................................................................................................82
Observed deviations .........................................................................................................................85
- -
Icon used
Description
Small cabinet
Big cabinet
This manual provides information about how to install and take the regulator into use.
Subject(s)
Chapter(s)
Safety, Description
1, 2
Maintenance
Operation
Troubleshooting
Safety
Safety
WARNING
Do not use the regulator unless you have read and understood all the
applicable safety regulations and standards.
1.1
Warning signs
Safety signs are attached to the equipment to give safety information. All safety signs are
repeated and usually further explained in this manual.
Classes of safety
signs
Safety signs are of the three internationally accepted types as given below.
Signs on the
equipment
ER
NG
SCO
DA
AGE
VOLT
HIGH EUR
ION
ULATOFF
E TENS LE REG OR
HAUT PERREGULAT
- 83
OUT
CUT
UALING
MANRAT
D
REA OPE UELN
ORE MANTIO
Z LE LISA
UTI
COU CH
SWIT
DANGER
BEF
LISE
NT
AVA
ER
DANG
ING
MANUAL
READ OPERAT
ION
MANUEL
BEFORELE
LISEZ UTILISAT
AVANT
DANGER
READ MANUAL
BEFORE OPERATING
LISEZ LE MANUEL
AVANT UTILISATION
CUTOUT SCO - 83
CONSTANT CURRENT REGULATOR
REGULATEUR A COURANT CONSTANT
READ MANUAL
BEFORE OPERATING
+T
PHASE
2P
R
SINGLE
CONSTANT BIPHASE
REGULATO
50/60Hz
CURRENT
A COURANT
UR
CONSTANT
REGULATE
:
TYPE
:
:
:
INPUT :
ENTREE
:
OUTPUT CONTROL
SORTIE :
REMOTE
TELECOM:
:
:
OPTIONS
NR SERIE
DE
A
B
AA
V
kVA
IN
8STEPS
MAX.
MAN.
8BRILL.
BELGIUM
MADE
ID-N
SERIES
NUMERO
LISEZ LE MANUEL
AVANT UTILISATION
V
kVA
A
A
50/60Hz
MAN. 8STEPS
8BRILL. MAX.
OPTIONS :
ID-N
SINGLE PHASE
BIPHASE 2P + T
TYPE :
INPUT :
ENTREE :
OUTPUT :
SORTIE :
REMOTE CONTROL :
TELECOM :
SERIES NR :
NUMERO DE SERIE :
MADE IN BELGIUM
Low-voltage compartment
High-voltage compartment
Safety
1.2
Intended use
The regulator is a microprocessor-controlled constant current regulator. The regulator supplies
airport lighting series loops at different intensity levels. The regulator is in accordance with these
standards:
Table: 1
Applicable standards
Standard
Description
ICAO
FAA
IEC
IEC 61822
Any other or additional use will be considered not to be in conformity with the purpose. Use this
regulator in a technical perfect condition in conformity with the purpose, described above.
Operation limits
EMC conformity
1.3
Modifications
WARNING
Do not try to make changes to the equipment without a prior express
agreement from ADB. Unauthorized modifications or changes to the
equipment could lead to serious personal injury, or death.
1.4
Safety devices
SCO microswitch
(option)
The cut-out SCO has a microswitch, which is connected to the removable cover. If the cover is
not in position, the microswitch stops the regulator and interrupts the output power supply to the
series circuit.
Signs on the
equipment
The signs on the equipment are part of the safety provisions. They must not be covered over or
removed. The signs must be present and legible during the entire life of the equipment.
Check regularly;
Replace or repair signs that have become illegible or damaged.
1.5
Safety precautions
Regulatory safety precautions are applicable in some countries, on some sites. If no such legal
prescriptions exist, refer to the FAA standard for Advisory Circular AC 150/5340-26
"Maintenance of Air Visual Aid Facilities".
WARNING
Personnel must obey the safety regulations at all times.
Safety
Installation and
maintenance
Always follow the safe work procedures, which are defined by the standard IEC 618.9.
Disconnection
devices
All regulator installations must have devices that disconnect the input and output current from
and to the regulator.
Live circuits
Observe all safety regulations at all times. Do not make any adjustments on the regulator, lamps,
or the series circuit when the series circuit is energized.
See FAA Advisory Circular AC 150/5340-26 concerning safety precautions. See also IEC-61820.
WARNING
You must always wear protective gloves and shoes when you work with the
regulator or live circuits.
Electrostatic
Discharge (ESD)
When you work with components that are susceptible to electrostatic damage:
Do not touch electronic components unless this is unavoidable, for example during part
replacement;
Eliminate electronic charges from your own body immediately before you touch an
electronic component. To do this, touch, for example, a conductive earthed object;
Store and transport electronic components in conductive packages. Avoid highly insulating
surfaces, like plastic sheets or synthetic fibre clothing.
1.6
Users
Personnel
qualifications
All personnel must only carry out the work they have been trained to perform. This applies
to both maintenance work and equipment preparation.
The operators must be familiar with all situations that may occur so that they can act rapidly
and effectively in the event of an emergency.
All personnel must be trained in resuscitation and first aid techniques.
Safety
10
Specifications
Specifications
2.1
2.1.1
H
F
G
Main items
A
B
C
D
E
F
G
H
Thyristor heatsink
Fused input switch
User interface
Lifting lugs (option)
Cut-out SCO (option)
Circuit selector cabinet (option)
Wheels (option)
Ground stud M6
11
Specifications
K
P
B
Q
C
D
F
G
Main items
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
12
Specifications
2.1.2
Item
Description
50 / 60 ( 7.5 %)
6.6
Remote control and monitoring Multiwire, single or dual wire industrial field bus (J-Bus), or the
two combined
Dimensions
(width x depth x height) [mm]
Height + 100
Height + 50
Height + 500
Height + 15
Weight [kg]
Maximum
4 kVA regulator
5 kVA regulator
15 kVA regulator
30 kVA regulator
crate
CS cabinet (option)
380
103
120
220
303
15
50
1)
Some readjustments are possible in the ranges 220 - 240 V and 380 - 415 (420 V). For
readjustments, contact ADB.
13
Specifications
2.2
MCR 15 to 30 kVa
2.2.1
C
D
Main items
14
A
B
C
D
E
F
G
H
Thyristor heatsink
Fused input switch
User interface
Lifting lugs (option)
Cut-out SCO (option)
Circuit selector cabinet (option)
Wheels (option)
Ground stud M6
Specifications
K
P
O
B
D
G
Main items
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
15
Specifications
2.2.2
Item
Description
15 / 20 / 25 / 30
12
50 / 60 ( 7.5 %)
6.6
Remote control and monitoring Multiwire, single or dual wire industrial field bus (J-Bus), or the
two combined
Dimensions
(width x depth x height) [mm]
Dimensions with options [mm]
With wheels
With lifting lugs
With Circuit selector
With bolts M12
Height + 100
Height + 50
Height + 500
Height + 15
Weight [kg]
Maximum
4 kVA regulator
5 kVA regulator
15 kVA regulator
30 kVA regulator
crate
CS cabinet (option)
380
103
120
220
303
15
50
1)
2)
16
Specifications
2.3
Ambient conditions
All regulators are air-cooled without fans. Thus, all regulators must have a good airflow,
especially if they operate near the maximum temperature.
Table: 3
2.4
Ambient conditions
Item
Description
Temperature
Altitude
Relative humidity
Table: 4
2.5
Standard
Specification
FAA
IEC
IEC 61822
Nameplate
Each regulator has a standard nameplate with this data:
TYPE :
INPUT :
ENTREE :
OUTPUT :
SORTIE :
REMOTE CONTROL :
TELECOM :
V
kVA
A
A
50/60Hz
MAN. 8STEPS
8BRILL. MAX.
ID-N
OPTIONS :
SERIES NR :
NUMERO DE SERIE :
MADE IN BELGIUM
17
Specifications
2.6
Working principle
Series circuit
system
A
B
C
D
E
F
Regulator
Output disconnection device
Series circuit
18
Specifications
Regulator
DS3
DS2
DS4
SW2
DS5
DS6
DS1
SW1
C01
C04
D
J3
J1
J6
D1
SW1
C07
C06
C04
C05
DS2
DS1
C02
C01
DS2
C03
DS3
DS4
SW3
C04
DS1
C03
DS4
DS3
DS3
C01
SW2
DS1
SW1
SW2
DS7
DS8
DS2
SW5
SW6
DS10
SW7
DS11 DS9
DS5
DS6
SW1
C01
J5
C09
J2
J1
C08
C010
SW2
S3
C014
S3
SW4
C012
C013
D5
D4
D3
D2
C011
C06
C03
C02
S3
C07
DS4
C05
SW2
D2
D3
D4
SW1
D5
J2
12
11
10
9
8
7
6
5
4
3
2
1
P2
P1
W5
W6
12
11
10
9
8
7
6
5
4
3
2
1
J1
12
11
10
9
8
7
6
5
4
3
2
1
P2
12
11
10
9
8
7
6
5
4
3
2
1
P3
P1
W5
X3
W6
X8
J1
12
11
10
9
8
7
6
5
4
3
2
1
X4
P2
12
11
10
9
8
7
6
5
4
3
2
1
X2
P3
P1
W5
W6
X1
X5
J1
P1
P2
P5
P6
P3
P4
X7
X6
P3
J
L
R
S
A
B
C
D
E
F
G
H
I
J
K
L
M
UI logic
Earth fault detection logic (option)
Main contactor K1
Thyristor block module logic
Current control logic
Lamp fault detection logic (option)
Local master controller logic
J-Bus interface (option)
Multiwire logic (option)
Power supply logic
Input measurement transformer TI 1
Fuses F2 and F3
Output power transformer T1
N
O
P
Q
R
S
T
19
Specifications
The current regulator holds the output current constant by varying the output voltage to the series
circuit. The voltage can be adapted by changing the conduction angle of the thyristors in both the
positive and the negative difference of the input signal.
The TBM module fires the thyristors at the request of the CCL module.
The TBM module receives a signal from the remote control system.
The TMB module gives an output to a certain current level.
The CCL compares the requested step & actual output current level.
The CCL computes and sends the TBM a request to generate the required output voltage.
This process will be maintained until no output is anymore demanded or if any of the safety
features are triggered. The regulator stops immediately when triggered by a safety feature. The
safety can only be reset at the TBM module.
Remote control
The regulator can be controlled remotely with Multiwire, J-Bus, or a combination of these. The
system automatically detects which communication method is available.
Multiwire (option)
Each multiwire PCB consists of input and output terminals. These terminals handle the incoming
and outgoing signals between the regulator and the remote control system. The number of
multiwire PCBs on the regulator determines the maximum number of available signals.
J-Bus (option)
Options
20
Cut-out SCO:
An output disconnecting device between the regulator and the series circuit. The cut-out
SCO isolates the series circuit from the regulator during maintenance or testing operations.
The cover can be locked with a key to prevent unauthorized access.
Hour counters:
Measure the number of hours the regulator is ON, or the number of hours the regulator is
ON and produces output current that is higher than a set value.
Specifications
2.7
Components
2.7.1
Power input
Input terminals
(X1)
Table: 5
Up to 50 A
16
Up to 100 A
35
Above 100 A
70
Common mode
choke (wire A02)
This core blocks the high-frequency commonmode currents from the power circuitry.
21
Specifications
Overvoltage
The overvoltage protection modules (option)
protection (MOV1A protect the input circuit from overcurrent. The
and MOV1B)
system detects all defective or missing modules.
Main contactor
(K1)
Input
measurement
transformer (TI1)
22
Specifications
Thyristors (THP 1)
2.7.2
Power output
Output power
transformer (T1)
23
Specifications
Output
measurement
transformer (TI2
and TI3)
Output terminals
(X2)
Lightning arrestors
(LA1 - LA2)
24
S3
J3
Current Control
Logic (CCL)
J1
D1
Power supply
Logic (PSL)
S3
S3
Thyristor Block
Module (TBM)
C06
C04
C07
2
X
J2
D5
D4
D3
D
D2
PCB logic
J5
2.7.3
J6
Specifications
DS1
C02
DS2
DS4
DS3
C01
C05
C03
SW
SW
25
Specifications
C0
C0
11
C0
C0
12
SW
SW1
DS2
SW7
C0
SW6
DS8
14
C01
C0
DS1
DS7
13
SW2
C0
DS11 DS9
DS10
SW5
Local Master
Controller (LMC)
C0
SW3
C0
J1
SW2
D2
D3
D4
D5
SW1
C04
C03
DS6
10
DS4
DS3
DS5
C0
26
Specifications
2.7.4
Remote control
The regulator can connect to the remote control with Multiwire or J-Bus or a combination of
these. The system automatically detects which communication method the regulator has.
2.7.5
Multiwire (option)
Description
Each regulator has a maximum of three multiwire PCBs connected to the Local Master Controller
(LMC):
MW1;
MW2;
MW3 (for circuit selector only)
Each multiwire PCB has eight input and eight output terminals. They handle the incoming and
outgoing signals between the regulator and the remote control. The amount of multiwire PCBs
determines the maximum amount of available signals.
NOTE
It is impossible to attribute the same function to more than one terminal.
You can set each signal to either POSITIVE or NEGATIVE logic. For example, if you configure an
output signal for function A and if the condition of function A becomes TRUE, the signal contact
closes in positive logic and opens in negative logic.
To read these settings in the configuration tool, see the section 7.3.7 IO menu.
2.7.6
J-Bus (option)
Description
Master / slave
A regulator is always a slave on the J-Bus. There can be a maximum of 16 regulators on one bus
section with one common bus master.
2.7.7
Description
The regulator can send basic back-indication signals to a monitoring system. These signals
indicate to the monitoring system if the regulator is ON or OFF.
These signals must have simple, potential free contacts. The maximum contact load is:
AC - 110 V - 2 A - 220 VA;
DC - 110 V - 2 A - 60 VA.
27
Specifications
2.8
Options
2.8.1
Cut-out SCO
Description
The optional cut-out SCO acts as an output disconnection device between the regulator and the
series circuit. The cut-out SCO also isolates the series circuit from the regulator during
maintenance or testing operations. The cover can be locked with a key to prevent unauthorized
access.
WARNING
Always wear protective gloves and shoes when working with the regulator or
series circuit.
2.8.2
Description
The EFD module measures the insulation resistance between the series circuit and the ground or
the cable screen. The EFD module works when the regulator is connected to the mains supply,
even if the regulator is turned OFF.
Working principle
Monitoring
To monitor the insulation resistance, the EFD module uses two alarm levels: Level 1 and Level 2.
Both alarm levels can be set to any value between 20 kOhm and 250 MOhm. However, Level 1
must always be higher than Level 2.
For how to change these levels, see section 7.2.6 EFD Earth Fault Detection (option).
2.8.3
Description
The operation of the LFD is based on the change in the waveform when a series transformer
saturates as a consequence of the lamp having blown on the secondary side. It does this by
comparing the waveform with a reference captured during calibration when the user has verified
that all the lamps are connected and working properly.
The LFD can be used together with a circuit selector, provided that the multiple calibration option
was installed. It is then possible to calibrate the LFD for two or more different circuit settings. The
tolerances are:
0 - 5 burnt lamps: +-1 lamp;
6 - 10 burnt lamps: +-2 lamps.
Restrictions
28
Specifications
2.8.4
Description
With a circuit selector you can connect several (up to eight) series circuits to a single regulator.
The circuit selector has two modes:
Simultaneous: the regulator can connect to a number of the available circuits at the same
time;
Alternate: the regulator can connect to only one circuit at a time.
Interface board
The board converts the logic control signals (12 V DC) that come from the CCL PCB into coil
control voltages. If the regulator has a multiwire interface, the multiwire PCB MW3 serves as the
remote control and back-indication interface for circuit selection.
Fuses (F4)
The fuses protect the power supply to the auxiliary transformer. These fuses are located close to
the main fuse F1 and are accessible after removing the user interface panel.
Auxiliary
transformer (T1)
The coil voltage of the HV contactors is standardized to 230 V 50/60 Hz. This auto-transformer
(250 VA) serves to adapt the regulator mains voltage level to this voltage.
High-voltage
contactors (K1-K8)
Depending on the cabinet size there are two types of high-voltage contactors. The number of
contactors depends on the number of circuits and can be from two to eight.
For the big cabinet (above 10 kVA) the HV-circuit connects directly to the HV contactor terminals.
For the small cabinet (up to 10 kVA) there are separate connection terminals for the circuit
connection.
2.8.5
Hour counters
Description
29
Specifications
2.9
User interface
You can operate the regulator directly with the local user interface panel of the regulator.
The local user interface of the regulator always shows the selected control mode on the title row.
See table 6 below.
Table: 6
30
Control modes
Mode
Description
Local
Control the regulator through the local user interface. All the
parameters are accessible for reading and modifying. See section
7.2 Local user interface7.2 Local user interface.
Remote
Dongle
Maintenance
Maintenance
WARNING
Only personnel authorized to work on high-voltage equipment can do
maintenance work on the regulator.
Operate the regulator under local control when performing maintenance
tasks. This will prevent the regulator from being accidentally switched ON
and causing serious injury or death.
3.1
Preventive maintenance
The preventive maintenance checks should be done regularly to minimize service interruption
and avoid major breakdowns.
Table: 1
Electrical
Visual
General
3.2.1
Input voltage
3.2
Action
WARNING
Make sure you have read and understood all safety procedures and standards
related to this equipment. See chapter 1 SAFETY.
Before you do any work on the regulator, make sure that:
You are allowed to shut OFF the regulator;
You have opened the fused input switch;
You have opened the main switch on the main distribution board;
You have disconnected the regulator from the series circuit.
31
Maintenance
Standard
procedures
3.3
Replace parts
3.3.1
Equipment required
Meters
Multimeter;
Insulation tester "Megger" 500 V or 1000 V;
Clamp or A-meter true RMS scale 10 and 30 A.
CAUTION
The current regulation is + 1 %. To make an acceptable readjustment of the
output current, the precision of the meter must be higher than
0.5 % for the adjusted value.
Tools
32
Maintenance
3.3.2
Remove panels
The panels of the regulator can be removed for installation or maintenance procedures.
CAUTION
Do not operate the regulator with any of the panels removed.
Do not mix panels from different regulators.
Always connect the ground wires before you put the panels back.
1.
2.
2
1
Top panel
3.
1.
33
Maintenance
2.
3.
4.
SW2
D2
D3
D4
D5
J2
5.
J1
1.
2.
SW1
UI panel: small
cabinet
34
Maintenance
UI panel: big
cabinet
1.
III
I
II
2.
3.
C
B
B
4.
5.
SW2
D2
D3
D4
D5
J2
J1
SW1
6.
35
Maintenance
3.3.3
6.
7.
SW1
SW2
J1
5.
B
D2
D3
D4
3.
4.
J2
2.
D5
1.
J1
SW2
D2
D3
D4
D5
SW1
8.
SW2
D2
D3
D4
J2
J1
SW1
D5
36
Maintenance
3.3.4
B
C0
C0
11
C0
C0
12
SW
DS2
DS11 DS9
DS10
C0
SW1
DS8
14
C01
C0
DS1
DS7
13
SW2
C0
C0
10
C0
C04
C03
SW3
DS5
C0
DS6
DS4
DS3
6.
SW7
5.
SW6
2.
3.
4.
SW5
1.
B
C0
C0
11
C0
C0
12
SW
SW1
DS2
SW6
SW7
C0
SW5
DS8
14
C01
C0
DS1
DS7
13
SW2
C0
DS11 DS9
DS10
C0
SW3
C0
C04
C03
DS6
10
DS4
DS3
DS5
C0
37
Maintenance
SW1
SW2
DS2
SW3
C04
C03
DS4
DS3
DS6
DS5
C08
C09
DS10
SW5
DS11 DS9
SW6
C013
C014
C01
DS7
C012
DS8
SW4
DS1
C06
C07
C011
SW7
C010
C05
3.3.5
6.
7.
8.
SW
DS1
C02
DS2
DS4
DS3
C01
C05
C03
9.
C07
5.
C04
2.
3.
4.
C06
1.
SW
38
Maintenance
C06
C04
C07
DS1
C02
DS2
DS4
DS3
C01
C05
C03
SW
SW
C06
C05
C04
SW2
C02
C01
DS2
C03
DS3
DS4
C07
DS1
SW1
39
Maintenance
3.3.6
J6
S3
J1
J3
S3
D1
S3
D5
D4
D3
D
D2
D1
D5
D4
D3
D
D2
S3
J5
J1
J3
S3
6.
7.
J6
5.
S3
3.
4.
J5
2.
J2
1.
J2
8.
J2
J5
9.
D5
D4
D3
D2
S3
S3
S3
D1
J1
40
J3
J6
Maintenance
3.3.7
5
X
X
X
5.
3.
4.
2.
2
X
1.
A
B
X8
X7
X6
X5
X4
X2
X1
8.
X3
2
X
5
X
6.
7.
9.
41
Maintenance
3.3.8
J1
J1
P1
W6
P2
12
11
10
9
8
7
6
5
4
3
2
1
J1
12
11
10
9
8
7
6
5
4
3
2
1
W5
P1
W6
P2
P2
W5
P1
W6
12
11
10
9
8
7
6
5
4
3
2
1
P3
5.
12
11
10
9
8
7
6
5
4
3
2
1
P3
3.
4.
W5
2.
P3
1.
J1
J1
W6
P1
12
11
10
9
8
7
6
5
4
3
2
1
P2
P2
12
11
10
9
8
7
6
5
4
3
2
1
W5
P1
W6
W5
12
11
10
9
8
7
6
5
4
3
2
1
P3
P2
12
11
10
9
8
7
6
5
4
3
2
1
P3
P1
W6
P3
W5
7.
12
11
10
9
8
7
6
5
4
3
2
1
W5
P1
J1
P2
P3
42
12
11
10
9
8
7
6
5
4
3
2
1
W6
A
8.
12
11
10
9
8
7
6
5
4
3
2
1
J1
6.
12
11
10
9
8
7
6
5
4
3
2
1
12
11
10
9
8
7
6
5
4
3
2
1
12
11
10
9
8
7
6
5
4
3
2
1
Maintenance
9.
3.3.9
1.
2.
3.
4.
5.
B
P6
P4
P3
P22
P1
P5
6.
7.
B
P6
P4
P3
P22
P1
P5
43
Maintenance
8.
P6
9.
P1
P2
P4
P3
P5
3.3.10
Replace PCB
This procedure applies to both big and small cabinet. In this section, the small cabinet is used as
an example.
It is not required to safe or reload the configuration of the PCB.
1.
2.
C04
C01
6.
7.
SW1
5.
2
SW
DS1
4.
DS5
DS6
3.
C04
DS1
DS5
DS6
2
SW
C01
SW1
44
Maintenance
C04
SW1
DS5
DS6
9.
EFD resistor
C01
DS1
SW2
8.
DS2
DS4
DS3
This procedure applies to both small and big cabinets. In small cabinets this module is in a
horizontal position. In big cabinets this module is in a vertical position.
It is not required to safe or reload the configuration of the PCB.
1.
3.
4.
5.
B
C01
2.
C02
6.
7.
B
C01
C02
45
8.
C02
Maintenance
9.
EFD calibration
(option)
The EFD shows the insulation resistance of the series circuit on the user interface. This value is
only an indication. To find out a more accurate value (up to 10 000 V), use a specific
measurement tool (Megger). If the regulator has an EFD option, you must calibrate the unit in
order to have this function.
NOTE
We recommend to use the configuration tool to perform this procedure. See section
7.3 Configuration tool software.
In the following procedure, the configuration tool is used as an example. For more information on
how to do this with the local user interface, see section 7.2 Local user interface. If you use the
local user interface, switch the regulator OFF and back ON after each setting.
1.
2.
3.
4.
5.
6.
7.
46
Maintenance
EFD calibration
(option)
The EFD calibration can also be performed on the Local user interface screen.
1.
2.
3.
4.
5.
3.3.11
MCR: NAME
Iout:
Step:
LOCAL
0.0A
OFF
REMOTE
No Errors
No
Errors
CSM: OFF
EFD: 256M
LOCAL
MENU
RESET
Replace PCB
NOTE
You need the configuration tool to perform this procedure. See section
7.3 Configuration tool software.
7.
8.
9.
C01
6.
C03
5.
2
SW
2.
3.
4.
DS4
1.
DS1
DS2
1
SW
C02
DS3
47
Maintenance
C03
C01
2
SW
DS4
DS1
DS2
1
SW
C02
DS3
C03
C02
DS4
DS1
DS3
DS2
SW2
SW1
12.
C01
48
Maintenance
Calibration,
step 1
In the following procedure, the configuration tool is used as an example. For more information on
how to do this with the local user interface, see section 7.2 Local user interface. If you use the
local user interface, switch the regulator OFF and back ON after each setting.
1.
2.
3.
4.
5.
6.
7.
8.
9.
49
Maintenance
Calibration,
step 2
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
50
Maintenance
3.3.12
10
9
8
7
6
5
4
3
2
X01
DS8
DS7
X0
DS5
TP
3
DS6
12
11
DS3
TP
2
DS4
10
9
DS1
DS2
8
7
6
5
4
3
2
C04
5.
11
3.
4.
12
2.
TP
1
11
12
6.
7.
10
9
8
7
6
5
4
3
2
X01
DS8
DS7
DS6
X0
DS5
TP
3
12
DS4
11
DS3
TP
2
10
DS2
DS1
9
8
7
6
5
4
3
C04
2
1
TP
1
DS1
5
6
DS2
C04
DS3
DS4
7
8
DS5
9
DS6
10
11
TP1
TP2
9.
4
3
8
7
6
5
10
9
X01
11
12
8.
X02
DS7
DS8
TP3
12
51
Maintenance
3.3.13
1.
2.
3.
4.
5.
6.
B
A
Fused input switch,
big cabinets
1.
2.
III
II
I
A
52
Maintenance
3.
4.
5.
B
A
Fuses F2, F3 and
F4
1.
2.
3.
4.
5.
6.
7.
MOV1/A, MOV1/B
(option)
The overvoltage protection modules have indicators. These indicators become red when the
overcurrent protection is activated.
1.
2.
3.
4.
5.
53
Maintenance
Main contactor
(K1)
1.
2.
3.
4.
5.
6.
A
B
7.
8.
A
D
C
54
Maintenance
A
D
C
A
B
55
Maintenance
1.
2.
3.
4.
5.
6.
1.
2.
3.
4.
5.
6.
56
B
A
Maintenance
Input
measurement
transformer (TI1)
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
Thyristor pack
(THP-1,THP-2)
WARNING
Handle the heat sink with care. The heat sink becomes hot during operation.
1.
2.
3.
4.
57
Maintenance
5.
6.
7.
8.
9.
58
B
C
Maintenance
3.3.14
Lightning arrestors
(LA1 - LA2), small
cabinet
In this procedure, three lightning arrestor modules are removed as an example. You can remove
all six in the same way.
1.
2.
3.
4.
5.
A
6.
7.
59
Maintenance
8.
Output current
transformer (TI2,
TI3)
1.
2.
3.
4.
5.
6.
7.
8.
9.
D
C
A
B
60
Maintenance
3.3.15
2.
3.
4.
5.
6.
7.
B
D
B1
A1
A2
C1
D
A
8.
9.
61
Maintenance
10.
11.
12.
13.
14.
B
D
B1
A1
A2
C1
D
A
3.3.16
High-voltage
contactor (CS - K1
- K8)
1.
2.
3.
4.
B
A
62
Maintenance
5.
II
6.
7.
8.
9.
B
A
Auxiliary contact
(CS - K1 - K8)
1.
2.
3.
4.
5.
A
B
63
Maintenance
CSM voltage
transformer (CS K1 - K8)
1.
2.
3.
4.
5.
6.
7.
8.
64
Maintenance
3.4
Parts list
WARNING
Use only original ADB spare parts.
Using other than ADB spare parts may damage the part itself or the regulator.
This can also put the personnel in danger.
3.4.1
General
Part orders
Each part of the equipment has a part number. When you order parts:
Always mention the part number of the ordered part;
Always mention serial number, type, power rating, input voltage, frequency, number of
brightness steps, and output current of the regulator. These are indicated on the nameplate
of the regulator. See section 2.5 Nameplate.
For all spare part orders, contact ADB or our local representative.
Recommendations
To reduce downtime during maintenance, have one or more extra regulators in stand-by at the
substation. This is especially important at major airports, which have a large amount or
regulators.
Keep spare parts always in stock. For example:
Fuses;
Lightning arrestors;
PCBs;
Terminals;
Connectors;
Fused input switches;
Circuit breaker;
Power packs.
3.4.2
Item
Part number
Description
Quantity
per order
UI
1593.14.000
LMC
1593.14.113
CCL
1590.03.541
TBM
1593.14.213
PSL
1593.14.400
65
Maintenance
3.4.3
66
Item
Part number
Description
Quantity
per order
1593.13.510
1593.13.520
JB
1590.03.490
EFD
1590.03.521
EFD Res.
1590.03.530
LFD
1590.03.551
CS
1590.03.561
Dongle
1444.00.030
Maintenance
3.4.4
Parts
To select the applicable fuses from table 4, see the tables 5 and 6 below. To select the applicable
main contactor and thyristor pack from table 4, see the tables 7 and 8 below.
Table: 4
Item
Part number
Description
Fused switch F1
6132.00.212
Fused switch F1
6130.54.460
Fused switch F1
6130.57.360
Fused switch F1
6130.61.363
Fused switch F1
6130.63.363
Fused switch F1
6130.66.270
Fused switch F1
6132.00.220
Fused switch F1
6130.66.280
Fused switch F1
6130.68.330
Fused switch F1
6130.71.280
Fused switch F1
6130.75.330
Fused switch
F2, F3, F4
6112.45.203
Fused switch
F2, F3
6130.27.005
10
Fused switch
F4 (option)
6130.37.180
10
PSL / F1
PSL / F2
6130.26.134
10
CS - F1(option)
6130.37.132
10
MOV1/A, MOV1/B
(option)
6134.03.010
CS - T1(option)
6300.03.160
K1
6148.45.580
Quantity
per order
67
Maintenance
Item
Part number
Description
Quantity
per order
K1
6148.45.630
K1
6148.45.590
For K1
6148.45.590
For K1
6148.45.610
For K1
6322.99.055
T.I.1
6302.03.200
THP-1, THP-2
6351.85.320
THP-1, THP-2
6351.85.330
Wire A2
6304.10.600
Fuse types
Table: 5
Internal and external fuses for 220 / 230 / 240 V (230 V IEC) regulators
68
2.5
20
Neozed
25
25
Neozed
35
35
Neozed
50
7.5
50
Neozed
63
10
63
Neozed
80
12.5
80
NH00
100
15
100
NH00
100
20
125
NH00
125
Maintenance
Table: 6
Internal and external fuses for 380 / 400 / 415 V (400 V IEC) regulators
Thyristors and
main contactor
types
2.5
20
Neozed
25
20
Neozed
25
20
Neozed
25
7.5
25
Neozed
35
10
35
Neozed
50
12.5
50
NH00
63
15
50
NH00
63
20
80
NH00
80
25
80
NH00
100
30
100
NH00
125
Table: 7
Thyristors and main contactors for 220 / 230 / 240 V (230 V IEC) regulators
Thyristor
Main contactor
2.5
/01
CTT90GK12
3RT1326+3RT1926-1CD00
/01
CTT90GK12
3RT1326+3RT1926-1CD00
/01
CTT90GK12
3RT1326+3RT1926-1CD00
7.5
/01
CTT90GK12
3RT1326+3RT1926-1CD00
10
/02
CTT165GK12
3RT1336+3RT1936-1CD00
12.5
/03
CTT165GK12
3RT1336+3RT1936-1CD00
15
/03
CTT165GK12
3RT1344+3RT1936-1CD00
20
/03
CTT165GK12
3RT1344+3RT1936-1CD00
Table: 8
Thyristors and main contactors for 380 / 400 / 415 V (400 V IEC) regulators
Thyristor
Main contactor
2.5
/01
CTT90GK12
3RT1326+3RT1926-1CD00
/01
CTT90GK12
3RT1326+3RT1926-1CD00
/01
CTT90GK12
3RT1326+3RT1926-1CD00
7.5
/01
CTT90GK12
3RT1326+3RT1926-1CD00
10
/02
CTT90GK12
3RT1326+3RT1926-1CD00
69
Maintenance
3.4.5
Thyristor
Main contactor
12.5
/03
CTT90GK12
3RT1326+3RT1926-1CD00
15
/03
CTT90GK12
3RT1326+3RT1926-1CD00
20
/03
CTT165GK12
3RT1336+3RT1936-1CD00
25
/03
CTT165GK12
3RT1336+3RT1936-1CD00
30
/03
CTT165GK12
3RT1344+3RT1936-1CD00
3.4.6
Item
Part number
Description
Quantity
per order
LA1-LA2
6314.32.750
2
Lightning arrestor type Siemens
B32K750 for 2.5 kVA to 10 kVA - 6.6 A
units
LA1-LA2
6134.03.322
LA1-LA2
6134.03.622
T.I.2, T.I.3
6302.03.180
Table: 10
70
Item
Part number
Description
Quantity
per order
T1
1476.03.195
T1
1476.03.742
T1
1476.03.752
T1
1476.03.762
T1
1476.03.772
T1
1476.03.783
T1
1476.03.793
T1
1476.03.813
T1
1476.03.803
T1
1476.03.843
T1
1476.03.833
Maintenance
3.4.7
Table: 11
3.4.8
Item
Part number
Description
Quantity
per order
L1
1476.02.500
L1
1476.02.504
L1
1476.02.505
L1
1476.02.507
L1
1476.02.510
L1
1476.02.515
L1
1476.02.520
L1
1476.02.525
L1
1476.02.530
Circuit selector
Table: 12
Item
Part number
Description
SCO
1475.92.030
CS - K1K8
6148.47.510
CS - K1K8
6148.45.229
CS - K1K8,
RC coil protection
6148.98.250
CS - K1K8,
RC coil protection
6148.45.238
CS - K1K8,
Auxiliary contact
6148.45.484
CS - K1K8,
Auxiliary contact
6148.45.236
Quantity
per order
71
Maintenance
3.4.9
Hardware
Table: 13
3.4.10
Item
Part number
Description
Quantity
per order
Wheels (optional)
7015.35.241
Fixed Wheel
Wheels (optional)
7015.35.251
PCB
7510.08.300
10
PCB
7154.04.010
100
Wiring
6126.83.810
Wiring
6126.83.820
Connectors
Table: 14
72
Hardware components
Connectors
Item
Part number
Description
Quantity
per order
PSL/X7
6112.32.517
MW1-2 or 3 / P1 or
P2
6112.33.112
Cage-clamp
10
6112.32.500
Operation
Operation
NOTE
Throughout this chapter the local user interface is used when parameter changes
are needed. You can also use the configuration tool to do these changes. For more
information about the configuration tool, see section 7.3 Configuration tool software.
4.1
3.
4.
5.
MCR: NAME
Iout:
Step:
LOCAL
0.0A
OFF
REMOTE
CSM: OFF
EFD: 256M
LOCAL
MENU
No Errors
No
Errors
RESET
73
Operation
4.2
2.
3.
4.
5.
MCR: NAME
Vin:
400V
Iout:
6.6A
Vout:
0V
Step:
5
Iin:
0A
STP DOWN
LOCAL
LFD:
Lmp
CSM: 0OFF
EFD: 256M
STP UP
MENU
No Errors
No
Errors
RESET
4.3
4.3.1
74
Operation
Table: 1
Brightness
step
5 (default)
4.8
3.3
2.8
2.7
2.2
2.8
5.5
4.4
3.4
3.4
2.8
3.1
6.6
5.5
4.1
3.9
3.4
3.4
6.6
5.2
4.5
4.1
3.9
6.6
5.4
5.2
4.6
6.6
6.4
5.5
6.6
6.4
4
5
6
7
8
6.6
These values apply when the minimum current is 1.8 A and the maximum current is 6.6 A.
4.3.2
4.4
Max. RMS
output
voltage [V]
Dielectric
test on
output
circuit [V]1
Max. open
circuit RMS
output [V]2
Max. open
circuit peak
voltage [V]3
2.5
6.6
378
1895
530
750
6.6
606
3030
850
1200
6.6
757
3790
1060
1500
7.5
6.6
1136
5680
1590
2250
10
6.6
1515
7575
2120
3000
15
6.6
2272
11360
3180
4490
20
6.6
3030
15150
4240
5990
25
6.6
3788
18940
5300
7490
30
6.6
4545
22730
6360
8990
25
20
1250
6250
1750
2470
30
20
1500
7500
2100
2970
1)
2)
3)
75
Operation
4.5
Iout:
Step:
REMOTE
4.6
REMOTE
0.0A
OFF
CSM: OFF
EFD: 256M
LOCAL
MENU
No Errors
No
Errors
RESET
MCR: NAME
Iout:
Step:
REMOTE
76
REMOTE
0.0A
OFF
CSM: OFF
EFD: 256M
LOCAL
MENU
No Errors
No
Errors
RESET
Operation
4.7
4.
5.
REMOTE
No Errors
Overtemperature alarm
--DOWN
UP
CLEAR
BACK
NOTE
For how to clear Earth Fault
Detection (EFD) errors, see section
7.2.6 EFD Earth Fault Detection
(option).
4.8
2.
3.
4.
5.
6.
7.
MCR MASTER
Step:
Circuit 1:
DOWN
2
ON
UP
SELECT
LOCAL
No Errors
BACK
77
Operation
4.9
MCR: NAME
Iout:
Step:
REMOTE
4.10
LOCAL
0.0A
OFF
CSM: OFF
EFD: 256M
LOCAL
MENU
No Errors
No
Errors
RESET
3.
MCR: NAME
Step:
Vin:
OFF
400V
DOWN
4.11
EFD: 256M
LFD: 0 Lmp
UP
START
LOCAL
No Errors
BACK
4.
78
warning
level
EFD
warning
levelreached
reached
*EFD
Hours
Counters
Hours Limits
Overtemperature
alarm
Hours Counters Reset
--DOWN
UP
REMOTE
No Errors
SELECT
BACK
Operation
4.12
4.12.1
Mode A
Mode B
Mode C
Purpose
Normal operation.
Regulator delivers
current to series circuit.
Maintenance operation.
Regulator or series
circuit can be serviced
safely.
Measurement possible.
The series circuit
insulation relative to
ground can be
measured.
Diagram
Microswitch
CCR
Microswitch
Series
Circuit
Microswitch
Series
Circuit
CCR
Ground
Series
Circuit
CCR
Ground
Measurement
socket
Cover1
Handle position
Horizontal.
Series circuit
Connected to the
regulator.
Disconnected from
regulator, shorted and
connected to
measurement terminal.
Regulator
Microswitch2
Activated. Regulator is
ON.
1)
2)
Only the three positions specified here can be used. In other positions, the cover does not fit
the body correctly.
When the cover is closed, the microswitch is activated. When the cover is open, the
microswitch is not activated and the system shuts down the regulator.
79
Operation
4.12.2
B
A
3.
4.
B
A
80
Troubleshooting
Troubleshooting
WARNING
Do not attempt to do any maintenance work on the regulator unless you have
read and understood all the information in the chapter Safety and you are
qualified to work on high-voltage systems.
5.1
General
The control panel only displays information about errors that are detected by the machine
control. When a critical error occurs, the machine stops automatically. The control can not detect
every error that results in an unacceptable output. The operator has to observe whether the
machine functions correctly.
WARNING
Set the regulator to local control before you do any maintenance work on
the regulator.
Switch the regulator OFF from the main switch before you replace any
parts on the regulator.
Set the regulator to brightness step OFF before inspection of the series
circuit;
Refer to chapter 1: Safety.
5.2
Preliminary checks
Before you do any adjustments on the regulator, check the following items:
The communication between regulator and remote control works;
Power supply to the regulator works normally;
Fused input switch works normally;
Input fuses and auxiliary fuses work normally (see MCR3 Maintenance manual);
All connectors are firmly in place;
Components are not charred or burned;
Wires are not broken or damaged.
5.3
81
Troubleshooting
5.4
Error messages
The error messages shown on the local user interface are listed in the tables below.
Errors and
warnings
Table: 1
Regulator faults
82
Alarm
status:
error (E) /
warning (W)
Description
MCR in OVERLOAD
AGLAS is disconnected
OVERTEMPERATURE
Troubleshooting
Alarm
status:
error (E) /
warning (W)
Description
POWER LOSS!!
CSM is disconnected
Table: 2
Alarm
status:
error (E) /
warning (W)
Description
83
Troubleshooting
Table: 3
Alarm
status:
error (E) /
warning (W)
Description
The LFD unit has detected a VAdrop (load loss), which is above the
set value for level 1.
The LFD unit has detected a VAdrop (load loss), which is above the
set value for level 2.
LFD is calibrating
Table: 4
Alarm
status:
error (E) /
warning (W)
Description
Alarm
status:
error (E) /
warning (W)
Description
Bus A down
Bus B down
Table: 5
84
J-Bus faults
Troubleshooting
Table: 6
Alarm
status:
error (E) /
warning (W)
Description
TBM Disconnected
5.5
Observed deviations
5.5.1
Problem
Possible cause
Solution (See)
No local indications on
boards.
Failure in the CCL or PSL module Check the wires. Replace the
wires.
defective module. See MCR3
Maintenance manual.
Failure in the CCL or TBM
Main contactor (K) in the
power module is energized module.
but the regulator does not
generate any output current.
85
Troubleshooting
5.5.2
Problem
Possible cause
Solution (See)
Overcurrent.
An open circuit in the circuit loop. Check the series loop for
interruptions.
Regulator malfunction.
Regulator malfunction.
86
Troubleshooting
5.5.3
Problem
Possible cause
Solution (See)
Regulator is overloaded.
The regulator does not
reach the output current and
sends the signal I fault.
No output current.
87
Troubleshooting
88
6.1
6.1.1
6.1.2
LED RUN
Each PCB has LED lights that signal specific functions related to that PCB. For the specific
functions and locations, see the sections below that describe the PCBs.
Table: 1
LED RUN
Description
89
6.2
6.2.1
PCB board
NOTE
Install strap J5, if the regulator has an input voltage range from 208 to 240 V.
Remove strap J5, if the regulator has an input voltage range from 380 to 415 V.
If the strap J5 is not placed correctly, output voltage monitoring may be inaccurate.
Strap J4 is only for factory use (removed for normal operation).
J2
J5
D5
D4
D3
D2
S3
S3
S3
D1
J1
90
J3
J6
6.2.2
Connectors
Table: 2
6.2.3
TBM connectors
Connector
Type
Connection to
J1
Local bus
J2
Not in use
J3
CCL PCB
J5
Thyristor bank
J6
Power supply
Dip-switches
Factory setting of the switches:
S1 - all ON
S2 - 1:OFF 2:OFF 3:OFF 4:ON 5:OFF 6:ON 7:ON 8:ON
S2 Various
functions
Table: 3
Switch
Function
Table: 4
S2 various functions
Switch
Function
6
7
8
9600 1
Bd
0
19200
Bd
NO
1
parity
0
NO
parity
0
1
0
1
38400
Bd
ODD
parity
1
1
1
1
9600
Bd
EVEN
parity
91
S3 Various
functions
Not in use.
6.2.4
LEDs
Table: 5
6.3
LED
Function
D1
D2
Microcontroller RUN
D3
D4
D5
92
6.3.1
PCB board
CAUTION
To prevent any damage or electrical shock on the Capacitor, discharge the
Capacitor with the power resistor. The capacitor remains charged at about
70 V DC a long time after the regulator is disconnected from the power supply.
The remaining energy in the capacitor is approximately 2 Joule. Use a resistor
of about 1000 Ohm / 3 W across the capacitor terminals to discharge the
capacitor to below 24 V.
X2
X1
X7
X6
X5
X4
X3
X8
93
6.3.2
Connectors
Table: 6
6.3.3
Connector
Connection to
X1
X2
Cut-out SCO to X2 (option). If the regulator does not have a Cut-out SCO,
make the connector jumpered.
X3
X4
CCL
X5
Current transformer
X6
X7
X8
DC power distribution
Test points
Table: 7
94
PSL connectors
Test point
Function
TP1
TP2
TP3
TP4
TP5
TP6
TP7
6.4
6.4.1
PCB board
C02
DS4
C05
C06
SW1
DS2
DS3
DS1
SW2
C01
6.4.2
C03
C04
C07
Connectors
Table: 8
CCL connectors
Connector
Type
Connection to
C01
TBM PCB
C02
Local bus
C03
LFD PCB
C04
CS PCB
C05
Power supply
C06
Power supply
C07
Current transformer
95
6.4.3
Dip-switches
Factory setting of the switches:
SW1 - all OFF
SW2 - 1:OFF 2:OFF 3:OFF 4:ON 5:OFF 6:ON 7:ON 8:ON
SW2 Various
functions
Table: 9
Switch
Function
Table: 10
Function
7
8
9600 1
Bd
0
19200
Bd
NO
1
parity
0
NO
parity
0
1
0
1
38400
Bd
ODD
parity
1
1
1
1
9600
Bd
EVEN
parity
LEDs
Table: 11
6.5
Switch
6.4.4
LED
Function
D1
Microcontroller RUN
D2
D3
D4
96
6.5.1
PCB board
NOTE
Install strap J5, if the regulator has an input voltage range from 208 to 240 V.
Remove strap J5, if the regulator has an input voltage range from 380 to 415 V. If the
strap J5 is not placed correctly, output voltage monitoring may be inaccurate. Strap
J4 is only for factory use (removed for normal operation).
SW3
C04
C010
6.5.2
C03
DS4
DS3
DS6
DS5
C08
C09
C01
DS2
DS10
DS11 DS9
SW5
SW6
SW7
C013
C014
SW1
SW2
C012
DS1
SW4
DS8
C011
DS7
C06
C07
C05
Connectors
Table: 12
LMC connectors
Connector
Type
Connection to
C01
J-bus
C03
Local bus
C04
EFD PCB
C05
Dongle
C07
Power supply
97
6.5.3
Connector
Type
Connection to
C08
MW3
C09
MW1
C10
MW2
C11
3-pin stocko
Not in use
C12
3-pin stocko
Not in use
Dip-switches
Factory setting of the switches:
SW1 - all OFF
SW2 - all OFF
SW3 - 1:ON 2:ON 3:ON 4:OFF 5:OFF 6:OFF 7:OFF 8:OFF
SW4 - J-Bus slave number
SW5 - Depending on the presence of the modules
SW6 - 1:OFF 2:OFF 3:OFF 4:OFF 5:OFF 6:ON 7:ON 8:ON
This switch handles line termination for J-Bus A. The switch also determines the use of two- or
four-wire transmission.
Terminating the line at both ends of the databus with straps helps to match the load closely to the
characteristic line impedance. This creates a reflection-free communication bus that has less
disturbances. Set the straps as follows:
For a two-line system, set only the straps for the line Transmit / E.
For a four-line system, set the straps for both lines Transmit / E and Receive / R.
NOTE
Make sure that you only place the line termination resistors at the end of the line. If
you set the straps also elsewhere on the line, the signals are weakened. This can
cause the regulator to not function correctly!
Table: 13
98
Switch
Function
Not used
This switch handles line termination for J-Bus B. The switch also determines the use of two- or
four-wire transmission.
Terminating the line at both ends of the databus with straps helps to match the load closely to the
characteristic line impedance. This creates a reflection-free communication bus that has less
disturbances. Set the straps as follows:
For a two-line system, set only the straps for the line Transmit / E.
For a four-line system, set the straps for both lines Transmit / E and Receive / R.
NOTE
Make sure that you only place the line termination resistors at the end of the line. If
you also place other straps, the signals on the line are weakened. This can cause an
incorrect functioning of the MCR!
Table: 14
Switch
Function
Not used
Table: 15
Switch
Function
Not used
Not used
Table: 16
Switch
Hexadecimal value
Decimal value
01 hex
03 hex
04 hex
99
Switch
Hexadecimal value
Decimal value
08 hex
10 hex
16
20 hex
32
40 hex
64
80 hex
128
This switch allows you to enable or disable Local Bus modules. The switch setting on LMC
permits disabling the detection of the optional units. This means that the Local Bus to these units
is deactivated.
Table: 17
SW6 Various
functions
Switch
Function
ON: UI enabled
Not used
Not used
Not used
Not used
Table: 18
Switch
Function
Not used
6
7
8
100
9600 1
Bd
0
19200
Bd
NO
1
parity
0
NO
parity
0
1
0
1
38400
Bd
ODD
parity
1
1
1
1
9600
Bd
EVEN
parity
SW7
Not used.
6.5.4
LEDs
Table: 19
6.6
LED
Function
DS1
DS2
DS3
DS4
DS5
DS6
DS7
J-Bus A RXD
DS8
J-Bus A TXD
DS9
J-Bus B RXD
DS10
J-Bus B TXD
DS11
Microcontroller - RUN
UI - PCB1507 1593.14.000
The user interface allows you to operate the regulator and to change parameters in a local mode.
For more information on the user interface, see section 7.2 Local user interface.
101
6.6.1
PCB board
D5
J2
SW1
D2
D3
D4
SW2
J1
6.6.2
Connectors
Table: 20
6.6.3
UI connectors
Connector
Connection to
J1
Power supply
J2
Local bus
Dip-switches
Factory setting of the switches:
SW1 - all OFF
SW2 - 1:OFF 2:OFF 3:OFF 4:OFF 5:OFF 6:ON 7:ON 8:ON
102
SW2 Various
functions
Table: 21
Switch
Function
Not used
Table: 22
Switch
Function
Not used
Not used
Not used
6
7
8
6.6.4
9600 1
Bd
0
19200
Bd
NO
1
parity
0
NO
parity
0
1
0
1
38400
Bd
ODD
parity
1
1
1
1
9600
Bd
EVEN
parity
LEDs
Table: 23
LED
Function
D2
D3
D4
Microcontroller RUN
D5
103
6.7
For each signal, you can set either a POSITIVE or a NEGATIVE logic. For example, if you
configure an output signal for function A and if the condition of function A becomes TRUE, the
signal contact closes in positive logic and opens in negative logic.
To read the present settings in the configuration tool, see the section 7.3.7 IO menu.
6.7.1
PCB board
The multiwire board delivers a remote control voltage usable to control the relays of this board. It
is protected with polyswitch fuses. This internal remote control voltage is brought to the terminal
block P2:
Table: 24
104
Strap
Description
W5
W6
P2
P3
W5
P1
J1
W6
6.7.2
12
11
10
9
8
7
6
5
4
3
2
1
12
11
10
9
8
7
6
5
4
3
2
1
PE
Vext
GNDext
Common
Output 8
Output 7
Output 6
Output 5
Output 4
Output 3
Output 2
Output 1
12
11
10
9
8
7
6
5
4
3
2
1
PE
GNDext
Vext
Common
Input 8
Input 7
Input 6
Input 5
Input 4
Input 3
Input 2
Input 1
Connectors
Table: 25
6.7.3
12
11
10
9
8
7
6
5
4
3
2
1
MW connectors
Connector
Connection to
P1
Back-indication/output signals
P2
Control/input signals
P3
LMC
J1
Power supply
Factory settings
The following table shows the factory settings for the back-indication signals. Connect the wires
according to these settings.
Table: 26
MW1 input
MW2 input
MW3 input
Step 1
Circuit 1
Step 2
Circuit 2
Step 3
Free
105
MW1 input
MW2 input
MW3 input
Step 4
Free
Free
Step 5
Free
Free
Free
Free
Free
Free
Free
Free
Free
Free
Free
The following table shows the factory settings for the control signals. Connect the wires
according to these settings.
Table: 27
106
MW1 output
MW2 output
MW3output
Step 1 obtained
Circuit 1 active
Step 2 obtained
Circuit 2 active
Step 3 obtained
Free
Step 4 obtained
Free
Step 5 obtained
Free
MCR is ON
Free
Regulation error
LFD VA drop
warning level
Free
Over temperature
alarm
Free
6.8
6.8.1
PCB board
This small PCB provides the interconnection of the user J-Bus(ses) with the LMC. The PCB is
equipped with gas arrestors for overvoltage protection. For how to terminate the J-Bus line, see
section 6.5 LMC - PCB1513 1593.14.111.
P6
P1
P2
P3
P4
P5
107
6.8.2
Connectors
Table: 28
J-Bus connectors
Connector
Connection to
P1
P2
P3
P4
P5
PE
P6
LMC
6.9
6.9.1
PCB board
DS1
DS2
DS3
C01
C02
SW1
DS4
SW2
C03
6.9.2
Connectors
Table: 29
6.9.3
LFD connectors
Connector
Connection to
C01
C02
Local bus
C03
Power supply
Dip-switches
Factory setting of the switches:
S1 - all OFF
S2 - 1:OFF 2:OFF 3:OFF 4:OFF 5:OFF 6:ON 7:ON 8:ON
108
S2 Various
functions
Table: 30
Switch
Function
Not used
Table: 31
S2 various functions
Switch
Function
Not used
Not used
Not used
6
7
8
6.9.4
9600 1
Bd
0
19200
Bd
NO
1
parity
0
NO
parity
0
1
0
1
38400
Bd
ODD
parity
1
1
1
1
9600
Bd
EVEN
parity
LEDs
Table: 32
LED
Function
DS1
Microcontroller RUN
DS2
DS3
DS4
109
6.10
6.10.1
PCB board
WARNING
Be careful when you handle the EFD module.
The EFD produces a voltage of 500 V DC. This voltage is connected to the
output circuit of the regulator, thus all high-voltage components have this
voltage level relative to ground. The energy is limited but still sufficient to
startle a person coming into contact with it.
C04
C01
DS1
SW1
SW2
DS5
DS6
DS2
DS4
DS3
110
6.10.2
Connectors
Table: 33
6.10.3
EFD connectors
Connector
Connection to
C01
Power supply
C02
C03
PE
C04
Local bus
Dip-switches
Factory setting of the switches:
SW1 - all OFF
SW2 - 1:OFF 2:OFF 3:OFF 4:OFF 5:OFF 6:ON 7:ON 8:ON
SW2 Various
functions
Table: 34
Switch
Function
Not used
Table: 35
Switch
Function
Not used
Not used
Not used
6
7
8
9600 1
Bd
0
19200
Bd
NO
1
parity
0
NO
parity
0
1
0
1
38400
Bd
ODD
parity
1
1
1
1
9600
Bd
EVEN
parity
111
6.10.4
LEDs
Table: 36
LED
Function
DS1
DS2
Ohm-test activated
DS3
Output disconnected
DS4
Microcontroller RUN
DS5
DS6
6.11
6.11.1
PCB board
C01
6.11.2
Connectors
Table: 37
112
C02
EFD-Res connectors
Connector
Connection to
C01
EFD
C02
Output terminal
X01
4
3
8
7
6
5
10
9
PCB board
11
6.12.1
12
X02
6.12
1
2
TP1
DS1
DS2
C04
DS3
DS4
7
8
TP2
DS5
9
DS6
10
11
DS7
DS8
6.12.2
Connectors
Table: 38
6.12.3
TP3
12
Connector
Connection to
X01
X02
C04
CCL
Test points
Table: 39
Test point
Function
TP1
TP2
TP3
113
6.12.4
LEDs
Table: 40
114
LED
Function
DS1
DS2
DS3
DS4
DS5
DS6
DS7
DS8
Appendix
Appendix
7.1
7.1.1
Input current
1.
2.
3.
4.
5.
7.1.2
Output current
1.
2.
7.1.3
7.1.4
Switchboard current
1.
2.
3.
4.
7.1.5
Insulation resistance
Calculate the insulation resistance of the series circuit as follows:
Measure the insulation resistance of the series circuit. Use the insulation tester Megger
500V or 1000V.
Calculate the theoretical insulation resistance of the series circuit. Use the following
specification:
Table: 1
Item
Series transformer
115
Appendix
7.1.6
Cable capacitance
Measure the cable capacitance towards the ground as follows:
1. The main switch is OFF.
2. The LFD module (option) is connected to the regulator.
3. Connect a multimeter to the regulator output cable. Use a Multimeter that has an internal
resistance of 10 MOhm. A reading of 400 V DC means that the cable is properly insulated.
4. Disconnect the 500 V DC power cable to the LFD module. The Multimeter now measures
the discharge time of the cable capacitance from 400 V DC to 147 V DC.
If the cable capacitance is 1 F, the measured voltage decreases from 400 V DC to 147 V DC
(=0.37x400) in approximately 10 seconds.
If the voltage you measure with the LFD module connected is already 330 V DC, the cable
leakage resistance is approximately 10 MOhm. In this case, the discharge time is approximately
5 seconds for a cable capacitance of 1 F.
7.2
7.2.1
Screen
D
C
B
A
A
B
116
Push-buttons
Push-button functions
C
D
Menu rows
Title row
Use the push-buttons to navigate through the menus. The selected function of each push-button
shows on the screen above the button. The table shows the available functions for the pushbuttons:
Appendix
Table: 2
7.2.2
Push-button functions
Function
Action
ABORT
BACK
CLEAR
CONTINUE
DOWN
Scroll down on a menu that has more lines that the screen can show
at one time.
MENU
RESET
When a fatal errors occur, you can clear the error after you have
found the cause.
SELECT
Confirm a selection.
START
TOGGLE
UP
Scroll up on a menu that has more lines that the screen can show at
one time.
MCR Control
The menu allows you to change between local and remote control. You can also change the
selected brightness step and select the circuits for a circuit selector (option).
Table: 3
7.2.3
Item
Range
MCR master
Step
Circuit 1-8
Table: 4
Item
Range
Error
Shows only the latest error messages. The system does not
store error messages.
117
Appendix
7.2.4
MCR Setup
Output current
The menu allows you to change the settings for the output current.
Table: 5
Step data
Item
Range
6.6 or 8.3 or 12 or 20
2.0 - 7.5
1.0 - 12.0
4.5 - 25
0.0 - 10.0
0.0 - 2.5
1.5 25
1.0 - 12
0.0 - 1.0 s
NO / YES
0.00 - 2.40
YES / NO
NORMAL / STOPBAR
ON / OFF
The menu allows you to set the number of brightness steps available.
Table: 6
118
Item
Description
Number of steps
Step 1 [0.01 A]
Step 2 - 7
Set a value from the previous step to the next step. For a 6.6 A
regulator, set a difference of at least 0.1 A between two steps.
For a 20 A regulator, set a difference of at least 0.3 A between
two steps.
Step 8
Set the value from the previous step to the maximum value.
Appendix
Default mode
The menu allows you to set default values that the regulator uses when the remote control (JBus) connection is down for longer than the time set in the menu.
Table: 7
Item
Description
Default mode
Set the parameter either to Use default or Use actual. You can
only set default values if you select Use default.
The time after which the regulator start using the default
settings.
Default step
Choose a default step. You can set the parameter either to OFF
or from 1 to 8.
Default CSM
Supply voltage
CAUTION
Do not change these parameters without a recommendation from ADB.
Wrongly set parameters can damage the regulator.
Table: 8
Item
Range
50 or 60 (measured)
Fuse range
63 or 125
70 - 80
80 - 90
110 - 130
TAP setting
2/8 to 8/8
IO
Table: 9
IO menu
Item
Range
Multiwire 1
Multiwire 2
Multiwire 3
Bus A
Bus B
The J-Bus(ses) must be enabled before you can use them. This
section allows you to monitor the slave number for Bus A. You
can also change J-Bus baudrate and parity settings separately
for Bus A and B.
119
Appendix
Item
Range
Arbiter
Set the signal source for remote control. You can also set a
priority for different systems. If you set this parameter to
disabled, remote control is not possible.
Local kill
Temperature limit
Mains protection
Option.
Door open
Option.
Versions
This menu shows the present software version of each module. If the local bus does not detect a
module, the marking -.-- shows instead of the software version. You can update these software
versions only with the configuration tool. See section 7.3 Configuration tool software.
Serial numbers
This menu shows the serial number of each module. If the local bus does not detect a module,
the marking -.-- shows instead of the module serial number. You cannot change these numbers.
7.2.5
Table: 10
120
Item
Range
AGLAS installed
CSM installed
CSM mode
Circuit 1 - 8
Appendix
7.2.6
7.2.7
Item
Range
EFD Control
Disabled / enabled
YES / NO
YES / NO
If this is set to YES, the EFD works even if the regulator is
switched OFF.
4 - 120
1 - 255
You can set a warning level even if you do not specify a value.
0.06 - 9.99
You can set an error level even if you do not specify a value.
EFD Calibration
CAUTION
Level 1 and level 2 both have a range of up to 31, but level 2 must always
be larger than level 1.
LFD VA-drop levels: both can be set to any value between 1 and 50, but
level 2 must always be higher than level 1.
Table: 12
Item
Range
LFD Control
Disabled / enabled
YES / NO
1-4
3 - 31
1 - 19
11 - 50
121
Appendix
7.2.8
7.2.9
Item
Description
LFD Do REFERENCE
Calibration
Table: 14
Item
Description
122
Hour Limits
Set the values that the hour counters use to monitor the output
current.
Appendix
7.2.10
Display
Table: 15
7.3
Display menu
Item
Description
Set the parameter from 5.0 to 124.5 seconds. The last value
locks the display, that is, the backlight always remains ON and
the display shows LOCK.
Embedded language
Extra language
7.3.1
Requirements
System requirements:
PC with Microsoft Windows 2000 or XP operation system;
At least 50 Mbytes free disk space;
1 free serial communication (COM) port, or a virtual serial communication port over a USB
bridge or a PCMCIA card;
PC user account with either administrator or power user rights.
Configuration tool package:
1 dongle with embedded software;
1 installation CD-Rom with a flasher program;
2 cables:
Extension cable (DB9M/DB9M-1,5 m;
Cable null modem (DB9F/DB9F-1,8 m.
Install software
1.
2.
3.
4.
123
Appendix
Connect cables
1.
2.
3.
4.
5.
Start software
1.
2.
Switch the regulator ON. The regulator also supplies power to the dongle.
Start the configuration tool. Go to Start > All programs > MCR_WIN > MCR_WIN.
Alternatively click the MCR_WIN.exe file in the directory where you installed the software.
The configuration tool opens.
Select the menu Configuration.
Select the applicable serial communication port (COM) to which you connected the dongle.
3.
4.
NOTE
The baud rate and parity settings for the communication between the PC, dongle
and the regulator must be the same. For the dongle, the default baud rate is 38400
and the default parity setting is EVEN.
5.
7.3.2
E
C
A
B
C
124
Menu bar
Status view
Communication connection status view
D
E
Appendix
Table: 16
7.3.3
Screen structure
Screen item
Description
Menu bar
The menu bar shows the available menu items and the Exit button.
Status view
This view is always visible. The view shows the present status of the
input and output current. It allows you to change the selected
brightness step and select the active circuits. The view also shows
error messages and status of burnt lamps.
Communication
connection status view
The active menu changes when you select a menu item from the
menu bar. You can scroll this view up or down.
Control menu
The menu allows you to change the selected brightness step and select circuits (optional).
Table: 17
Control menu
Item
Range
Step
Circuit 1 - 8
If the regulator has a circuit selector, you can set the enabled
circuits ON or OFF.
Remote reset
7.3.4
Identification and
software versions
The menu shows you the software versions and serial numbers of all the PCBs installed in the
regulator. If a mode is not detected, the marking -.-- shows instead of the software version. Note
that you cannot change the software version without a corresponding software upload.
Output current
The menu allows you to change the default settings for output current.
Table: 18
Item
Description
Output current
Steps
Set the number of brightness steps available. For each step, you
can set a step value. For a 6.6 A regulator, set a difference of at
least 0.1 A between two steps. For a 20 A regulator, set a
difference of at least 0.3 A between two steps.
125
Appendix
Mains supply
Item
Description
Shut-down
Mode of operation
Set parameters that define the operation mode for the output
current.
Remote reset
Default operation
Table: 19
Circuit selector
Item
Range
This section shows information about the mains supply. You can
only change these values in the Installation menu.
Alarm levels
If the regulator has a Circuit selector, this menu allows you to enable or disable circuits.
Table: 20
Error simulation
Item
Range
Mode of operation
Circuits
This menu allows you to simulate errors. You can use the simulated errors to test the connection
between the regulator and the remote control system.
Table: 21
126
Item
Range
Output current
Mains voltage
Appendix
Input/output
measurements
This menu shows the status data for different input and output values. The menu also lets you to
calibrate some measurements for the CCL module.
WARNING
Any calibration is potentially harmful because high voltages and currents are
involved.
Hour counters
Item
Range
Measurements
Calibration
Hour counters are set to disabled by default. If a CSM is installed, you can enable hour counters
for different circuits.
Table: 22
Item
Description
Hour Limits
Set the upper limit of hour counters. When this limit is exceeded,
an alert is generated.
127
Appendix
7.3.5
Table: 23
7.3.6
EFD menu
Item
Range
Control commands
EFD Calibration
Setup
Set a startup time for the series loop. Count four seconds for
each 1km of cable, if the cable capacitance is less than 0.2 F/
km.
Alarms
Table: 24
7.3.7
Item
Range
Control commands
Alarms
LFD Calibration
IO menu
Table: 25
128
LFD menu
IO menu
Item
Description
Hardware present
IO Arbiter
Set the signal source for remote control. You can also set a
priority for different systems. If Arbiter is set to disabled, remote
control is not possible.
Local Kill
Warning messages
Temperature
Bus
If ADB has enabled J-Bus, you can change the J-Bus baudrate
and parity settings separately for Bus A and B. You can also
monitor the slave number value.
Multiwire
Appendix
7.3.8
Save
This menu allows you to save and restore IO profiles.
Table: 26
7.3.9
Save menu
Item
Description
Save
Restore
Installation
This menu allows you to view and change factory settings of the regulator.
CAUTION
Do not change these parameters without a permission from ADB. If you give
wrong values to these parameters, you can damage the regulator and the load.
Table: 27
7.3.10
Installation menu
Item
Description
63 or 125
Power transformer
specifications
Fast startup
Configuration
This menu allows you to configure the communication between the regulator and your PC. It also
configures this software and allows you to upload new software versions to the regulator.
129
Appendix
Table: 28
7.4
Item
Range
Communication port
Buzzer control
Upload software
Language selection
Abbreviations
Table: 29
130
Configuration menu
Abbreviations
Abbreviation
Description
AGLAS
CCL
CS
Circuit Selector
CSM
EFD
LA
Lightning arrestor
LFD
LMC
MW
Multiwire
PCB
PC Board
PE
Protective Earth
PSL
TBM
UI
User Interface
Appendix
131
Further information:
Addresses:
Siemens SAS,
Department ADB
Leuvensesteenweg 585,
B-1930 Zaventem,
Belgium
www.adb-air.com
Phone: +32 (2) 7221711
Fax: +32 (2) 7221764
www.adb-air.com
Phone: +33 (1) 49229250
Fax: +33 (1) 49229255
www.sas.siemens.com
Phone: +1 (614) 8611304
Fax: +1 (614) 8642069
ADB N.V/S.A.
A Siemens Company
Unit 3310
Hunter Bouleward,
Magna Park,
Lutterworth, LE17 4XN
United Kingdom
www.adb-air.com
Phone: +44 1 455 883130
Fax: +44 1 455 883179
Siemens AG
Industrial Solutions and Services
www.adb-air.com
Phone: +971 (4) 3660573
Fax: +971 (4) 3660755
ADB Regional Sales HQ
Asia Pasific
www.siemens.de/airports
Phone: +49 (911) 6543439
Fax: +49 (911) 6543404
www.adb-air.com
Phone: +60 (3) 79525397
Fax: +60 (3) 79557916
Registered Office
ADB NV/SA
Marie Curiesquare 30
1070 Brussels
Belgium