Professional Documents
Culture Documents
TOTAL 18 PAGES
(Including Cover)
Purpose
PROJECT NAME
DOCUMENT NO.
: KP-00+++-CY712-G0019
TITLE
For Approval
OWNER
For Construction
For Information
For Review
As-Built
30.07.2015
For Construction
MS
GK
31-05-2015
For Approval
MS
GK
PREPARED
CHECKED
REVIEWED
APPROVED
Rev.
No.
DATE
DESCRIPTION
Owner
POSCO ENGINEERING
& CONSTRUCTION CO., LTD.
Main Subcontractor
Doc. No
Rev. No.
Page
TABLE OF CONTENTS
1.
PURPOSE
2.
EXTENT
3.
4.
PREREQUISITES
5.
6.
6.1
6.2
6.3
6.4
6.5
6.6
7.
REFERENCE DOCUMENTS
KP-00+++-CY712-G0019
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Doc. No
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Page
KP-00+++-CY712-G0019
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1.
PURPOSE
The purpose of this document is to establish the power energizing procedure to be performed
prior to initial operation of the electrical systems of KHABAT THERMAL POWER PLANT UNIT 1
& 2 according to the following schedules,
2.
EXTENT
Power receiving shall be carried out after completion of site test of the following equipment in
accordance with each test procedure.
1) 132KV AIS
2) POWER PLANT
Generator Step-up Transformer and Protection Panel (OLTC : temp power supply)
Unit Auxiliary Transformer and Protection Panel (OLTC : temp power supply)
15.75KV IPB
6 kV SWGR
6 kV Cables between Unit Auxiliary TR and 6kV SWGR
6 kV Outgoing feeders from 6kV SWGR to Service TR
400V LV Switchgear
400V Essential Power Switchgear
220V DC Battery Charger, Battery & DC Distribution Panel
230V UPS System & Essential Power Distribution Panel
Grounding system
Fire Fighting & Alarm system (if not, temporary installation)
HVAC System (if not, temporary installation)
Lighting System (temporary power supply)
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KP-00+++-CY712-G0019
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A.
B.
3.
a)
b)
c)
d)
e)
f)
All individual feeder breakers of 6 kV switchgear, 400V switchgear, 400V MCCs and LV dist
boards shall be tagged out in accordance with single line diagram prior to initial energizing.
All checks and tests specified in site test plan or commissioning procedure submitted by
manufacturer shall be performed prior to energizing the equipment.
Provide warning barriers around the equipment to be energized first for the protection of plant
personnel.
Ensure that circuit breakers and disconnecting switches are open and SF6 pressure correct.
Check all panels and electrical equipment are connected to earth.
Check the lighting and HVAC are available (if not, temporary installation).
4.
PREREQUISITES
a)
b)
c)
d)
e)
f)
g)
h)
The main and auxiliary power systems have been turned over to the commissioning team and
the commissioning engineers are to be aware of the electrical distribution system of the plant.
All the factory test report and operation manuals are to be available for review.
All the test equipment shall be prepared to fulfill the complete test and commissioning
400V AC power supplies are available for energizing the 220V DC system and 230V UPS
System. (Temporary power supply).
For 132KV AIS energizing, 132KV Substation should be installed completely, also all preenergizing tests should be done.
Coordinate with MOE for power energizing of 132kV AIS Breaker.
Earthing switches of 132kV AIS, 15.75KV GCB and 6KV switchgear are on correct position
(closed for pre-energizing checks, opened for energizing)
Ensure that all circuit breakers are in power off position initially
All protective relays have been set as per Protective Relay Setting Table prepared.
The Contractor will be responsible for all the safety measure necessary to the taken before, during and
after the commissioning tests. The works will be carried out in accordance with the PLANT HSE PLAN.
Doc. No
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- Ensure that erection of transformers and concerned 6KV switchgear is completed including
earthing installation.
- Surrounding of the testing area shall be cordoned off and access restricted to authorized person.
Safety warning sign boards shall be provided.
- Ensure that all the testing equipment and tools are in good handling conditions, calibrated and
certified.
- Fill in formats the test results and forward them to competent authorities.
- A restricted area is appointed and indicated by a partition.
- The display of a dangerous place.
- The door of a control panel and the board is locked.
- Fence for 132KV AIS is completed.
- Communication with MOE is available.
5.
Reference Drawing
- Single line diagram
- Schematic diagram
- Vendor drawing
5.1.1
220V/48V DC system
1) Complete the pre-energizing checks of 220V/48V DC systems as per the test plan and
procedure of manufacturer.
- Battery charger unit (DC 220V, 48V)
- DC 220V & DC 48V switchboard
- Battery bank (DC 220V, 48V)
5.1.2
2)
-
5.2
Reference Drawing
- Single line diagram
- Schematic diagram
5.2.1
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KP-00+++-CY712-G0019
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- Vendor drawing
5.2.2 Prerequisites
1)
-
2)
132KV Protection relay panels, Control Panels, Metering Panels, Common Signal Panels,
SCADA Panels, ECS and Telecom Panels
Verify that the factory test data is available for review
Verify all equipment are installed correctly
Verify all equipment are grounded properly.
Verify all protection relay settings are correct and tests completed
Verify all function test completed
Verify all interlock, inter-trip test completed
Verify all indications are correct
Verify all communication are correct with MOE
Perform pre-energizing checks in accordance with field test plan and procedure.
3)
-
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KP-00+++-CY712-G0019
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6.
6.1
220V DC system
1) Complete the pre-energizing checks of 220V DC systems as per the test plan and
procedure of manufacturer
- Battery charger unit (220V DC)
- DC 220V switchboard
- Battery bank (220V DC)
6.1.2
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KP-00+++-CY712-G0019
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6.2
6.2.1
Reference Drawing
Prerequisites
1) Generator step-up transformers and Unit auxiliary transformers
Verify that the transformer factory test data is available for review
Verify all oil coolers and conservator isolation valves are open
Verify transformer is grounded properly.
Check 132KV CB Q0, DS Q9 open for outgoing feeder to GSUT
Check and verify the tags for each parts of transformer and open or close position of neutral
checkout have been completed
Verify protective relays have been calibrated and breaker protection circuits functional
checkout have been completed
Verify proper oil levels for the transformer tank, bushing and on load tap changer.
Verify radiator valves and buchholz pipe are open.
Check the top of the tank and verify no loose objects.
Verify initial on-load tap setting is at nominal position with temporary power supply.
Verify 400V AC and 220V DC control circuits have been checked out and they are functional.
Perform pre-energizing checks in accordance with field test plan and procedure.
If permanent HVAC, Lighting, Fire Fighting / Alarm systems are not available, temporary
solutions will be applied.
6.2.2
4) 6KV Switchgear
Check and verify open position of ES Q10 of Incomer
Check and verify open position of ES Q10 of busbar
Doc. No
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KP-00+++-CY712-G0019
Page
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SWITCHGEAR
6.3.2 Prerequisites
Perform inspections and tests as outlined in manufacturer's field test plan and procedure.
Perform functional tests of the breaker control circuits to verity proper operation of the
switchgear protection circuitry
Verify proper operation of the incoming breaker and switchgear bus earthing switch and
interlocks
Verify the control switch operation to open and close all breakers
Check the contact and the tightness of earth connectors on framework.
6.4.2 Prerequisites
Doc. No
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KP-00+++-CY712-G0019
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2) 6KV Switchgear
Verity the control switch operates to open and close all breakers.
Perform inspections and pre-energizing tests of the 6KV switchgears as per manufacturer's
field test plan and procedure.
Verify outgoing feeder ES open
3) 400V Switchgear
Verify incoming CB open
Verify all outgoing feeder breakers open
6.5.2 Prerequisites
1)
400 Switchgear
Verify incoming CB open
Verify all outgoing CB open
Perform inspections and pre-energizing test of the 400V switchgear as per manufacturers field
test plan and procedure
6.6.2
Prerequisites
Doc. No
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KP-00+++-CY712-G0019
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1) 400V Switchgear
Check outgoing feeder breaker open
2)
MCC
Check incoming breaker open
Check all outgoing feeder breakers open and LOTO
Perform inspections and pre-energizing tests of the 400V MCCs as per manufacturer's field
test plan and procedure
7.
Reference Documents
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.
Doc. No
Rev. No.
Page
Attachment
KP-00+++-CY712-G0019
1
of 18
Doc. No
Rev. No.
Page
Attachment #1
10. Close Essential Power Switchgear Outgoing CB01 (UPS by pass TR feeder)
KP-00+++-CY712-G0019
1
of 18
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Attachment #3 (1/2)
CHECK SHEET FOR ENERGIZING (132KV AIS)
A CHECK ITEMS BEFORE ENERGIZING
1
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
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Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
10
Yes
No
11
Yes
No
12
Yes
No
13
Yes
No
KV AC
KV AC
Attachment #3 (2/2)
CHECK SHEET FOR ENERGIZING (POWER PLANT)
A CHECK ITEMS BEFORE ENERGIZING
1
1.1
Yes
No
1.2
Yes
No
1.3
Yes
No
1.4
Yes
No
1.5
Yes
No
1.6
Yes
No
2.1
Yes
No
2.2
Yes
No
2.3
Yes
No
2.4
Yes
No
2.5
Yes
No
2.6
Yes
No
2.7
Yes
No
2.8
Yes
No
2.9
Yes
No
Yes
No
3.1
Yes
No
3.2
Yes
No
3.3
Yes
No
3.4
Yes
No
GSUT, UAT
1.1
Yes
No
1.2
Yes
No
1.3
Yes
No
1.4
1.5
1.6
1.7
1.8
1.9
2.1
2.2
2.3
Yes
No
2.4
Yes
No
2.5
Yes
No
2.6
Yes
No
2.7
Yes
No
3.1
3.2
Yes
No
3.3
Yes
No
3.4
3.5
Yes
No
3.6
Yes
No
3.7
Yes
No
3.8
3.9
KV AC
Yes
No
KV AC
Yes
No
KV AC
Yes
No
Yes
No
KV AC
V AC
V AC
V AC
Yes
No
Yes
No
V AC
Yes
No
Yes
No
Yes
No