Professional Documents
Culture Documents
MCset 17.5 kV
Air insulated switchboard
Withdrawable switchgear SF6 or vaccum technology
Installation instruction
January 2009
Contents
General
Glossary
Earthing switch control symbols
Moving part control symbols
Recommendations
Standard tightening torques
List of bags and accessories
Packaging
6
9
10
10
Handling instructions
11
13
14
Surface condition
Floor quality
Description of irons and accessories
Placing and adjusting on non earthquake resistant
civil engineering works
Placing and adjusting on earthquake resistant
civil engineering works
11
11
11
12
12
14
14
14
14
16
Installation instructions
18
63
65
Tests on site
66
Index
67
Unpacking cubicles
Placing cubicles in a switchboard
Coupling of cubicles
Plug-in check
Removing the mobile part transportation devices
Installing the main earth lead
Installing the electric connections of the busbars and MV cables
Installing busbars
Installing busbars between MTP and the MOTORPACT cubicle
Placing MV cables on AD cubicle
Placing MV cables on RHC cubicle
MV cable screen earthing
LV cable routing and connection
Placing the tunnel sheets
Placing the IPX1/IPX2 roofs or anti arc IPX1/IPX2
Placing the tunnel end sheets
Placing end sheets
Installing fans on versions 3600 A / 4000 A
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64
64
65
66
General
Glossary
Note: this document is available for all the units
ordered from the 2nd of April 2009.
UF
AD
Incomming/outgoing cubicle
CL-GL
TT
RHB
RHC
MTP
DI
TT
Voltage transformer
TC
VPIS
LV
Low voltage
MV
SMALT
Earthing switch
Mobile part
LF
Rollarc 400
EVOLIS
CTV1
OED
Table
dextraction
Operation position.
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General
Operation position.
Plugged-in position.
Withdrawn position.
Insertion/extraction position.
Recommendations
Installation above the switchboard
Marking
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General
Screw
Torque in Nm
13
28
10
50
12
75
14
120
Application methods:
The elastic washers placed on the
external sides of the pads and busbars
ensure better distribution of stress
regarding screws tightened to the
recommended torques.
Package
Contenu
Switchboard
Civil engineering
Package (Optional)
Content
Spare parts
- Fuses
Optional accessories
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General
Packaging
Content
Cubicle
packaging
Separate
packaging
- Busbar fastening
(1)
- Busbar shims
(1)
- Lock unit
- Intercubicle fastening
- Coupling gaskets
- Flanges
Cable floor:
- Bottom plates
- Busbar 1250 A
- Busbar covers
- Cable compartment
(1) in general.
(2) these parts can sometimes be dispatched in a separate package.
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Dimensions
AD1
AD2
AD3
CL1
(2500A)
(3150A)
(3600A)
(4000A)
CL2
CL3
(2500A)
TT1
(3150A)
TT2
DI2
(3600A)
(4000A)
Width (mm) L
570
700
900
900
900
700
700
Height** (mm) H
2300
2300
2300
2300
2445
2300
2300
2300
2300
2445
2300
2300
2300
Depth (mm) P
1550
1550
1550
1700
1700
1550
1550
1550
1700
1700
1550
1550
1550
Weight* (kg)
850
1000
1300
1700
1760
550
750
Weight (kg) of VT
compartment
120
130
130
130
130
120
130
130
130
130
130
130
120
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Dimensions
AD1
AD2
AD3
CL1
(2500A)
(3150A)
(3600A)
(4000A)
CL2
CL3
(2500A)
TT1
(3150A)
TT2
DI2
(3600A)
(4000A)
Width (mm) L
570
700
900
900
900
700
700
Height** (mm) H
2300
2300
2300
2300
2445
2300
2300
2300
2300
2445
2300
2300
2300
Depth (mm) P
1725
1725
1725
1725
1725
1725
1725
1725
1725
1725
1725
1725
1725
Weight* (kg)
850
1000
1300
1700
1760
550
800
Weight (kg) of VT
compartment
120
130
130
130
130
120
130
130
130
130
130
130
120
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AD3
Dimensions
AD1
AD2
(2500A)
(3150A)
(3600A/4000A)
Width (mm) L
570
700
900
900
900
Height** (mm) H
2300
2300
2300
2300
2445
Depth (mm) P
1700
1700
1700
Weight* (kg)
900
1050
1350
1750
1810
130
130
130
130
AD3
Dimensions
AD1
AD2
(2500A)
(3150A)
(3600A/4000A)
Width (mm) L
570
700
900
900
900
Height** (mm) H
2300
2300
2300
2300
2445
Depth (mm) P
1725
1725
1725
1725
1725
Weight* (kg)
950
1110
1400
1800
1800
120
130
130
130
130
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Dimensions
RHB1
RHC1
2 cables max.
per phase
RHC1
3 to 4 cables
per phase
RHB2
RHC2
2 cables max.
per phase
RHC2
3 to 4 cables
per phase
RHB3 (2500A)
RHC3 (2500A) RHC3
2 cables max.
per phase
3 to 4 cables
per phase
(3600A)
(4000A)
Width (mm) L
570
Height (mm) H
2300
570
700
700
900
900
900
900
2300
2300
2300
2300
2300
2300
2750
Depth (mm) P
2000
2275
2000
2275
2000
2275
2000 (RHB3)
2000
2275 (RHC3)
Weight* (kg)
950
950
1100
1100
1400
1400
1800
1820
120
120
130
130
130
130
130
130
Dimensions
RHB1
RHC1
RHC1
RHB2
RHC2
RHC2
RHB3 (2500A)
RHC3 (2500A) RHC3
2 cables max.
per phase
3 to 4 cables
per phase
(3600A)
(4000A)
Width (mm) L
570
570
700
700
900
900
900
900
Height (mm) H
2300
2300
2300
2300
2300
2300
2300
2750
2 cables max.
per phase
3 to 4 cables
per phase
2 cables max.
per phase
3 to 4 cables
per phase
Depth (mm) P
2000
2275
2000
2275
2000
2275
2000 (RHB3)
2000
2275 (RHC3)
Weight* (kg)
1000
1000
1150
1150
1450
1450
1850
1820
120
120
130
130
130
130
130
130
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Dimensions
AD1 IPX1
AD1 IPX2
Width (mm) L
570
570
Height (mm) H
2732
2732
1815
2485
Dimensions
10
MTP
1250 A
2500 A
3150 A
Width (mm) L
375
375
375
Height (mm) H
2300
2300
2300
Depth (mm) P
1550
1550
1550
Weight (kg)
240
275
310
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Handling instructions
Land packaging
Functional Unit
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Handling instructions
Handling by rolling
Storage
Store the devices in their original
packaging, placed on dry ground or on
a material insulating it from humidity.
Prolonged storage
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Fans quantity
3600 A
4000 A
AD3, CL3
RHB3
13
Floor finishing
and cubicle fastening
Surface condition
Floor evenness is such that a 2 meter ruler moved over all surfaces and in all
directions, does not display a difference of more than 5 mm.
Floor quality
For the rolling of mobile part extraction tools without degrading the floor, it must
have acompression withstand u 33 MPa.
Description of irons
and accessories
Cubicle fastening
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Floor finishing
and cubicle fastening
Tightening irons
Longitudinal adjustment:
using a the water level and using shims before
tightening the screws.
Transversal adjustment:
using a the spirit level and using shims before
tightening the screws.
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Floor finishing
and cubicle fastening
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Floor finishing
and cubicle fastening
Tightening irons
Longitudinal adjustment:
using a the water level and using shims before
tightening the screws.
Transversal adjustment:
using a the spirit level and using shims before
tightening the screws.
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Installation instructions
Unpacking cubicles
The preparation of cubicles must be carried out
on the premises where they will be installed.
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Installation instructions
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Installation instructions
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Installation instructions
Coupling of cubicles
Installing the inter cubicle gasket
Note: for a first generation switchboard extension,
consult the installation manual (07897302) First
generation switchboard extension.
Assembling cubicles
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Installation instructions
Right-hand fastening
Implementation:
1: disassemble the transition panel (E) front and rear
panel sheets
2: open the front doors of the MOTORPACT top and
bottom compartments
3: disassemble the central front panel D of
MOTORPACT by withdrawing the 4 screws
4: disassemble the rear sheets of the MOTORPACT
compartments:
see manual (46032-700-08B), Installation guide
5: install screws (A), nuts (B) and washers (C) as
shown opposite.
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Installation instructions
Plug-in check
To extract the mobile part and door closure, refer to operating manual
in the chapter on Operating instructions.
The operations described here after, must only be carried out once the cubicle
has been positioned on civil engineering works.
On circuit-breaker LF
1: remove the 2 transportation reinforcements
(3 screws per reinforcement)
2: place the 4 front plate fastening screws and spur
washers, contained in the bag of screws and bolts.
Tightening torque: 8.5 Nm.
3: on the first operation, remove the label:
On an EVOLIS circuit-breaker
1: remove the front panel screws
2: extract the circuit-breaker (out of the cubicle)
3: remove the top wedge with access
via the LV compartment
4: remove the wedge positioned on the circuit-breaker.
Tightening torque: 8.5 Nm.
5: on the first operation, remove the label:
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Installation instructions
On an EVOLIS LF circuit-breaker
1: remove the 3 transportation reinforcements
(3 screws for the lower reinforcement and 3 screws
for the upper reinforcement)
2: place the 6 front plate fastening screws and spur
washers, contained in the bag of screws and bolts.
Tightening torque: 8.5 Nm.
3: on the first operation, remove the label:
Connect the earth bar to the buildings earth at the end of the switchboard, on the
right and on the left, place the special fishplate by positioning the oblong hole on
the inside of the cubicle.
Tighten with a torque of 28 Nm (the fishplates for the end of the switchboard are
in the switchboard package)
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Installation instructions
Inter-cubicles
Transition Panel MTP - Motorpact
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Installation instructions
Connection maintenance:
During downtime, check clamping of
connections with a torque wrench.
In the case of dismantling, change the
elastic washers.
Note: to carry out the following
preliminary switchboard operations see
chapter Instructions for access to
the interior of a cubicle.
Preliminary operations
to be carried out
Placing
busbars
Placing MV
cables
(Optional)
Placing
busbars
Preliminary operations
to be carried out
Placing MV
cables
(Optional)
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Installation instructions
Preliminary operations
to be carried out
Placing
busbars
Placing MV
cables
(Optional)
Preliminary operations
to be carried out
Placing
busbars
Placing MV
cables
(Optional)
Preliminary operations
to be carried out
Placing
busbars
Placing MV
cables
Withdraw VT fuses
Close the earthing switch
Remove the front panel
protective cover plates
Remove withdrawable VTs
Remove the separation plate
from between the switchgear
compartment (moving part)
and the cable compartment.
(Optional)
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Installation instructions
Installing busbars
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Installation instructions
E: flat washer
F: M10 x 55 screws
G: 3 hole shim
H: 6 hole shim.
2500 A busbars
Bag of 2500 A busbars: 03407034F0.
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Installation instructions
E: flat washer
F: M10 x 70 screws
G: 3 hole shim
H: 6 hole shim.
3150 A busbars
Bag of 3150 A busbars: 03407035F0.
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Installation instructions
4000 A busbars
Bag of 4000 A busbars: 51237530F0.
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Installation instructions
MOTORPACT
to the right
MOTORPACT
to the left
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Installation instructions
2500 A busbars
MOTORPACT
to the right
MOTORPACT
to the left
MOTORPACT
to the right
MOTORPACT
to the left
A: nut
B: contact washer
C: flat washer
D: M10 x 55 screws
E: 2 x (76 x 9,5) per phase
F: 1 hole shim
G: M10 x 70 screws.
Note: for phase 3, the connection bar on the transition
panel side is fastened to an insulator support.
3150 A busbars
A: nut
B: contact washer
C: flat washer
D: M10 x 70 screws
E: 3 x (76 x 9,5) per phase
F: 1 hole shim
G: M10 x 80 screws.
Note: for phase 3, the connection bar on the transition
panel side is fastened to an insulator support.
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Installation instructions
34
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Installation instructions
A: 3 single-pole cables
B: 1 three-pole cable.
To access the interior of a cubicle (refer to the
operating manual chapter on Instructions for
access to the interior of a cubicle )
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Installation instructions
Type of cubicle
Configuration
AD1 - AD2
630 A
LV toroids
621
1 set of 3 CTs
454
2 sets of 3 CTs
438
LV toroids
621
1 set of 3 CTs
454
2 sets of 3 CTs
438
1 set of 3 CTs
477
2 sets of 3 CTs
459
1 set of 3 CTs
428
2 sets of 3 CTs
428
3150 A
1 set of 3 CTs
404
3600 A/ 4000 A
1 set of 3 CTs
653
1250 A
AD3
H (mm)
1250 A
2500 A
Surge arrester
Removing
In the case of an AD1 or AD2 cubicle
fitted with a surge arrester, access to
the cable compartment through the front
requires removal of the surge arrester
assembly.
1: remove the busbar surge arrester connection
2: remove the insulator support.
Placing
To place back into operation, carry out the operations
in the reverse order of removal.
Tightening torque
B: 50 Nm
E: 20 Nm.
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Installation instructions
B: 50 Nm tightening torque.
Note: how the bracket fastening screws
are assembled:
1: M10 x 30 screws
2: M10 washer
3: M10 nuts.
Dielectric tests must be carried out before
connecting the surge arresters.
For the connection of surge arresters, refer to chapter
on Surge arresters.
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Installation instructions
38
A: screw
B: washer
C: nut
D: lug.
Tightening torque:
B: 50 Nm
E: 20 Nm.
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Installation instructions
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Installation instructions
40
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Installation instructions
A: 3 single-pole cables
B: 1 single-pole cable.
To access the interior of a cubicle (refer to the
operating manual chapter on Instructions for
access to the interior of a cubicle )
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Installation instructions
2: M10 washer
3: M10 nuts.
42
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Installation instructions
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Installation instructions
2: M10 washer
3: M10 nuts.
44
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Installation instructions
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Installation instructions
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Installation instructions
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Installation instructions
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Installation instructions
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Installation instructions
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Installation instructions
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Installation instructions
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Installation instructions
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Installation instructions
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Installation instructions
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Installation instructions
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Installation instructions
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Installation instructions
On IPX2 tunnel
A: front of the cubicle
B: rear of the cubicle
The sheets are fitting by HM6 screws + M6 washers
and HM6 nuts combination.
1/ Fit the sheet (1) onto the cubicle and onto
the tunnel
2/ Fit the sheet (2) onto the tunnel feet on the front
face
3/ Fit the sheet (3) onto the cubicle, the tunnel
and the sheet (1)
4/ Fit the sheet (4) onto the sheet (1).
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Installation instructions
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Installation instructions
60
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Installation instructions
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Installation instructions
Top view
RHB
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Figure 1
Figure 2
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Steps to be taken
for tests and inspection
Locking forced
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Tests on site
1: metal rod,
2: support.
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Index
C
Checking and cocking the internal arcing detector
Coupling of cubicles
Cubicle fitted with IPX1/IPX2 roofs
66
21
10
Floor quality
Glossary
Handling by rolling
Handling using a sling
Installing busbars
Installing busbars between MTP and the MOTORPACT cubicle
Installing fans on versions 3600 A / 4000 A
Installing the main earth lead
Installing the electric connections of the busbars and MV cables
Land packaging
List of bags and accessories
LV cable routing and connection
Packaging
Placing and adjusting on non earthquake resistant civil engineering works
Placing and adjusting on earthquake resistant civil engineering works
Placing cubicles in a switchboard
Placing end sheets
Placing MV cables on AD cubicle
Placing MV cables on RHC cubicle
Placing the tunnel sheets
Placing the IPX1/IPX2 roofs or anti arc IPX1/IPX2
Placing the tunnel end sheets
Plug-in check
Plug-in prevention with electromagnetic locking
Power frequency dielectric test
Prior to installing the front panels
Recommendations
Removing the mobile part transportation devices
RHB, RHC cubicles
Unpacking cubicles
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2
63
14
2
12
11
28
32
62
24
26
11
4
46
3
45
11
5
14
16
18
59
35
41
48
51
57
23
64
65
64
3
23
9
4
12
14
10
18
67
68
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Call your sales representative who will put you in touch with your nearest
Schneider Electric group service center or directly call the following telephone
number: +33 (0)4 76 57 60 60 Grenoble France.
As standards, specifications and designs change from time to time, please ask for confirmation
of the information given in this publication.
This document has been printed
on ecological paper.
07897301EN - REV. 05
01/2009