L

P.O.Bo x 8817, Building # DY34

Inside Dubai Ship Do cking Yard
AI Jadaf, Dubai
United Arab Emirates

Tel: +971 4 324 3888

Fax: +971 4 324 3682
Email: testing@l one star-lab.com
Websit e: www.lonestar-Iab.com

WELDING PROCEDURE SPECIFICATION - WPS

Compan y Name

Welding Procedu re Specificati on #

Revision # :

Date:

SLMIWPS/005/09

01-12-2009

Date :

Welding Proce ss (es)

Supporting PQR #

SLM/PQRl005/09

Cogniz ant Code

AWS D1.1

Type (s)

Semi Automatic

FCAW

- - - -- -- - - - -

Joint Design :

Mr. K. Kalimuthu

Prep ared by

Stars Line Metallic Ind. L.L.C

Sinql e V' Gro ove

600 5

: ~ Ye s

Backing/Back weld :

Backing Material (type)

EN 100 25, S275JR

Retainer

N/A

Root Gap

2. 5mm

Groo ve A ngle

60 (5)

No

-.

.~

~/ /

'

1 \~4omm t,ofm

Root Face

2mm

Edge prepara tion

Machin ing & Grinding (Bevel)

Plate Thickness

2Qmm

~2.5 mm~

Base Metals
F-No .:

Group No

Pi

Type

Specific ation

To~

-1
EN 10025

re;:

S27 5JR

Grade

F-No .:

~_

Group No.:

EN 10025

S
'
Type
peciT
ication
Grade

S275JR

Qualification Range
Th ickness

Pipe Dia

Groove

Base metal:
Weld met al:

Groove :

5mm to Unlimited
Base Mel al + Re inforce ment

N/A

Fillet

Fillet :

Plate:
Pipe:

All Thi ckness

N/A

All

Other:

Root

Hot Pass

Fill ICap

Spec No.

A 5.20

A 5.20

A 5.20

AWS No. Classification

E 71T

E 71T

F-No.

F6

F6

F6

A-No .

Filler Metals
...

E 71T

..

01.2mm

01 .2mm

Electrode-Trade Name

N/A

N/A

Flux Trade Name

N/A

N/A

N/A

Consumable Insert

N/A

N/A

N/A

FCAW

FCAW

FCAW

Size of Filler Metals

Process

01.2mm
N/A

Page I of2

NDT-RPT-254-WPS-Stars Lin e Metallic

UKAS . Commer cial & Legal ter ms and conditions on the reverse of uus sheet

Other Loc atio ns:

-. _.

Abu Dhaol

Aiman

Oman

Qatar

P.O.Bo x 8817 , Build ing # DY34

Inside Dub ai Sh ip Dock ing Yard
AI Jadaf, Dubai
Unit ed Arab Emirates

I Company Name

Tel: +971 4 324 3888

Fax: +971 4 324 3682
Email: testing@lonestar-lab.com
Website: www.lonestar-Iab.com

I WPS # .

: Stars Line Metallic Ind. L.L.C

Post Weld Heat Treatment

Po sition
Position (s) Groove
We lding Progression:

3G

Uphill

Downhill

N/A
N/A
N/A
N/A

Temperature Range
Time Range
Heating Rate
Cooling Rate

Horizontal

N/A

Position (s) of Fillet

I R ev . #

SLMIWPSJOOSJ09

Gas

Preheat
50C if ambient less
than 10 C
250 C
Temple Stick

Preheat Temperature, minimum

lnterpa ss Temperature, maximum
Temperature Measurement

% Composition

Gas (es)
Shielding :
Trailing
Purging

Flow Rate

(Mixture)
99.9%
N/A
N/A

CO2
N/A
N/A

15/20CFH
N/A
N/A

Electrical Characteristics
Current Type
Polarity
Volt age (Range)
Current (Range)

Tungsten Electrode Size and type

Mode of Metal Transfer GMAW
Electrode W ire Feed Speed Range
Othe rs

D.C
DCEP (Reverse)
20 - 30
150 - 250

N/A
N/A
100 1 PM

N/A

Technique
Both
o 9.5mm to 019mm
Grinding and Wire Brushing
Grinding
N/A
Minimum Electrode Dia

String or Weav e Bead

Orifice or Gas Cup Size
Initial and Interpass Cleaning
Met hod or Back Gouging
Oscillation
Contact Tube to Wo rk Distance

Filler Metal
Weld Layers

Process

Root
Hot Pass
Fill / Cap

FCAW
FCAW
FCAW

Class

Dia,mm

E 7 1T
E 71T
E 71T

0 1.2mm
0 1.2mm
0 1.2mm

Multiple or Single Pass (per side)

Max weld Thickn ess (Any pass)
Multiple or Single Electrode
Travel Speed (Range)
Peening
Other

Current
Type
Amp Range
Polarity
DCEP
150 - 200
180 - 250
DCEP
DCEP
180 - 250

Prepftre<;f'by - ,
Name
Company

Signature

Mr. K. KalimuthiJ

Travel Speed
Range , mm/min

20 - 30
20 - 30
20 - 30

1.24

Company

1.12
1.24

, ~.

.J,
[l
Signature

Max Heat
Input
K.J/ln ch
1.90
2.50
2.50

~~1- . L.C
,,~~

~
.

c,~
\~,
IJ

. 1,
6 E' "
J
't1 "

d\ .

r" ."

01 - D-e"t....
~~Jh-11@~9"

Date

Page 2 of 2

NDT-RPT -254- WPS-Stars Li ne Metallic

UKAS. Commercial & Legal terms and cond itions on the reverse of this sheet
Other Locati ons :

~ ,
.~

PO
:0

u?;

01- D cem!>~r.::! 2Q09:-

:a-Ui

~W ~~n
~~,
/' .;} j;

@ ~.(\.~~

' ~p

Stars

"

I-- - ,

Date

Volt
Rang e

Mr.Jasd~~,

~ . ,"I>' ~~'~

Name

Dubai.

N/A
N/A

Accepted By

Lonestar Technical Se-rvices,

"

Multi Pass
N/A
Single
As Below

Abu Dhab<

Arman

Oman

Qatar