Réservoir D'Eau 6800L

Codeware, Inc.
Sarasota, FL, USA

www.codeware.com
COMPRESS Pressure Vessel Design Calculations
Item:
Split Stream Dearator
Vessel No:
V-1234
Customer:
Magaladon Oil Venture
Contract:
C-45490-R56
Designer:
John Doe
Date:
April 1, 2001
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Table of Contents
General Arrangement Drawing................................................................................................................................1/69
Deficiencies Summary..............................................................................................................................................2/69
Pressure Summary...................................................................................................................................................3/69
Revision History........................................................................................................................................................4/69
Settings Summary.....................................................................................................................................................5/69
Radiography Summary.............................................................................................................................................7/69
Thickness Summary.................................................................................................................................................8/69
Weight Summary.......................................................................................................................................................9/69
Long Seam Summary.............................................................................................................................................10/69
Hydrostatic Test......................................................................................................................................................12/69
Vacuum Summary...................................................................................................................................................13/69
Liquid Level bounded by Bottom of vessel..........................................................................................................14/69
Transition #1............................................................................................................................................................15/69
Cylinder #1...............................................................................................................................................................26/69
Cylinder #2...............................................................................................................................................................34/69
Legs #1.....................................................................................................................................................................47/69
Transition #2............................................................................................................................................................55/69
Seismic Code...........................................................................................................................................................66/69
General Arrangement Drawing
1/69
Deficiencies Summary
Deficiencies for Transition #1
Transition calculations cannot be completed until a component is attached to the small end of the cone (or the
discontinuity is eliminated).
The half apex angle is greater than 30 degrees. This results in UW-3 Category B weld joints being UW-12 type 8. A
user defined joint efficiency should be used.
Deficiencies for Transition #2
Transition calculations cannot be completed until a component is attached to the small end of the cone (or the
discontinuity is eliminated).
The half apex angle is greater than 30 degrees. This results in UW-3 Category B weld joints being UW-12 type 8. A
user defined joint efficiency should be used.
Warnings Summary
Warnings for Cylinder #1
Do/t > 1000 which is outside of ASME code range. U-2(g) analysis performed. (warning)
Warnings for Cylinder #2
Do/t > 1000 which is outside of ASME code range. U-2(g) analysis performed. (warning)
Warnings for Legs #1
WRC 107: Rm / t > 300 (ratio not covered by WRC 107; Rm / t = 300 used which may be unconservative) (warning)
Warnings for Vessel
The vessel does not have a bottom closure (head or cover). (warning)
The vessel does not have a top closure (head or cover). (warning)
2/69
Pressure Summary
Component Summary
P
Identifier
Design
(psi)
Design
(F)
Transition #1
Cylinder #1
MAWP
(psi)
MAP
(psi)
MDMT
(F)
MDMT
Exemption
Impact
Tested
200
2,83
3,19
-320
Note 1
No
200
17,63
19,73
-320
Note 2
No
Cylinder #2
200
15,9
19,73
-320
Note 3
No
Transition #2
200
2,39
6,38
-320
Note 4
No
Legs #1
200
N/A
N/A
N/A
N/A
Chamber Summary
Design MDMT
-20 F
Rated MDMT
-320 F @ 0 psi
MAWP hot & corroded
0 psi @ 200 F
MAP cold & new
3,19 psi @ 70 F
(1) This pressure chamber is not designed

for external pressure.
Notes for MDMT Rating

Note #
Exemption
1.
Impact test exempt per UHA-51(g) (coincident ratio = 0,0843)
2.
3.
4.
Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0,10%) = -320F
Details
3/69
Revision History
Revisions
No.
Date
Operator
Notes
12/11/2015 mnmeil New vessel created ASME Section VIII Division 1 [COMPRESS 2015 Build 7500]
4/69
Settings Summary
COMPRESS 2015 Build 7500
ASME Section VIII Division 1, 2013 Edition
Units
U.S. Customary
Datum Line Location
0,00" from bottom seam
Vessel Design Mode
Get Thickness from Pressure
Minimum thickness
0,0625" per UG-16(b)
Design for cold shut down only
No
Design for lethal service (full radiography required)
No
Design nozzles for
Design P, find nozzle MAWP and

MAP
Corrosion weight loss
100% of theoretical loss
UG-23 Stress Increase
1,20
Skirt/legs stress increase
1,0
Minimum nozzle projection
6"
Juncture calculations for > 30 only
Yes
Preheat P-No 1 Materials > 1,25" and <= 1,50" thick
No
UG-37(a) shell tr calculation considers longitudinal stress
No
Cylindrical shells made from pipe are entered as minimum thickness
No
Nozzles made from pipe are entered as minimum thickness
No
Pipe caps are entered as minimum thickness
No
Butt welds
Tapered per Figure UCS-66.3(a)
Disallow Appendix 1-5, 1-8 calculations under 15 psi
No
Hydro/Pneumatic Test
Shop Hydrotest Pressure
1,3 times vessel MAWP
Test liquid specific gravity
1,00
Maximum stress during test
90% of yield
Required Marking - UG-116
UG-116(e) Radiography
None
UG-116(f) Postweld heat treatment
None
Code Cases\Interpretations
Use Code Case 2547
No
Use Code Case 2695
No
Apply interpretation VIII-1-83-66
Yes
Yes
5/69
Yes
Yes
Yes
No UCS-66.1 MDMT reduction
No
No UCS-68(c) MDMT reduction
No
Disallow UG-20(f) exemptions
No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure
Yes
UG-22(b) Weight of the vessel and normal contents under operating or test
conditions
Yes
UG-22(c) Superimposed static reactions from weight of attached equipment

(external loads)
No
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs
Yes
UG-22(f) Wind reactions
No
UG-22(f) Seismic reactions
Yes
UG-22(j) Test pressure and coincident static head acting during the test:
No
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
6/69
Radiography Summary
UG-116 Radiography
Longitudinal Seam
Component
Top Circumferential Seam
Radiography / Joint Type
N/A / Type 8
None UW-11(c) / Type 1
None
None
Cylinder #1
Mark
Transition #1
Bottom Circumferential Seam

Category
(Fig UW-3)
Category
(Fig UW-3)
Category
(Fig UW-3)
Cylinder #2
None
Transition #2
N/A / Type 8
None
UG-116(e) Required Marking:
None
7/69
Thickness Summary
Component Data
Component
Identifier
Material
Diameter
(in)
Length
(in)
Nominal t
(in)
Design t
(in)
Total Corrosion
(in)
Joint
E
Load
Transition #1
SA-240 304L
3 / 74 ID
10
0,0625
0,0065
0,70
External
Knuckle of Transition #1
SA-240 304L
74
--
0,0625
0,0071
--
Internal
Cylinder #1
SA-240 304L
74 ID
48
0,0625
0,0067
0,70
Internal
Cylinder #2
SA-240 304L
74 ID
48
0,0625
0,0122
0,70
Internal
Transition #2
SA-240 304L
3 / 74 ID
10
0,125
0,0653
0,70
Internal
Knuckle of Transition #2
SA-240 304L
74
--
0,125
0,0781
--
Internal
Definitions
Nominal t
Vessel wall nominal thickness
Design t
Required vessel thickness due to governing loading + corrosion
Joint E
Longitudinal seam joint efficiency

Load
Internal
Circumferential stress due to internal pressure governs
External
External pressure governs
Wind
Combined longitudinal stress of pressure + weight + wind

governs
Seismic
Combined longitudinal stress of pressure + weight + seismic

governs
8/69
Weight Summary
Weight (lb) Contributed by Vessel Elements
Component
Metal
Piping
Insulation
Metal
Lining
Insulation
+ Liquid
Supports
New* Corroded
Operating Liquid
New
Corroded
Test Liquid
New
Corroded
Surface Area
ft2
Transition #1
88,9
88,9
894,5
894,5
894,5
894,5
34
Cylinder #1
202,4
202,4
7 451,9
7 451,9
7 451,9
7 451,9
78
Cylinder #2
202,4
202,4
7 451,9
7 451,9
7 451,9
7 451,9
78
Transition #2
177,7
177,7
894,7
894,7
894,7
894,7
34
Legs #1
97,7
97,7
12
TOTAL:
769,1
769,1
16 693
16 693
16 693
16 693
235
*Shells with attached nozzles have weight reduced by material cut out for opening.
Weight (lb) Contributed by Attachments

Nozzles &
Flanges
Body Flanges
Component
Packed
Beds
Ladders &
Platforms
Trays
Tray
Supports
Rings &
Clips
Vertical
Loads
Surface
Area
ft2
New
Corroded
New
Corroded
Transition #1
Cylinder #1
Cylinder #2
Transition #2
Legs #1
TOTAL:
Vessel Totals
Operating Weight (lb)

Empty Weight (lb)
Test Weight (lb)
Surface Area (ft 2)
Capacity** (US gal)
New
Corroded
17 462
17 462
769
769
17 462
17 462
235
2 002
2 002
**The vessel capacity does not include

volume of nozzle, piping or other
attachments.
Vessel Lift Condition

Vessel Lift Weight, New (lb)
Center of Gravity from Datum (in)
769
44,4632
9/69
Long Seam Summary

Shell Long Seam
Angles
Component
Seam 1
Transition #1
Cylinder #1
30
Cylinder #2
Transition #2
30
Shell Plate Lengths

Component
Starting
Plate 1
Angle
Transition #1
232,6742"
Cylinder #1
30
232,6742"
Cylinder #2
232,6742"
Transition #2
30
232,8706"
Notes
1) Plate Lengths use the circumference of the vessel based on the mid diameter of the components.
2) North is located at 0
10/69
Shell Rollout
11/69
Hydrostatic Test
Horizontal shop hydrostatic test based on MAWP per UG-99(b)
Gauge pressure at 70F
=
1,3*MAWP*LSR
= 1,3*0*1
= 0 psi
Horizontal shop hydrostatic test

Identifier
Local test Test liquid UG-99(b) UG-99(b)

pressure static head
stress
pressure
(psi)
(psi)
ratio
factor
Transition #1 (1)
2,673
2,671
1,30
Cylinder #1
2,673
2,671
1,30
Cylinder #2
2,673
2,671
1,30
Transition #2
2,673
2,671
1,30
(1) Transition #1 limits the UG-99(b) stress ratio.

(2) The zero degree angular position is assumed to be up,
and the test liquid height is assumed to the top-most flange.
The field test condition has not been investigated.
12/69
Vacuum Summary
Largest Unsupported Length Le
Elevation
Component
Length Le
(in)
Line of Support
above Datum
(in)
Transition #1 Top
116
2,9344
Transition #1 Top
116
2,9344
Transition #1 Bottom
106
2,9344
106
2,9344
Cylinder #1 Top
106
96
Cylinder #1 Bottom
58
96
Cylinder #2 Top
58
96
Cylinder #2 Bottom
10
96
Transition #2 Top
10
2,9315
Transition #2 Top
10
2,9315
2,9315
2,9315
13/69
Liquid Level bounded by Bottom of vessel

Location from Datum (in)
Operating Liquid Specific Gravity
116
1
14/69
Transition #1
Component
Cone
Material
SA-240 304L (II-D p. 86, ln. 43)
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Design
Pressure (psi) Temperature (F)
Internal
200
External
200
Design
MDMT (F)
-20
Static Liquid Head

Condition
Operating
Test horizontal
Ps (psi)
Hs (in)
Large
0,36
10
Small
Large
2,67
74
Small
1,39
38,5
SG
1
Dimensions
Inner Diameter
Large
74"
Small
3"
Length
10"
Nominal Thickness
0,0625"
Inner
0"
Outer
0"
Thickness tkl
0,0625"
Radius r1
4,4475"
Corrosion
Knuckle
Weight and Capacity

Weight (lb)
Capacity (US gal)
New
88,95
107,28
Corroded
88,95
107,28
Radiography
Longitudinal seam
None UW-11(c) Type 1
Top Circumferential seam
Bottom Circumferential seam
15/69
Results Summary
Governing condition
UG-16
Minimum thickness per UG-16
0,0625" + 0" = 0,0625"
Design thickness due to internal pressure (t)
0,0071"
Design thickness due to external pressure (te)
0,0065"
Design thickness due to combined loadings + corrosion
0,0039"
Maximum allowable working pressure (MAWP)
2,83 psi
Maximum allowable pressure (MAP)
3,19 psi
Maximum allowable external pressure (MAEP)
0 psi
Rated MDMT
-320 F
UHA-51 Material Toughness Requirements
tr = 0,36*74 / (2*0,1739*(16 700*0,7 - 0.6*0,36)) =
0,0066"
Stress ratio = tr*E* / (tn - c) = 0,0066*0,8 / (0,0625 - 0) =
0,0843

Rated MDMT =
-320F
Material is exempt from impact testing at the Design MDMT of -20F.

Design thickness, (at 200 F) UG-32(h) (Large End)
Di
= D - 2*r*(1 - cos())
= 74 - 2*4,4475*(1 - cos(79,9852))
= 66,6519"
= P*Di / (2*cos()*(S*E - 0,60*P)) + Corrosion

= 0,2*66,6519 / (2*cos(79,9852)*(16 700*0,70 - 0,60*0,2)) + 0
= 0,0033"
Design thickness, (at 200 F) Appendix 1-4(d) (Knuckle)
L
= Di / (2*cos())
= 66,6519 / (2*cos(79,9852))
= 191,635"
= 0,25*(3 + Sqr(L / r))

= 0,25*(3 + Sqr(191,635 / 4,4475))
= 2,391
tk
= P*L*M / (2*S*E - 0,20*P) + Corrosion

= 0,36*191,635*2,391 / (2*16 700*0,70 - 0,20*0,36) + 0
= 0,0071"
Small End design thickness (t = 0") does not govern.
Maximum allowable working pressure, (Corroded at 200 F) UG-32(h)
P
= 2*S*E*t*cos() / (Di + 1,20*t*cos()) - Pskl

2*16 700*0,70*0,0625*cos(79,9852) / (66,6519 + 1,20*0,0625*cos(79,9852))
=
- 0,2
16/69
= 3,61 psi
Maximum allowable working pressure, (Corroded at 200 F) App 1-4(d) (Knuckle)
P
= 2*S*E*tk / (L*M + 0,20*tk) - Ps

2*16 700*0,70*0,0625 / (191,635*2,391 + 0,20*0,0625) =
0,36
= 2,83 psi
Small End MAWP (84,34 psi) does not govern.

Maximum allowable pressure, (New at 70 F) UG-32(h)
P
= 2*S*E*t*cos() / (Di + 1,20*t*cos())

2*16 700*0,70*0,0625*cos(79,9852) / (66,6519 +
=
1,20*0,0625*cos(79,9852))
= 3,81 psi
Maximum allowable pressure, (New at 70 F) App 1-4(d) (Knuckle)

P
= 2*S*E*tk / (L*M + 0,20*tk)

2*16 700*0,70*0,0625 /
=
(191,635*2,391 + 0,20*0,0625)
= 3,19 psi
Small End MAP (84,34 psi) does not govern.

External Pressure, (Corroded & at 200 F) UG-33(f)(2)
C
t
=
=
=
=
0,13
Do*Sqr(C*Pe / Se) + Corrosion
74,125*Sqr(0,13*0 / 16700) + 0
0,0065"
% Forming strain - UHA-44(a)(2)

EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*0,3594 / 1,6797)*(1 - 1,6797 / infinity)
10,6982%
External Pressure + Weight + Seismic Loading Check (Bergman, ASME paper 54-A-104)
Pv =
=
=
=
=
=
n =
m =
=
=
Ratio Pe =
=
=
[(1 + 0,14*SDS)*W / (2**Rm) + M / (*Rm2)] / cos()

[1,01*88,9 / (2**37,0313) + 39 / (*37,03132)] / cos(79,9852)
2,2828 lb/in
Pv / (Pe*Do)
2,2828 / (0*74,125)
30,7963
30
1,23 / (L / Do)2
1,23 / (2,9344 / 74,125)2
784,8765
(n2 - 1 + m + m*) / (n2 - 1 + m)
(302 - 1 + 784,8765 + 784,8765*30,7963) / (302 - 1 + 784,8765)
15,3545
17/69
Ratio Pe * Pe MAEP
(15,3545 * 0 = 0,02) 0,09
Transition design thickness is satisfactory.
Thickness Required Due to Pressure + External Loads
Condition
Operating, Hot & Corroded
Operating, Hot & New
Hot Shut Down, Corroded
Hot Shut Down, New
Empty, Corroded
Empty, New
Vacuum
Hot Shut Down, Corroded,

Weight & Eccentric Moments
Only
Pressure P (
psi)
Allowable
Stress Before
UG-23 Stress
Increase (
psi)
St
Sc
16 700
504
16 700
16 700
16 700
16 700
16 700
16 700
16 700
504
504
504
525
525
504
504
Temperature (
F)
Corrosion C
(in)
200
200
200
200
70
70
200
200
Location
Load
Req'd Thk Due to

Tension (in)
Req'd Thk Due

to
Compression
(in)
Top
Seismic
Bottom
Seismic
0,0019
0,0036
Top
Seismic
Bottom
Seismic
0,0019
0,0036
Top
Seismic
Bottom
Seismic
0,002
0,0038
Top
Seismic
Bottom
Seismic
0,002
0,0038
Top
Seismic
Bottom
Seismic
0,002
0,0036
Top
Seismic
Bottom
Seismic
0,002
0,0036
Top
Seismic
Bottom
Seismic
0,0022
0,0039
Top
Weight
Bottom
Weight
Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-3)

A
=
0,125 / (Ro / te)
=
0,125 / (37,0625 / 0,0109)
=
0,000037
B
=
504 psi
S
=
16 700 / 1,00 = 16 700 psi
ScHC
=
min(B, S) = 504 psi
Allowable Compressive Stress, Hot and New- ScHN
ScHN
= ScHC
= 504,2549 psi
Allowable Compressive Stress, Cold and New- ScCN, (table HA-3)
A
=
0,125 / (Ro / te)
=
0,125 / (37,0625 / 0,0109)
=
0,000037
B
=
525 psi
S
=
16 700 / 1,00 = 16 700 psi
ScCN
=
min(B, S) = 525 psi
Allowable Compressive Stress, Cold and Corroded- ScCC
ScCC
= ScCN
= 524,7357 psi
18/69
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table

HA-3)
A
=
0,125 / (Ro / te)
=
0,125 / (37,0625 / 0,0109)
=
0,000037
B
=
504 psi
S
=
16 700 / 1,00 = 16 700 psi
ScVC
=
min(B, S) = 504 psi
Operating, Hot & Corroded, Seismic, Top Seam
tp
tm
tw
tt
tc
= P*R / [(2*St*Ks*Ec + 0,40*|P|)*cos()]

(Pressure)
0*1,5 / [(2*16 700*1,00*0,70 + 0,40*|0|)*cos(79,9852)]
0"
M / [(*Rm2*St*Ks*Ec)*cos()]
(bending)
0 / [(*1,67972*16 700*1,00*0,70)*cos(79,9852)]
0"
(0,6 - 0,14*SDS)*W / [(2**Rm*St*Ks*Ec)*cos()]
(Weight)
0 / [(2**1,6797*16 700*1,00*0,70)*cos(79,9852)]
0"
(total
=
tp + tm - tw
required,
tensile)
=
0 + 0 - (0)
=
0"
(total, net
=
|tmc + twc - tpc|
tensile)
=
|0 + (0) - (0)|
=
0"
=
=
=
=
=
=
=
=
Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / ((R - 0,40*(t - tm + tw))*cos())
= 2*16 700*1,00*0,70*(0,0625 - 0 + (0)) / ((1,5 - 0,40*(0,0625 - 0 + (0)))*cos(79,9852))
= 5 696,72 psi
Operating, Hot & New, Seismic, Top Seam
tp
tm
tw
tt
tc
= P*R / [(2*St*Ks*Ec + 0,40*|P|)*cos()]

(Pressure)
0*1,5 / [(2*16 700*1,00*0,70 + 0,40*|0|)*cos(79,9852)]
0"
(bending)
0 / [(*1,67972*16 700*1,00*0,70)*cos(79,9852)]
0"
(Weight)
0 / [(2**1,6797*16 700*1,00*0,70)*cos(79,9852)]
0"
(total
=
tp + tm - tw
required,
tensile)
=
0 + 0 - (0)
=
0"
(total, net
=
|tmc + twc - tpc|
tensile)
=
|0 + (0) - (0)|
=
0"
=
=
=
=
=
=
=
=
19/69

= 2*16 700*1,00*0,70*(0,0625 - 0 + (0)) / ((1,5 - 0,40*(0,0625 - 0 + (0)))*cos(79,9852))
= 5 696,72 psi
Hot Shut Down, Corroded, Seismic, Top Seam
tp
tm
tw
tt
tc
=
=
=
=
=
=
= 0"
0 / [(*1,67972*16 700*1,00*0,70)*cos(79,9852)]
0"
0 / [(2**1,6797*16 700*1,00*0,70)*cos(79,9852)]
0"
tp + tm - tw
=
=
0 + 0 - (0)
0"
tmc + twc - tpc
=
=
0 + (0) - (0)
0"
(Pressure)
(bending)
(Weight)
(total required,
tensile)
(total required,
compressive)
Hot Shut Down, New, Seismic, Top Seam

tp
tm
tw
tt
tc
=
=
=
=
=
=
= 0"
0 / [(*1,67972*16 700*1,00*0,70)*cos(79,9852)]
0"
0 / [(2**1,6797*16 700*1,00*0,70)*cos(79,9852)]
0"
tp + tm - tw
=
=
0 + 0 - (0)
0"
tmc + twc - tpc
=
=
0 + (0) - (0)
0"
(Pressure)
(bending)
(Weight)
(total required,
tensile)
(total required,
compressive)
Empty, Corroded, Seismic, Top Seam

tp
tm
tw
tt
tc
=
=
=
=
=
=
= 0"
0 / [(*1,67972*16 700*1,00*0,70)*cos(79,9852)]
0"
0 / [(2**1,6797*16 700*1,00*0,70)*cos(79,9852)]
0"
tp + tm - tw
=
=
0 + 0 - (0)
0"
tmc + twc - tpc
(Pressure)
(bending)
(Weight)
(total required,
tensile)
(total required,
compressive)
20/69
=
=
0 + (0) - (0)
0"
Empty, New, Seismic, Top Seam

tp
tm
=
=
=
=
=
=
tw
tt
tc
= 0"
0 / [(*1,67972*16 700*1,00*0,70)*cos(79,9852)]
0"
0 / [(2**1,6797*16 700*1,00*0,70)*cos(79,9852)]
0"
tp + tm - tw
=
=
0 + 0 - (0)
0"
tmc + twc - tpc
=
=
0 + (0) - (0)
0"
(Pressure)
(bending)
(Weight)
(total required,
tensile)
(total required,
compressive)
Vacuum, Seismic, Top Seam

tp
= P*R / [(2*St*Ks*Ec + 0,40*|P|)*cos()]

(Pressure)
0*1,5 / [(2*16 700*1,00*0,70 + 0,40*|0|)*cos(79,9852)]
0"
(bending)
0 / [(*1,67972*16 700*1,00*0,70)*cos(79,9852)]
0"
(Weight)
0 / [(2**1,6797*16 700*1,00*0,70)*cos(79,9852)]
0"
(total required,
=
tp + tm - tw
tensile)
=
0 + 0 - (0)
=
0"
=
P*R / [(2*Sc*Ks + 0,40*|P|)*cos()]
(Pressure)
=
0*1,5 / [(2*504,25*1,00 + 0,40*|0|)*cos(79,9852)]
=
0"
(total required,
=
tmc + twc - tpc
compressive)
=
0 + (0) - (0)
=
0"
=
=
=
=
=
=
=
=
tm
tw
tt
tpc
tc
Maximum Allowable External Pressure, Longitudinal Stress

P = 2*Sc*Ks*(t - tmc - twc) / ((R - 0,40*(t - tmc - twc))*cos())
= 2*504,25*1,00*(0,0625 - 0 - 0) / ((1,5 - 0,40*(0,0625 - 0 - 0))*cos(79,9852))
= 245,73 psi
Operating, Hot & Corroded, Seismic, Bottom Seam
tp
tm
=
=
=
=
= P*R / [(2*Sc*Ks + 0,40*|P|)*cos()]

0*37 / [(2*504,25*1,20 + 0,40*|0|)*cos(79,9852)]
0,0002"
M / [(*Rm2*Sc*Ks)*cos()]
39 / [(*37,03132*504,25*1,20)*cos(79,9852)]
(Pressure)
(bending)
21/69
=
tw =
=
=
tt =
=
=
twc =
=
=
tc =
=
=
0,0001"
(0,6 - 0,14*SDS)*W / [(2**Rm*Sc*Ks)*cos()]
0,59*88,9 /
[(2**37,0313*504,25*1,20)*cos(79,9852)]
0,0021"
|tp + tm - tw|
|0,0002 + 0,0001 - (0,0021)|
0,0019"
(1 + 0,14*SDS)*W / [(2**Rm*Sc*Ks)*cos()]
1,01*88,9 /
[(2**37,0313*504,25*1,20)*cos(79,9852)]
0,0037"
tmc + twc - tpc
(Weight)
(total, net compressive)
(Weight)
(total required,
compressive)
0,0001 + (0,0037) - (0,0002)

0,0036"

= 2*16 700*1,20*0,70*(0,0625 - 0 + (0,0001)) / ((37 - 0,40*(0,0625 - 0 + (0,0001)))*cos(79,9852))
= 273,09 psi
Operating, Hot & New, Seismic, Bottom Seam
tp
= P*R / [(2*Sc*Ks + 0,40*|P|)*cos()]

0*37 / [(2*504,25*1,20 + 0,40*|0|)*cos(79,9852)]
0,0002"
tm
39 / [(*37,03132*504,25*1,20)*cos(79,9852)]
0,0001"
tw
(0,6 - 0,14*SDS)*W / [(2**Rm*Sc*Ks)*cos()]
0,59*88,9 /
=
[(2**37,0313*504,25*1,20)*cos(79,9852)]
=
0,0021"
tt =
|tp + tm - tw|
=
|0,0002 + 0,0001 - (0,0021)|
=
0,0019"
twc =
(1 + 0,14*SDS)*W / [(2**Rm*Sc*Ks)*cos()]
1,01*88,9 /
=
[(2**37,0313*504,25*1,20)*cos(79,9852)]
=
0,0037"
=
=
=
=
=
=
tc =
=
=
tmc + twc - tpc
(Pressure)
(bending)
(Weight)
(Weight)
(total required,
compressive)
0,0001 + (0,0037) - (0,0002)

0,0036"

= 2*16 700*1,20*0,70*(0,0625 - 0 + (0,0001)) / ((37 - 0,40*(0,0625 - 0 + (0,0001)))*cos(79,9852))
= 273,09 psi
Hot Shut Down, Corroded, Seismic, Bottom Seam
tp = 0"
tm =
(Pressure)
(bending)
22/69
tw
=
=
=
=
=
tt =
=
=
twc =
=
=
tc =
=
=
39 / [(*37,03132*504,25*1,20)*cos(79,9852)]
0,0001"
(0,6 - 0,14*SDS)*W / [(2**Rm*Sc*Ks)*cos()]
0,59*88,9 /
[(2**37,0313*504,25*1,20)*cos(79,9852)]
0,0021"
|tp + tm - tw|
|0 + 0,0001 - (0,0021)|
0,002"
(1 + 0,14*SDS)*W / [(2**Rm*Sc*Ks)*cos()]
1,01*88,9 /
[(2**37,0313*504,25*1,20)*cos(79,9852)]
0,0037"
tmc + twc - tpc
(Weight)
(Weight)
(total required,
compressive)
0,0001 + (0,0037) - (0)

0,0038"
Hot Shut Down, New, Seismic, Bottom Seam

tp =
tm =
=
=
tw =
=
=
tt =
=
=
twc =
=
=
tc =
=
=
0"
39 / [(*37,03132*504,25*1,20)*cos(79,9852)]
0,0001"
(0,6 - 0,14*SDS)*W / [(2**Rm*Sc*Ks)*cos()]
0,59*88,9 /
[(2**37,0313*504,25*1,20)*cos(79,9852)]
0,0021"
|tp + tm - tw|
|0 + 0,0001 - (0,0021)|
0,002"
(1 + 0,14*SDS)*W / [(2**Rm*Sc*Ks)*cos()]
1,01*88,9 /
[(2**37,0313*504,25*1,20)*cos(79,9852)]
0,0037"
tmc + twc - tpc
(Pressure)
(bending)
(Weight)
(Weight)
(total required,
compressive)
0,0001 + (0,0037) - (0)

0,0038"
Empty, Corroded, Seismic, Bottom Seam

tp =
tm =
=
=
tw =
=
=
tt =
=
=
twc =
=
=
0"
7 / [(*37,03132*524,74*1,20)*cos(79,9852)]
0"
(0,6 - 0,14*SDS)*W / [(2**Rm*Sc*Ks)*cos()]
0,59*88,9 /
[(2**37,0313*524,74*1,20)*cos(79,9852)]
0,002"
|tp + tm - tw|
|0 + 0 - (0,002)|
0,002"
(1 + 0,14*SDS)*W / [(2**Rm*Sc*Ks)*cos()]
1,01*88,9 /
[(2**37,0313*524,74*1,20)*cos(79,9852)]
0,0035"
(Pressure)
(bending)
(Weight)
(Weight)
23/69
tc =
=
=
tmc + twc - tpc
(total required,
compressive)
0 + (0,0035) - (0)
0,0036"
Empty, New, Seismic, Bottom Seam

tp =
tm =
=
=
tw =
=
=
tt =
=
=
twc =
=
=
tc =
=
=
0"
7 / [(*37,03132*524,74*1,20)*cos(79,9852)]
0"
(0,6 - 0,14*SDS)*W / [(2**Rm*Sc*Ks)*cos()]
0,59*88,9 /
[(2**37,0313*524,74*1,20)*cos(79,9852)]
0,002"
|tp + tm - tw|
|0 + 0 - (0,002)|
0,002"
(1 + 0,14*SDS)*W / [(2**Rm*Sc*Ks)*cos()]
1,01*88,9 /
[(2**37,0313*524,74*1,20)*cos(79,9852)]
0,0035"
tmc + twc - tpc
(Pressure)
(bending)
(Weight)
(Weight)
(total required,
compressive)
0 + (0,0035) - (0)
0,0036"
Vacuum, Seismic, Bottom Seam

tp
= P*R / [(2*Sc*Ks + 0,40*|P|)*cos()]

0*37 / [(2*504,25*1,20 + 0,40*|0|)*cos(79,9852)]
-0,0002"
tm
39 / [(*37,03132*504,25*1,20)*cos(79,9852)]
0,0001"
tw
(0,6 - 0,14*SDS)*W / [(2**Rm*Sc*Ks)*cos()]
0,59*88,9 /
=
[(2**37,0313*504,25*1,20)*cos(79,9852)]
=
0,0021"
tt =
|tp + tm - tw|
=
|-0,0002 + 0,0001 - (0,0021)|
=
0,0022"
twc =
(1 + 0,14*SDS)*W / [(2**Rm*Sc*Ks)*cos()]
1,01*88,9 /
=
[(2**37,0313*504,25*1,20)*cos(79,9852)]
=
0,0037"
=
=
=
=
=
=
tc =
=
=
tmc + twc - tpc
(Pressure)
(bending)
(Weight)
(Weight)
(total required,
compressive)
0,0001 + (0,0037) - (-0,0002)

0,0039"

= 2*504,25*1,20*(0,0625 - 0,0001 - 0,0037) / ((37 - 0,40*(0,0625 - 0,0001 - 0,0037))*cos(79,9852))
= 11,05 psi
24/69
Appendix 1-5 calculations are not required for the transition large end as a knuckle is present.
Appendix 1-8(b)(2) reinforcement calculations are not required for the transition large end as a knuckle is present.
25/69
Cylinder #1
Component
Cylinder
Material
SA-240 304L (II-D p. 86, ln. 43)
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Design
Internal
200
External
200
Design
MDMT (F)
-20
Static Liquid Head

Condition
Ps (psi)
Hs (in)
SG
Operating
2,09
58
Test horizontal
2,67
74
Dimensions
Inner Diameter
74"
Length
48"
Nominal Thickness
0,0625"
Corrosion
Inner
0"
Outer
0"
Weight and Capacity
Weight (lb)
Capacity (US gal)
New
202,43
893,68
Corroded
202,43
893,68
Radiography
Longitudinal seam
Top Circumferential
seam
Bottom Circumferential
seam
26/69
Results Summary
Governing condition
UG-16
0,0625" + 0" = 0,0625"
0,0067"
0,006"
0,0005"
17,63 psi
19,73 psi
0,38 psi
Rated MDMT
-320 F
tr = 2,09*37 / (16 700*0,7 - 0.6*2,09) =
0,0066"
0,0849

Rated MDMT =
-320F

Design thickness, (at 200 F) UG-27(c)(1)
t
= P*R / (S*E - 0,60*P) + Corrosion

= 2,09*37 / (16 700*0,70 - 0,60*2,09) + 0
= 0,0067"
Maximum allowable working pressure, (at 200 F) UG-27(c)(1)

P
= S*E*t / (R + 0,60*t) - Ps
= 16 700*0,70*0,0625 / (37 + 0,60*0,0625) - 2,09
= 17,63 psi
Maximum allowable pressure, (at 70 F) UG-27(c)(1)

P
= S*E*t / (R + 0,60*t)
= 16 700*0,70*0,0625 / (37 + 0,60*0,0625)
= 19,73 psi
External Pressure, (Corroded & at 200 F) UG-28(c)

L / Do = 96 / 74,125
= 1,2951
Do / t = 74,125 / 0,006 = 12397,2732
Experimental basin formula
Pa
= [2,42*E / (1 - 2)0,75]*[(t / Do)2,50 / (L / Do - 0,45*(t / Do)0,50)] / 3

= [2,42*27300000 / (1 - 0,302)0,75]*[(0,006 / 74,125)2,50 / (96 / 74,125 - 0,45*(0,006 / 74,125)0,50)] / 3
= 0 psi
27/69
Design thickness for external pressure Pa = 0 psi

ta
= t + Corrosion = 0,006 + 0 = 0,006"
Maximum Allowable External Pressure, (Corroded & at 200 F) UG-28(c)
L / Do = 96 / 74,125
= 1,2951
Do / t = 74,125 / 0,0625 = 1186,0000
Pa
= [2,42*E / (1 - 2)0,75]*[(t / Do)2,50 / (L / Do - 0,45*(t / Do)0,50)] / 3

= [2,42*27300000 / (1 - 0,302)0,75]*[(0,0625 / 74,125)2,50 / (96 / 74,125 - 0,45*(0,0625 / 74,125)0,50)] / 3
= 0,38 psi

EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*0,0625 / 37,0313)*(1 - 37,0313 / infinity)
0,0844%
Pv = (1 + 0,14*SDS)*W / (2**Rm) + M / (*Rm2)
= 1,01*291,4 / (2**37,0313) + 2 432 / (*37,03132)
= 1,8351 lb/in
= Pv / (Pe*Do)
= 1,8351 / (0*74,125)
= 24,7563
n = 8
m = 1,23 / (L / Do)2
= 1,23 / (96 / 74,125)2
= 0,7333
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)
= (82 - 1 + 0,7333 + 0,7333*24,7563) / (82 - 1 + 0,7333)
= 1,2848
Ratio Pe * Pe MAEP
(1,2848 * 0 = 0) 0,38
Cylinder design thickness is satisfactory.
28/69

Condition
Pressure P (
psi)
Allowable
Stress Before
UG-23 Stress
Increase ( psi)
Temperature (
F)
Corrosion C
(in)
Load
Req'd Thk Due to

Tension (in)
Req'd Thk Due

to
Compression
(in)
St
Sc
16 700
2 889
200
Seismic
0,0005
16 700
2 889
200
Seismic
0,0005
16 700
2 889
200
Seismic
0,0005
Hot Shut Down, New
16 700
2 889
200
Seismic
0,0005
Empty, Corroded
16 700
2 989
70
Seismic
0,0002
0,0004
Empty, New
16 700
2 989
70
Seismic
0,0002
0,0004
Vacuum
16 700
2 889
200
Seismic
0,0001
0,0005
Hot Shut Down, Corroded, Weight &

Eccentric Moments Only
16 700
2 889
200
Weight
0,0004
0,0004

A
= 0,125 / (Ro / t)
= 0,125 / (37,0625 / 0,0625)
= 0,000211
B
= 2 889 psi
S
16 700 / 1,00 = 16 700 psi
ScHC
min(B, S) = 2 889 psi

ScHN
= ScHC
= 2 889 psi
A
= 0,125 / (Ro / t)
= 0,125 / (37,0625 / 0,0625)
= 0,000211
B
= 2 989 psi
S
16 700 / 1,00 = 16 700 psi
ScCN
min(B, S) = 2 989 psi

ScCC
= ScCN
= 2 989 psi
HA-3)
A
= 0,125 / (Ro / t)
= 0,125 / (37,0625 / 0,0625)
= 0,000211
B
= 2 889 psi
S
16 700 / 1,00 = 16 700 psi
ScVC
min(B, S) = 2 889 psi
29/69

tp = P*R / (2*Sc*Ks + 0,40*|P|)
= 0*37 / (2*2 888,78*1,20 + 0,40*|0|)
= 0"
(Pressure)
tm = M / (*Rm2*Sc*Ks)
= 2 432 / (*37,03132*2 888,78*1,20)
= 0,0002"
(bending)
tw = (0,6 - 0,14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 0,59*291,4 / (2**37,0313*2 888,78*1,20)
= 0,0002"
tt
= |tp + tm - tw|
= |0 + 0,0002 - (0,0002)|
= 0"
twc = (1 + 0,14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 1,01*291,4 / (2**37,0313*2 888,78*1,20)
= 0,0004"
tc = tmc + twc - tpc
= 0,0002 + (0,0004) - (0)
= 0,0005"
(total required, compressive)

P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*16 700*1,20*0,70*(0,0625 - 0 + (0,0001)) / (37 - 0,40*(0,0625 - 0 + (0,0001)))
= 47,43 psi
tp = P*R / (2*Sc*Ks + 0,40*|P|)
= 0*37 / (2*2 888,78*1,20 + 0,40*|0|)
= 0"
(Pressure)
= 2 432 / (*37,03132*2 888,78*1,20)
= 0,0002"
(bending)
tw = (0,6 - 0,14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 0,59*291,4 / (2**37,0313*2 888,78*1,20)
= 0,0002"
tt
= |tp + tm - tw|
= |0 + 0,0002 - (0,0002)|
= 0"
twc = (1 + 0,14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 1,01*291,4 / (2**37,0313*2 888,78*1,20)
= 0,0004"
= 0,0002 + (0,0004) - (0)
= 0,0005"
30/69

= 2*16 700*1,20*0,70*(0,0625 - 0 + (0,0001)) / (37 - 0,40*(0,0625 - 0 + (0,0001)))
= 47,43 psi
tp = 0"
= 2 432 / (*37,03132*2 888,78*1,20)
= 0,0002"
(Pressure)
(bending)
tw = (0,6 - 0,14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 0,59*291,4 / (2**37,0313*2 888,78*1,20)
= 0,0002"
tt
= |tp + tm - tw|
= |0 + 0,0002 - (0,0002)|
= 0"
twc = (1 + 0,14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 1,01*291,4 / (2**37,0313*2 888,78*1,20)
= 0,0004"
= 0,0002 + (0,0004) - (0)
= 0,0005"

tp = 0"
= 2 432 / (*37,03132*2 888,78*1,20)
= 0,0002"
(Pressure)
(bending)
tw = (0,6 - 0,14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 0,59*291,4 / (2**37,0313*2 888,78*1,20)
= 0,0002"
tt
= |tp + tm - tw|
= |0 + 0,0002 - (0,0002)|
= 0"
twc = (1 + 0,14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 1,01*291,4 / (2**37,0313*2 888,78*1,20)
= 0,0004"
= 0,0002 + (0,0004) - (0)
= 0,0005"

tp = 0"
(Pressure)
(bending)
31/69
= 123 / (*37,03132*2 989,49*1,20)

= 0"
tw = (0,6 - 0,14*SDS)*W / (2**Rm*Sc*Ks)
(Weight)
= 0,59*291,4 / (2**37,0313*2 989,49*1,20)
= 0,0002"
tt
= |tp + tm - tw|
= |0 + 0 - (0,0002)|
= 0,0002"
twc = (1 + 0,14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 1,01*291,4 / (2**37,0313*2 989,49*1,20)
= 0,0004"
= 0 + (0,0004) - (0)
= 0,0004"

tp = 0"
= 123 / (*37,03132*2 989,49*1,20)
= 0"
(Pressure)
(bending)
tw = (0,6 - 0,14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 0,59*291,4 / (2**37,0313*2 989,49*1,20)
= 0,0002"
tt
= |tp + tm - tw|
= |0 + 0 - (0,0002)|
= 0,0002"
twc = (1 + 0,14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 1,01*291,4 / (2**37,0313*2 989,49*1,20)
= 0,0004"
= 0 + (0,0004) - (0)
= 0,0004"

tp = P*R / (2*Sc*Ks + 0,40*|P|)
= 0*37 / (2*2 888,78*1,20 + 0,40*|0|)
= 0"
(Pressure)
= 2 432 / (*37,03132*2 888,78*1,20)
= 0,0002"
(bending)
tw = (0,6 - 0,14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 0,59*291,4 / (2**37,0313*2 888,78*1,20)
= 0,0002"
tt
= |tp + tm - tw|
32/69
= |0 + 0,0002 - (0,0002)|
= 0,0001"
twc = (1 + 0,14*SDS)*W / (2**Rm*Sc*Ks)
(Weight)
= 1,01*291,4 / (2**37,0313*2 888,78*1,20)
= 0,0004"
= 0,0002 + (0,0004) - (0)
= 0,0005"

P = 2*Sc*Ks*(t - tmc - twc) / (R - 0,40*(t - tmc - twc))
= 2*2 888,78*1,20*(0,0625 - 0,0002 - 0,0004) / (37 - 0,40*(0,0625 - 0,0002 - 0,0004))
= 11,62 psi
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0"
= 0 / (*37,03132*2 888,78*1,00)
= 0"
(Pressure)
(bending)
tw = W / (2**Rm*Sc*Ks)
(Weight)
= 291,4 / (2**37,0313*2 888,78*1,00)
= 0,0004"
tt = |tp + tm - tw|
= |0 + 0 - (0,0004)|
= 0,0004"

= 0 + (0,0004) - (0)
= 0,0004"
33/69
Cylinder #2
Component
Cylinder
Material
SA-240 304L (II-D p. 86, ln. 43)
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Design
Internal
200
External
200
Design
MDMT (F)
-20
Static Liquid Head

Condition
Ps (psi)
Hs (in)
SG
Operating
3,83
106
Test horizontal
2,67
74
Dimensions
Inner Diameter
74"
Length
48"
Nominal Thickness
0,0625"
Corrosion
Inner
0"
Outer
0"
Weight and Capacity
Weight (lb)
Capacity (US gal)
New
202,43
893,68
Corroded
202,43
893,68
Radiography
Longitudinal seam
Top Circumferential
seam
Bottom Circumferential
seam
34/69
Results Summary
Governing condition
UG-16
0,0625" + 0" = 0,0625"
0,0122"
0,006"
0,0042"
15,9 psi
19,73 psi
0,38 psi
Rated MDMT
-320 F
tr = 3,83*37 / (16 700*0,7 - 0.6*3,83) =
0,0121"
0,1551

Rated MDMT =
-320F

Design thickness, (at 200 F) UG-27(c)(1)
t
= P*R / (S*E - 0,60*P) + Corrosion

= 3,83*37 / (16 700*0,70 - 0,60*3,83) + 0
= 0,0122"
Maximum allowable working pressure, (at 200 F) UG-27(c)(1)

P
= S*E*t / (R + 0,60*t) - Ps
= 16 700*0,70*0,0625 / (37 + 0,60*0,0625) - 3,83
= 15,9 psi
Maximum allowable pressure, (at 70 F) UG-27(c)(1)

P
= S*E*t / (R + 0,60*t)
= 16 700*0,70*0,0625 / (37 + 0,60*0,0625)
= 19,73 psi
External Pressure, (Corroded & at 200 F) UG-28(c)

L / Do = 96 / 74,125
= 1,2951
Do / t = 74,125 / 0,006 = 12397,2732
Pa
= [2,42*E / (1 - 2)0,75]*[(t / Do)2,50 / (L / Do - 0,45*(t / Do)0,50)] / 3

= [2,42*27300000 / (1 - 0,302)0,75]*[(0,006 / 74,125)2,50 / (96 / 74,125 - 0,45*(0,006 / 74,125)0,50)] / 3
= 0 psi
35/69
Design thickness for external pressure Pa = 0 psi

ta
= t + Corrosion = 0,006 + 0 = 0,006"
Maximum Allowable External Pressure, (Corroded & at 200 F) UG-28(c)
L / Do = 96 / 74,125
= 1,2951
Do / t = 74,125 / 0,0625 = 1186,0000
Pa
= [2,42*E / (1 - 2)0,75]*[(t / Do)2,50 / (L / Do - 0,45*(t / Do)0,50)] / 3

= [2,42*27300000 / (1 - 0,302)0,75]*[(0,0625 / 74,125)2,50 / (96 / 74,125 - 0,45*(0,0625 / 74,125)0,50)] / 3
= 0,38 psi

EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*0,0625 / 37,0313)*(1 - 37,0313 / infinity)
0,0844%
Pv = (1 + 0,14*SDS)*W / (2**Rm) + M / (*Rm2)
= 1,01*489,6 / (2**37,0313) + 7 280 / (*37,03132)
= 3,8246 lb/in
= Pv / (Pe*Do)
= 3,8246 / (0*74,125)
= 51,5964
n = 8
m = 1,23 / (L / Do)2
= 1,23 / (96 / 74,125)2
= 0,7333
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)
= (82 - 1 + 0,7333 + 0,7333*51,5964) / (82 - 1 + 0,7333)
= 1,5937
Ratio Pe * Pe MAEP
(1,5937 * 0 = 0) 0,38
External Pressure + Weight + Seismic Loading Check at Bottom Seam(Bergman, ASME paper 54-A-104)
Pv
n
m
Ratio Pe
=
=
=
=
=
=
=
=
=
=
=
=
=
(0,6 - 0,14*SDS)*W / (2**Rm) + M / (*Rm2)

0,59*-16 164,3 / (2**37,0313) + 15 / (*37,03132)
-40,668 lb/in
Pv / (Pe*Do)
-40,668 / (0*74,125)
-548,6414
8
1,23 / (L / Do)2
1,23 / (96 / 74,125)2
0,7333
(n2 - 1 + m + m*) / (n2 - 1 + m)
(82 - 1 + 0,7333 + 0,7333*-548,6414) / (82 - 1 + 0,7333)
1
36/69
Ratio Pe * Pe MAEP
(1 * 0 = 0) 0,38

Pressure P (
psi)
Condition
Hot Shut Down, New
Empty, Corroded
Empty, New
Vacuum

Only
Allowable
Stress Before
UG-23 Stress
Increase (
psi)
St
Sc
16 700
2 889
16 700
16 700
16 700
16 700
16 700
16 700
16 700
2 889
2 889
2 889
2 989
2 989
2 889
2 889
Temperature (
F)
Corrosion C
(in)
200
200
200
200
70
70
200
200
Location
Load
Req'd Thk Due to

Tension (in)
Req'd Thk Due to

Compression (in)
Top
Seismic
0,0011
Bottom
Seismic
0,0035
0,002
Top
Seismic
0,0011
Bottom
Seismic
0,0035
0,002
Top
Seismic
0,0011
Bottom
Seismic
0,0035
0,002
Top
Seismic
0,0011
Bottom
Seismic
0,0035
0,002
Top
Seismic
0,0003
0,0006
Bottom
Seismic
Top
Seismic
0,0003
0,0006
Bottom
Seismic
Top
Seismic
0,0011
Bottom
Seismic
0,0035
0,002
Top
Weight
0,0007
0,0007
Bottom
Weight
0,0042
0,0042

A
= 0,125 / (Ro / t)
= 0,125 / (37,0625 / 0,0625)
= 0,000211
B
= 2 889 psi
S
16 700 / 1,00 = 16 700 psi
ScHC
min(B, S) = 2 889 psi

ScHN
= ScHC
= 2 889 psi
A
= 0,125 / (Ro / t)
= 0,125 / (37,0625 / 0,0625)
= 0,000211
B
= 2 989 psi
S
16 700 / 1,00 = 16 700 psi
ScCN
min(B, S) = 2 989 psi
37/69

ScCC
= ScCN
= 2 989 psi
HA-3)
A
= 0,125 / (Ro / t)
= 0,125 / (37,0625 / 0,0625)
= 0,000211
B
= 2 889 psi
S
16 700 / 1,00 = 16 700 psi
ScVC
min(B, S) = 2 889 psi
Operating, Hot & Corroded, Seismic, Above Support Point

tp
= P*R / (2*St*Ks*Ec + 0,40*|P|)

= 0*37 / (2*16 700*1,20*1,00 + 0,40*|0|)
= 0"
tm = M / (*Rm2*St*Ks*Ec)
= 7 280 / (*37,03132*16 700*1,20*1,00)
= 0,0001"
(Pressure)
(bending)
tw = (0,6 - 0,14*SDS)*W / (2**Rm*St*Ks*Ec)

(Weight)
= 0,59*489,6 / (2**37,0313*16 700*1,20*1,00)
= 0,0001"
tt
= tp + tm - tw
= 0 + 0,0001 - (0,0001)
= 0"
(total required, tensile)
tpc = P*R / (2*Sc*Ks + 0,40*|P|)

= 0*37 / (2*2 888,78*1,20 + 0,40*|0|)
= 0"
(Pressure)
tmc = M / (*Rm2*Sc*Ks)
= 7 280 / (*37,03132*2 888,78*1,20)
= 0,0005"
(bending)
twc = (1 + 0,14*SDS)*W / (2**Rm*Sc*Ks)

= 1,01*489,6 / (2**37,0313*2 888,78*1,20)
= 0,0006"
(Weight)
tc
= tmc + twc - tpc

= 0,0005 + (0,0006) - (0)
= 0,0011"

= 2*16 700*1,20*1,00*(0,0625 - 0,0001 + (0,0001)) / (37 - 0,40*(0,0625 - 0,0001 + (0,0001)))
= 67,72 psi
38/69
Operating, Hot & New, Seismic, Above Support Point

tp
= P*R / (2*St*Ks*Ec + 0,40*|P|)

= 0*37 / (2*16 700*1,20*1,00 + 0,40*|0|)
= 0"
= 7 280 / (*37,03132*16 700*1,20*1,00)
= 0,0001"
(Pressure)
(bending)
tw = (0,6 - 0,14*SDS)*W / (2**Rm*St*Ks*Ec)

(Weight)
= 0,59*489,6 / (2**37,0313*16 700*1,20*1,00)
= 0,0001"
tt
= tp + tm - tw
= 0 + 0,0001 - (0,0001)
= 0"
tpc = P*R / (2*Sc*Ks + 0,40*|P|)

= 0*37 / (2*2 888,78*1,20 + 0,40*|0|)
= 0"
(Pressure)
= 7 280 / (*37,03132*2 888,78*1,20)
= 0,0005"
(bending)
twc = (1 + 0,14*SDS)*W / (2**Rm*Sc*Ks)

= 1,01*489,6 / (2**37,0313*2 888,78*1,20)
= 0,0006"
(Weight)
tc
= tmc + twc - tpc

= 0,0005 + (0,0006) - (0)
= 0,0011"

= 2*16 700*1,20*1,00*(0,0625 - 0,0001 + (0,0001)) / (37 - 0,40*(0,0625 - 0,0001 + (0,0001)))
= 67,72 psi
Hot Shut Down, Corroded, Seismic, Above Support Point
tp = 0"
= 7 280 / (*37,03132*16 700*1,20*1,00)
= 0,0001"
(Pressure)
(bending)
tw = (0,6 - 0,14*SDS)*W / (2**Rm*St*Ks*Ec)

(Weight)
= 0,59*489,6 / (2**37,0313*16 700*1,20*1,00)
= 0,0001"
tt
= tp + tm - tw
= 0 + 0,0001 - (0,0001)
= 0"
= 7 280 / (*37,03132*2 888,78*1,20)
(bending)
39/69
= 0,0005"
twc = (1 + 0,14*SDS)*W / (2**Rm*Sc*Ks)
= 1,01*489,6 / (2**37,0313*2 888,78*1,20)
= 0,0006"
(Weight)
tc
= tmc + twc - tpc

= 0,0005 + (0,0006) - (0)
= 0,0011"
Hot Shut Down, New, Seismic, Above Support Point

tp = 0"
= 7 280 / (*37,03132*16 700*1,20*1,00)
= 0,0001"
(Pressure)
(bending)
tw = (0,6 - 0,14*SDS)*W / (2**Rm*St*Ks*Ec)

(Weight)
= 0,59*489,6 / (2**37,0313*16 700*1,20*1,00)
= 0,0001"
tt
= tp + tm - tw
= 0 + 0,0001 - (0,0001)
= 0"
= 7 280 / (*37,03132*2 888,78*1,20)
= 0,0005"
(bending)
twc = (1 + 0,14*SDS)*W / (2**Rm*Sc*Ks)

= 1,01*489,6 / (2**37,0313*2 888,78*1,20)
= 0,0006"
(Weight)
tc
= tmc + twc - tpc

= 0,0005 + (0,0006) - (0)
= 0,0011"
Empty, Corroded, Seismic, Above Support Point

tp = 0"
= 315 / (*37,03132*2 989,49*1,20)
= 0"
(Pressure)
(bending)
tw = (0,6 - 0,14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 0,59*489,6 / (2**37,0313*2 989,49*1,20)
= 0,0003"
tt
= |tp + tm - tw|
= |0 + 0 - (0,0003)|
= 0,0003"
twc = (1 + 0,14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 1,01*489,6 / (2**37,0313*2 989,49*1,20)
= 0,0006"
40/69
= 0 + (0,0006) - (0)
= 0,0006"
Empty, New, Seismic, Above Support Point
tp = 0"
= 315 / (*37,03132*2 989,49*1,20)
= 0"
(Pressure)
(bending)
tw = (0,6 - 0,14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 0,59*489,6 / (2**37,0313*2 989,49*1,20)
= 0,0003"
tt
= |tp + tm - tw|
= |0 + 0 - (0,0003)|
= 0,0003"
twc = (1 + 0,14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 1,01*489,6 / (2**37,0313*2 989,49*1,20)
= 0,0006"
= 0 + (0,0006) - (0)
= 0,0006"
Vacuum, Seismic, Above Support Point

tp
= P*R / (2*St*Ks*Ec + 0,40*|P|)

= 0*37 / (2*16 700*1,20*1,00 + 0,40*|0|)
= 0"
= 7 280 / (*37,03132*16 700*1,20*1,00)
= 0,0001"
(Pressure)
(bending)
tw = (0,6 - 0,14*SDS)*W / (2**Rm*St*Ks*Ec)

(Weight)
= 0,59*489,6 / (2**37,0313*16 700*1,20*1,00)
= 0,0001"
tt
= tp + tm - tw
= 0 + 0,0001 - (0,0001)
= 0"
tpc = P*R / (2*Sc*Ks + 0,40*|P|)

= 0*37 / (2*2 888,78*1,20 + 0,40*|0|)
= 0"
(Pressure)
= 7 280 / (*37,03132*2 888,78*1,20)
= 0,0005"
(bending)
twc = (1 + 0,14*SDS)*W / (2**Rm*Sc*Ks)

= 1,01*489,6 / (2**37,0313*2 888,78*1,20)
= 0,0006"
(Weight)
tc
= tmc + twc - tpc
41/69
= 0,0005 + (0,0006) - (0)

= 0,0011"
= 2*2 888,78*1,20*(0,0625 - 0,0005 - 0,0006) / (37 - 0,40*(0,0625 - 0,0005 - 0,0006))
= 11,51 psi
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Above Support Point
tp = 0"
= 0 / (*37,03132*2 888,78*1,00)
= 0"
(Pressure)
(bending)
tw = W / (2**Rm*Sc*Ks)
(Weight)
= 489,6 / (2**37,0313*2 888,78*1,00)
= 0,0007"
tt = |tp + tm - tw|
= |0 + 0 - (0,0007)|
= 0,0007"

= 0 + (0,0007) - (0)
= 0,0007"
Operating, Hot & Corroded, Seismic, Below Support Point

tp
=
=
=
P*R / (2*St*Ks*Ec + 0,40*|P|)

0*37 / (2*16 700*1,20*1,00 + 0,40*|0|)
0"
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
15 / (*37,03132*16 700*1,20*1,00)
0"
(bending)
tw
=
=
=
(1 + 0,14*SDS)*W / (2**Rm*St*Ks*Ec)
1,01*-16 164,3 / (2**37,0313*16 700*1,20*1,00)
-0,0035"
(Weight)
tt
tp + tm - tw
=
=
0 + 0 - (-0,0035)
0,0035"
twc
=
=
=
(0,6 - 0,14*SDS)*W / (2**Rm*St*Ks*Ec)

0,59*-16 164,3 / (2**37,0313*16 700*1,20*1,00)
-0,002"
tc
|tmc + twc - tpc|
=
=
|0 + (-0,002) - (0)|
0,002"
(total required,
tensile)
(Weight)
(total, net
tensile)
42/69

= 2*16 700*1,20*1,00*(0,0625 - 0 + (-0,0035)) / (37 - 0,40*(0,0625 - 0 + (-0,0035)))
= 63,93 psi
Operating, Hot & New, Seismic, Below Support Point
tp
=
=
=
P*R / (2*St*Ks*Ec + 0,40*|P|)

0*37 / (2*16 700*1,20*1,00 + 0,40*|0|)
0"
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
15 / (*37,03132*16 700*1,20*1,00)
0"
(bending)
tw
=
=
=
(1 + 0,14*SDS)*W / (2**Rm*St*Ks*Ec)
1,01*-16 164,3 / (2**37,0313*16 700*1,20*1,00)
-0,0035"
(Weight)
tt
tp + tm - tw
=
=
0 + 0 - (-0,0035)
0,0035"
twc
=
=
=
(0,6 - 0,14*SDS)*W / (2**Rm*St*Ks*Ec)

0,59*-16 164,3 / (2**37,0313*16 700*1,20*1,00)
-0,002"
tc
|tmc + twc - tpc|
=
=
|0 + (-0,002) - (0)|
0,002"
(total required,
tensile)
(Weight)
(total, net
tensile)

= 2*16 700*1,20*1,00*(0,0625 - 0 + (-0,0035)) / (37 - 0,40*(0,0625 - 0 + (-0,0035)))
= 63,93 psi
Hot Shut Down, Corroded, Seismic, Below Support Point
tp
tm
=
=
=
=
0"
M / (*Rm2*St*Ks*Ec)
15 / (*37,03132*16 700*1,20*1,00)
0"
(Pressure)
(bending)
tw
=
=
=
(1 + 0,14*SDS)*W / (2**Rm*St*Ks*Ec)
1,01*-16 164,3 / (2**37,0313*16 700*1,20*1,00)
-0,0035"
(Weight)
tt
tp + tm - tw
=
=
0 + 0 - (-0,0035)
0,0035"
(total required,
tensile)
43/69
twc
=
=
=
(0,6 - 0,14*SDS)*W / (2**Rm*St*Ks*Ec)

0,59*-16 164,3 / (2**37,0313*16 700*1,20*1,00)
-0,002"
tc
|tmc + twc - tpc|
=
=
|0 + (-0,002) - (0)|
0,002"
(Weight)
(total, net
tensile)
Hot Shut Down, New, Seismic, Below Support Point

tp
tm
=
=
=
=
0"
M / (*Rm2*St*Ks*Ec)
15 / (*37,03132*16 700*1,20*1,00)
0"
(Pressure)
(bending)
tw
=
=
=
(1 + 0,14*SDS)*W / (2**Rm*St*Ks*Ec)
1,01*-16 164,3 / (2**37,0313*16 700*1,20*1,00)
-0,0035"
(Weight)
tt
tp + tm - tw
=
=
0 + 0 - (-0,0035)
0,0035"
twc
=
=
=
(0,6 - 0,14*SDS)*W / (2**Rm*St*Ks*Ec)

0,59*-16 164,3 / (2**37,0313*16 700*1,20*1,00)
-0,002"
tc
|tmc + twc - tpc|
=
=
|0 + (-0,002) - (0)|
0,002"
(total required,
tensile)
(Weight)
(total, net
tensile)
Empty, Corroded, Seismic, Below Support Point

tp = 0"
= 4 / (*37,03132*16 700*1,20*1,00)
= 0"
(Pressure)
(bending)
tw = (1 + 0,14*SDS)*W / (2**Rm*St*Ks*Ec)
(Weight)
= 1,01*-181,9 / (2**37,0313*16 700*1,20*1,00)
= 0"
tt
= tp + tm - tw
= 0 + 0 - (0)
= 0"
twc = (0,6 - 0,14*SDS)*W / (2**Rm*St*Ks*Ec)

(Weight)
= 0,59*-181,9 / (2**37,0313*16 700*1,20*1,00)
= 0"
tc = |tmc + twc - tpc|
= |0 + (0) - (0)|
= 0"
(total, net tensile)
44/69
Empty, New, Seismic, Below Support Point

tp = 0"
= 4 / (*37,03132*16 700*1,20*1,00)
= 0"
(Pressure)
(bending)
tw = (1 + 0,14*SDS)*W / (2**Rm*St*Ks*Ec)
(Weight)
= 1,01*-181,9 / (2**37,0313*16 700*1,20*1,00)
= 0"
tt
= tp + tm - tw
= 0 + 0 - (0)
= 0"
twc = (0,6 - 0,14*SDS)*W / (2**Rm*St*Ks*Ec)

(Weight)
= 0,59*-181,9 / (2**37,0313*16 700*1,20*1,00)
= 0"
= |0 + (0) - (0)|
= 0"
Vacuum, Seismic, Below Support Point

tp
=
=
=
P*R / (2*St*Ks*Ec + 0,40*|P|)

0*37 / (2*16 700*1,20*1,00 + 0,40*|0|)
0"
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
15 / (*37,03132*16 700*1,20*1,00)
0"
(bending)
tw
=
=
=
(1 + 0,14*SDS)*W / (2**Rm*St*Ks*Ec)
1,01*-16 164,3 / (2**37,0313*16 700*1,20*1,00)
-0,0035"
(Weight)
tt
tp + tm - tw
=
=
0 + 0 - (-0,0035)
0,0035"
twc
=
=
=
(0,6 - 0,14*SDS)*W / (2**Rm*St*Ks*Ec)

0,59*-16 164,3 / (2**37,0313*16 700*1,20*1,00)
-0,002"
tc
|tmc + twc - tpc|
=
=
|0 + (-0,002) - (0)|
0,002"
(total required,
tensile)
(Weight)
(total, net
tensile)

= 2*2 888,78*1,20*(0,0625 - 0 - -0,0117) / (37 - 0,40*(0,0625 - 0 - -0,0117))
= 13,92 psi
45/69
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Below Support Point
tp = 0"
= 0 / (*37,03132*16 700*1,00*1,00)
= 0"
(Pressure)
(bending)
tw = W / (2**Rm*St*Ks*Ec)
(Weight)
= -16 164,3 / (2**37,0313*16 700*1,00*1,00)
= -0,0042"
tt = tp + tm - tw
= 0 + 0 - (-0,0042)
= 0,0042"

= |0 + (-0,0042) - (0)|
= 0,0042"
46/69
Legs #1
Inputs
Leg material
Leg description
3 inch sch 40 pipe
Number of legs, N
Overall length
36"
Base to girth seam length
28"
Bolt circle
76,125"
Foundation allowable bearing stress
1 658 psi
User defined leg eccentricity
Effective length coefficient, K
1,2
Coefficient, Cm
0,85
Leg yield stress, Fy
36 000 psi
Leg elastic modulus, E
29 000 000 psi
Anchor Bolts
Anchor bolt size
0,375" series 8 threaded
Anchor bolt material

Anchor bolts/leg
Anchor bolt allowable stress, Sb
20 000 psi
Anchor bolt corrosion allowance
0"
Anchor bolt hole clearance
0,375"
Welds
Leg to shell fillet weld
0,0625" (0,0406" required)
Legs braced
No
Note: The support attachment point is assumed to be 1 in up from the cylinder circumferential seam.
47/69
Weight operating corroded, Moment = 0,0 lbf-ft

Force
Axial
Shear Axial Bending Bending
Leg
Ratio Ratio
attack
end load resisted
fa
fbx
fby
position
H1-1
H1-2
angle
lbf
lbf
psi
psi
psi
0
4 365,5
0,0
1 958
0,0981
0,0906
90
4 365,5
0,0
1 958
0,0981
0,0906
180
4 365,5
0,0
1 958
0,0981
0,0906
270
4 365,5
0,0
1 958
0,0981
0,0906
Weight empty corroded, Moment = 0,0 lbf-ft

Force
Axial
Leg
Ratio Ratio
attack
end load resisted
fa
fbx
fby
position
H1-1
H1-2
angle
lbf
lbf
psi
psi
psi
0
192,2
0,0
86
0,0043
0,0040
90
192,2
0,0
86
0,0043
0,0040
180
192,2
0,0
86
0,0043
0,0040
270
192,2
0,0
86
0,0043
0,0040
48/69
Weight vacuum corroded, Moment = 0,0 lbf-ft

Force
Axial
Leg
Ratio Ratio
attack
end load resisted
fa
fbx
fby
position
H1-1
H1-2
angle
lbf
lbf
psi
psi
psi
0
4 365,5
0,0
1 958
0,0981
0,0906
90
4 365,5
0,0
1 958
0,0981
0,0906
180
4 365,5
0,0
1 958
0,0981
0,0906
270
4 365,5
0,0
1 958
0,0981
0,0906
Governing Condition : Seismic operating corroded, Moment = 605,4 lbf-ft

Force
attack
angle
0
Leg
position
Axial
end load
lbf
Shear
resisted
lbf
Axial
fa
psi
Bending
fbx
psi
Bending
fby
psi
Ratio
H1-1
Ratio
H1-2
2 443,4
30,6
1 096
514
0,0734
0,0723
90
4 404,2
30,6
1 975
514
0,1176
0,1130
180
4 502,2
30,6
2 019
514
0,1198
0,1151
270
4 404,2
30,6
1 975
514
0,1176
0,1130
49/69
Seismic empty corroded, Moment = 25,9 lbf-ft

Force
Axial
Leg
Ratio Ratio
attack
end load resisted
fa
fbx
fby
position
H1-1
H1-2
angle
lbf
lbf
psi
psi
psi
0
94,0
1,3
42
23
0,0029
0,0029
90
170,2
1,3
76
23
0,0046
0,0045
180
174,4
1,3
78
23
0,0047
0,0046
270
170,2
1,3
76
23
0,0046
0,0045
Seismic vacuum corroded, Moment = 605,4 lbf-ft

Force
Axial
Leg
Ratio Ratio
attack
end load resisted
fa
fbx
fby
position
H1-1
H1-2
angle
lbf
lbf
psi
psi
psi
0
2 443,4
30,6
1 096
514
0,0734
0,0723
90
4 404,2
30,6
1 975
514
0,1176
0,1130
180
4 502,2
30,6
2 019
514
0,1198
0,1151
270
4 404,2
30,6
1 975
514
0,1176
0,1130
Leg Calculations (AISC manual ninth edition)

Axial end load, P1 (Based on vessel total bending moment acting at leg attachment elevation)
P1 = (1 + 0,14*SDS)*Wt / N + 48*Mt / (N*D)
= (1 + 0,14*0,104)*17 364,14 / 4 + 48*605,4 / ( 4*74,125)
= 4 502,24 lbf
Allowable axial compressive stress, Fa (AISC chapter E)
Cc = Sqr(2*2*E / Fy)
= Sqr(2*2*29 000 000 / 36 000)
= 126,0993
K*l / r = 1,2*29 / 1,1637 = 29,9039
Fa = 1 * (1 - (K*l / r)2 / (2*Cc2))*Fy / (5 / 3 + 3*(K*l / r) / (8*Cc)-(K*l / r)3 / (8*Cc3))
= 1 * (1 - (29,9039)2 / (2*126,09932))*36 000 / (5 / 3 + 3*(29,9039) / (8*126,0993)-(29,9039)3 / (8*126,09933))
= 19 948 psi
Allowable axial compression and bending (AISC chapter H)
F'ex = 1*12*2*E / (23*(K*l / r)2)
= 1*12*2*29 000 000 / (23*(29,9039)2)
= 166 992 psi
F'ey = 1*12*2*E / (23*(K*l / r)2)
= 1*12*2*29 000 000 / (23*(29,9039)2)
= 166 992 psi
Fb = 1*0,66*Fy
= 1*0,66*36 000
= 23 760 psi
50/69
Compressive axial stress

fa = P1 / A
= 4 502,24 / 2,23
= 2 019 psi
Bending stresses
fbx = F*cos()*L / (Ix / Cx) + P1*Ecc / (Ix / Cx)
= 30,56*cos(0)*29 / (3,02 / 1,75) + 4 502,24*0 / (3,02 / 1,75)
= 514 psi
fby= F*sin()*L / (Iy / Cy)
= 30,56*sin(0)*29 / (3,02 / 1,75)
= 0 psi
AISC equation H1-1
H1-1 = fa / Fa + Cmx*fbx / ((1 - fa / F'ex)*Fbx) + Cmy*fby / ((1 - fa / F'ey)*Fby)
= 2 019 / 19 948 + 0,85*514 / ((1 - 2 019 / 166 992)*23 760) + 0,85*0 / ((1 - 2 019 / 166 992)*23 760)
= 0,1198
AISC equation H1-2
H1-2 = fa / (0,6*1*Fy) + fbx / Fbx + fby / Fby
= 2 019 / (0,6*1*36 000) + 514 / 23 760 + 0 / 23 760
= 0,1151
4, 3 inch sch 40 pipe legs are adequate.
Anchor bolts - Seismic empty corroded condition governs
Tensile loading per leg (1 bolt per leg)
R = 48*M / (N*BC) - (0,6 - 0,14*SDS)*W / N
= 48*38,3 / (4*76,125) - (0,6 - 0,14*0,104)*768,81 / 4
= -106,49 lbf
There is no net uplift (R is negative).
0,375" series 8 threaded bolts are satisfactory.
Check the leg to vessel fillet weld, Bednar 10.3, Seismic operating corroded governs
Note: continuous welding is assumed for all support leg fillet welds.
Zw = (2*b*d + d2) / 3
= (2*3,5*7 + 72) / 3
= 32,6667 in2
Jw = (b + 2*d)3 / 12 - d2*(b + d)2 / (b + 2*d)
= (3,5 + 2*7)3 / 12 - 72*(3,5 + 7)2 / (3,5 + 2*7)
= 137,9146 in3
E = d2 / (b + 2*d)
= 72 / (3,5 + 2*7)
= 2,8 in
51/69
Governing weld load fx = Cos(90)*30,56 = 0 lbf

Governing weld load fy = Sin(90)*30,56 = 30,56 lbf
f1 = P1 / Lweld
= 4 404,24 / 17,5
= 251,67 lbf/in (VL direct shear)
f2= fy*Lleg*0,5*b / Jw
= 30,56*29*0,5*3,5 / 137,9146
= 11,24 lbf/in (VL torsion shear)
f3 = fy / Lweld
= 30,56 / 17,5
= 1,75 lbf/in (Vc direct shear)
f4 = fy*Lleg*E / Jw
= 30,56*29*2,8 / 137,9146
= 17,99 lbf/in (Vc torsion shear)
f5 = (fx*Lleg + P1*Ecc) / Zw
= (0*29 + 4 404,24*0) / 32,6667
= 0 lbf/in (ML bending)
f6 = fx / Lweld
= 0 / 17,5
= 0 lbf/in (Direct outward radial shear)
f = Sqr((f1 + f2)2 + (f3 + f4)2 + (f5 + f6)2)
= Sqr((251,67 + 11,24)2 + (1,75 + 17,99)2 + (0 + 0)2)
= 263,66 lbf/in (Resultant shear load)
Required leg to vessel fillet weld leg size (welded both sides + top)
tw = f / (0,707*0,55*Sa)
= 263,66 / (0,707*0,55*16 700)
= 0,0406 in
The 0,0625 in leg to vessel attachment fillet weld size is adequate.
Base plate thickness check, AISC 3-106
fp = P / (B*N)
= 4 569,38 / (4*4)
= 286 psi
tb =(N - (d - tL)) / 2*Sqr(3*fp / Sb)
=(4 - (3,5 - 0,216)) / 2*Sqr(3*286 / 24 000)
= 0,0676 in
The base plate thickness is adequate.
52/69
Check the leg to vessel attachment stresses, WRC 107 (Seismic operating corroded
governs)
Applied Loads
Radial load, Pr
-30,56 lbf
Circumferential moment, Mc
0 lbf-in
Circumferential shear, Vc
0 lbf
Longitudinal moment, ML
886,2 lbf-in
Longitudinal shear, VL
2 443,41 lbf
Torsion moment, Mt
0 lbf-in
Internal pressure, P
3,83 psi
Mean shell radius, Rm
37,0313"
Local shell thickness, T
0,0625"
Design factor
Maximum stresses due to the applied loads at the leg edge (includes pressure)
= Rm / T = 37,0313 / 0,0625 = 592,5
WRC 107: Rm / t > 300 (ratio not covered by WRC 107; Rm / t = 300 used which may be unconservative)
C1 = 1,75, C2 = 3,5 in
Local circumferential pressure stress = P*Ri / T =2 266 psi
Local longitudinal pressure stress = P*Ri / (2*T) =1 133 psi
Maximum combined stress (PL+Pb+Q) = 28 399 psi
Allowable combined stress (PL+Pb+Q) = 3*S = 50 100 psi
Note: The allowable combined stress (PL+Pb+Q) is based on the strain hardening characteristics of this material.
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 6 462 psi
Allowable local primary membrane stress (PL) = 1,5*S = 25 050 psi
The maximum local primary membrane stress (PL) is within allowable limits.
53/69
Stresses at the leg edge per WRC Bulletin 107

Figure value
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
24,1131
0,0882
318
318
318
318
4C*
42,2557
0,0757
558
558
558
558
1C
0,0878
0,0615
4 121
-4 121
4 121
-4 121
2C-1
0,0485
0,0615
2 276
-2 276
2 276
-2 276
3A*
11,668
0,0595
1A
0,0815
0,0589
3B*
32,9963
0,075
-3 638
-3 638
3 638
3 638
1B-1
0,0317
0,0593
-19 661
19 661
19 661
-19 661
Pressure stress*
2 266
2 266
2 266
2 266
2 266
2 266
2 266
2 266
Total circumferential stress
-18 199
16 571
28 399
-15 475
6 705
-1 537
6 705
-1 537
Primary membrane
circumferential stress*
-814
-814
6 462
6 462
2 584
2 584
2 584
2 584
3C*
27,9388
0,0757
369
369
369
369
4C*
39,5527
0,0882
522
522
522
522
1C-1
0,0689
0,078
3 234
-3 234
3 234
-3 234
2C
0,0392
0,078
1 840
-1 840
1 840
-1 840
4A*
19,1241
0,0595
2A
0,0385
0,0673
4B*
12
0,075
-2 481
-2 481
2 481
2 481
2B-1
0,0356
0,0683
-19 169
19 169
19 169
-19 169
Pressure stress*
1 133
1 133
1 133
1 133
1 133
1 133
1 133
1 133
Total longitudinal stress
-16 914
14 956
26 386
-18 420
3 495
-185
3 495
-185
Primary membrane
longitudinal stress*
-979
-979
3 983
3 983
1 655
1 655
1 655
1 655
Shear from M t
Circ shear from V c
Long shear from V L
-2 792
-2 792
2 792
2 792
Total Shear stress
-2 792
-2 792
2 792
2 792
Combined stress (P L+Pb+Q)
-18 199
16 571
28 399
-18 420
8 320
5 745
8 320
5 745
* denotes primary stress.
54/69
Transition #2
Component
Cone
Material
SA-240 304L (II-D p. 86, ln. 43)
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Design
Internal
200
External
200
Design
MDMT (F)
-20
Static Liquid Head

Condition
Operating
Test horizontal
Ps (psi)
Hs (in)
Large
3,83
106
Small
4,19
116
Large
2,67
74
Small
1,39
38,5
SG
1
Dimensions
Inner Diameter
Large
74"
Small
3"
Length
10"
Nominal Thickness
0,125"
Inner
0"
Outer
0"
Thickness tkl
0,125"
Radius r1
4,4475"
Corrosion
Knuckle
Weight and Capacity

Weight (lb)
Capacity (US gal)
New
177,66
107,29
Corroded
177,66
107,29
Radiography
Longitudinal seam
Top Circumferential seam
Bottom Circumferential seam
55/69
Results Summary
Governing condition
Internal pressure
0,0625" + 0" = 0,0625"
0,0781"
0,0066"
0,0301"
2,39 psi
6,38 psi
0 psi
Rated MDMT
-320 F
Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0,10%) = -320F
Design thickness, (at 200 F) UG-32(h) (Large End)
Di
= D - 2*r*(1 - cos())
= 74 - 2*4,4475*(1 - cos(79,9852))
= 66,6519"
= P*Di / (2*cos()*(S*E - 0,60*P)) + Corrosion

= 3,99*66,6519 / (2*cos(79,9852)*(16 700*0,70 - 0,60*3,99)) + 0
= 0,0653"
Design thickness, (at 200 F) Appendix 1-4(d) (Knuckle)
L
= Di / (2*cos())
= 66,6519 / (2*cos(79,9852))
= 191,635"
= 0,25*(3 + Sqr(L / r))

= 0,25*(3 + Sqr(191,635 / 4,4475))
= 2,391
tk
= P*L*M / (2*S*E - 0,20*P) + Corrosion

= 3,99*191,635*2,391 / (2*16 700*0,70 - 0,20*3,99) + 0
= 0,0781"
Small End design thickness (t = 0,0031") does not govern.
Maximum allowable working pressure, (Corroded at 200 F) UG-32(h)
P
= 2*S*E*t*cos() / (Di + 1,20*t*cos()) - Pskl

2*16 700*0,70*0,125*cos(79,9852) / (66,6519 + 1,20*0,125*cos(79,9852)) =
3,98
= 3,64 psi
56/69
Maximum allowable working pressure, (Corroded at 200 F) App 1-4(d) (Knuckle)

P
= 2*S*E*tk / (L*M + 0,20*tk) - Ps

2*16 700*0,70*0,125 / (191,635*2,391 + 0,20*0,125) =
3,98
= 2,39 psi
Small End MAWP (163,76 psi) does not govern.

Maximum allowable pressure, (New at 70 F) UG-32(h)
P
= 2*S*E*t*cos() / (Di + 1,20*t*cos())

2*16 700*0,70*0,125*cos(79,9852) / (66,6519 +
=
1,20*0,125*cos(79,9852))
= 7,62 psi
Maximum allowable pressure, (New at 70 F) App 1-4(d) (Knuckle)

P
= 2*S*E*tk / (L*M + 0,20*tk)

2*16 700*0,70*0,125 / (191,635*2,391 +
=
0,20*0,125)
= 6,38 psi
Small End MAP (167,95 psi) does not govern.

External Pressure, (Corroded & at 200 F) UG-33(f)(2)
C
t
=
=
=
=
0,13
Do*Sqr(C*Pe / Se) + Corrosion
74,25*Sqr(0,13*0 / 16700) + 0
0,0066"

EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*0,7188 / 1,8594)*(1 - 1,8594 / infinity)
19,3286%
Pv =
=
=
=
=
=
n =
m =
=
=
Ratio Pe =
=
=
Ratio Pe * Pe
[(0,6 - 0,14*SDS)*W / (2**Rm) + M / (*Rm2)] / cos()

[0,59*-16 870,7 / (2**37,0625) + 12 / (*37,06252)] / cos(79,9852)
-243,8733 lb/in
Pv / (Pe*Do)
-243,8733 / (0*74,25)
-3 284,4887
24
1,23 / (L / Do)2
1,23 / (2,9315 / 74,25)2
789,0945
(n2 - 1 + m + m*) / (n2 - 1 + m)
(242 - 1 + 789,0945 + 789,0945*-3) / (242 - 1 + 789,0945)
1
MAEP
57/69
(1 * 0 = 0) 0,36
Transition design thickness is satisfactory.
Condition
Hot Shut Down, New
Empty, Corroded
Empty, New
Vacuum

Only
Pressure P (
psi)
Allowable
Stress Before
UG-23 Stress
Increase (
psi)
St
Sc
16 700
1 005
16 700
16 700
16 700
16 700
16 700
16 700
16 700
1 005
1 005
1 005
1 044
1 044
1 005
1 005
Temperature (
F)
Corrosion C
(in)
200
200
200
200
70
70
200
200
Location
Load
Req'd Thk Due to

Tension (in)
Req'd Thk Due to

Compression (in)
Top
Seismic
0,0301
0,0174
Bottom
Seismic
0,0013
0,0007
Top
Seismic
0,0301
0,0174
Bottom
Seismic
0,0013
0,0007
Top
Seismic
0,0301
0,0174
Bottom
Seismic
0,0013
0,0007
Top
Seismic
0,0301
0,0174
Bottom
Seismic
0,0013
0,0007
Top
Seismic
0,0003
0,0002
Bottom
Seismic
Top
Seismic
0,0003
0,0002
Bottom
Seismic
Top
Seismic
0,0301
0,0174
Bottom
Seismic
0,0013
0,0007
Top
Weight
Bottom
Weight

A
=
0,125 / (Ro / te)
=
0,125 / (37,125 / 0,0217)
=
0,000073
B
=
1 005 psi
S
=
16 700 / 1,00 = 16 700 psi
ScHC
=
min(B, S) = 1 005 psi
ScHN
= ScHC
= 1005,3211 psi
A
=
0,125 / (Ro / te)
=
0,125 / (37,125 / 0,0217)
=
0,000073
B
=
1 044 psi
S
=
16 700 / 1,00 = 16 700 psi
ScCN
=
min(B, S) = 1 044 psi
ScCC
= ScCN
= 1043,8631 psi
HA-3)
A
=
0,125 / (Ro / te)
=
0,125 / (37,125 / 0,0217)
=
0,000073
58/69
B
S
ScVC
=
=
=
1 005 psi
16 700 / 1,00 = 16 700 psi
min(B, S) = 1 005 psi
Operating, Hot & Corroded, Seismic, Top Seam

tp
tm
tw
tt
twc
tc
= P*R / [(2*St*Ks*Ec + 0,40*|P|)*cos()]

(Pressure)
0*37 / [(2*16 700*1,20*0,70 + 0,40*|0|)*cos(79,9852)]
0"
(bending)
12 / [(*37,06252*16 700*1,20*0,70)*cos(79,9852)]
0"
(1 + 0,14*SDS)*W / [(2**Rm*St*Ks*Ec)*cos()]
(Weight)
1,01*-16 870,7 / [(2**37,0625*16 700*1,20*0,70)*cos(79,9852)]
-0,0301"
(total
=
tp + tm - tw
required,
tensile)
=
0 + 0 - (-0,0301)
=
0,0301"
=
(Weight)
=
0,59*-16 870,7 / [(2**37,0625*16 700*1,20*0,70)*cos(79,9852)]
=
-0,0174"
(total, net
=
|tmc + twc - tpc|
tensile)
=
|0 + (-0,0174) - (0)|
=
0,0174"
=
=
=
=
=
=
=
=

= 2*16 700*1,20*0,70*(0,125 - 0 + (-0,0301)) / ((37 - 0,40*(0,125 - 0 + (-0,0301)))*cos(79,9852))
= 414,08 psi
Operating, Hot & New, Seismic, Top Seam
tp
tm
tw
tt
twc
tc
= P*R / [(2*St*Ks*Ec + 0,40*|P|)*cos()]

(Pressure)
0*37 / [(2*16 700*1,20*0,70 + 0,40*|0|)*cos(79,9852)]
0"
(bending)
12 / [(*37,06252*16 700*1,20*0,70)*cos(79,9852)]
0"
(Weight)
1,01*-16 870,7 / [(2**37,0625*16 700*1,20*0,70)*cos(79,9852)]
-0,0301"
(total
=
tp + tm - tw
required,
tensile)
=
0 + 0 - (-0,0301)
=
0,0301"
=
(Weight)
=
0,59*-16 870,7 / [(2**37,0625*16 700*1,20*0,70)*cos(79,9852)]
=
-0,0174"
(total, net
=
|tmc + twc - tpc|
tensile)
=
|0 + (-0,0174) - (0)|
=
0,0174"
=
=
=
=
=
=
=
=
59/69

= 2*16 700*1,20*0,70*(0,125 - 0 + (-0,0301)) / ((37 - 0,40*(0,125 - 0 + (-0,0301)))*cos(79,9852))
= 414,08 psi
Hot Shut Down, Corroded, Seismic, Top Seam
tp
tm
tw
tt
twc
tc
= 0"
(Pressure)
(bending)
12 / [(*37,06252*16 700*1,20*0,70)*cos(79,9852)]
0"
(Weight)
1,01*-16 870,7 / [(2**37,0625*16 700*1,20*0,70)*cos(79,9852)]
-0,0301"
(total
=
tp + tm - tw
required,
tensile)
=
0 + 0 - (-0,0301)
=
0,0301"
=
(Weight)
=
0,59*-16 870,7 / [(2**37,0625*16 700*1,20*0,70)*cos(79,9852)]
=
-0,0174"
(total, net
=
|tmc + twc - tpc|
tensile)
=
|0 + (-0,0174) - (0)|
=
0,0174"
=
=
=
=
=
=
Hot Shut Down, New, Seismic, Top Seam

tp
tm
tw
tt
twc
tc
= 0"
(Pressure)
(bending)
12 / [(*37,06252*16 700*1,20*0,70)*cos(79,9852)]
0"
(Weight)
1,01*-16 870,7 / [(2**37,0625*16 700*1,20*0,70)*cos(79,9852)]
-0,0301"
(total
=
tp + tm - tw
required,
tensile)
=
0 + 0 - (-0,0301)
=
0,0301"
=
(Weight)
=
0,59*-16 870,7 / [(2**37,0625*16 700*1,20*0,70)*cos(79,9852)]
=
-0,0174"
(total, net
=
|tmc + twc - tpc|
tensile)
=
|0 + (-0,0174) - (0)|
=
0,0174"
=
=
=
=
=
=
Empty, Corroded, Seismic, Top Seam

tp
tm
tw
=
=
=
=
= 0"
4 / [(*37,06252*16 700*1,20*0,70)*cos(79,9852)]
0"
(Pressure)
(bending)
(Weight)
60/69
=
=
1,01*-177,7 /
[(2**37,0625*16 700*1,20*0,70)*cos(79,9852)]
-0,0003"
tt
tp + tm - tw
twc
=
=
=
0 + 0 - (-0,0003)
0,0003"
0,59*-177,7 /
[(2**37,0625*16 700*1,20*0,70)*cos(79,9852)]
-0,0002"
|tmc + twc - tpc|
|0 + (-0,0002) - (0)|
0,0002"
=
tc
=
=
=
=
(total required,
tensile)
(Weight)
Empty, New, Seismic, Top Seam

tp
tm
tw
= 0"
4 / [(*37,06252*16 700*1,20*0,70)*cos(79,9852)]
0"
1,01*-177,7 /
=
[(2**37,0625*16 700*1,20*0,70)*cos(79,9852)]
=
-0,0003"
=
=
=
=
tt
tp + tm - tw
twc
=
=
=
0 + 0 - (-0,0003)
0,0003"
0,59*-177,7 /
[(2**37,0625*16 700*1,20*0,70)*cos(79,9852)]
-0,0002"
|tmc + twc - tpc|
|0 + (-0,0002) - (0)|
0,0002"
=
tc
=
=
=
=
(Pressure)
(bending)
(Weight)
(total required,
tensile)
(Weight)
Vacuum, Seismic, Top Seam

tp
tm
tw
tt
twc
tc
= P*R / [(2*St*Ks*Ec + 0,40*|P|)*cos()]

(Pressure)
0*37 / [(2*16 700*1,20*0,70 + 0,40*|0|)*cos(79,9852)]
0"
(bending)
12 / [(*37,06252*16 700*1,20*0,70)*cos(79,9852)]
0"
(Weight)
1,01*-16 870,7 / [(2**37,0625*16 700*1,20*0,70)*cos(79,9852)]
-0,0301"
(total
=
tp + tm - tw
required,
tensile)
=
0 + 0 - (-0,0301)
=
0,0301"
=
(Weight)
=
0,59*-16 870,7 / [(2**37,0625*16 700*1,20*0,70)*cos(79,9852)]
=
-0,0174"
=
|tmc + twc - tpc|
(total, net
=
=
=
=
=
=
=
=
61/69
tensile)
=
=
|0 + (-0,0174) - (0)|
0,0174"

= 2*1 005,32*1,20*(0,125 - 0 - -0,2022) / ((37 - 0,40*(0,125 - 0 - -0,2022))*cos(79,9852))
= 123,11 psi
tp
tm
tw
tt
twc
tc
= P*R / [(2*St*Ks*Ec + 0,40*|P|)*cos()]

(Pressure)
0*1,5 / [(2*16 700*1,00*0,70 + 0,40*|0|)*cos(79,9852)]
0"
(bending)
0 / [(*1,85942*16 700*1,00*0,70)*cos(79,9852)]
0"
(Weight)
1,01*-29,6 / [(2**1,8594*16 700*1,00*0,70)*cos(79,9852)]
-0,0013"
(total
=
tp + tm - tw
required,
tensile)
=
0 + 0 - (-0,0013)
=
0,0013"
=
(Weight)
=
0,59*-29,6 / [(2**1,8594*16 700*1,00*0,70)*cos(79,9852)]
=
-0,0007"
(total, net
=
|tmc + twc - tpc|
tensile)
=
|0 + (-0,0007) - (0)|
=
0,0007"
=
=
=
=
=
=
=
=

= 2*16 700*1,00*0,70*(0,125 - 0 + (-0,0013)) / ((1,5 - 0,40*(0,125 - 0 + (-0,0013)))*cos(79,9852))
= 11 468,65 psi
tp
tm
tw
tt
twc
= P*R / [(2*St*Ks*Ec + 0,40*|P|)*cos()]

(Pressure)
0*1,5 / [(2*16 700*1,00*0,70 + 0,40*|0|)*cos(79,9852)]
0"
(bending)
0 / [(*1,85942*16 700*1,00*0,70)*cos(79,9852)]
0"
(Weight)
1,01*-29,6 / [(2**1,8594*16 700*1,00*0,70)*cos(79,9852)]
-0,0013"
(total
=
tp + tm - tw
required,
tensile)
=
0 + 0 - (-0,0013)
=
0,0013"
=
(Weight)
=
=
=
=
=
=
=
=
62/69
tc
=
=
0,59*-29,6 / [(2**1,8594*16 700*1,00*0,70)*cos(79,9852)]

-0,0007"
|tmc + twc - tpc|
=
=
|0 + (-0,0007) - (0)|
0,0007"
(total, net
tensile)

= 2*16 700*1,00*0,70*(0,125 - 0 + (-0,0013)) / ((1,5 - 0,40*(0,125 - 0 + (-0,0013)))*cos(79,9852))
= 11 468,65 psi
tp
tm
tw
tt
twc
tc
= 0"
(Pressure)
(bending)
0 / [(*1,85942*16 700*1,00*0,70)*cos(79,9852)]
0"
(Weight)
1,01*-29,6 / [(2**1,8594*16 700*1,00*0,70)*cos(79,9852)]
-0,0013"
(total
=
tp + tm - tw
required,
tensile)
=
0 + 0 - (-0,0013)
=
0,0013"
=
(Weight)
=
0,59*-29,6 / [(2**1,8594*16 700*1,00*0,70)*cos(79,9852)]
=
-0,0007"
(total, net
=
|tmc + twc - tpc|
tensile)
=
|0 + (-0,0007) - (0)|
=
0,0007"
=
=
=
=
=
=

tp
tm
tw
tt
twc
tc
= 0"
(Pressure)
(bending)
0 / [(*1,85942*16 700*1,00*0,70)*cos(79,9852)]
0"
(Weight)
1,01*-29,6 / [(2**1,8594*16 700*1,00*0,70)*cos(79,9852)]
-0,0013"
(total
=
tp + tm - tw
required,
tensile)
=
0 + 0 - (-0,0013)
=
0,0013"
=
(Weight)
=
0,59*-29,6 / [(2**1,8594*16 700*1,00*0,70)*cos(79,9852)]
=
-0,0007"
(total, net
=
|tmc + twc - tpc|
tensile)
=
|0 + (-0,0007) - (0)|
=
0,0007"
=
=
=
=
=
=
63/69

tp
tm
tw
tt
tc
=
=
=
=
=
=
= 0"
0 / [(*1,85942*16 700*1,00*0,70)*cos(79,9852)]
0"
0 / [(2**1,8594*16 700*1,00*0,70)*cos(79,9852)]
0"
tp + tm - tw
=
=
0 + 0 - (0)
0"
tmc + twc - tpc
=
=
0 + (0) - (0)
0"
(Pressure)
(bending)
(Weight)
(total required,
tensile)
(total required,
compressive)

tp
tm
tw
tt
tc
=
=
=
=
=
=
= 0"
0 / [(*1,85942*16 700*1,00*0,70)*cos(79,9852)]
0"
0 / [(2**1,8594*16 700*1,00*0,70)*cos(79,9852)]
0"
tp + tm - tw
=
=
0 + 0 - (0)
0"
tmc + twc - tpc
=
=
0 + (0) - (0)
0"
(Pressure)
(bending)
(Weight)
(total required,
tensile)
(total required,
compressive)

tp
tm
tw
tt
twc
tc
= P*R / [(2*St*Ks*Ec + 0,40*|P|)*cos()]

(Pressure)
0*1,5 / [(2*16 700*1,00*0,70 + 0,40*|0|)*cos(79,9852)]
0"
(bending)
0 / [(*1,85942*16 700*1,00*0,70)*cos(79,9852)]
0"
(Weight)
1,01*-29,6 / [(2**1,8594*16 700*1,00*0,70)*cos(79,9852)]
-0,0013"
(total
=
tp + tm - tw
required,
tensile)
=
0 + 0 - (-0,0013)
=
0,0013"
=
(Weight)
=
0,59*-29,6 / [(2**1,8594*16 700*1,00*0,70)*cos(79,9852)]
=
-0,0007"
(total, net
=
|tmc + twc - tpc|
tensile)
=
=
=
=
=
=
=
=
64/69
=
=
|0 + (-0,0007) - (0)|
0,0007"

= 2*1 005,32*1,00*(0,125 - 0 - -0,0085) / ((1,5 - 0,40*(0,125 - 0 - -0,0085))*cos(79,9852))
= 1 066,85 psi
Appendix 1-5 calculations are not required for the transition large end as a knuckle is present.
Appendix 1-8(b)(2) reinforcement calculations are not required for the transition large end as a knuckle is present.
65/69
Seismic Code
Building Code: ASCE 7-10 ground supported

Site Class
Importance Factor, Ie
1,0000
Spectral Response Acceleration at short

period (% g), Ss
13,00%
Spectral Response Acceleration at period of

5,70%
1 sec (% g), S1
Response Modification Coeficient from
Table 15.4-2, R
3,0000
Acceleration-based Site Coefficient, Fa
1,2000
Velocity-based Site Coefficient, Fv
1,7000
Long-period Transition Period, TL
12,0000
Redundancy factor,
1,0000
Risk Category (Table 1.5-1)
II
User Defined Vertical Accelerations

Considered
No
Vessel Characteristics
Height
11,1667 ft
Operating, Corroded 17 462 lb

Weight
Empty, Corroded 769 lb

Vacuum, Corroded 17 462 lb
Period of Vibration Calculation
Operating, Corroded 0,193 sec (f = 5,2 Hz)
Fundamental Period, T
Empty, Corroded 0,038 sec (f = 26,2 Hz)

Vacuum, Corroded 0,193 sec (f = 5,2 Hz)
The fundamental period of vibration T (above) is calculated using the Rayleigh method of approximation
T = 2 * PI * Sqr( {Sum(Wi * yi2 )} / {g * Sum(Wi * yi )} ), where
Wi is the weight of the ith lumped mass, and
yi is its deflection when the system is treated as a cantilever beam.
66/69
2.4 Combining Nominal Loads Using Allowable Stress

Design
Load combinations considered in accordance with ASCE
section 2.4.1:
5.
D + P + Ps + 0.7E
8.
0.6D + P + Ps + 0.7E
Parameter description
= Dead load
= Internal or external pressure load
Ps
= Static head load
= Seismic load
Seismic Shear Reports:

Operating, Corroded
Empty, Corroded
Vacuum, Corroded
Base Shear Calculations
Seismic Shear Report: Operating, Corroded
Elevation of Bottom
above Base (in)
Elastic Modulus E
(106 psi)
Inertia I
(ft4)
Seismic Shear at
Bottom (lb f)
Bending Moment at
Bottom (lb f-ft)
Transition #1
124
27,5
12
Cylinder #1
76
27,5
0,4809
82
203
Cylinder #2 (top)
28
27,5
0,4809
118
607
Legs #1
29,0
0,0006
122
890
Cylinder #2 (bottom)
28
27,5
0,4809
28
27,5
Component
Transition #2
*Moment of Inertia I varies over the length of the component
67/69
Seismic Shear Report: Empty, Corroded

Elevation of Bottom
above Base (in)
Elastic Modulus E
(106 psi)
Inertia I
(ft4)
Seismic Shear at
Bottom (lb f)
Bending Moment at
Bottom (lb f-ft)
Transition #1
124
28,3
Cylinder #1
76
28,3
0,4809
10
Cylinder #2 (top)
28
28,3
0,4809
26
Legs #1
29,0
0,0006
38
28
28,3
0,4809
Transition #2
28
28,3
Component
Seismic Shear Report: Vacuum, Corroded

Elevation of Bottom
above Base (in)
Elastic Modulus E
(106 psi)
Inertia I
(ft4)
Seismic Shear at
Bottom (lb f)
Bending Moment at
Bottom (lb f-ft)
Transition #1
124
27,5
12
Cylinder #1
76
27,5
0,4809
82
203
Cylinder #2 (top)
28
27,5
0,4809
118
607
Legs #1
29,0
0,0006
122
890
28
27,5
0,4809
Transition #2
28
27,5
Component
11.4.3: Maximum considered earthquake spectral response acceleration

The maximum considered earthquake spectral response acceleration at short period, SMS
SMS = Fa * Ss = 1,2000 * 13,00 / 100 = 0,1560
The maximum considered earthquake spectral response acceleration at 1 s period, SM1
SM1 = Fv * S1 = 1,7000 * 5,70 / 100 = 0,0969
11.4.4: Design spectral response acceleration parameters

Design earthquake spectral response acceleration at short period, SDS
SDS = 2 / 3 * SMS = 2 / 3 * 0,1560 = 0,1040
Design earthquake spectral response acceleration at 1 s period, SD1
SD1 = 2 / 3 * SM1 = 2 / 3 * 0,0969 = 0,0646
11.6 Seismic Design Category

The Risk Category is II.
From Table 11.6-1, the Seismic Design Category based on SDs = 0,1040 is A.
From Table 11.6-2, the Seismic Design Category based on SD1 = 0,0646 is A.
This vessel is assigned to Seismic Design Category A.
Note: This vessel is assigned to Seismic Design Category A, and seismic design is per Section 11.7. The VAccel Term
is not applicable.
68/69
Base Shear Calculations

Operating, Corroded
Empty, Corroded
Vacuum, Corroded
Base Shear Calculations: Operating, Corroded

Per ASCE Section 11.6, this vessel is assigned to Seismic Design Category A, as (SD1 = 0,0646) < 0.067, and (SDs =
0,1040) < 0.167.
In accordance with ASCE Section 11.7, seismic load is determined with Equation 1.4-1.
V = 0.01 * W * 0.7 (Only 70% of seismic load considered as per Section 2.4.1)
= 0.01 * 17 462,1289 * 0.7
= 122,23 lb
Base Shear Calculations: Empty, Corroded
0,1040) < 0.167.
= 0.01 * 769,1284 * 0.7
= 5,38 lb
Base Shear Calculations: Vacuum, Corroded
0,1040) < 0.167.
= 0.01 * 17 462,1289 * 0.7
= 122,23 lb
69/69

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COMPRESS Pressure Vessel Design Calculations

Split Stream Dearator

Magaladon Oil Venture

General Arrangement Drawing

MAWP hot & corroded

MAP cold & new

(1) This pressure chamber is not designed

Notes for MDMT Rating

Impact test exempt per UHA-51(g) (coincident ratio = 0,0843)

Impact test exempt per UHA-51(g) (coincident ratio = 0,0849)

Impact test exempt per UHA-51(g) (coincident ratio = 0,1551)

Datum Line Location

0,00" from bottom seam

Vessel Design Mode

Get Thickness from Pressure

0,0625" per UG-16(b)

Design for cold shut down only

Design for lethal service (full radiography required)

Design nozzles for

Design P, find nozzle MAWP and

Corrosion weight loss

100% of theoretical loss

UG-23 Stress Increase

Skirt/legs stress increase

Minimum nozzle projection

Juncture calculations for > 30 only

Preheat P-No 1 Materials > 1,25" and <= 1,50" thick

UG-37(a) shell tr calculation considers longitudinal stress

Cylindrical shells made from pipe are entered as minimum thickness

Nozzles made from pipe are entered as minimum thickness

Pipe caps are entered as minimum thickness

Tapered per Figure UCS-66.3(a)

Disallow Appendix 1-5, 1-8 calculations under 15 psi

1,3 times vessel MAWP

Test liquid specific gravity

Maximum stress during test

UG-116(f) Postweld heat treatment

Use Code Case 2547

Use Code Case 2695

Apply interpretation VIII-1-83-66

Apply interpretation VIII-1-86-175

Apply interpretation VIII-1-01-37

Apply interpretation VIII-1-01-150

Apply interpretation VIII-1-07-50

No UCS-66.1 MDMT reduction

No UCS-68(c) MDMT reduction

Disallow UG-20(f) exemptions

UG-22(a) Internal or External Design Pressure

UG-22(c) Superimposed static reactions from weight of attached equipment

UG-22(f) Wind reactions

UG-22(f) Seismic reactions

Top Circumferential Seam

Radiography / Joint Type

None UW-11(c) / Type 1

None UW-11(c) / Type 1

None UW-11(c) / Type 1

None UW-11(c) / Type 1

None UW-11(c) / Type 1

Radiography / Joint Type

Radiography / Joint Type

Bottom Circumferential Seam

tr = 0,3674 / (20,1739(16 7000,7 - 0.6*0,36)) =

Stress ratio = trE / (tn - c) = 0,0066*0,8 / (0,0625 - 0) =

= PDi / (2cos()(SE - 0,60*P)) + Corrosion

= PLM / (2SE - 0,20*P) + Corrosion

= 2SEtcos() / (Di + 1,20tcos()) - Pskl

= 2SE*tk / (LM + 0,20tk) - Ps

= 2SEtcos() / (Di + 1,20tcos())

= 2SE*tk / (LM + 0,20tk)

(50t / Rf)(1 - Rf / Ro)

[(1 + 0,14SDS)W / (2**Rm) + M / (*Rm2)] / cos()

= PR / [(2StKsEc + 0,40|P|)cos()]

= PR / [(2StKsEc + 0,40|P|)cos()]