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even from the inside looking out. Some CAD software is capable of dynamic mathematic
modeling, in which case it may be marketed as CADD computer-aided design and drafting.
CAD is used in the design of tools and machinery and in the drafting and design of all
types of buildings, from small residential types (houses) to the largest commercial and industrial
structures (hospitals and factories).
CAD is mainly used for detailed engineering of 3D models and/or 2D drawings of
physical components, but it is also used throughout the engineering process from conceptual
design and layout of products, through strength and dynamic analysis of assemblies to definition
of manufacturing methods of components. It can also be used to design objects.
CAD has become an especially important technology within the scope of computer-aided
technologies, with benefits such as lower product development costs and a greatly shortened
design cycle. CAD enables designers to lay out and develop work on screen, print it out and save
it for future editing, saving time on their drawings.
INTRODUCTION TO PRO-E
that you must have a strategy before you start modeling of what features you want and how you
want to constrain them within the part.
To work with Pro-E first we should know about the main modules to design any part or
assembly with required documentation.
They are:
1. Sketcher
2. Part Modeling
3. Assembly
4. Drawing/Drafting
5. Sheet Metal
Open Pro-E and open new part file with required units (mmns).
Draw a sketch on front plane with two circles one is with dia. 25mm and other dia.
Will be added with relations so dont give any dimension Done Ctrl + D.
Go to tools menu relations now add the Relations and Local parameters, as
shown below ok.
Right click on the sketch - Edit Definition Tools Relations select outside circle
dimension and In relations type sdo = r02 as shown below
We can get the blue color curve as shown below to see this use wire frame.
Draw a line on right plane up to ends of the body then select variable section sweep
with required relation as shown below.
Using variable section sweep cut remove the material up to one tooth it looks
asbelow.
The above tooth will be patterned with axis method to get the required no. of
teethes as shown below it shows the final output of helical gear.
After creating both the gear and pinion go to assembly module and assemble them
with required constraints finally we get the assembled model of gear and pinion as
shown below.
ANALYSIS
INTRODUCTION
The finite element method represents an extension of the matrix methods for the
analysis of framed structures to the analysis of the continuum structures. The basic philosophy of
the method is to replace the structure of the continuum having an unlimited or infinite number of
unknowns at certain chosen discrete points. The method is extremely powerful as it helps to
accurately analyze structures with complex geometrical properties and loading conditions. In the
infinite method, a structure or continuum is discretized and idealized by using a mathematical
model which is an assembly of subdivisions or discrete elements, known as finite element, are
assumed to be interconnected only at the joints called nodes. Simple functions such as
polynomials are chosen in terms of unknown displacements at the nodes to approximate the
variation of the actual displacements over each finite element. The external loading is also
transformed in to equivalent forces 1applied at the nodes. Next, the behavior of each element
independently and later as an assembly of these elements is obtained by relating their response to
that of the nodes in such a way that the following basic conditions are satisfied at each node:
Equations of equilibrium
The equations, which are obtained using the above conditions, are in the form of
force-displacement relationship. Finally, the force-displacement equations are solved to obtain
displacements at the nodes, which are the basic unknowns in the finite element method.
1
The basic idea in the finite element method is to find solution of a complicated
problem by replacing it by simpler one. Since a simpler one in finding the solution replaced the
actual problem, we will be able to find only an approximate solution rather than exact solution.
In finite element method, it will often be possible to improve or refine the approximate solution
by sending more computational effort.
This is a numerical solution for obtaining solutions to many of the problems
encountered in engineering analysis. In this method, the body or the structure may be divided in
to small elements of finite dimensions called finite elements. The original body or continuum is
then considered as assemblage of these elements connected at a finite number of joints called
nodes.
The general nature of its theory makes it applicable to a wide variety of boundary
value problems in engineering. A boundary value problem is one of which a solution is sought in
domain (region) of a body subject to the satisfaction of the prescribed boundary (edge) condition
of the dependent variable of their derivatives. Mostly all engineering problems which are
illustrated in the table 4.1 of the finite element method comes under three categories of boundary
problems, namely
1. Equilibrium or steady state or time independent problem,
2. Eagan value problem,
3. Transient or propagation programs.
of Equilibrium
study
1.
problems
Civil Static
engineering
analysis
structures
the
problems
Natural
Propagation
of frequencies
of
stress
frames,
structures
folded plates,
roofs,
shear
walls
2.
Aircraft Static
structures
analysis
Response
of frequencies
wings,
flutter
rockets,
stability
fuselages,
aircraft,
fins
3.
Natural
and rocket.
aircraft
and structures
loads,
dynamic
response
structures
aircraft.
of Natural
to
of random
missile
Hydraulic Analysis
of
Analysis
of
of
and
water potential
periods
resources
flows,
engineering
and unsteady
free modes
viscous flows.
basins,
of state
fluid
flow
and
lakes wave
and harbors
propagation
problems
4.
Nuclear Analysis
Engineering
Response
nuclear
frequencies
pressure
and
vessels
stability containment
and of
structures
containment
dynamic
structures
structures
loads.
Natural
Crack
concentration frequencies
problems,
and
stress
of
analysis
of
reactor
containment
5. Mechanical Stress
design
of Natural
fracture
stability problems
linkages, under
of gears
pressure
machine
vessels,
tools.
and dynamic
loads.
to
and
pistons,
gears.
Since the displacement (field variable) solution of the complex structure under
any specific load conditions cannot be predicted exactly, we assume some suitable with in an
element to approximate the unknown solution. The assumed solution must be from
computational point of view and it should satisfy certain convergence requirements.
Step
3:
Derivative
of
element
stiffness
matrices
[K] {} = {P}
These equations cannot be solved for {} since the matrix [K] will be singular
and hence its inverse does not exist. The physical significance of this, in case of solid mechanics
problem, is that the loaded body or structure is free to undergo unlimited rigid body motion
unless some support constraints are imposed to keep the body or structure under equilibrium
under the loads. Hence some boundary or support conditions have to be applied before solving
for {}. In non-structural problems we have to specify one or sometimes more than one nodal
degrees of freedom. The number of degrees of freedom is dictated by the physics of the problem.
1. Its ability to use various size and shape and to modal a structure of arbitrary
geometry.
2. Its ability to accommodate arbitrary boundary conditions, loading, including thermal
loading.
3. Its ability to modal composite structures involving different structural components
such as stiffening member on a shell and combination of plates, bars and solids, etc.,
4. The finite element structure closely resembles the actual structure instead of being
quite different obstruction that is hard to visualize.
5. The FEM is proven successfully in representing various types of complicated material
properties and material behavior (nonlinear, anisotropic, time dependent or
temperature dependent material behavior).
6. It readily account for non-homogeneity of the material by assigning different
properties to different elements or even it is possible to vary the properties within an
element according to a pre-determined polynomial pattern.
DISADVANTAGES OF FEM:
1. Experience and judgment are required in order to construct a good finite element
model.
2. A big computer and a reliable computer program (software) are essential. Input and
output data are tedious to prepare and interpret.
Types of Analysis:
There are different types of analysis that are used in industry: Structural, Modal,
Harmonic, Transient and Spectrum.
Structural Analysis consists of linear and non-linear models. Linear models are simple
parameters and assume that material is not plastically deformed. Non-linear models consist of
stressing the material past its elastic capabilities. The stresses in the material then vary with the
amount of deformation.
Vibration analysis is used to test the material against random vibrations, shock and
impact. Each of these incidents may act on the natural vibration frequency of the material, which
in turn, may cause resonance and subsequent failure. So analysis is done on the material to
predict the life of the material. Heat-Transfer Analysis models the thermal conductivity or
thermal fluid dynamics of the material or structure. This may consist of a steady state or transient
transfer. Steady-state transfer refers to constant thermo properties in material that yield linear
heat diffusion.
Finite Element Analysis Process
The structure to be analyzed is subdivided in to mesh of finite sized elements of
simple shape. Within each element, the variation of displacement is assumed to be determined by
simple polynomial shape functions and nodal displacements. Equations for strain and stresses are
developed in terms of unknown nodal displacements. From this, the equations of equilibrium are
assembled in a matrix form, which can be easily programmed and solved, on a computer. After
applying appropriate boundary conditions, the nodal displacements are found by solving the
matrix stiffness equation. Once the nodal displacements are known, element stresses and strains
can be calculated.
Heat flow analysis, fluid flow and element flow analysis can be done.
The following shows the brief description of steps followed in each phase:
SOLUTION POST
PHASE
PROCESSOR
PHASE
Geometry
Element
definitions
formulation
Mesh generation
Overall
matrix Post
solution
operation
matrix Post data print out
triangulation
Materials definition Wave front
Constraint
Displacement,
definition
stress, etc.
Load definition
Calculations
4.7.1. MESHING:
Manual Meshing:
In manual meshing the elements are smaller at joint.
This is known as mesh refinement, and it enables the stress to be
captured at the geometric discontinuity. Manual meshing is long
and tedious process for models with any degree of geometric
complication, but with useful tool emerging in pre-processes, the
task is becoming easier.
Meshing controls:
The default meshing controls that the program uses
may produce a mesh that is adequate for the model we are
analyzing. In this case, we need not specify any meshing controls.
However if we do use meshing controls we must set them before
meshing the solid model.
Meshing controls allow us to establish the element
shape, midside node placement and element size to be used in
meshing the solid model, this step is one of the most important of
the entire analysis for the decisions we make at this stage in the
model development will profoundly affect the accuracy and
economy of the analysis.
the
analysis
time.
Therefore,
the
compromise
4.7.5. SOLUTION:
4.7.6. POST-PROCESSOR:
Structural analysis is probably the most commonapplication of the FEM. The term structural implies not only civil
engineering structures such as bridges and buildings, but also
naval, aeronautical, and mechanical components such as pistons,
machine parts and tools. The primary unknowns (nodal degree of
freedom) calculated in a structural analysis are displacements
other qualities, such as strains, stresses and reaction forces are
derived from the nodal displacements.
4.9. MODAL ANALYSIS
MODAL ANALYSIS:
TANGENTIAL FORCE: