Professional Documents
Culture Documents
EUR O P EA N
U N IO N
P ro je c t fi n a n c e d u n d e r Is p a
Construction of: Composting Plant, New Landfill Feteni and Shut down
Rureni Landfill
TENDER DOSSIER
VOLUME 3
SECTION 1
PARTICULAR TECHNICAL SPECIFICATIONS
Composting Plant
Revision No.
Date
Name
CONSTRUCTION OF: COMPOSTING PLANT, NEW LANDFILL FETENI AND SHUT DOWN RAURENI LANDFILL
Volume 3 Section 1: Part. Tech. Specs. Composting Plant
February 2004
Tender Documents
VOLUME 3
SECTION 1
PARTICULAR TECHNICAL SPECIFICATIONS
Composting Plant
CONSTRUCTION OF: COMPOSTING PLANT, NEW LANDFILL FETENI AND SHUT DOWN RAURENI LANDFILL
Volume 3 Section 1: Part. Tech. Specs. Composting Plant
February 2004
Tender Documents
INTRODUCTION
1.1
GENERAL
1.1.1
Standards
1.1.2
1.2 Details of Materials
1.1.3
1.3 New Materials Only
1.2
HANDLING, STORAGE AND USE OF MATERIALS
2
2
2
2
2
1.3
SUBMITTALS
SITE INFORMATION
2.1
SITE LOCATION
2.2
TOPOGRAPHY
2.3
GEOLOGY
2.4
PREPARATORY EARTHWORKS
3.1
GENERAL
3.2
TOP SOIL
3.3
CONCRETE WORK
4.1
MIXING
4.2
FORM WORK
4.3
REINFORCEMENT
4.4
PLACING
4.5
WATER
10
4.6
10
4.7
SURFACE TREATMENT
10
4.8
JOINTS
11
4.9
CONCRETE TESTS
11
4.10
CONSTRUCTION RECOMMENDATIONS
12
4.11
CONCRETE CHARACTERISTICS
12
4.12
DESIGN CRITERIA:
13
4.13
15
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4.14
FOUNDATIONS
STRUCTURAL FRAMING
February 2004
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15
16
5.1
GENERAL
16
5.2
16
5.3
MATERIALS
16
5.4
CONNECTIONS AND TOLERANCES
5.4.1
Workmanship
17
17
20
6.1
GENERAL
20
6.2
PERFORMANCE REQUIREMENTS
20
6.3
7.3 LAYING
20
6.4
COLOURS
21
22
7.1
22
7.2
EXTERNAL ELEMENTS
22
7.3
EXTERNAL WINDOWS
23
7.4
23
7.5
INTERNAL DOORS
7.5.1
Instructions.
7.6
LIGHTING IN SUSPENDED CEILING
23
24
24
7.7
TOLERANCES
24
7.8
TILING
7.8.1
Laying and Jointing
7.9
PAINTWORK
7.9.1
Materials
7.9.2
Preparation
7.9.3
Application
7.10
IRONMONGERY
24
24
25
25
25
25
26
WALLFINISHING
27
8.1
27
8.2
27
8.3
27
8.4
27
8.5
27
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8.6
27
8.7
27
8.8
27
8.9
GENERALITIES
27
8.10
TECHNICAL SPECIFICATIONS
28
8.11
EXECUTION
28
8.12
WARRANTY PERIOD
29
8.13
PAINTING OF CEILINGS
29
8.14
29
8.15
29
CEILING FINISHINGS
9.1
NOT-REMOVABLE FALSE CEILING
9.1.1
Generalities
9.1.2
Execution
9.1.3
Warranty period
10 EXTERNAL WORKS
30
30
30
30
31
32
10.1
10.1.1
10.2
GENERAL
General
CONCRETE KERB
32
32
32
10.3
32
11 MECHANICAL SERVICES
33
11.1
GENERAL PROVISIONS
33
11.2
11.2.1
11.3
33
33
34
11.4
HEAT SOURCE
34
11.5
HEATING SYSTEM.
34
11.6
35
11.7
PAINTING OF PIPES
35
11.8
DRAINAGE
35
11.9
35
11.10
VENTILATION
36
11.11
36
11.12
36
11.13
36
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TESTING
12 ELECTRICAL SERVICES
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37
38
12.1
SCOPE
38
12.2
38
12.3
POWER SUPPLY
38
12.4
38
12.5
39
12.6
39
12.7
LIGHTING
40
12.8
40
12.9
40
12.10
TESTING
40
13 ANCILLARY INSTALLATIONS
42
13.1
WEIGHBRIDGE
42
13.2
HOLDING TANK
42
13.3
13.3.1
13.3.2
13.3.3
13.3.4
13.3.5
FENCING
General Description
Specifications
Type of fencing: WELDED MESH PANELS
Posts
Installation
43
43
43
43
43
43
45
46
15.1
46
15.2
AS-BUILT DRAWINGS
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Volume 3 Section 1: Part. Tech. Specs. Composting Plant
February 2004
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1 INTRODUCTION
This section provides the technical requirements for the construction of the new
Composting Plant in Raureni. The works will comprise the following activities:
1. Obtaining all Construction permits needed to commence and carry out the works
listed herein after.
2. Carrying out all the works related to the construction of the Composting Plant, inter
alia:
Provide erect and maintain temporary facilities needed during construction period
Advertising boards
Provide temporary and permanent installation of service utilities (water, sewerage,
storm water sewerage, industrial water, gas, and electric power and
telecommunication networks).
Construction of the access road to the site
Excavation of the project area to foundation levels
Construction of a drainage layer using imported stone fill
Landscaping works
CONSTRUCTION OF: COMPOSTING PLANT, NEW LANDFILL FETENI AND SHUT DOWN RAURENI LANDFILL
Volume 3 Section 1: Part. Tech. Specs. Composting Plant
1.1
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GENERAL
1.1.1 Standards
1. The Contract is generally based on Romanian and EU standards (see also Volume 3
item 3.1). This does not imply approval of these standards by the Employer. The
Contractor may proposed an alternative standard issued by a equivalent national or
European Standard body such as EU, BSI, DIN, etc that is equal or better than a
standard specified. The specified quality and safety shall be maintained.
2. If requested by the Employer's Representative the Contractor shall provide data on the
differences between the standards specified and the proposed alternative standards. In
the event the Employer's Representative determines that such proposed deviations do
not ensure equal or higher quality, the Contractor shall comply with the standards
specified in the documents.
3. The Contractor should conform also to the standards requirements of the Romanian
Authorities issuing Approvals and Permits.
4. The following order of precedence shall prevail
a) Particular Specification, Section 3.2, Volume 3
b) General Technical Specification, Section 3.1, Volume 3.
c) Approved national or international standard
1.1.2 1.2
Details of Materials
1. As soon as possible after the Contract has been awarded, the Contractor shall submit
to the Employer for his approval a list of his proposed suppliers and sources of
materials required for the execution of the Works.
2. Samples shall be taken in accordance with an appropriate standard where applicable or
requested by the Employer.
3. The materials subsequently supplied shall conform to the quality of samples which have
been approved by the Employer
4. Names of additional suppliers and sources may be submitted by the Contractor during
the execution of the Contract, but no source of supply shall be changed without the
Employers approval.
1.1.3 1.3
Only new materials and equipment shall be incorporated in the permanent works
1.2
1. Materials and components shall be handled, stored and used in accordance with the
manufacturers recommendations.
2. The quantity of materials and components stored on the site shall be consistent with
efficient working.
ISPA 2001 RO 16 P PE 014.2
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SUBMITTALS
Material data: the sub-contractor will submit the manufacturers descriptive literature and
technical specifications (technical sheets) including load resistances and dimensioning for
each material proposed for use. All technical data will be submitted one week after the
signing of the contract.
Samples: the sub-contractor will submit to the Engineer one sample of each material and
element used. This sample will be checked and approved (good for execution) by the
Engineer.
Each sample will be labelled in order to identify its name, function and manufacturer.
Each sample submitted will be reviewed by the Engineer, and will then be approved or
rejected. In case of rejection, another proposal will have to be submitted to the Engineer. A
complete list of all materials and elements used will be submitted to the Engineer one week
after the signing of the contract.
Shop drawings: the sub-contractor will, prior to installation, submit the shop drawings.
These shop drawings include dimensioned sketches of all elements applied when installing
the finishing. The shop drawings also clarify how the finishing will be installed (connection
with the walls, i.e.). The shop drawings will have to be approved by the Engineer prior to
the installation of the finishing. Eventual additional shop drawings will be submitted to the
Engineer when requested. The complete set of shop drawings will be submitted to the
Engineer, one week after the signing of the contract.
Time schedule: the sub-contractor will submit a time-schedule to the Engineer one week
after the signing of the contract. The time-schedule will be adapted to the requirements of
the Engineer. The sub-contractor will change the time schedule in the future according to
the requirements of the Engineer, when occurring or necessary. Any changes in the time
schedule will be submitted to the sub-contractor at least 3 days in advance. The subcontractor himself will respect his own proposed time schedule and will not be able to
change it, once the Engineer has approved it.
Certificates: the sub-contractor will, together with all technical data and samples, also
submit all certificates of all materials and elements used for the installation of the finishing.
All certificates will be submitted one week after the signing of the contract.
Qualification data: the sub-contractor will submit a list with several references of
completed works. This list will include the identification of the project, location, date,
reference names and telephone numbers. Also a general profile of the company of the subcontractor will be submitted: location, manpower, reference names, telephone- and fax
number.
Manufacturers instructions: the sub-contractor will, together with the technical data, also
include the manufacturers printed application instructions for each material and element
used for the installation of the finishing. These instructions also include the mounting
instructions and requirements
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February 2004
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Warranty
An exact warranty period cannot be defined in this article because of the variety of
products. The warranty period is defined per item. Repairing or replacing will be done
during the period of warranty. Defects include, but are not limited to any deformation, loss
of fixing, corrosion (rust), deficiency of any operable part, improper surface repair, materials
and workmanship.
A complete checking of all the finishing will be done, one year after installation. Eventual
repairs or replacements will be done when necessary.
CONSTRUCTION OF: COMPOSTING PLANT, NEW LANDFILL FETENI AND SHUT DOWN RAURENI LANDFILL
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2 SITE INFORMATION
2.1
SITE LOCATION
The project area is located in the locality of Rureni southern suburb of Rmnicu Vlcea City,
approximately at 5 Km. from the City Centre, in the Judet of Vlcea, and in the vicinity of the
citys WWTP. The National Road DN 64 and the discharge channel from the hydroelectric plant
define its limits.
See drawing 9643-Cp-100.
2.2
TOPOGRAPHY
The average high over sea level is 222 m; the existing topography of the site is relatively
flat and represents a superior terrace from the river Olt
The ground surface is irregular. The area slopes generally from north to south with a light
slope of 0.4%
See drawing
2.3
9643-Cp-101
GEOLOGY
Weathered marl:
(0.75 m thick)
Detailed information on the geological and hydro geological conditions within the landfill
area will be transmitted to the successful Tenderer.
The estimated area of the composting plant is approx.11 000 sq. m. and the bearing
capacity of the ground is 400 Mp. The water table is below 10 meter from the actual ground
level. Because the presence of an upstream dam it is expected that the water level should
be limited to approximately 0.50 m. Three drillings are reported and in all of them, the
Marl-clayey formation is at 1.75 m from GL.
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Prior to the commencement of earthworks, areas of the site will require clearance of
substantial vegetation predominantly comprising bushes, surface rocks, stones and
general rubbish
1. The cleared vegetation shall be transported and dispose off legally, in a dump area
approved by The Engineer.
2. Provide, erect and maintain fences, lighting and guard rails as required providing full
protection for general public, workers and adjoining property.
3. Maintain and preserve services of any utility traversing site. This may include temporary
or permanent supports to the satisfaction of the utility and Employer.
CONSTRUCTION OF: COMPOSTING PLANT, NEW LANDFILL FETENI AND SHUT DOWN RAURENI LANDFILL
Volume 3 Section 1: Part. Tech. Specs. Composting Plant
February 2004
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3 PREPARATORY EARTHWORKS
3.1
GENERAL
The preparatory earthworks shall be carried out in accordance with the details presented
below and the foundation drawings.
See drawing: 9643-Cp- 400
3.2
TOP SOIL
The topsoil containing humus within the limit of the working area is to be removed prior to
any construction and earth works and stored separately at a designated area inside the site
boundary. The average depth of the topsoil to be stripped is 0.30 m.
The topsoil including humus shall be stripped in full, i.e. no layers including humus may be
left below designed base level of construction, road, dikes or membrane works.
3.3
The excavated top soil will be stockpiled in an area near the site approved by the Engineer;
this material will be used at the completion of the works for completing the landscaping
works.
The stockpiles of top soil shall be formed with a regular profile and uniform Slopes which
shall be sealed by suitable compaction to ensure efficient discharge of rainfall. Suitable
drainage shall be provided around the stockpiles to prevent the accumulation of rainfall
runoff
CONSTRUCTION OF: COMPOSTING PLANT, NEW LANDFILL FETENI AND SHUT DOWN RAURENI LANDFILL
Volume 3 Section 1: Part. Tech. Specs. Composting Plant
February 2004
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4 CONCRETE WORK
As per item 7.6 of the General Specifications in Volume 3 and complying with the following
clauses:
The main slab on grade of this construction will be made by metal fiber reinforced concrete
mix. The design for this slab is made to obtain a jointless surface, therefore NO JOINTS
WILL BE CREATED IN ITS SURFACE,
The slab on grade is to be executed following this and manufacturer specifications and by
a specialized contractor to be approved by the Engineer.
4.1
MIXING
FORM WORK
a. Formwork shall take account of safety and the required surface finish of the concrete. It
shall retain grout, retain its position and allow for proper compaction of the concrete.
b. Formwork cannot be removed in less time than the following:
2 days for vertical form work to columns
6 days for soffit formwork
15 days for formwork to beams or slab props
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REINFORCEMENT
a. Reinforcement shall be positioned with wire ties and non-porous concrete spacers and
bent using proper bending machines and not welded and cut. Concrete cover to
reinforcing shall not be less than 15 mm in internal conditions or 35 mm in external
conditions. For single sections as per design.
b. Reinforcement junctions shall be lapped by at least 300 mm and shall generally be bent
off site with proprietary equipment. The contractor shall also provide on site bar cutting
and bending facilities.
c. Reinforcement shall be free of excess rust, oils or other contamination.
4.4
PLACING
a. The contractor shall inform the Engineer of his intention to cast concrete at least two
days prior to casting.
b. Concrete shall be delivered to the point of placing as rapidly as possible without
segregation or loss of the ingredients or ingress of foreign matters or water.
c. Formwork shall be clean and free of standing water, snow, ice and other foreign
materials.
d. Placing
shall
not
displace
reinforcement formwork or other temporary or
permanent elements of the concrete work.
e. Where concrete is placed on an absorbent material that material is to be thoroughly
wetted prior to concrete placing.
f. Concreting shall be poured continuously in areas between construction joints.
g. Concrete shall be thoroughly mechanically vibrated but shall not cause segregation
of the concrete elements or excessive latence. The vibrator shall not be allowed
to rest on reinforcing.
h. Concrete shall not be placed in heavy rain.
i. Concrete shall not be placed unless its temperature is between + 5 and + 30 C and at
no time should the temperature of the setting concrete be allowed to fall below +5 C.
Should a contractor wish to place concrete below +5 or above + 30 C he shall not do
so unless he informs the Engineer of the special methods he intends to employ and
Engineer confirms in writing that it is acceptable.
j. Concrete may be protected against the risk of temperatures falling below +5 C by the
following special methods:
k.
- heating the water but not above 60 C
- keeping the aggregates dry
- increasing the cement content
- heating the containers for transporting the concrete
- insulating and heating the placed concrete, particularly the tops of slabs
ISPA 2001 RO 16 P PE 014.2
CONSTRUCTION OF: COMPOSTING PLANT, NEW LANDFILL FETENI AND SHUT DOWN RAURENI LANDFILL
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February 2004
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l. Concrete may be protected against the risk of temperatures rising above +30 C by the
following special methods:
prevent evaporation or other water loss
water spray to cool formwork or other hot surfaces (but not immature
concrete)
shade the concrete
4.5
WATER
1. Water for use with cement, concreting and installations, shall be of potable quality.
2. If the Contractor purchases water directly from the Employer then it will be charged at
the prevailing rate for commercial supplies and periodically deducted from the Interim
Payment certificates
4.6
4.7
SURFACE TREATMENT
a. Where a concrete surface is to be bonded the face of the concrete is to be cleaned and
roughened to expose but not dislodge coarse aggregate and the surface is to be
thoroughly wetted 24 hours prior to casting.
b. The surface finish of the vertical face of concrete walls may be of following grades:
Grade 1.
For concrete in final view. The finish must be of a uniform smooth finish with even true
and clean edges. Formwork shall be arranged to create a uniform pattern with joints
arranged to correspond with architectural features such as door or window openings.
Grade 2
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For concrete concealed from final view the finish may be derived from sawn boards and
the like.
The surface finish of the top of in-situ reinforced concrete slabs may be of two
types as follows:
- Tamped
For concrete to receive screeds the finish to be with a light rib derived from lightly
tapping the concrete with a long timber straight edge guided by formwork placed level
with the desired finish.
-
Power float
For all surfaces not required to receive screeds, remove any laitance by vacuum
machine. Use a mechanically driven steel float to give a smooth even finish. Areas, not
reachable by a power float are to be finished using a hand steel float. Repeat
smoothing three times at equal intervals within a six-hour period after placing.
Where a mechanical key is called for the surface of the concrete is to be hacked back
to expose but not loosen the coarse aggregate.
4.8
JOINTS
Construction joints shall:
-
be kept to a minimum
be bonded by roughening the face to reveal but not dislodge the coarse
aggregate
not run to a feather edge
not allow differential movement each side of the joint
have reinforcing passing through the joint
shall be straight using notched stop boards
4.9
CONCRETE TESTS
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qualified laboratory and tested for compressive strength. After twenty-eight days one
test cube shall be taken to a suitably qualified laboratory and tested for compressive
strength. The results of both tests are to be recorded by the Contractor and reported to
the Engineer.
c. A slump test is to be carried out on each pour. The results are to be recorded and
reported to the Engineer.
performance class: 80
Length 60 B N
on the wire minimum 1050 n:MM
8100 fibres/Kg
Compressive strength
C25/30
3,40 N/mm2
f fctm
E-modulus Ec
Poisson Coefficient
Relaxation factor
Shrinkage factor ( )
Concrete age correction factor
4,30 N/mm2
30500,00 N/mm2
0,15
2,60
0,40
1 - 28 d.
b Input
Elastic radius of rigidity
=
=
i=
=
625 mm
10650,3 kNm/m
341333,3 mm3/m
0,15
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8
16
32
Dosage kg/m
pour
60
50
35
pump
45
35
30
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adequate to provide a uniformly stable and adequate bearing support during and after
construction. Proof rolling, observed by the owner s representative, should be
accomplished by a loaded tandem axle dump truck, a load truck mixer, roller, or equivalent.
In any case, multiple passes should be made using a pre-established grid pattern.
If rutting or pumping is evident at any time during the preparation of the soil support
system, repairs such as, but not limited to, raking smooth or compacting with suitable
compaction equipment should be undertaken. "Rutting" normally occurs when the surface
of the base is wet and the underlying soils are firm. "Pumping" normally occurs when the
surface of the base is dry and the underlying soils are wet. Any depression in the surface
deeper than 13 mm should be repaired.
The tolerance of the sub base should follow the local standards or jobsite specification
with a maximum tolerances of
+/- 10 mm for
+/- 30 mm for
Linear interpolation between 150 mm and 400 mm for corresponding maximum
tolerances.
f Vapour retarder Proper moisture protection is desirable for any slab on ground where
the floor will be covered by tile, or where the floor will be in contact with any moisturesensitive equipment or product. Many industrial warehouses or production facilities do not
require a vapour retarder. It is suggested that vapour retarders should be installed only in
conditions that warrant their use.
If a vapour retarder is required due to local conditions, it should be placed under a
minimum of 75-mm to 100-mm granular fill such as "crusher run" material. Following
compaction, the surface may be choked off with a fine-grade material to reduce friction
between the base material and the slab. The granular fill, as well as the fine-graded
material, should have sufficient moisture content to be compactable, but still be dry enough
at the time of concrete placement to act as a "blotter."
g Aggregates Aggregates should conform to industry standards such as ASTM C 33.
Combined aggregate gradations should conform to industry standards such as ACI
544.1R8. A uniform gradation is necessary to produce a desirable matrix while reducing
water demand of the concrete mixture and reducing the amount of cement paste required
to coat the aggregates and steel fibers.
h Proportioning Mix design proportions of SFRC are similar to those of
conventional concrete mixes. Recommended ranges of mix proportions are provided in
industry standards such as ACI 544.1R. For high dosage rates the mix design should be
optimised in view of workability and pumpability.
i Admixtures Admixtures are commonly used with SFRC to improve workability and
finishability. If more than one type of admixture is used, each should be batched separately.
Admixtures should meet the requirements of local industry standards.
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j Curing Wet burlap, plastic film and sprayed applied membranes may be considered as
conditions warrant. Industry standards such as ACI 302 are available for more
comprehensive information on curing.
k Saw-cut joints This design is aimed to obtain a jointless floor, t herefore no joints
are permitted in the slab on grade
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5 STRUCTURAL FRAMING
5.1
GENERAL
All buildings to be erected in this project are made of a proprietary approved system,
factory manufactured following calculations of a specialized manufacturer and erected by a
specialized contractor
5.2
Deep Galvanized steel structure realized from thin gouge profiles type; KB, Sigma, C, Z, U
or I, assembled with metallic nodes and bolts type 8.8, in two systems:
The main frames pillars and beams KB type galvanized, assembled with metallic bend
coated with aluminium powder.
Secondary elements: support for Roof panel galvanized minimum 200mm profiles
Lateral supporting system- galvanized minimum 160 mm profiles
Bracings- cross and longitudinal- galvanized C profiles
External walls made of thermo-isolated panels with polyurethane foam, class C1 with fire
proof, width 40 mm, and sheet of 0.5/0.5mm, coloured in RAL standard 20m with
polyester paint.
The sheet has the following protection characteristics:
-Galvanize Z200 (200grames/Zn for each side)
-Painting primer 7 m on the internal side
-Painting primer 7 m + polyester painting 20 m in RAL type, on the external side
ISPA 2001 RO 16 P PE 014.2
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The metallic structure will be deep galvanized, assembled in steel profiles for the main
frames and steel profiles for the lateral supporting rulers. The profile assembly will be done
with metallic node, coated with polystyrene powder, with screws of high resistance, type
8.8.
Refer to detail drawings 9643-Cp-300 to 311 and 405
5.4
5.4.1 Workmanship
A
Fabrication generally
General requirements:
The Contractor shall take the dimensions from the site or buildings and shall
verify all dimensions given on the drawings before the work is put in hand
The steelwork shall be fabricated by a specialist firm and, before an order is
placed by the Contractor, such specialist firm shall be approved by the Engineer
The Contractor shall prepare all shop details (workshop drawings) from the
tender drawings inform the Engineer when fabrication is due to start. Do not
fabricate steelwork for which the drawings have not been checked by the
Engineer
Before fabricating, ensure that surface condition of steel which is to be coated
complies with requirements for cleaning given elsewhere in this specification
Ensure that fabrication processes do not cause changes in properties of
materials resulting in non-compliance with specified requirements.
B
Marking
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e. Members shall never be longer than their design lengths and may only be up to a
maximum of 3mm less than their design length
f. Hole diameters for site assembly bolting shall never be more than 1mm in excess of the
bolt diameter.
g. At least one washer shall be present under all bolts and all bolts shall have at least one
complete thread showing beyond the nut.
C
Bolt assemblies
Tolerances
Flatness:
Full contact between connected surfaces.
Beams: Length: +/- 5 mm
Location of centre of gravity at supports: +/- 5 mm.
Columns:
Height: +/- 5 mm
Location of centre of gravity at support: +/- 5 mm
Deviation from vertical position: 5 mm per 3000 mm.
Anchor bolts:
Position of group of bolts: +/- 5 mm
Position of each bolt within a group: +/- 2 mm.
E
Erection
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Modifications:
Temporary restraints:
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GENERAL
To be provided by the same manufacturer than the steel structural frame and of a
proprietary system.
System to consist of:
a.
Pitched roofs
b. Gutters and rain water down pipes
c. Polycarbonate boards
d. Insulated sandwich panels for faade cladding
e. All related materials and the like necessary for the waterproofing of the roof including
but not limited to flashings, upstands, water proof movement joints, seals, fixings and
the like.
- achieved with thermo-isolated panels and polyurethane foam 40 mm width on both sides
colours type RAL standard, with a sheet of 0.5/0.5mm, polyurethane weight = 40KG/m 3.
The fire proof resistance is C1.
6.2
PERFORMANCE REQUIREMENTS
7.3 LAYING
a. Laying shall not take place in windy or wet conditions. Sheeting to be handled with care
to ensure no loss of finish. Walk ways protecting roof finish to be established on roof to
reduce the risk of damage to surface finish. Non-abrasive footwear to be worn at all
times when roof is trafficked. Touching up after damage to surface finish will not be
allowed without the written agreement of the Engineer
b. Sheets to be cut, joined and overlapped to create a neat appearance. To be treated as
necessary to ensure appearance and life expectancy requirements
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COLOURS
Roof covering, flashings, rainwater down pipes and gutters, sills and canopies are to be
the colour as set out in Finishes schedule and drawings, or similar to be agreed with
Engineer.
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7.1
7.2
EXTERNAL ELEMENTS
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l. The joints between frames and walls to be filled properly with foam filler or similar, to
ensure the proper seal.
m. Where the internal finish of the walls is wet plaster the reveal to be rendered to ensure
render coat overlapping the joint of the window/door frame and the wall
The external joints shall be sealed. In addition damp proof membranes at head, sill and
jambs of junction between frames and external wall shall extend under entire sill and
minimum 100mm from frame and shall be dressed into the frame. Stucco finish then to
brought to the frame.
n. to have completely concealed compatible fixings, seals, flashings, separating
membranes and insulation
o. separating membranes where incompatible materials would otherwise be in contact
p. Finished surfaces must be protected with stick film against accidental abrasion in the
process of work.
q. opening elements to be capable of adjustment in frame to ensure even pressure at all
points of weather seal.
r. opening elements to have reinforced corners to prevent racking
s. Must permit the adjustment to window frame in order to secure the uniform pressure in
all points of sealing
t. opening elements to have handles for opening.
u. all opening elements in the boiler house to be fitted with contact breakers and
connected to the intruder alarm system
Fabrication and installation to be licensed by the manufacturer and to be able to offer
credible manufacturers warrantee in the opinion of the Engineer
7.3
EXTERNAL WINDOWS
7.4
To be as external elements & windows above Doors to utilities such as gas boiler,
switchboard and the like shall meet with all utility company requirements
7.5
INTERNAL DOORS
Doors generally
a. fire doors to be certified in Romania and shall maintain their integrity in the accordance
with the requirements of the Fire Brigade (0.6 hrs fire resistance)
b. doors to be timber unless Fire Brigade performance requires metal
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7.7
TOLERANCES
Finished surfaces to be straight, true, square and free from imperfections and where
not textured the finish should not deviate more than 3mm from an 2 m straight edge
7.8
TILING
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internal corners between walls and where tiled area exceeds 5 m where tiling abuts
other materials or firm objects
Grouting shall be smooth and without pinholes or low spots and generally be of
uniform appearance.
Clean and lay protection.
Joints to be 3 mm and capable of resisting high pressure water spray cleaning
7.9
PAINTWORK
7.9.1 Materials
All paints are to be of European manufacture. The contractor shall not proceed with
ordering paint without the Engineers written acceptance of the manufacturer. The
Contractor shall scrupulously follow the manufacturers recommendations in all respects.
7.9.2 Preparation
Obtain paints in containers suitable for the scale of work intended. Containers should not
be overly large as this could entail evaporation and impairment of the paint.
Ensure sufficient quantities are purchased to limit colour-batching problems.
Organize sequence of work to ensure that finished work is not impaired by dust and debris
or other deleterious products.
Remove ironmongery, luminaries and other removable fitments and do not refix until paint
is folly dried.
Protect surfaces not intended to be painted. Remove all dirt and contaminants from surface
to be painted.
Fill imperfections.
Rub down with suitably abrasive paper, cloth, nylon pads or wire wool to assist cleaning
and key for paint but ensuring surface or crisp comers or features are not lost.
Remove abrasion dust.
Thoroughly mix paints to ensure all solids are evenly suspended in liquid but ensure no air
bubbles enter the paint.
Ensure background is dry and more than 14 days old in the case of render
Do not paint in inadequate light or if temperature is below 4 C or relative humidity
is above 80%.
Lightly rub down between coats if necessary.
Apply even consistent coatings with manufacturers preferred method (eg. brush, roller
or spray). Where a brush is used brush in a single direction.
7.9.3 Application
For internal plaster apply:
seal (can be diluted vinyl emulsion)
ISPA 2001 RO 16 P PE 014.2
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two top coats of washable matt vinyl silk emulsion as Finishes Schedule
For internal wood apply:
knotting on resinous or potentially resinous surfaces
prime coat
top coat
for internal applications apply top coat alkyd based satin finish paint as Finishes Schedule
For metals apply:
etch coat on galvanizing
prime coat
top coat
top coat alkyd based gloss finish paint as Finishes Schedule
7.10 IRONMONGERY
a. Prepare for fitting of all fixings, locks, catches, plates and the like to allow for full
functioning of each element and as required in the Door Schedule.
b. Doors to have hinges to suit leaf weight, kick plates, push plates, door stops all as
indicated in Door schedule. All doors to have handles both sides operating latches with
European standard operated deadlock. Doors on escape routes to have thumb turn/panic
bar override to locks. Locks to be mastered to clients requirements.
Final list of accessories to be approved by the Engineer
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8 WALLFINISHING
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
GENERALITIES
Partitions composed of one faces made by gypsum board fixed on a metal studs
structure and the external cladding. The space between the board and the sandwich
panel is filled with mineral wool.
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8.11 EXECUTION
Gypsum boards are fixed to the supporting structure with self-drilling screws.
Distance to respect between screws is maximum 300 mm and minimum 120
between screws and attaches. Boards are vertically installed.
mm
Joints between boards are finished with reinforcing band joint filler and joint finisher
product according to the manufacturers instructions.
Horizontal joints are staggered and reduced to a minimum.
Screws heads are also hidden with the joint product; maximum distance between the
longitudinal sides of the board is 4 mm.
The covering finishing is applied according to the manufacturers instructions.
The method used is the same when there are one or two boards to fix on the metal
frame.
Liaison to other material is completed by means of an elastic joint filler.
ISPA 2001 RO 16 P PE 014.2
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Tolerances: Flatness 3 mm under the straight edge of 1 m and following DIN 18202.
8.12 WARRANTY PERIOD
5 years
8.13 PAINTING OF CEILINGS
Composition binders: Acrylic copolymer dispersion Color: choice by Engineer on the
manufacturers color fan.
Viscosity: 115 Krebs unities at 25C
Density: 1.43 0.05 at 20C
Pouring resistance: to 300 micrometers of humid coat
Thickness of a dry coat: 35 micrometers
Glossiness: 3 to 4% Gardner gloss meter 60% after 7 days of drying
Wash ability: good
8.14 MAKE: SIGMA, LEVIS, ALPINACOLOR OR EQUIVALENT APPROVED BY THE
ENGINEERINSTALLATION OF THE PAINTING
The surface to paint must be perfectly washed, smooth and dry before the application of
the paint. Prior to application, the SC will brush the surface in order to delete all dirt,
dust, spillage, etc. The surface will also be smoothened of all irregularities. All other
elements near the surface to paint must be protected before the execution of the paint.
The nature and color of the support will determine the number of coats, in order to
cover it completely, following the manufacturers specifications. The minimum number
of coats is 2, in any case. If necessary, the contractor should put one isolating coat
before painting. The finished paint shall be uniform and plain. After the execution of the
painting works, the masking paper and adhesive bands will be removed from the
windows.
8.15 11.15 WARRANTY PERIOD
2 years
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9 CEILING FINISHINGS
9.1
9.1.1 Generalities
Gypsum boards 15 mm thick, fixed onto a metal stud frame in galvanised steel, which is
suspended to a concrete, metallic and wooden structure. The kind of false is all over the
fitness area except from the areas 6 and 7 (wet areas). The gypsum board, 15mm thick,
is represented on the plan as CE2.10.
Make: Knauf- Rigips Lafarge or equivalent approved by the Engineer Technical
specifications
Gypsum board made of cardboard-coated plaster.
The longitudinal sides of each board shall be joint together by a 50 mm large reinforcing
band filled-in with joint filler. A joint finisher is applied according to the manufacturer
prescriptions, in second phase.
Dimension:
- Width:
- Length:
- Thickness:
1 200
3 000
15
mm
mm
mm
Supporting grid system will be realised with galvanised steel accessories and shall be
fire resistant.
Accessories: - suspension wire = 4 mm or other system approved by Engineer
- U metallic profiles (dimensions: 27 x 60 x 27 x 0.63 mm)
- Suspension spring system.
9.1.2 Execution
Supporting raster:
Fixation to the structural ceiling in function of the material; suspension springs will be
fixed to the U metallic profile. Suspension wire will be fixed to suspension spring.
The whole shall be put at height and levelled.
The U profiles shall be elongated when necessary with special joining profiles.
The jointure with walls will be realised with a special corner profile (dimensions = 30 x
30 x 0.75 mm) fixed to the wall every 500 m.
Necessary reinforcement will be fixed where some object should be fixed to the ceiling
could constitute an overloading, max. bending 1:600.
Additional supporting elements for boards will be set up above the edges of the boards
for openings wider than 300 mm.
Maximal distance between suspensions will be 1250 mm.
Maximal distance from axes at the U profiles shall be 320 mm maximum.
All recommendation of the producer shall be carefully followed.
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Side up stand shall be made with the same panel board and the edge angles shall be
finished with reinforcing profiles following the instructions of the producer; they shall be
perfectly flat and straight.
Tolerance: 2 mm under the lath of 3 m.
Cut-out for lighting fixtures or equipment is made as required, with eventually
reinforcement supporting structures.
9.1.3 Warranty period
10 years
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10 EXTERNAL WORKS
10.1 GENERAL
10.1.1 General
a. To be read in conjunction with External rain water sewerage section
b. External ground levels are to be levelled up to the achieve the value set out in the
drawings
c. All external areas to be laid to fall to surface drains to avoid pounding and allow for
effective drainage of surface water.
d. Planting to take place in Autumn or Spring
10.2 CONCRETE KERB
Provide precast concrete kerbs at all road junctions between whether concrete or bitumen
and pavements.
Chipped, irregular or otherwise poor quality kerbs will be rejected
10.3 SOFT LANDSCAPING AND TREES.
Plant trees and shrubs carefully, providing plenty of water and fertilizer
Continue to tend plants until hand over of Development to Client
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11 MECHANICAL SERVICES
11.1 GENERAL PROVISIONS
a. Attention is drawn to the general provisions section
b. All pipe work carrying heating or cooling services, hot water or cold water supply
services to be insulated to maintain temperature and avoid the formation of condensation
except exposed heating pipes.
c. Pipes shall be arranged to run neatly in parallel lines horizontally or vertically (not
diagonally) wherever possible. The insulation of one pipe shall not be closer than 30
mm from another pipe, insulation of other pipes, wall or ceiling.
d. Air ventilation ducting - to be in suspended ceiling except where specified or shown to
be exposed. All ducting to be of galvanized sheet steel of flexible type.
e. Pipe penetrations through wall or foundation shall be with cast in puddle flange
leaving 20mm between flange and pipe. Seal between flange and pipe shall use water
and gas proof proprietary sealing system. Provision to be made in pipe design for
movement at crossing of deformation joints and connections to pumps, boiler, tanks and
other mechanical equipment
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Generally, heating radiators will be fitted with manual valves on the flow pipe.
c. Space heating circuits
Hot water will be distributed throughout the building using two-pipe circuits. A circulation
pump will be fitted to the return. Balancing valves and shut-off valves shall be fitted on
every connection to the flow pipe. All connection to be flanged and valved.
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11.10 VENTILATION
Adequate means of ventilation shall be provided to avoid siphoning of traps and the build
up of back pressure.
11.11TESTING AND COVERING UP
- Gravity-flow drains shall be tested for air-tightness two times: preliminary test before
backfilling and final test - after backfilling. Methods and procedure of tests shall conform
with the SNiP 3.05.04-85*. Tests duration shall be not less than 1 hour. Tests shall be
performed in the presence of representatives of the Engineer and appropriate acts
confirming test results are to be issued.
- Refilling of drain trenches shall be executed carefully in 150mm layers. The first layer over
the drain shall be of fine material laid loosely and then carefully compacted. Thereafter
150mm layers shall be well compacted.
- Internal soil stacks to be made of PVC pipes. Drainage system to be equipped with all
necessary traps, gullies and rodding eyes. Vent pipe to be provided to avoid vacuum and
insanitary fumes formation. Tops of soil and vent stacks to have wire domes terminating 1
m above roof level.
11.12 SANITARY UNITS AND ACCESSORIES
- Basins and toilet bowls are to be glazed vitreous china.
- Toilet bowls to be wall mounted and to have white plastic seats and covers.
- Shower trays to be polyester type
- Flushing handle to be chrome.
- Basins are to be wall mounted with proprietary fixing brackets and to be equipped with
single-lever chrome mixer tap, pop up waste and trap. Basins generally to be 800 mm
above finished floor level.
- Technical documentation and samples to be submitted for approval by the Engineer
11.13 CHECKING AND CLEANING
a.
-
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b.
Clean and rinse with organo-phosphate solutions unless otherwise
recommended by the
manufacturers. Analyze after refilling.
11.14 TESTING
The system shall be balanced to ensure full compliance with the contract and all
elements of the system shall be comprehensively tested including: boiler operation,
pressure tests on all ducts pipe work and pressure release elements.
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12 ELECTRICAL SERVICES
12.1 SCOPE
This section provides for the electrical power provision within the construction site and
includes external lighting, safety measures, security, and control/instrumentation systems
12.2 CODES AND STANDARDS
a.
The equipment, design and performance of the electrical system shall be in
accordance with:
b.
Power supply and distribution main switchgear shall be housed in the electrical
room; which shall be equipped with circuit breakers, fault current protection and
meter, which is connected to the power network through current transformers and
metering boxes.
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b.
c.
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12.7 LIGHTING
a. Generally, power for lighting will be 220 V. Following type of lighting shall be provided:
working lighting - in all the common premises; emergency lighting - in switchgear
room; evacuation lighting - main escape routes.
b. Generally fluorescent luminaries shall be installed in all the premises of the
building. Luminaries shall have EP level (protection against the penetration of
solid bodies and the penetration of water) as described in plans.
c. Emergency/electrical lighting system shall be provided by means of a decentralized
system with battery back up per fixture.
12.10 TESTING
a. The power greed, lighting systems, earthing, back-up power, telecommunication,
information, fire-proof systems, security system, lighting protection and all electrical
equipment to be tested and the results to be documented.
b. Attention to paid to installation of safety switches and adjustments to be executed
taking into consideration people safety and equipment protection before, during and
after testing.
c. Testing to include:
ISPA 2001 RO 16 P PE 014.2
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Testing after delivery including all cables and equipment (if it is possible)
Testing before connecting including all cables and equipment (if it is possible)
The following tests to be made in order to provide compliances with contract
documentation:
Continuity of protective conductors and connections
Continuity of earthing mat
Insulation resistance
Electrical immiscibility and barriers
Polarity
Resistance of current loops of ground short circuits
Resistance of earthing electrode
Working of safety switches
Test results to be thoroughly documented during testing, and the abnormities must be
investigated and they must be reported even if the deviation is within the permissible limits.
When a malfunction is detected, measures to be taken for its clearing. The defective
element must be tested after repairing, and this will be mentioned in documentation.
After testing, the results will be presented to Engineer for observations.
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13 ANCILLARY INSTALLATIONS
13.1 WEIGHBRIDGE
Provide all labor, materials, equipment and tools as required to install, start up and commission for a
STEEL DECK SCALE DESIGNED TO ACCURATELY STATIC WEIGHING A ROAD VEHICLE IN ABOVEGROUND INSTALLATION, CAN TAKE A VEHICLE OF UP TO 20 TONNES GROSS WEIGHT.
COMPOSED, AS A MINIMUM, BY THE FOLLOWING PARTS:
MECHANICAL:
- STEEL PLATFORM WITH GROOVED SURFACE OF A MINIMUM DIMENSION OF 12 M X 3 M
- Steel plates for weight sensors installation as per manufacturer indications.
Electronical:
- Weight sensor manufactured from stainless steel and fully waterproof. They incorporate the latest digital technology
and are factory calibrated for maximum accuracy.
- Connections and cables to interface with the computing system to be located in the Administration
office
- weight external electronic indicator
- Computer with software and printer for automatic data processing
- Interface for communication with centre data base or other automatic weighing systems.
Structural:
Concrete works as per drawing 9643-Ft-404 and
manufacturer requirements.
The Contractor is responsible for the provision, assembly, metrological calibration, legal conformity,
commissioning and guarantee certification.
The Contractor shall obtain from the Judetean Metrologic Bureau the installation notice according to
the legislation in force and any other required certification
9643-Cp-312
9643-Cp-300
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FENCING
green
2600 mm
2400.. mm
2500 mm
2400 mm
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