SJ-740 - Manual Técnico PDF

SERVICE NOTES
FJ-540
SJ-740/640/540
Confidential
TERMS OF USE
Users of this Service Note shall be deemed to agree with the following Terms of Use.
1. USERS
This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.
2. PURPOSE
Authorized persons can use this Service Note only for the purposes of selling and providing to the customers
maintenance service of FJ-540, SJ-740/640/540.
3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note to
be used in any manner by, any third party other than authorized persons.
4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG Corporation.
5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.
Copyright 2009 ROLAND DG CORPORATION
8119-28
Contents
1 Structure & Spare Parts
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11
1-12
1-13
1-14
1-15
1-16
COVERS ............................................................................................................................................... 1-1

FRAME ................................................................................................................................................. 1-3
CARRIAGE............................................................................................................................................. 1-5
DRIVE UNIT .......................................................................................................................................... 1-7
CHASSIS ............................................................................................................................................... 1-9
PINCH ROLLER .................................................................................................................................. 1-10
STAY ROLL ..........................................................................................................................................1-11
WIPER SYSTEM ................................................................................................................................. 1-12
PUMP SYSTEM .................................................................................................................................. 1-13
INK SYSTEM ....................................................................................................................................... 1-16
BASE FRAME ..................................................................................................................................... 1-17
ACCESSORIES & STAND ................................................................................................................... 1-18
TUC-1 CONTROLLER .......................................................................................................................... 1-20
TUC-1 OTHERS .................................................................................................................................... 1-21
TUC-1 ACCESSORIES ......................................................................................................................... 1-22
TU-750/650/550 .................................................................................................................................... 1-23
2 Electrical Section
2-1
2-2
2-3
2-4
2-5
2-6
WIRING MAP ........................................................................................................................................ 2-1

MAIN BOARD ........................................................................................................................................ 2-2
HEAD / SERVO BOARD ..................................................................................................................... 2-10
SUB BOARD ....................................................................................................................................... 2-24
TUC-1 .................................................................................................................................................. 2-30
MAINTENANCE PARTS LIST ............................................................................................................. 2-31
3 Replacement of Main Parts

3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
3-9
3-10
HEAD REPLACEMENT ....................................................................................................................... 3-1

CLEANING WIPER REPLACEMENT ................................................................................................... 3-8
CAPPING UNIT REPLACEMENT ....................................................................................................... 3-10
CARRIAGE MOTOR REPLACEMENT ............................................................................................... 3-15
PUMP REPLACEMENT ...................................................................................................................... 3-19
INK TUBE REPLACEMENT ................................................................................................................ 3-23
BOARDS REPLACEMENT ................................................................................................................. 3-27
BATTERY REPLACEMENT ................................................................................................................. 3-34
CARRIAGE WIRE REPLACEMENT ................................................................................................... 3-37
ENCODER SCALE REPLACEMENT .................................................................................................. 3-42
4 Adjustment
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
4-10
SPECIAL TOOLS ................................................................................................................................. 4-1

SERVICE MODE ................................................................................................................................... 4-2
HOW TO UPGRADE FIRMWARE ....................................................................................................... 4-15
HEAD ALIGNMENT.............................................................................................................................. 4-16
LINEAR ENCODER SETUP ............................................................................................................... 4-26
LIMIT POSITION & CUT DOWN POSITION INITIALIZE .................................................................... 4-27
PAPER SIDE SENSOR ADJUSTMENT .............................................................................................. 4-29
CALIBRATION (FEEDING DIRECTION) ............................................................................................ 4-32
CARRIAGE WIRE TENSION ADJUSTMENT ..................................................................................... 4-34
NETWORK BOARD INITIALIZE ........................................................................................................... 4-37
5 Supplemental Information
5-1
SENSOR MAP ....................................................................................................................................... 5-1
6 Troubleshooting
6-1
6-2
6-3
6-4
6-5
6-6
6-7
6-8
WHITE FINE LINES / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING .. 6-1
IT DOESNT PRINT AT ALL ................................................................................................................... 6-2
INK DROPS ON MEDIA ......................................................................................................................... 6-2
SHIFTING IN PRINTING ........................................................................................................................ 6-3
VERTICAL BANDING............................................................................................................................. 6-3
MOTOR ERROR .................................................................................................................................... 6-4
ERROR MESSAGE................................................................................................................................ 6-5
SERVICE CALL ...................................................................................................................................... 6-5
7 Service Activities
7-1
7-2
7-3
INSTALLATION CHECK LIST ............................................................................................................... 7-1

MAINTENANCE CHECK LIST ............................................................................................................. 7-20
SPECIFICATION .................................................................................................................................. 7-24
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Revision Record
Revison No.
0
Date
Description of Changes
2002.10.7
First Edition
2002.10.21 Sect.1 : Spiral Tube has been added.
Sect.2: Several parts No. has been revised.
2002.11.21
2
2002.12.26
3
2003.3.12
2003.4.8
5
Issued
Masuda
Masuda
Inagaki
Nakatani
Inagaki
Nakatani
Inagaki
Tamaki
Inagaki
Nakatani
Inagaki
Nakatani
Inagaki
Sugiura
Inagaki
Tamaki
Inagaki
Mabuchi
Inagaki
Mabuchi
Inagaki
Mabuchi
Kato
Hioki
Kato
Mabuchi
p.3-1 : Wrong descriptions have been corrected.

Referential time for each work has been added.
Supplementary explanations have been added.
Approval
Inagaki
Inagaki
2003.4.30
2004.1.9
2004.3.10
2004.8.10
10
2005.1.11
p.3-2 : A wrong description has been corrected.

p.3-26 : A wrong illustration has been corrected.
p.3-31 : Wrong descriptions have been corrected. Supplementary explanations
have been added.
p.3-38 : Some wrong procedures have been corrected.
4-2 : Service Mode [PERIODIC CL.]menu has been added.
System SW_function has been added.
Key Combination has been added.
4-2 : Service Mode [HEAD ADJUST_HORIZONTAL] menu has been changed.
Service Report_Periodic CL.. has been added.
4-3 : Head Alignment_Horizontal Adjustment has been changed.
Sect1 : Structure & Spare Parts Each parts list has been revised.
1-14 : TUC-1 CONTROLLER, 1-15 TUC-1 OTHERS, 1-16 TUC-1 ACCESSORIES,
1-17 TU-550 have been added.
2-5 : TUC-1 WIRING MAP and Circuit Diagram have been added.
3-1 : HEAD REPLACEMENT, 3-8 BOARD REPLACEMENT, 3-9 WIRE
REPLACEMENT have been revised.
4-2 : SERVICE MODE [THERMISTOR CHEK] has been revised.
6-4 : SHIFTING IN PRINTING has been revised.
3-4 : CARRIAGE MOTOR REPLACEMENT has been revised.
4-2 : Service Mode [LINEAR ENCODER HEADBOARD FAILED] menu has been
System SW_function has been added.
Service Report_Full width scanning has been added.
4-5: LINEAR ENCODER SETUP has been revised.
7-1 : INSTALLATION CHECK LIST Pump Unit Exchange Time has been revised.
7-2 : Maintenance Check List (SJ-740/540) Pump Unit Reference has been revised.
Section 1/2/7: SJ-640 has been added.
7-1 : INSTALLATION CHECK LIST Pump Unit Exchange Time has been revised.
7-2 : Maintenance Check List (SJ-740/640/540) Pump Unit Reference has been
revised.
1-3 HEAD CARRIAGE, 1-4 DRIVE UNIT, 1-5 CHASSIS, 1-6 PINCH ROLLER, 1-8
WIPER SYSTEM, 1-9 PUMP SYSTEM, 1-11 BASE FRAME have been revised.
6-6 MOTOR ERROR MOTOR ERROR List has been added.
1-10 : INK SYSTEM
Parts has been revised
Sect 3 : CHECKING THE CAP HEIGHT has been added.
3-1 : HEAD REPLACEMENT
Step 17 has been revised
3-4 : CARRIAGE MOTOR REPLACEMENT
Step9 has been revised.
4-5 : [CHECKING THE CAP HEIGHT] menu has been added.
7-1 : INSTALLATION CHECK LIST Printing Head Reference has been revised.
1-2 : FRAME, 1-3 : CARRIAGE, 1-5 : CHASSIS, 1-7 : STAY ROLL, 1-8 : WIPER
SYSTEM, 1-9 : PUMP SYSTEM
Parts have been revised.
4-1 : KEY COMBINATION, 4-2 : HOE TO UPGRADE FIRMWARE have been
revised.
1-2 : FRAME, 1-4 : DRIVE UNIT Parts has been revised.
4-1 : SERVICE MODE
[SET SHEET POS] menu has been added.
11
2005.2.2
12
2005.6.20 6-6 : Motor Error codes have been added.

1-4 : DRIE UNIT
1-5 : CHASSIS
Parts have been revised.
2-6 : MAINTENANCE PARTS LIST_Electrical Parts has been revised.
4-2 : SERVICE MODE [Contents of History Report]_MOTOR GROUP has been
revised.
4-3 : HOW TO UPGRADE FIRMWARE Step 8_The key u has been corrected.
13
2005.8.5
14
2006.1.12 1-8 : WIPER SYSTEM, 1-3:CARRIADGE Parts have been revised.
Kato
M.Kawai
15
2006.3.24 3-8 : MOTOR REPLACEMENT has been added.
Kato
Uchiyama
16
2006.6.15
Kato
Misako
1-10 : INK SYSTEM, 1-11 : BASE FRAME, 2-1 : WIRING MAP Parts have been
revised.
Revison No.
Date
Description of Changes
Approval
Issued
Kato
Misako
Kato
Misako
Kato
Mabuchi
17
2006.12.19 1-9 : PUMP SYSTEM Parts have been revised.
18
2007.4.26
19
2007.5.21 Sect1 : Structure & Spare Parts Parts have been revised.
20
2007.11.27
1-3 : CARRIAGE, 1-9 : PUMP SYSTEM, 1-15: TUC-1 ACCESSORIES Parts have
been revised.
Kato
Misako
21
1-2 : FRAME, 1-4 :DRIVE UNIT, 1-5 : CHASIS, 1-8 : WIPER SYSTEM, 1-9 : PUMP
2008.1.23 SYSTEM_Old type, 1-9 : PUMP SYSTEM_New type, 1-2 ACCESSORIES &
STAND, 1-13: TUC-1 CONTROLLER Parts have been revised.
Kato
Mabuchi
22
2008.2.14 2-1 : WIRING MAP has been revised.
Kato
Misako
23
2008.6.26 1-2:FRAME, 1-3 : CARRIAGE, 1-4 :DRIVE UNIT Parts have been revised.
Kato
Misako
24
2008.7.24
1-8 : WIPER SYSTEM Parts have been revised.

4-4 : HEAD ALIGNMENT has been revised.
Kato
Misako
25
2009.1.7
1-1 :COVERS Parts have been revised.
Kato
Misako
26
2009.6.5
1-3 : CARRIAGE Parts have been revised.
Kato
Misako
27
2009.9.9
1-9 : PUMP SYSTEM Parts have been revised.

5-1 : SENSOR MAP has been revised.
Kato
Misako
28
2009.11.12
1-2 : FRAME, 1-3 : CARRIAGE, 1-5 : CHASIS, 1-12 ACCESSORIES & STAND,
1-15: TUC-1 ACCESSORIES Parts have been revised.
Kato
Misako
1-4: DRIVE UNIT, 1-7 : STAY ROLL, 1-9 : PUMP SYSTEM, 1-15: TUC-1
ACCESSORIES. 2-1 : WIRING MAP Parts have been revised.
To Ensure Safe Work

About
and
Notices.
Used for instructions intended to alert the operator to the risk of death
or severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury
or material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused
with respect to the home and all its furnishings, as well to domestic
animals or pets.
About the Symbols

The
symbol alerts the user to important instructions or warnings. The speci c
meaning of the symbol is determined by the design contained within the triangle.
The symbol at left means anger of electrocution
The
symbol alerts the user to items that must never be carried out (are
forbidden). The speci c thing that must not be done is indicated by the design
contained within the circle.
The symbol at left means not to touch.
symbol alerts the user to things that must be carried out. The speci c
The
thing that must be done is indicated by the design contained within the circle. The
symbol at left means the power-cord plug must be unplugged from the outlet.
In addition to the
and
: Tips and advise before the adjustment.
symbols, the symbols shown below are also used.
Turn off the primary power SW

before servicing.
Do not recharge, short-circuit,

disassemble the lithium battery, nor
put it into fire.
It may cause heat, explosion and re.
Put tape around the lithium battery
for insulation for disposal or
preservation.
It may cause heat, explosion and re.
About the Labels Affixed to the Unit

These labels are af xed to the body of this product.
The following gure describes the location.
HIGH VOLTAGE,
HANDLING ATTENTION
Do not touch during power on
Electric shock, Compornents damage
Do not repair. Replace power unit.
Do not replace fuse. Can not be recovered.
Electric charge.
Do not touch when power is on.
1-1
S2
S3
S6
S6
S6
S8
12
S7
S6
S2
S3
Revised 25
31
29
14
18
S7
S9
S6
5
S3
28
S2
S6
S1
S8
1
S3
S2
S3
17
33
21
30
S7
35
34
S7
S4
11
S9
29 S6
S7
20
32
S1
S7
Revised 25
S3
10
26
S5
S6
S6
S7
S7
15
16
27
25
22
S7
24
23
19
13
S7
1-1 COVERS
1 Structure & Spare Parts
1-1 COVERS
REVISED 7
PARTS LIST -Main PartsParts No.

1 11879107
Parts Name
PARTS LIST -Supplemental PartsFJ540
SJ540
SJ640
SJ740
ABSORBER TK-12
22095141
APRON,B FJ-540
2 22095147
APRON,B SJ-640
22095138
APRON,B SJ-740
22095137
APRON,F FJ-540
3 22095149
APRON,F SJ-640
22095139
APRON,F SJ-740
22095142
APRON,F UNDER FJ-540
4 22095148
APRON,F UNDER SJ-640
22095140
APRON,F UNDER SJ-740
22025675
COVER,INK SYSTEM FJ-540
22025986
COVER,INK SYSTEM SJ-740540
22025965
COVER,INK SYSTEM MOTOR FJ-540
22025966
COVER,INK SYSTEM MOTOR SJ-740
5
7
*
*
*
*
*
*
*
*
*
*
COVER,PANEL FJ-540
COVER,PLATE L FJ-540
22025979
COVER,RAIL B FJ-540
10 22045182
COVER,RAIL B SJ-640
22025981
COVER,RAIL B SJ-740
22025978
COVER,RAIL F FJ-540
22025983
COVER,RAIL F SJ-540
22045180
COVER,RAIL F SJ-640
22025982
COVER,RAIL F SJ-740
12 22025673
COVER,SIDE L FJ-540
13 22025674
COVER,SIDE R FJ-540
COVER,TOP L FJ-540
14
22025968
COVER,TOP L SJ-740
15 22025970
COVER,TOP R FJ-540
16 22225101
FRAME,COVER F SJ-540
22115880
21655252
HOLDER,COVER F FJ-540
18 21655269
HOLDER,COVER F SJ-640
21655253
HOLDER,COVER F SJ-740
*
*
*
*
20 22495211
KEYTOP,DS-LD1H BLK
21 22495210
KEYTOP,DS-LX1H BLK
22 22535287
LABEL,CAUTION CARRIAGE #LA266
23 22535394
LABEL,CLAMP MEDIA FJ-540 #LA502
24 22535390
LABEL,EMERGENCY STOP #LA496
LABEL,FJ-540 #LA476
*
*
*
*
26 W811904230
PANEL BOARD ASSY FJ-540
27 22055356
PLATE,F COVER CM-500
PLATE,COVER F FJ-540
28 22055608
PLATE,COVER F SJ-640
22055551
PLATE,COVER F SJ-740
29 22155958
SHAFT,COVER F FJ-540
30 22665274
SHEET,PANEL FJ-540
31 21425110
WASHER,COVER FJ-50
32 22025972
COVER,INNER INK SYSTEM FJ-540
22535220
LABEL,CORPORATE LOGOTYPE #LA79
22535322
LABEL,CORPORATE LOGOTYPE #LA378
22535374
LABEL,HI-FI JET PRO2 #LA473
33
34
22535376
35 22025965
*
*
LABEL,SOLJET PRO2 #LA475

COVER,INK SYSTEM MOTOR FJ-540
Revised 25
*
*
22055550
RING SET,E-RING ETW-4 100 PCS.
HOOK,INK SW FJ-540
LABEL,SJ-740 #LA478
S9 31149703AS
19 21645106
22535379
SCREW,PLAPOINT M4*6 BK FE
22195120
LABEL,SJ-540 #LA477
CUPSCREW SET, M4*8 3CBC 100 PCS
S8 31139104
22115879
LABEL,SJ-640 #LA640
S7 31289110AS
22535378
CUPSCREW SET,M3*4 NI 100 PCS.
S6 31289105AS
22535446
S5 31289109AS
ESCUTCHEON FJ-500
25
SCREW SET,CAP M3*12 NI 50 PCS.

FRAME,COVER F FJ-540
22535377
S3 31049171AS
S4 31289112AS
22115881
17
BUSH SET,ROLL 3*4 100 3C PCS.

BUSH SET,ROLL 3*9 3C 100PCS.
9 22025964
22025967
S1 31029816AS
*
*
1-2
Parts Name
S2 31029819AS
8 22025969
11
Parts No.
Revised 25
S21
49
S6
S21
1-3
S12
S6
S3
S6
18
23
S21
40
S4
35
34
S6
S21
S27
10
24
S11
S12
43
12
47
17
4 S24
S24
S4
11
S4
10
REVISED23
55
S4
S17
S19
14
S10
62
70
71
S9
71
S18
42
63
S4
46
39
33
S20
S2
S14
S22
S10
26
S4
20
30
S19
33
45
S22
S10
39
25
S23
14
41
S15
S4
S20
S5
21
S4
S6
S8 54
S4
S1
S21
S17
31
3 S26
REVISED11
S30
43
16
S9
37
36
38
S21
S13
S4
53
S4
S4
S21
73
49
S21
15
S6
S6
S6
3 S26
28
19
61 59
58
29
56
S13
S6
67
61
S13
68
59
60
REVISED10
48
S6 12
S4
S29
S22
S21
65
19
57
66
44
72
S10
S26
3
S8
54
S8
S22
54
32
S28
27
13
S20
22
1
S13
S23
S4
28
19
9
S4
50
1-2 FRAME
REVISED 7
REVISED 7
1-2 FRAME
1 11879122
22805472
2
22805473
3 22355816
4 22175870
5 22115106
22005135
6 22005140
22005136
22005137
7 22005141
22005138
8 12159573
9 11769118
10 22165165
22025974
11
22025973
22025992
12
22025991
13 22235415
14 21715110
15 22115892
16 22115894
17 22115891
18 W811904240
19 22135559
20 21655131
21895153
21 21895161
21895154
22 22145455
23 21575109
22055558
24
22055559
25 22055316
22055583
26 22055609
22055563
27 22055585
28 22055561
22185440
29 22645120
22185439
22185442
30 22645121
22185441
22185436
31 22645119
22185435
32 11509111
33 15099115
22075118
34 22075121
22075125
22155967
35 22295274
22155966
22295263
36 22295275
22155959
22665275
37 21475154
22665276
21475141
38
21475143
39 22125432
40 22125431
41 22125430
42 22175122
43 22715337
44 22715346
45 22715335
46 22715336
Parts Name
ABSORBER,K-16
ASSY,GRIT ROLLER FJ-540
ASSY,GRIT ROLLER SJ-740
BASE,SHAFT SQUARE FJ-540
BEARING 10-19ZZ
BEARING HOUSING A 211-106
BED,FJ-540
BED,SJ-640
BED,SJ-740
BED,F FJ-540
BED,F SJ-640
BED,F SJ-740
BUSH,80F-0603
CLAMP,FCM2-S6-14
COLLAR
COVER,FEED MOTOR FJ-540
COVER,FEED MOTOR SJ-740
COVER,INNER INK SYSTEM TOP FJ-540
COVER,INNER INK SYSTEM TOP SJ-740
CUSHION,PLATE CABLE FJ-540
FAN SCBD24H7-016 FJ-540
FRAME,DRIVE PULLEY FJ-540
FRAME,MIDDLE R2 FJ-540
FRAME,SIDE L FJ-540
GRIT ENCODER BOARD ASSY FJ-540
GUIDE,TUBE 8 FJ-500
HOLDER,LINEAR SCALE CJ-70
L-BEARING SSR15XW2UE+2320LY
L-BEARING,SSR15XW2GE+2560LY
L-BEARING SSR15XW2UE+2740LY
LEVER,SHAFT FJ-540
NUT,BOSS H14MM S3MM N3MM
PLATE,AUTOCUT JOINT FJ-540
PLATE,AUTOCUT JOINT SJ-740
PLATE,LINEAR SCALE CJ-70
PLATE,SHUTTER 2 FJ-540 REVISED 21
PLATE,SHUTTER SJ-640
PLATE,SHUTTER SJ-740
PLATE,STAY CABLE 2 FJ-540
PLATE,TUBE GUIDE FJ-540
RAIL,CABLE FJ-540
RAIL,CABLE SJ-640
RAIL,CABLE SJ-740
RAIL,GUIDE FJ-540
RAIL,GUIDE SJ-640
RAIL,GUIDE SJ-740
RAIL,LINEAR SCALE FJ-540
RAIL,LINEAR SCALE SJ-640
RAIL,LINEAR SCALE SJ-740
ROLLER,STAY CABLE FJ-600
SENSOR-INTERRUPTER GP2A25NJ
SET,G-ROLLER FJ-500
SET,G-ROLLER FJ-600
SET,GRIT ROLLER SJ-740
SHAFT,FEED FJ-540
SHAFT,FEED SJ-640
SHAFT,FEED SJ-740
SHAFT,SQUARE FJ-540
SHAFT,SQUARE SJ-640
SHAFT, SQUARE SJ-740
SHEET,LINEAR SCALE FJ-540
SHEET,LINEAR SCALE SJ-640
SHEET,LINEAR SCALE SJ-740
SHEET,RAIL CABLE FJ-540
SHEET,RAIL CABLE SJ-740
SHUTTER,FAN FJ-540
SHUTTER,GRIT ROLLER FJ-540
SHUTTER,PLATEN FJ-540
SPRING,BACK UP PNC-960
STAY,BED JOINT FJ-540
STAY,PLATE CABLE 2 FJ-540
STAY,PINCH ROLLER SENSOR B FJ-540
STAY,PINCH ROLLER SENSOR F FJ-540
FJ- SJ- SJ- SJ540 540 640 740
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*
*
47 22715318
48 22715341
49 22715319
22715316
50
22715376
53 22135441
54 22135365
55 22325447
56 22325448
57 11909133
58 11909167
11909168
59
1000001589
60 11659149
61 11659249
62 22115882
63 22055584
65 12399352
22805467
66
22805466
22805469
67
22805468
68 22805478
70 21765122
71 22185128
72 22785105
73 22055552
Parts Name
FJ- SJ- SJ540 540 640
*
*
STAY,RAIL CABLE FJ-540
*
*
STAY,RAIL CABLE RIGHT FJ-540
*
*
STAY,RAIL GUIDE FJ-540
*
*
STAY,TUBE FJ-540
*
*
STAY,TUBE 2 FJ-540
*
*
STOPPER,LINEAR SCALE FJ-540
*
*
STOPPER,SHAFT SQUARE CX-24
*
*
SUPPORT,FRAME L FJ-540
*
*
SUPPORT,FRAME R FJ-540
*
*
ADAPTER,SCREW 2FAI FJ-50
*
*
*
*
ADAPTER,TUBE 2-3FAI FJ-540
*
*
ADAPTER,TUBE 2-3FAI XC-540 REVISED28
*
*
HOLDER,RING O 2FAI FJ-50
*
*
*
*
FRAME,MIDDLE L FJ-540
*
*
PLATE,PLATEN SJ-540
*
*
FILTER(E) FRC-45-12-6.5
*
*
ASSY,TUBING 2*1850MM FJ-540
ASSY,TUBING 2*2100MM SJ-740
*
*
ASSY,TUBING 3*1450MM SJ-740
*
*
*
*
CLAMP,MEDIA FJ-540
*
*
SLIDER,CLAMP MEDIA FJ-540
*
SUPPORT,SHAFT SQUARE FJ-540 *
*
*
PLATE,INNER I/S FJ-540
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
PARTS LIST -Supplemental PartsParts No.

Parts Name
S1 31029804AS BUSH SET,ROLL 3*5.5 3C 100PCS.
S2 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
S4 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS
S5 31289108AS CUPSCREW SET, M3*8 NI 100 PCS.
S8 31109601
NUT SET,SQUARE M3*6*1.6 FE NI 100PCS
S9 31119904
PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS
S10 31129102
PIPE SET,POLYCA 4*8*10 20PCS
S11 31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
S12 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
S13 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P
S14 31019117AS SCREW SET,BINDING M3*8 3CBC 100 PCS
S15 31019702AS SCREW SET,BIND P-TIGHT M3*6 3C 100P
S17 31049107AS SCREW SET,CAP M3*12 3CBC 20 PCS
S18 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS.
S19 31049172
SCREW SET,CAP M3*20 NI 20PCS
S20 31049105AS SCREW SET,CAP M3*6 3CBC 20 PCS
S21 31049117
SCREW,CAP M4*12 NI+PW 4*9*0.8 20PCS
S22 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.
S23 31069104
SCREW,CAP M4*6+FL NI
S24 31089110
SCREW SET,PAN M3*4 NI+PW 100 PCS
SCREW SET,SET WP M3*10 NI 20 PCS
S26 31199714
S27 31199704AS SCREW SET,SET WP M3*8 NI 20 PCS
S28 31239112
SCREW SET,W-SEMS M3*45 3CBC 50 PCS.
S29 31239103AS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS
REVISED11
TAPE,REFLECTION FNS 50 8*10M
S30 31549107
FJ/SJ-540 : L=1500MM SJ-640 : L=1800MM
SJ-740 : L=1970MM (cut when using)
*
*
*
*
*
SJ740
REVISED10
*
*
*
*
Parts No.
*
*
*
*
*
*
*
*
*
1-4
*Revised 28: Refer to the Service Information FJ540-026, SJ740-036.
11
1-5
S19
S18
S10
S9
18
REVISED20
S15
43
44
S12
25
S12
S10
22
S10
15
REVISED10, 14
23
S8
S10
12
S15
22
S10
56
38
S9
S13
46
S2
10
52
S6
S3
40
53
S10
60 S10
REVISED10
28
14
S13
50
31
18
36
42
S1
33
S15
57
S17
S10
54
S10
17
45
S24
20
S20
27
S5 S21
S20
6
41
30
REVISED8
S13
S9
19 S10 10
39
45
REVISED8
51
48
S16
21
S20
S22
S23
24
S10
16
CARRIADGE BOARD PART
49
55
S20
S16
S10
32
34
59
S14
S15
37
S10
47
29
S16
S10
26
13
S7
S14
S14
1-3 CARRIADGE
1-3 CARRIADGE
REVISED 7
Parts Name
FJ540
SJ540
SJ- SJ640 740
Parts No.
Parts Name
1 21905170
ADAPTER,CARRIAGE L FJ-540
57 22805476
2 21905169
ADAPTER,CARRIAGE R FJ-540
59 23505853
ASSY,PLATE DAMPER FJ-540

REVISED23
CABLE ASSY,P-SIDE SENSOR FJ-540
3 21905166
ADAPTER,HEAD FJ-540
60 22165216
SPACER,UD LEVER FJ-540
4 22355815
BASE,HOLDER CARRIAGE FJ-540
5 22355814
BASE,CARRIAGE AL FJ-540
6 22355656
BASE,CUTTER CM-500
Parts No.
7 23505851
CABLE ASSY,HEAD UD SENS FJ-540
S1 31019120
SCREW SET,BINDING M3*15 NI 100 PCS
8 23475206
CABLE-CARD 21P1 330L BB
S2 31019118AS
SCREW SET,BINDING M3*10 3CBC 100PCS
S3 31019116AS
SCREW SET,BINDING M3*6 3CBC 100 PCS
S5 31029801AS
BUSH SET,ROLL 2*4 3C100PCS
S6 31029803AS
BUSH SET,ROLL 3*5 3C 20PCS.
23475200
9 23475218
23475198
CABLE CARD,36P1 2710L BB HIGH-V
PARTS LIST -Supplemental PartsParts Name
10 21775103
CAM,CARRIAGE FJ-540
S7 31019148
SCREW SET,BINDING M2.6*4 NI 100 REVISED28

PCS
11 22025958
COVER,CARRIAGE F PC FJ-540
S8 31679902AS
SCREW SET C-SEMS M2*8 NI 100 PCS
12 22025957
COVER,CARRIAGE T FJ-540
S9 31289109AS
13 22025959
COVER,CARRIAGE BOARD FJ-540
S10 31289105AS
14 22025960
COVER,HEAD BOARD FJ-540
S12 31089121AS
SCREW SET,PAN M2.3*8 NI+PW 100PCS
15 6081181200
ASSY,INK DAMPER 3 2FAI SJ-540
S13 31149703AS
16 12399352
FILTER(E) FRC-45-12-6.5
S14 31299102AS
RIVET SET,NYLON P2655B 20 PCS.
17 22115888
FRAME,CARRIAGE BASE FJ-540
S15 31159901AS
RIVET SET,NYLON P3045W 20 PCS.
18 22115889
FRAME,CARRIAGE SIDE UD FJ-540
S16 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
19 22115890
FRAME,CARRIAGE UD FJ-540
S17 31169103AS
SCREW SET,FLAT M3*6 3CBC 100 PCS
20 22115798
FRAME,CUTTER FJ-500
S18 31179908AS
SCREW SET,UREA M3*20 N-1 WH 50PCS
21 22135602
GUIDE,CABLE FJ-500
S19 31199905AS
SCRW SET,SET CONE M3*16 NI 20 PCS
22 22135618
GUIDE,CARRIAGE CAP FJ-540
S20 31069104
23 22135440
GUIDE,HEAD AL FJ-540
S21 31229103AS
SCREW SET,TRUSS M2*6 NI 100 PCS
24 22135559
GUIDE,TUBE 8 FJ-500
S22 31249402AS
WASHER SET,EXTERNAL TOOTH M4 C100
25 1000002201
ASSY,HEAD INKJET SOL XC-540
S23 31239106AS
SCREW SET,W-SEMS M4*8 3CBC 50 PCS
S24 31049142AS
SCREW SET,CAP M3*6 NI MEC 20 PCS
26
21655248
HOLDER,CABLE FJ-540
21655247
HOLDER,CABLE SJ-740
REVISED20
27 21655251
HOLDER,CUTTER FJ-540
28 22145454
LEVER,CARRIAGE FJ-540
W811904250
LINEAR ENCODER BOARD ASSY FJ-540
6700909040
29
ASSY,LINEAR ENC BOARD SERVICE 3
30 W811904260
PAPERSIDE SENSOR BOARD ASSY
31 11909133
32 22055557
PLATE,ENC SENS FJ-540
33 22055547
PLATE,GND FJ-540
34 22055486
PLATE,HOLD FILTER W11 CX-500
36 22055548
PLATE,SLIDER CARRIAGE FJ-540
37 W8119042C0
PRINT CARRIAGE BOARD ASSY
38 21495115
SCREW,BLADE SET CM-500
39 22155960
SHAFT,HEXAGON CARRIAGE FJ-540
40 22185127
SLIDER,CARRIAGE FJ-540
41 22175154
SPRING,BLADE UP CM-500
42 22175159
SPRING,CARRIAGE SIDE FJ-50
43 22175520
SPRING,HEAD ADJUST 500 FJ-540
44 22175519
SPRING,HEAD PRESS 500 FJ-540
45 22625109
SPRING,PULL CARRIAGE 3500 FJ-540
46 22175155
SPRING,SCREW CM-500
47 22715322
STAY,HOLDER CARRIAGE FJ-540
48 22715321
STAY,SENSOR CARRIAGE FJ-540
49 22715323
STAY,WIRE CARRIAGE FJ-540
50 11659149
51 15229705
PHOTO INTERRUPTER GP1A71A1
52 22805292
ASSY,CLAMP BLADE CM-500
53 22805291
ASSY,HOLDER BLADE CM-500
54 22805396
ASSY,PLATE CAM SLIDE FJ-500
12029989
COVER,TKP0180-2B R50-75
55 12049145
12029990
22805467
22805466
ASS'Y,TUBING 2*2100MM SJ-740
56
REVISED10,14
REVISED26
*REVISED 26 : Refer to the Service information FJ540-028.

No.15
REVISED10
7811801000-00 ASS'Y,INK DAMPER BK 2FAI SJ-540
Refer to Service Information : SJ740-023
REVISED14
6081181200 ASSY,INK DAMPER 3 2FAI SJ-540
Refer to Service Information : FJ540-021 or SJ740-029
*REVISED 20:Refer to the Service information SJ740-032.
REVISED8
*
*
*
REVISED10
1-6
S6
S23
S22
S6
S17
42
43
S19
21
S17
37
S1
S17
23
12
S3
S6
S3
S6
S3
S6
S3
S6
S6
S4
14
S1
S13
36
S18
30
1-7
S14
S18
S6
S1
26
S15
15
S6
S7
11
34
20
S13
S20
19
18
S12
S12
S3
S6
REVISED8,13
44
S2
S12
S7
REVISED8
S1
33
S12
12
S1
S13
14
S24
S6
REVISED 23
S1
16
28
13
13
S18
39
S12
S21
S16
31
S15
REVISED 18
S17
S10
10 S10
S19
27
38
S21
S6
25
S6
10 35
S8
S6
24
S17
32
S4
22
45
REVISED13
41
S21
16
S17 S11
S6
S2
17
34
29
S9
8
40
1-4 DRIVE UNIT
1-4 DRIVE UNIT
REVISED 7

1 12359113
ABSORBER TK-2320
2 7811909010
ASSY,SCAN MOTOR 2 FJ-540
3 7811909000
ASSY,FEED MOTOR FJ-540
PARTS LIST -Supplemental Parts-
Parts Name
REVISED 18
REVISED8,13
22805471
ASSY,PULLEY HD48.46S16 FJ-540
22805474
ASSY,PULLEY HD48.46S16 SJ-740
FJ540
SJ540
SJ640
SJ740
S1 31029101
BUSH,NB-19
S2 31329602
CLAMP,INSULOK T-18L
S3 31379116
CLAMP,WIRE T30MR
S4 31289112AS
Parts No.
Parts Name
S5 31289111AS
CUPSCREW SET, M4*6 NI 100 PCS.
5 22355807
BASE,RAIL FJ-540
S6 31289110AS
6 22355811
BASE,SCAN MOTOR FJ-540
S7 31119904
PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS
7 22175870
BEARING 10-19ZZ
S8 31129102
PIPE SET,POLYCA 4*8*10 20PCS
8 22175815
BEARING F8-16ZZ
S9 31149704
RING,E-RING ETW-6 SUS
9 12159573
BUSH,80F-0603
S10 31149705
RING,E-RING ETW-7 SUS
10 12159563
BUSH,80F-1006
S11 31409702
11 23505833
CABLE ASSY,FRONT COVER SW FJ-540
S12 31409801AS
12 23505834
CABLE-ASSY MAINT-COVER SW FJ-540
S13 31019149
SCREW SET,BINDING M2.3*8 3CBC 100PCS
13 21745109
COLLAR,LEVER FJ-540
S14 31019115
14 22025963
COVER,IS COVER SENSOR FJ-540
S15 31049170AS
15 22025980
COVER,FRONT COVER SENSOR FJ-540
S16 31049173AS
16 12399334
FILTER(E),TFC-16-8-13
S17 31049117
17 21995122
FLANGE,MOTOR SCAN FJ-540
18 21995124
FLANGE,MOTOR FEED FJ-540
REVISED8
S18 31049174AS
S19 31049175AS
19 22115882
FRAME,MIDDLE L FJ-540
S20 31049137AS
SCREW SET,CAP M4*25 3CBC 20 PCS
20 22115894
FRAME,MIDDLE R2 FJ-540
S21 31069104
21 22115891
FRAME,SIDE L FJ-540
22 21685149
GEAR,H235S20(B8)T2
REVISED13
S22 31049105AS
S23 31199701AS
S24 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
23 22115121
HOUSING,R-BEARING FRAME FJ-540
24 22485104
KNOB FJ-50
25 22145453
LEVER,CAM PINCH ROLLER FJ-540
26 12399102
MAGNET CATCHER TL-105
27 15229705
PHOTO INTERRUPTER GP1A71A1
28 22055554
PLATE,LEVER LINK FJ-540
PULLEY,HD48.46S16(B35C39.5 F53)
29
21975157
21975156
PULLEY,HD48.46S16(B40C45.5 F53)
30 21975154
PULLEY,UD49.2S4(B4.6C6.6)
31 15229506
SENSOR INTERRUPTER,GP1A05A5
SHAFT,PULLEY FJ-540
32
22155963
22155964
SHAFT,PULLEY SJ-740
33 22125429
SHUTTER,F-M-R FJ-540
34 22175157
SPRING,C P-ROLLER CM-500
35 22035161
STAND,LEVER FJ-500
36 22035193
STAND,PULLEY FJ-540
37 22715320
STAY,GRIT ROLLER ENCODER FJ-540
38 22715244
STAY,CARRIAGE SENCOR FJ-500
39 22715325
STAY,PINCH ROLLER SENSOR FJ-540
40 1000000554
STAY,SHAFT PULLEY SJ-745
21945144
WIRE FJ-540
41 21945146
WIRE,SJ-640
21945143
WIRE SJ-740
*
43 25095120
GRIT ENCODER TS5217N561 FJ-540
CABLE ASSY,FEED MOTOR 54 FJ-540
44 23415206
CABLE-ASSY FEED-MOTOR64 SJ-640
23505846
CABLE ASSY,SCAN MOTOR FJ-540
REVISED21
GEAR,S300S10 FJ-540
45 23505845
REVISED 18
7811909010 ASSY,SCAN MOTOR 2 FJ-540
Refer to Service Information : SJ740-027, FJ540-019
REVISED 13
7811909000 ASSY,FEED MOTOR FJ-540
REVISED 21
1000000554 STAY,SHAFT PULLEY SJ-745
42 21685119
23505847
REVISED23
1-8
REVISED21
14
1-5 CHASSIS
25
S5
S5
S4
29
REVISED8
S5
S16
S4
S4
S17
S13
28
S4
33
23
CN2
S4
CN3
S16
S4
S5
31
S11
19
S4
S4
34
30
10
S14
REVISED13
15
S7
S3
24
22
24
18
S2
REVISED10
S11
32
11
7
S3
S4
S15
S13
REVISED10
26
20
13
S12
S13
S12
S12
12
4
17
S3
24
S8
S18
21
S6
6
S7
S9
S10
8
S4
S12
S11
24
16
27
S1
REVISED 7
PARTS LIST -Main Parts-
SJ540
SJ640
SJ740
Parts No.
Parts Name
22805353
15009101
23505999
23505631
23505632
23505633
23505839
23505840
ASSY,NETWORK BOARD FJ-500

BATTERY CR2032
CABLE ASSY,HEAD BOARD FAN FJ-540
CABLE ASSY JUNBI A PC-600
CABLE ASSY JUNBI B PC-600
CABLE ASSY JUNBI C PC-600
CABLE ASSY,JUNBI WIRE D FJ-540
CABLE ASSY,POWER HEAD FJ-540
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
23505841
23475196
23475197
23475203
22815148
22025971
1000000012
12399351
12399353
12399331
W811904020
13429702
22535257
22535117
7811903900
23
1000002976
24 22055487
CABLE ASSY,POWER SERVO FJ-540

CABLE CARD 24P1 850L BB FJ-540
REVISED10
CHASSIS,FJ-540
COVER,CHASSIS FJ-540
REVISED13
FAN,109R0624H459
FILTER(E) FRC-40-12-6.5 FJ-540
FILTER(E) TFT-081813N F-540
FILTER(E),FPC-31-12
HEAD BOARD FJ-540
INLET AC P01CF01 15A250V
LABEL,CAUTION VOLTAGE #LA167
LABEL,POWER CM-500 NO.893
MAIN BOARD ASSY FJ-540
ASSY,MAIN BOARD FJ-540
PLATE,HOLD FILTER W26 CX-500
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
25
26
27
28
29
30
31
PLATE,NET CARD FJ-540

POWER SW AJ7201B
POWER UNIT SWITCHING FJ-540
SERVO BOARD FJ-540
SHEET,COATING SEAL FJ-540
STAY,SERVO BOARD FJ-540
STAY,CHASSIS FAN FJ-540
CABLE ASSY,GRIT ENCODER 54
CABLE-ASSY,G-ENCODER64 SJ-640
CABLE-ASSY G-ENCODER74 SJ-740
CABLE ASSY,PAPER SENSOR FJ-540
CABLE ASSY,PRINT CARRIAGE SENSOR
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
22055565
13129170
22425112U0
W811904010
21475147
22715326
22715327
23505849
32 23415205
23505848
33 23505842
34 23505843
*
*
*
*
1-9
Parts No.
Parts Name
S1
S2
S3
S4
S5
S6
S7
S8
31379102
31379101
31329601AS
31289109AS
31289105AS
31019161
31289110AS
31279116
CLAMP,FLAT CABLE FCS-25P

CLAMP,FLAT CABLE FCS-50P
CLAMP SET,INSULOK T-18S 100 PCS.
Revised28
SCREW SET,BINDING M4*8 NI ETW 20PCS
LABEL,EARTH MARK-1 NO. E-580
S9
S10
S11
S12
S13
S14
S15
S16
S17
S18
31279121
31279191
31299102AS
31409702
31409801AS
31019123
31169103AS
31209118
31379111
31019401
LABEL,FLASH-LIGHTING NO.E-582
LABEL,WARNING FUSE REPLACE #347
RIVET SET,NYLON P2655B 20 PCS.
SCREW SET,BINDING M3*30 NI 100 PCS.
SCREW SET,FLAT M3*6 3CBC 100 PCS
SPACER SET,WPCS-12S-4.0 20PCS
REVISED8
CLAMP,CABLE CKS-13-H
SCREW SET,BINDING 4*6 NI ETW 20PCS.
REVISED10
Revised28
*Revised 28 : Refer to the Service Information FJ540-025, SJ40-035.
REVISED21
1-6 PINCH ROLLER
S1
Parts Name
1 21775101
CAM,SHAFT P-ROLLER CJ-500
2 22115893
FRAME,PINCH ROLLER FJ-540
3 22145216
LEVER,PINCH ROLLER FJ-540
4 22055549
PLATE,PINCH ROLL LEVER FJ-540
5 21565105
P-ROLLER FD8S3(B15L30)
6 22175521
SPRING,PINCH ROLLER 930 FJ-540
7 22715260
STAY,PINCH SPRING 2 FJ-500
Parts No.
S1 31119108
REVISED8
1-10
Parts Name
PIN,PARALLEL 3*30 SUS H7
1-7 STAY ROLL

15
S6 4
2
16
S4
14
S4
S3
REVISED10
S4
S6
5
11
S4
S7
S7
6
12
12
REVISED18
S1
7
S1
S1
S4
12
10
12
S1
S6
4
15
3
1
4
S7
S4
S6
S4
S7
S2
13
REVISED18
REVISED 7
Parts Name
PARTS LIST -Supplemental PartsFJ- SJ- SJ- SJ540 540 640 740
Parts No.
Parts Name
1 22145214
ARM,BUSH L FJ-500
S1 31019116AS
2 22145271
ARM,BUSH R2 FJ-540
S2 31049157
SCREW,CAP M6*20 BC+PW+SW
3 22805230
ASSY,SCREW TUC-6070
S3 31289105AS
4 12159550
BUSH,LFF-1410
S4 31289110AS
5 11959116
DAMPER,ROTARY TM-252-1.5-RR
S5 31109806AS
NUT SET,HEXAGON M6 3CBC 100 PCS
6 21655289
HOLDER,SLIDER FJ-540
S6 31149707AS
RING SET,E-RING ETW-12 SUS 20 PCS
7 22715267
STAY,GUIDE MEDIA 2 FJ-500
S7 31049156
SCREW,CAP M6*8 3CBC+FLANGE
22185438
RAIL,MEDIA GUIDE FJ-540
8 22645118
RAIL,MEDIA GUIDE SJ-640
22185437
RAIL,MEDIA GUIDE SJ-740
22185433
RAIL,ROLL FJ-540
9 22645122
RAIL,ROLL SJ-640
22185434
RAIL,ROLL SJ-740
REVISED18
*
*
*
*
*
*
10 22295220
SHAFT,ROLL L FJ-500
11 22295219
SHAFT,ROLL R FJ-500
12 22185103
SLIDER,1 TUC-6070
13 22055560
PLATE,MEDIA GUIDE RAIL FJ-540
14 22715248
STAY,OIL DAMPER FJ-500
15 22715241
STAY,RAIL ROLL FJ-500
16 22055568
PLATE,RAIL ROLL SJ-740
REVISED18
*
*
REVISED10
1-11
1-8 WIPER SYSTEM

21
S1
12
46
9
REVISED8
11
S1
24
S2
S2
S2
REVISED14
S2
38
13
32
S7
33
S2
34
14
REVISED8
S9
S5
REVISED8
27
45
REVISED24
5
S2
S2
10
22
25
S6
31
S2
44
35
S12
15
S2
4
S2
29
37
S3
S2
S2
S2
REVISED14
41
S3
3
17
S2
19
26
16
S11
S13
28
40
S3
S2
15
30
S5
42
S12
39
43
7 S2
S3
REVISED 7
20
S2
Parts Name
S2
S4
SJ-740
SJ-640
SJ-540
FJ-540
S7
S2
REVISED10
Parts No.
S5
34 S8
23
S12
36
S10
18
SJ-740
SJ-640
SJ-540
FJ-540
23
Parts Name
Parts No.
1 22145221
ARM,SERGE MIST SJ-540
32 22185445
RAIL,WIPER L FJ-540
2 22355812
BASE,WIPER FJ-540
33 22185444
RAIL,WIPER R FJ-540
3 22355813
BASE,WIPER MOTOR FJ-540
34 15229506
4 11929138
BELT,408P2M4-530
35 22155962
SHAFT,HEXAGON WIPER FJ-540
5 12159536
BUSH,B-S6-17
36 22295132
SHAFT,IDLE PULLEY STX-7
7 23505996
CABLE ASSY,WIPER SENSOR FJ-540
37 22155961
SHAFT,WIPER FJ-540
8 21775103
CAM,CARRIAGE FJ-540
38 22125433
SHUTTER,WIPER F FJ-540
9 22025977
COVER,SERGE MIST FJ-540
39 22185127
SLIDER,CARRIAGE FJ-540
10 22025985
COVER,WIPER R FJ-540
40 22175159
SPRING,CARRIAGE SIDE FJ-50
REVISED14
11 22025953
COVER,WIPER FJ-540
12 22045141
COVER,SCRAPER SP-300
REVISED21
41 1000000029 SPRING,PULL WIPE 2000 FJ-540
42 22175140
REVISED14
SPRING,TENSIONER STX-7
13 1000000415 FILTER(M),SERGE MIST 3 SJ-540
43 22715324
STAY,WIPER HEIGHT SENSOR FJ-540
14 22275122
44 21445106
TRAY,WIPER FJ-540
FILTER(M),INNER SERGEMIST SJ-540
15 21995104
FLANGE,PULLEY STX-7
16 22115887
FRAME,WIPER FJ-540
REVISED8
45
11379105
WIPER,HEAD ASP FJ-50
1000003390 WIPER,HEAD FOR SOLINK
17 22115886
FRAME,WIPER VERTICAL FEED FJ-540
46 21375107
18 21685122
GEAR,S10S20
19 21685144
GEAR,S53S5(B15) FJ-540
20 21685143
GEAR,S90(B5M0.8HEX6) FJ-540
Parts No.
REVISED24
WIPER,SCRAPER FJ-540
*
*
Parts Name
21 21655250
HOLDER,SCRAPER FJ-540
22 21655245
HOLDER,WIPER FJ-540
S3 31149703AS RING SET,E-RING ETW-4 100 PCS.
23 22435429
MOTOR KP42GM1-014
24 21545159
PAD,WIPE F SJ-540
REVISED8
S5 31019120
25 21545160
PAD,WIPER TRAY SJ-540
REVISED8
S6 31019160
SCREW,BINDING M3*25 BC LL
26 22055555
PLATE,WIPER HEIGHT SESOR FJ-540
S7 31069101
SCREW,CAP M3*6+FLC
SCREW SET,BINDING M3*15 NI 100 PCS
27 22055537
PLATE,SERGE MIST FJ-540
S8 31049173AS SCREW SET,CAP M4*10 NI 50 PCS.
28 22055548
PLATE,SLIDER CARRIAGE FJ-540
S9 31089117
29 21975124
PULLEY,T14P2S4 + GEAR,S53
SCREW SET,PAN 3*6 NI+PW 100 PCS.
30 21975123
PULLEY,WD6.94S9
S11 31258122
TUBE,VINYL 12*16 10M L=400MM
31 22185443
RAIL,GUIDE WIPER FJ-540
S12 31249952
WASHER SET,POLYSLIDER 2.6*5*.5 CUT 20PCS
S13 22805487
ASSY,SPIRAL TUBING 320MM FJ-540
REVISED10
* No.13 REVISED 14 Refer to Service Information : FJ540-018

* No.13 REVISED 14 Refer to Service Information : SJ740-026
* No.45 REVISED 24 Refer to Service Information : SJ740-038
1-12
1-9 PUMP SYSTEM_Old type

(SJ-740:S/No.ZV25690 and below)
(SJ-640:S/No.ZV20648 and below)
21 REVISED17
S3
27
38
18
10
30
REVISED20
36
REVISED27
33
S3
S3
28
14
S12
S7
S3
13
S3
42
S5
S12
17
S3
S8
4
S3
S5
S2
29 REVISED18
44
S13
17
11
S12
18
S13
14
S8
22
23
S3
REVISED8
31
7
7
6
37
35
6
19
10
S3
19
26
S3
5
S6
S8
34
REVISED8
S1
S1
S8
S8
S14
REVISED10
21
S15
40
S3
S3
28
34
34
6 S3
S3
24
S3
35
REVISED19
39
34
43
20
25
S3
12
S8
REVISED17
S3
S3
15
16
S10
32
S4
S3
REVISED 7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
12809269
7576340000
1000002794
1000004546
1000000529
22355801
21925137
12159589
22335146
21365121
22025671
22565406
22115876
22115875
22115896
22115895
21685122
21685120
22135616
22135614
21655264
21645105
22435106
21575126
21545161
22055602
22055540
22055579
22055541
11889107
15229506
FJ- SJ- SJParts Name

540 540 640
*
ASSY PUMP FJ-50
*
*
ASSY,PUMP FOR SOL INK SC-500
REVISED20
*
*
*
ASSY,CAP-TOP XC-540
REVISED27
ASSY,CAP-TOP 2 XC-540
*
*
*
REVISED19
*
*
*
BASE,BOTTOM 2 FJ-540
*
*
*
BASE,TABLE MOTOR FJ-540
*
*
*
BELT,166P2M4-530
*
*
*
BUSH,S10-1050
*
*
*
CAP,TABLE SPRING FJ-540
*
*
*
CASE,CAP TOP FJ-540
*
*
*
COVER,CAP CASE FJ-540
*
*
*
DRIVE PULLEY
*
*
*
FRAME,BACK UP FJ-540
*
*
*
FRAME,FRONT CAP FJ-540
*
*
*
FRAME,MAIN CAP 2 FJ-540
*
*
*
FRAME,SIDE CAP 2 FJ-540
*
*
*
GEAR,S10S20
*
*
*
GEAR,S34S4.3
*
*
*
GUIDE,CAP CASE FJ-540
*
*
*
GUIDE,SIDE FRAME FJ-540
REVISED21
*
*
*
HOLDER,T-SPRING FJ-540
*
*
*
HOOK,CAP CASE FJ-540
REVISED17
*
*
*
MOTOR,103-593-1041
*
*
*
NUT,TABLE FJ-540
REVISED8
PAD,TUBE SJ-540
*
*
*
REVISED21
*
*
*
PLATE,NUT SP-300
*
*
*
PLATE,PUMP MOTOR FJ-540
*
*
*
PLATE,TABLE SHUTTER 2 FJ-540
*
*
*
PLATE,TABLE MOTOR FJ-540
*
*
*
R-BEARING,D10S6(B3FL)
*
*
*
SJ740
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
30
31
32
33
34
35
36
37
38
39
40
42
43
44
Parts No.
Parts Name
22155956
SHAFT,GUIDE TABLE FJ-540
22155957
SHAFT,SCREW M8 FJ-540
22165178
SPACER,6FAI FJ-5
22175334
SPRING,CAP HEAD FJ-540
22175332
SPRING,PLATE BUSH FJ-540
22175326
SPRING,TABLE FJ-540
22175324
SPRING,TABLE MOTOR FJ-540
22715364
STAY,NUT SP-300
22135436
STOPPER,GUIDE SHAFT FJ-540
22325444
SUPPORT,TUBE 16FAI FJ-540
21965150
22805477
TABLE,CAP-CASE 3 FJ-540
22325452
SUPPORT,TUBE FR 16FAI FJ-540
23415278
CABLE-ASSY,PUMP MOTOR 2 FJ-540
REVISED21
ASSY,TUBING 1.4*20MM
REVISED18

Parts Name
BUSH,NB-8
S1 31029105
S4 31289108AS CUPSCREW SET, M3*8 NI 100 PCS.
S5 31109601
S6 31149703AS RING SET,E-RING ETW-4 100 PCS.
S7 31409702
S14 31258122
S15 22805487
REVISED10
*REVISED19: Refer to Service Information SJ740-034.

1-13
1-14
S3
S8
S8
17
S3
S1
35
S12
11
19
12
S3
19
35
S5
20
S1
42
REVISED27
REVISED20
37
17
33
34
S12
S5
S12
34
40
26
S3
22
6 S3
S8
14
S3
18
34
34
24
S13
S3
13
S6
S3
31
S13
S3
30
38
S3
10
28
S3
28
36
S8
S3
S3
S15
S8
18
S2
S3
14
S7
REVISED17
REVISED18
29
S3
27
10
21
50
S16
23
21
S16
15
46
47
51
S7
45
S16
48
S8
S14
54
SJ-740:S/No.ZV25690 and below

SJ-640:S/No.ZV20648 and below
(using Pump Kit)
54
SJ-740:S/No.ZV25691 and above

SJ-640:S/No.ZV20649 and above
S17
S10
S16
53
S16
43
S16
S17
44
51
49
REVISED19
51
50
1-9 PUMP SYSTEM_New type

(SJ-740:S/No.ZV25691 and above)
(SJ-540:None from the factory)
1-9 PUMP SYSTEM_New type

(SJ-540:None from the factory)
2
3
4
5
6
7
8
9
10
11
12
13
14
15
17
18
19
20
21
22
23
24
26
27
28
29
30
31
33
34
35
36
37
38
40
42
43
44
45
46
47
48
49
50
51
53
PARTS LIST -Supplemental PartsSJ- SJ- SJ540 640 740
Parts No.
Parts Name
1000002794
ASSY,CAP-TOP XC-540
1000004546
ASSY,CAP-TOP 2 XC-540
REVISED27
1000000529
BASE,BOTTOM 2 FJ-540
REVISED19
22355801
BASE,TABLE MOTOR FJ-540
21925137
BELT,166P2M4-530
12159589
BUSH,S10-1050
22335146
CAP,TABLE SPRING FJ-540
21365121
CASE,CAP TOP FJ-540
22025671
COVER,CAP-CASE FJ-540
22565406
DRIVE PULLEY
22115876
FRAME,BACK UP FJ-540
22115875
FRAME,FRONT CAP FJ-540
22115896
FRAME,MAIN CAP 2 FJ-540
22115895
FRAME,SIDE CAP 2 FJ-540
21685122
GEAR,S10S20
22135616
GUIDE,CAP CASE FJ-540
22135614
GUIDE,SIDE FRAME FJ-540
21655264
HOLDER,T-SPRING SP-300
21645105
HOOK,CAP CASE FJ-540
22435106
MOTOR,103-593-1041
21575126
NUT,TABLE FJ-540
21545161
PAD,TUBE SJ-540
22055602
PLATE,NUT SP-300
22055579
PLATE,TABLE SHUTTER 2 FJ-540
22055541
PLATE,TABLE MOTOR FJ-540
11889107
R-BEARING,D10S6(B3FL)
15229506
22155956
SHAFT,GUIDE TABLE FJ-540
22155957
SHAFT,SCREW M8 FJ-540
22175334
SPRING,CAP HEAD FJ-540
22175332
SPRING,PLATE BUSH FJ-540
22175326
SPRING,TABLE FJ-540
REVISED20
REVISED21
REVISED21
22175324
SPRING,TABLE MOTOR FJ-540
22715364
STAY,NUT SP-300
22135436
STOPPER,G-SHAFT FJ-540
21965150
22805477
TABLE,CAP-CASE 3 FJ-540
22325452
SUPPORT,TUBE FR 16FAI FJ-540
1000002100
BASE,PUMP PRO2 SJ-540
1000002095
FITTING,TUBE PP VFY206
1000001585
PLATE,P-MOTOR XC-540
1000002019
STOPPER,PUMP XC-540
1000002108
CABLE-ASSY,PUMP EXTENSION SJ-540
1000002120
TUBE,EPDM ID2-OD4 200MM
1000002121
ASSY,TUBING 1.4*20MM
1000002123
6700319010
ASSY,PUMP SUB XC-540
54 1000002458
23415278
REVISED21

SJ-740:S/No.ZV25691
SJ-640:S/No.ZV20649
SJ-740:S/No.ZV25690
SJ-640:S/No.ZV20648
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
S1
S2
S3
S4
S5
S6
S7
S8
S10
S12
S13
S14
S15
S16
S17
Parts No.
Parts Name
31029105
BUSH,NB-8
31289112AS
31289105AS
31289108AS
CUPSCREW SET, M3*8 NI 100 PCS.
31109601
31149703AS
31409702
31409801AS
31199701AS
31019116AS
31019117AS
31258122
22805487
31289109AS
31409811AS
SADDLE SET,LOCKING WIRE LWS-1211Z 20P
REVISED17

REVISED17
REVISED18
1-15
1-10 INK SYSTEM

S3
2
S2
8
19
S1
S2
S4
REVISED 16
13
6
S3
S2
17
1
4
6
S3
REVISED 9
S2
14
S5
17
20
1
18
11
REVISED 9
12
S2
S3
S3
S3
15
REVISED
16
S3
S3
16
S3
REVISED 7
Parts Name
SJ540
SJ640
SJ740
Parts No.
Parts Name
1 11909133
S1 31329601AS
CLAMP SET,INSULOK T-18S 100 PCS.
2 23475201
CABLE,CARD 6P1 255L BB FJ-540
S2 31289112AS

4 22025984
COVER,IC FJ-540
S3 31289110AS
5 11659218
HOLDER,IC SC-500
S4 31019801
SCREW,BINDING S-TIGHT M3*6 3C 100PCS
6 11659149
S5 31289109AS
7 W811904210
INK TANK BOARD ASSY FJ-540
22535329
LABEL,NOT INSERT SOLINK #LA388
22535328
LABEL,USE ONLY SOL INK #LA387
9 22535436
LABEL,SET INK 1-12 FJ-540 #LA618
11 22055594
PLATE,INK CARTRIDGE HOLDER SP-300
12 22055362
PLATE,INK FJ-50
13 22055567
PLATE,INK JOINT FJ-540
15 22035195
STAND,INK CARTRIDGE SJ-745EX
16 22715317
STAY,STAND IC FJ-540
17 22805479
18 21435109
TUBE,SILICONE 3*5*8 FJ-540
19 22535330
LABEL,WARNING SOL INK #LA396
20 22625103
SPRING,PRESS CARTRIDGE SP-300
REVISED 16
1-16
REVISED 9
REVISED 9 :
COVER,IC and PLATE INK CARTRIDGE HOLDER
are not compatible between new ones and old ones.
Refer to Service Information : No. FJ540-014
No. SJ740-019
REVISED 9 : STAND, INK CARTRIDGE is compatible
between new one and old one.
REVISED 9
1-11 BASE FRAME

S6
3
S1
S7
S5
S3
4
S5
S2
S9
12
S12
9
REVISED16
15
S4
14
10
11
REVISED8
17
16
8
S12
S8
1
REVISED 7
PARTS LIST -Supplemental PartsFJ- SJ- SJ- SJ540 540 640 740
Parts Name
Parts No.
Parts Name
1 21575109
NUT,BOSS H14MM S3MM N3MM
S1 31019703
SCREW,BINDING P-TIGHT M3*8 3C 100P
2 22115884
FRAME,SIDE R FJ-540
S2 31049117
3 22165212
SPACER,BED UPPER FJ-540
S3 31069104
4 22165213
SPACER,BED LOWER FJ-540
S4 31289110AS
5 22325451
SUPPORT,TUBE FF2 16FAI FJ-540
S5 31409702
6 W811904220
MOTSENS JUNCTION BOARD ASSY
S6 31049121AS
SCREW SET,CAP M4*15 BC 20 PCS.
7 W811904270
FAN JUNCTION BOARD ASSY FJ-540
S7 31109802
NUT SET,HEXAGON M4 NI 100PCS
8 21655257
HOLDER,ARM FJ-540
S8 31289109AS
22355803
BASE,AL FJ-540
9 22845116
BASE,AL SJ-640
22805475
REVISED8
ASSY,BASE AL SJ-740
CABLE-ASSY,WIPER MOTOR 2 FJ-540
23505836
CABLE ASSY,SW JUNCTION 54 FJ-540
23505835
CABLE-ASSY SW JUNCTION74 SJ-740
12 23505850
CABLE ASSY,FAN MOTOR FJ-540
14 23415279
CABLE-ASSY,CAP MOTOR 2 FJ-540
15 23505856
CABLE ASSY,CAPPING SENSOR FJ-540
16 23505997
CABLE ASSY,3 COVERS SW FJ-540
17
22785104
SUPPORT,BASE AL SJ-640
22325445
SUPPORT,BASE AL SJ-740
SPACER,PCB SUPPORT PCB-8L
S12 31049157
10 23415280
11
S9 31369101
*
*
1-17
REVISED 16
REVISED 16
1-12 ACCESSORIES & STAND
51
REVISED21
Revised 28
24
35
S8
S9
15
38
47
34
27
25
S5
S4
45
19
34
46
S7
23
S1
S2
Revised 28
53
11
16
44
26
17
44
29
46
S3
18
S3
37
52
21
10
20
S3
Revised 28
30
28
36
52
48
39
240V
40
230V
49
2
42
117V
240VE
41
14
230VC
12
43
31
33
35
32
1
S6
50
1-18
1-12 ACCESSORIES & STAND

REVISED 7
REVISED 7
FJ- SJ- SJ- SJ540 540 640 740
FJ- SJ- SJ540 540 640
SJ740
Parts No.
Parts Name
11879122
ABSORBER,K-16
42 22635134
PAD,L-LEFT FJ-540
13499111
AC CORD H05VV-F 240VE 10A S
43 22635135
PAD,L-RIGHT FJ-540
13499109
AC CORD SJT 117V 10A 3PVC
44 22635125
PAD,MEDIA GUIDE FJ-540
23495214
AC CORD VCTF 100V 7A 3P-S
45 22635130
PAD,SPACER FJ-540
23495124
AC CORD 3ASL100 240VA 10A SAA
46 22635132
PAD,STAND ASSY FJ-540
23495125
AC-CORD H05VV 230V 10A S
47 22635129
PAD,STAND BASE ASSY FJ-540
13499209
ADAPTER PLUG (100V)
48 22635127
PAD,U-LEFT FJ-540
7811900800
ASSY,STAND FJ-540
49 22635126
PAD,U-RIGHT FJ-540
7843400400
ASSY,STAND SJ-640
21445107
TRAY,SKID FJ-540
7811700400
ASSY,STAND SJ-740
Parts No.
Parts Name
50 21445110
TRAY,SKID SJ-640
10 21655254
HOLDER,FUNNEL FJ-540
21445108
TRAY,SKID SJ-740
11 11849102
BLADE,OLFA AUTO CUTTER XB10
51 22535281
LABEL,CARTON BEWARE 2 #365
12 13439801
52 22535357
LABEL,USE FORKLIFT #LA435
53 22635124
PAD,MEDIA SUPPORT SJ-740
CABLE-AC 3P CHINA 10A250V S
7811900700
CARTON,SET FJ-540
13 7843400300
CARTON,SET SJ-640
7811700300
CARTON,SET SJ-740
REVISED28
REVISED21
*
REVISED21
14 11369122
CASE,PE BOTTLE 5-038-03
15 12329505
CASTER,BWS-50BN
16 ST-037
CLEAN STICK TX712A
S1 31049157
17 21995106
FLANGE,GUIDE 2 PNS-70
S2 31049156
SCREW,CAP M6*8 3CBC+FLANGE
18 12139657
GUIDE,INK FUNNEL PE 6-316-03
19 22565682
HEXAGONAL WRENCH 5
S4 31279201
LABEL,REPACKAGE#LA16
20 22535393
LABEL,DRAIN BOTTLE FJ-540 #LA501
S5 31119701
PIN,SNAP M14 SUS
S6 31049123
21
Parts No.
Parts Name
26015395
MANUAL,USE EN FJ-540
26015394
MANUAL,USE JP FJ-540 (JAPANESE)
26015397
MANUAL,USE EN SJ-540740 ENGLISH
S8 31249221AS WASHER SET,PLAIN 8*18*1.6 C 100P
26015396
MANUAL,USE JP SJ-540740 JAPANESE
S9 31249310
S7 31249220AS WASHER SET,PLAIN 6.5*16*1 NI 100PCS
23 22155133
PIPE,TOOL D9*L150 FJ-540
24 22035194
STAND,BASE FJ-540
25 22135446
STOPPER,DRAIN TUBE FJ-540
26 12569656
TWEEZERS PTS-01
27 11379105
WIPER,HEAD ASP FJ-50
28 22355817
BASE,DRAIN BOTTLE FJ-540
29 22055569
PLATE,DRAIN BOTTLE FJ-540
22155139
PIPE,MEDIA SUPPORT SJ-640
22155137
PIPE,REINFORCING SJ-740
30
*
*
31 22145219
TRANSPORT BAR FJ-540
32 22805480
ASSY,STOPPER CARRIAGE FJ-540
33 22805481
ASSY,STOPPER RAIL SJ-740
34 22605132
CARTON,ACCESSORY FJ-540
22605130
CARTON,COVER FJ-540
35 22605140
CARTON,COVER SJ-640
22605128
CARTON,COVER SJ-740
22605129
CARTON,SLEEVE FJ-540
36 22605139
CARTON,SLEEVE SJ-640
22605126
CARTON,SLEEVE SJ-740
22605131
CARTON,STAND ASSY FJ-540
37 22605141
CARTON,STAND ASSY SJ-640
22605127
CARTON,STAND ASSY SJ-740
*
*
*
*
*
REVISED21
*
*
*
*
*
38 22635131
PAD,ACCESSORY FJ-540
39 22635133
PAD,CABLE FJ-540
40 22635136
PAD,CENTER FJ-540
41 22635128
PAD,COVER FRONT FJ-540
1-19
WASHER,SP M8 C
1-13 TUC-1 CONTROLLER
17
S3
S4
S12
S7
13
S11
S9
S9
S8
S1
S11 5
S4
S2
12
S2
18
S6
S6
S10
9
S11
15
14
S7
16
S5
27
11
28
10
S11
PARTS LIST
-Main Parts-
Parts No.
Parts Name
1 6440709020
ASSY,COVER GEAR TUC-60/70
2 22805229
3 22805226
4 6559609010
ASSY,FRAME R TUC-1
5 21985112
Parts No.
REVISED21
Parts Name
S1 31049159
SCREW SET,CAP DIPPING VCP-3 BK 50 PCS.
ASSY,GEAR S80S60 TUC-6070
S2 31109501
NUT,WELL-NUT B-832
ASSY,MOTOR TUC-6070
S3 31119701
PIN,SNAP M14 SUS
REVISED21
S4 31149502
RING EXTERNAL C STW-14 SUS TUC-1
BRACKET,TUC-6070
S5 31019135AS
SCREW SET,BIND M3*6 NI 100 PCS.
6 23505370
CABLE ASSY,3P FBSW TUC-6070
S6 31019129
SCREW SET,BINDING M4*15 NI 100 PCS.
7 23505371
CABLE ASSY,3P MODESW TUC-6070
S7 31019151
SCREW SET,BINDING 5*12 3CBC 50 PCS.
8 23505372
CABLE ASSY,4P POWER TUC-6070
S8 31049120AS
9 23505373
CABLE ASSY,DIN TUC-6070
S9 31199701AS
10 13369134
CONNECTOR TCS-2230-01-1101
S10 31239101
SCREW SET, W-SEMS M3*6 3CBC 100PCS
11 22025669
COVER,TUC-1
S11 31239107AS
12 21995107
FLANGE,MOTOR TUC-6070
S12 31049136AS
13 21685115
GEAR,S24S6(B6.5C12) TUC-6070
14 21655244
HOLDER,ADAPTER TUC-1
15 7599609000
MAIN BOARD ASSY TUC-1
16 13129170
POWER SW AJ7201B
17 22295148
SHAFT,M4TAP TUC-6070
18 22295149
SHAFT,SUPPORT TUC-6070
19 13119310
SW,M-2013J-G
20 13119311
SW,M-2018J-G
1-20
REVISED19
REVISED19
REVISED19
1-14 TUC-1 OTHERS
S1
S4
S5
S7
S4
S4
S4
S7
S2
S3
S3
PARTS LIST
-Main Parts-
Parts No.
PARTS LIST -Supplemental PartsParts Name
Parts Name
Parts No.
1 22805231
ASSY,ARM TUC-6070
S1 31279149
LABEL DO NOT KICK
2 22805227
ASSY,MIRROR TUC-6070
S2 31119701
PIN,SNAP M14 SUS
3 22805230
ASSY,SCREW TUC-6070
S3 31149503
RING,C CTW-14 SUS
4 22805228
ASSY,SENSOR TUC-6070
S4 31019116AS
5 21985113
BRACKET,SENSOR TUC-6070
S5 31049112
SCREW SET,CAP M4*10 BC 20 PCS
6 22115714
FRAME,L TUC-6070
S6 31179902AS
SCREW SET,UREA M3*6 N-1 BK 20 PCS
7 21655139
HOLDER,SLIDER TUC-6070
S7 31239107AS
8 21545125
PAD,STAY TUC-6070
S8 31239101
SCREW SET, W-SEMS M3*6 3CBC 100PCS
S9 31239104
SCREW,W-SEMS M3*15 3C
9 22295147
SHAFT,TUC-6070
10 22185103
SLIDER,1 TUC-6070
11 22185102
SLIDER,GUIDE TUC-6070
12 22715134
STAY,MIRROR TUC-6070
13 22715131
STAY,SENSOR LOW TUC-6070
14 22715132
STAY,SENSOR UP TUC-6070
15 22135337
STOPPER,MIRROR TUC-6070
1-21
REVISED19
1-15 TUC-1 ACCESSORIES
REVISED18
15,16,17,
18,19,20
REVISED20
14
*Revised 18: Refer to the Service Information TUC1-001.
*Revised 20: Refer to the Service Information TUC1-002.

Parts Name
Parts No.
AC CORD VCTF 100V 7A 3P-S
2 13499109
AC CORD SJT 117V 10A 3PVC
16 23495119
CABLE-AC,2P 117V 2.5M TW
3 23495124
AC CORD 3ASL100 240VA 10A SAA
17 23495123
CABLE-AC,2P 240VA 2.5M TW
4 13499111
AC CORD H05VV-F 240VE 10A S
18 23495122
CABLE-AC,2P 240VE 2.5M TW
5 23495125
AC-CORD H05VV 230V 10A S
19 23495120
6 13439801
CABLE-AC 3P CHINA 10A250V S
20 13499220
CABLE-AC GB-6A 250V(230VC)
7 13499209
ADAPTER PLUG (100V)
8 22605275
CARTON,TUC-6070
9 21995106
FLANGE,GUIDE 2 PNS-70
10 26015383
MANUAL,USE JPEN TUC-1
S1 31379103
CLAMP,FLAT CABLE FCN-3010
11 22425111
POWER UNIT,AC-ADP.DCP-801
S2 31469101
CODE-KEEP,K-106
12 21935130
TOOL,HEXAGON 3 ZN
S3 31049147
SCREW SET,CAP M4*40 NI 20 PCS
13 21935131
TOOL,HEXAGON 6 ZN
S4 31049120AS
S5 31049148
CAP-SCREW,8*10 NI
14
15 23495118
Parts Name
1 23495214
REVISED18
1000003501
POWER UNIT,AC-ADP.DCP-A01
REVISED20
22425118
POWER UNIT, AC-ADP DCP-901
REVISED28
1-22
Parts Name
REVISED19
1-16 TU-750/650/550
1
2
S1
S2
S3
8
REVISED 7
Parts Name
22185427
RAIL,SLIDER TU-550
1 22185426
RAIL,SLIDER TU-650
22185400
2 12339121
PARTS LIST -Supplementai PartsTU550
RAIL,SLIDER TU-750 (SJ-740)
*
*
22155124
PIPE,TAKE UP TU-500
3 22155128
PIPE,TAKE UP TU-650
22155134
PIPE,TAKE UP TU-750 (SJ-740)
22135578
GUIDE,PAPER PNS-50
22135619
TU750
CAP,50*30
4 22135596
TU650
*
*
*
GUIDE,MEDIA TU-650
GUIDE,MEDIA TU-750 (SJ-740)
5 22325428
SUPPORT,MEDIA TU-550
6 22805230
ASSY,SCREW TUC-6070
7 22805406
ASSY,SLIDER ADJUST TU-550
22605345
CARTON,SET TU-550
8 22605344
CARTON,SET TU-650
7813802000
9 22155136
CARTON,SET TU-750
PIPE,MEDIA SUPPORT TU-750
1-23
Parts No.
Parts Name
S1 31119702
PIN SNAP M16
S2 31049105AS
S3 31249209AS
WASHER SET,PLAIN 4*8*0.5 NI 100 PCS
2 Electrical Section
2-1 WIRING MAP
REVISED 22
REVISED 16
18 REVISED 18
17
16
REVISED 16
19
13
20
15
14
12
30
31
13
21
11
27
22
26
10
6
24
23
29
25
1
2 3
5
28
REVISED 7
CABLE LIST
Parts No.
1
2
3
4
5
6
7
REVISED 18
REVISED 22
REVISED 22
23505631
23505632
23505633
23505839
23505840
23505841
23505999
23505847
23415206
23505846
23505845
23505850
23505849
23415205
23505848
23505836
23415207
23505835
23505834
23505996
23415280
23505856
23415279
Parts Name
CABLE-ASSY JUNBI A PC-600

CABLE-ASSY JUNBI B PC-600
CABLE-ASSY JUNBI C PC-600
CABLE-ASSY JUNBIWIRE D FJ-540
CABLE-ASSY POWER HEAD FJ-540
CABLE-ASSY POWER SERVO FJ-540
CABLE-ASSY HEAD BOARD FAN FJ-540
CABLE-ASSY FEED-MOTOR54 FJ-540
8
9
CABLE-ASSY SCAN-MOTOR74 FJ-540
10
CABLE-ASSY FAN MOTOR74 FJ-540
CABLE-ASSY G-ENCODER54 FJ-540
11
CABLE-ASSY SW JUNCTION54 FJ-540
12
13
CABLE-ASSY MAINT-COVER SW FJ-540
14
CABLE-ASSY WIPER SENS FJ-540
15
CABLE-ASSY,WIPER MOTOR 2 FJ-540
16
CABLE-ASSY CAP SENS FJ-540
17
CABLE ASSY,CAP MOTOR 2 FJ-540
CABLE-ASSY,PUMP MOTOR 3 FJ-540 (SJ-740 :
1000002458
S/No.ZV25691and above, SJ-640 :S/No.ZV20649 and above)
18
CABLE-ASSY,PUMP MOTOR 2 FJ-540 (SJ-740 :
23415278
S/No.ZV25691and below, SJ-640 : S/No.ZV20649 and below)
19 23505833 CABLE-ASSY FRONT-COVER SW FJ-540
20 23505997 CABLE-ASSY 3-COVER SW FJ-540
21 23505842 CABLE-ASSY PAPER-SENS FJ-540
22 23505843 CABLE-ASSY PRI-CAR SENS FJ-540
23 23505852 CABLE-ASSY LINEAR-ENC FJ-540
24 23505851 CABLE-ASSY HEAD U/D SENS FJ-540
25 23505853 CABLE-ASSY P-SIDE SENS FJ-540
26 23475196 CABLE-CARD 24P1 850L BB
27 23475197 CABLE-CARD 25P1 105L BB
28 23475206 CABLE-CARD 21P1 330L BB
23475200 CABLE-CARD 36P1 2480L BB
29 23475218 CABLE-CARD 36P1 2710L BB HIGH-V
23475198 CABLE-CARD 36P1 2940L BB
30 23475201 CABLE-CARD 6P1 255L BB
31 23475203 CABLE-CARD 26P1 810L BB
FJ- SJ- SJ- SJ540 540 640 740

*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
2-1
*
*
*
*
*
HEAD & CARRIAGE FFC CONNECTION LIST

HEAD
CN1
BK
CN2
CN1
CY
CN2
CN1
MG
CN2
FC
CN1
YE
CN2
CN1
LC/OR
CN2
CN1
LM/GR
CN2
PRINT CARRIAGE BOARD
CN56
CN59
CN48
CN50
CN43
CN45
CN55
CN58
CN47
CN49
CN42
CN44
HEAD BOARD PRINT CARRIAGE BOARD
FD
CN35
CN36
CN37
CN38
CN39
CN40
REVISED 16
CN37
CN36
CN35
CN34
CN33
CN32
REVISED 7
2-2 MAIN BOARD

Arrangement Diagram_ Component Side
DIP SW
bit 1
bit 2
bit 3
bit 4
bit 5
bit 6
bit 7
bit 8
It indicates the version of the Main Board.
2-2
Model Selection
FJ-540 SJ-740/640/540 CJ-540 SC-540
ON
ON
ON
ON
Reserved
Always OFF
Main Board _ 1/7 Circuit Diagram
2-3
2-4
SELECT_NET
/FAULT_NET
/ACK_NET
BUSY_NET
PERROR_NET
REVERSE_DIR_NET
ND[0..7]
/INIT_NET
/SELECTIN_NET
/AUTOFD_NET
/STB_NET
/INIT
/SELECTIN
/AUTOFD
/STB
VCC
CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7
2
3
4
5
6
7
8
9
PC71
CE0.1u
19
1
SELECT
/FAULT
/ACK
BUSY
PERROR
SELECT_NET
/FAULT_NET
/ACK_NET
BUSY_NET
PERROR_NET
ND0
ND1
ND2
ND3
ND4
ND5
ND6
ND7
/INIT_NET
/SELECTIN_NET
/AUTOFD_NET
/STB_NET
/INIT
/SELECTIN
/AUTOFD
/STB
SELECT
/FAULT
/ACK
BUSY
PERROR
REVERSE_DIR
CD[0..7]
B0
B1
B2
B3
B4
B5
B6
B7
VCC
2
3
4
5
6
7
8
9
1
19
2
3
4
5
6
7
8
9
19
1
VCC
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
18
17
16
15
14
13
12
11
18
17
16
15
14
13
12
11
TC74VHCT541AFT
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
B0
B1
B2
B3
B4
B5
B6
B7
74LS245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC12
74LS245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC11
PC68
CE0.1u
18
17
16
15
14
13
12
11
19
1
2
3
4
5
6
7
8
9
74LS245
IC15
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC14
2
3
4
5
6
7
8
9
19
1
CE0.1u
PC70
PC72
CE0.1u
VCC
74LS245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC13
PC67
CE0.1u
B0
B1
B2
B3
B4
B5
B6
B7
B0
B1
B2
B3
B4
B5
B6
B7
18
17
16
15
14
13
12
11
18
17
16
15
14
13
12
11
CE1000p
C6
1
2
3
4
R79
8
7
6
5
8
7
6
5
EXBV8V330J
1
2
3
4
RA18
33
EXBV8V330J
8
8
7
7
6
6
5
5
1
2
3
4
EXBV8V330J
8
1 8
7
2 7
6
3 6
5
4 5
RA16
1
2
3
4
RA17
1
2
3
4
EXBV8V330J
8
8
7
7
6
6
5
5
1
2
3
4
RA15
1
2
3
4
1
2
3
4
5
10
9
8
7
6
1SS355
10
9
8
7
6
VCC
1
2
3
4
5
10
9
8
7
6
10
9
8
7
6
EXBV8V102J
RA28
VCC
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
/HRESET
PS-40SD-D4TS1-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CN9
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
/INIT
/FAULT
GND
NC
NC
/SELECTIN
/RESET
NC
57RE-40360-730B(D29)
TO NETWORK
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
CN8
CE0.1u
PC45
VCC3
Cd
OUT
RN5VD29A
GND
VDD
IC62
1
5
CE0.01u
C13
R108
1K
VCC3
DD[0..63]
74LVC14
IC20A
2
PC69
18
17
16
15
14
13
12
11
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
VCC3
VCC3
VCC
VC
VIN
DB1
VO
VADJ
VO
PQ070XZ1HZ
VO
LT1086CM
1SS355
D7
NON
IC19
1SS355
C25
VI
IC18
D6
NON
DB0
TP16
LT1086CM
1SS355
C7
VI
IC17
10K
D5
VCC3
DB7
DB6
DB5
DB4
DB3
DB2
DB1
DB0
R16
19
1
2
3
4
5
6
7
8
9
/GATE
/WR2
74LVC245
B0
B1
B2
B3
B4
B5
B6
B7
74LVC14
IC20B
CE0.1u
VCC3
DD7
DD6
DD5
DD4
DD3
DD2
DD1
DD0
TP17
4
DB3
TP19
DB2
TP18
IC6
DB4
DB5
TP21
R235
DB6
TP22
VCC
R81
1K 1%
R90
120 1%
R110
120 1%
R92
120 1%
R89
270 1%
R91
270 1%
120 1%
R78
R80
120 1%
R88
120 1%
CE0.1u
C14
TP24
10k
R104
VCC3
2
1
B2PS-VH
CN13
R105
10k
C15
CE0.1u
VCC1.8
CE0.1u
C16
10k
R106
VCC1.5
1.25(1+240/1000)=1.55V
C12
100u/25V
TP26
1.25(1+120/270)+120(120E-6)=1.82V
C9
100u/25V
TP25
1.25(1+390/240)+240(120E-6)=3.31V
C8
100u/25V
DB[0..7]
270 1%
C26
D8
SML-210MT
100u/25V
TP20
TO CENTRO
/STB
D0
D1
D2
D3
D4
D5
D6
D7
/ACK
BUSY
PERROR
SELECT
/AUTOFD
NC
GND
GND
VCC
VCC
NC
EXBV8V102J
RA27
3.9K
R77
EXBA10E332J
RA23
EXBA10E332J
RA25
1
2
3
4
5
DB7
TP23
D1
EXBA10E332J
EXBA10E332J
RA26
1
2
3
4
5
RA24
VCC
1
2
3
4
1
2
3
4
8
7
6
5
8
7
6
5
VCC
1
2
3
4
8 1
7 2
6 3
5 4
8
7
6
5
ADJ
1
ADJ
1
GND
2-5
VCC
2-6
2-7
2-8
2-9
2-3 HEAD / SERVO BOARD

2-10
Arrangement Diagram_ Soldering Side
2-11
Head Board _ 1/8 Circuit Diagram
2-12
2-13
2-14
2-15
2-16
2-17
2-18
2-19
Servo Board _ 1/4 Circuit Diagram
2-20
2-21
2-22
2-23
2-4 SUB BOARD

2-24
Arrangement Diagram_ Soldering Side
2-25
Sub Board _ 1/4 Circuit Diagram
2-26
2-27
2-28
2-29
2-5 TUC-1
REVISED 4
WIRING MAP _ TUC-1

SW cw/ccw
SW Forward/Reverce
AC POWER
CN1
CN5
CN4
CN2
CN3
POWER SW
MAIN BOARD
CN9
CN6
SENSOR
MOTOR
Main Board _ Circuit Diagram

+5V
+5V
R11
1K
R12
1K
SW1
1
2
SW1
SW2
4
3
KHS02E
+19V
CN1
SENSOR INPUT
1
2
3
B3P-VH
2
HEC2305-01-250
+5V
R8
1K
CN6
CN3
TO POWER SW
1
2
3
5267-03A
CX29
R13
SENS1
33
D4
19V
1SS355
IC3
FL1
1
+5V
+5V
L4960
L1
7
TAKEUP ON CW
6
RA2
4
3
2
1
5267-04A
R14
4.7K
C21
C12
10u/35V CE2200p
TO MANUAL SW
R15
15K
FORWARD
D3
D5S6M
OFF
REVERSE
C20
CE0.033u
CN4
1
2
3
4
5
5267-05A
R5
TU IN
TU STORE
TU OUT
TU LOAD
TU CLK
4.7K
VCC
IC2
DIS
C17
CE0.022u
PWM f : 128Hz
Duty : 47% (L=ON)
TD1
/RESET
TMBACK
TMFOR
MODE_CCW
MODE_CW
+5V
C27
CE0.1u
CLK1
+5V
IC1
TL7705CP-B
SNS
RSTIN
CT
/RESET
VREF
TMS
TCK
C4
CE0.1u
GND
RST
C1
CE0.1u
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
GND
TD1
I/O8 B7
I/O9 B6
I/O10 B5
I/O11 B4
I/O12 B3
I/O13 B2
I/O14 B1
I/O15 B0
I0/CLK0
VCC
GND
I1/CLK1
I/O16 C0
I/O17 C1
I/O18 C2
I/O19 C3
I/O20 C4
I/O21 C5
I/O22 C6
I/O23 C7
TMS
TCK
GND
GND
GND
/TRST
I/O55 G7
I/O54 G6
I/O53 G5
I/O52 G4
I/O51 G3
I/O50 G2
I/O49 G1
I/O48 G0
I4/CLK3
GND
VCC
I3/CLK2
I/O47 F0
I/O46 F1
I/O45 F2
I/O44 F3
I/O43 F4
I/O42 F5
I/O41 F6
I/O40 F7
TMS
TCK
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
+ C11
10u/35V
C22
CE1.0uF
R2
10K
+5
+5V
R1
10K
C24
CE1.0uF
THR
NE555P
C13
CE0.01u
+5V
47K
GND
CVolt
CLK1
R4
TRIG
GND 100
GND 99
I/O7 A7 98
I/O6 A6 97
I/O5 A5 96
I/O4 A4 95
I/O3 A3 94
I/O2 A2 93
I/O1 A1 92
I/O0 A0 91
VCC 90
GND 89
GND 88
VCC 87
I5 86
I/O63 H0 85
I/O62 H1 84
I/O61 H2 83
I/O60 H3 82
I/O59 H4 81
I/O58 H5 80
I/O57 H6 79
I/O56 H7 78
GND 77
GND 76
GND
GND
I/O24 D7
I/O25 D6
I/O26 D5
I/O27 D4
I/O28 D3
I/O29 D2
I/O30 D1
I/O31 D0
I2
VCC
GND
GND
VCC
I/O32 E0
I/O33 E1
I/O34 E2
I/O35 E3
I/O36 E4
I/O37 E5
I/O38 E6
I/O39 E7
GND
GND
C23
CE1.0uF
IN1
IN2
MTRON
SW1
SW2
+19V
+5V
+5
IC6
11
5
IN1
IN2
UPC494GS
EN
OUT2
VREF
R19
4.7K
R10
1K
BOOT2
BLACK
RED
3
1
8
C18
L6203 CE0.022u
R20
0.56/2W
+
C26
220u/63V
C19
CE0.022u
4
CN9
OUT1
IN2
GND
C16
CE0.01u
BOOT1
IN1
R16
4.7K
VS
REF
7
R17
4.7K
+5V
8
9
11
10
SENSE
DEAD
OC
C1
E1
C2
E2
10
4
13
INV2
NONI2
C
R
15
16
FB
INV1
NONI1
GND
C14
CE0.01u
OPEN:MUTEON
+5V
+19V
IC5
3
2
1
5
6
R9
1K
C6
CE0.1u
12
14
C15
CE0.01u
R18
4.7K
D1
D2FL20U
C7
C31
CE0.1u CE0.22u
2-30
4 5
3 6
2 7
1 8
D2
D2FL20U
1
2
5566-02A
5
6
7
8
EXBV8V330J
+5V
C2
CE0.1u
MTRON
R7
1K
1
2
3
4
C9
100u/63V
R3
100K
TAKEUP ON CCW
+5V
CN5
5
6
7
8
EXCELDR35V
OFF
C5
CE0.1u
C3
CE0.1u
C8
100u/63V
CL02BE181
+
FL1
C10
non
R6
1K
TO MODE SELECT SW
EXCELDR35V
4 5
3 6
2 7
1 8
CN2
1
2
3
B3P-VH
4
3
2
1
TO POWER SW
TD0
C25
CE1.0uF
SENS1
RA1
EXBV8V330J
MODE_CW
MODE_CCW
TMFOR
TMBACK
2-6 MAINTENANCE PARTS LIST _ Electrical Parts

MAIN BOARD
IC No.
IC17
IC18
Parts No.
15169124
15169124
Revised 13
Description
LM1086IS-ADJ
LM1086IS-ADJ
Function
+3.3V REGULATOR
+1.8V REGULATOR
Description
MTD2005
MTD2005
MTD2005
2SJ535
Function
PUMP MOTOR DRIVER
PUMP MOTOR DRIVER
PUMP MOTOR DRIVER
MOTOR POWER SUPPLY
Description
E09A19RA
E09A19RA
E09A19RA
E09A19RA
E09A19RA
E09A19RA
E09A19RA
E09A19RA
E09A19RA
E09A19RA
E09A19RA
E09A19RA
2SA1746
2SC4131
2SA1746
2SC4131
2SA1746
2SC4131
2SC4131
2SA1746
2SC4131
2SA1746
2SC4131
2SA1746
2SA1746
2SC4131
2SA1746
2SC4131
2SA1746
2SC4131
2SC4131
2SA1746
2SC4131
2SA1746
2SC4131
2SA1746
2SJ535
MMCT 3.15A
MMCT 3.15A
MMCT 3.15A
Function
D/A CONVERTER(HEAD0)
HEAD DRIVER(HEAD0)
HEAD DRIVER(HEAD1)
HEAD DRIVER(HEAD2)
HEAD DRIVER(HEAD4)
HEAD DRIVER(HEAD5)
HEAD DRIVER(HEAD6)
HEAD DRIVER(HEAD0)
HEAD DRIVER(HEAD1)
HEAD DRIVER(HEAD2)
HEAD DRIVER(HEAD4)
HEAD DRIVER(HEAD5)
HEAD DRIVER(HEAD6)
HEAD DRIVER(HEAD0)
HEAD DRIVER(HEAD1)
HEAD DRIVER(HEAD2)
HEAD DRIVER(HEAD4)
HEAD DRIVER(HEAD5)
HEAD DRIVER(HEAD6)
HEAD DRIVER(HEAD0)
HEAD DRIVER(HEAD1)
HEAD DRIVER(HEAD2)
HEAD DRIVER(HEAD4)
HEAD DRIVER(HEAD5)
HEAD DRIVER(HEAD6)
HEAD POWER SUPPLY
HEAD POWER FUSE(HEAD5,6)
SERVO BOARD
IC No.
IC2
IC3
IC4
Q4
Parts No.
15189105
15189105
15189105
15119122
HEAD BOARD
IC No.
IC50
IC51
IC52
IC54
IC55
IC56
IC58
IC59
IC60
IC62
IC63
IC64
TR2
TR3
TR6
TR7
TR10
TR11
TR18
TR19
TR22
TR23
TR26
TR27
TR34
TR35
TR38
TR39
TR42
TR43
TR50
TR51
TR54
TR55
TR58
TR59
TR65
F2
F3
F4
Parts No.
15159127
15159127
15159127
15159127
15159127
15159127
15159127
15159127
15159127
15159127
15159127
15159127
15129121
15129122
15129121
15129122
15129121
15129122
15129122
15129121
15129122
15129121
15129122
15129121
15129121
15129122
15129121
15129122
15129121
15129122
15129122
15129121
15129122
15129121
15129122
15129121
15119122
12559102
12559102
12559102
2-31
The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows. REVISED 1
REVISED 9 HEAD REPLACEMENT :
NETWORK BOARD REPLACEMENT : 9min.
12min.(1 Head) **SJ/SC : +30min.
1. FIRMWARE UPGRADE
1. THERMISTER CHECK
2. IP ADDRESS SETTING
Adj. Time : 7min.
2. HEAD ALIGNMENT
< Total Time : 16min. >
3. HEAD INFORMATION CLEAR
4. CHECKING THE CAP HEIGHT *7 Adj. Time : 37min.
HEAD BOARD REPLACEMENT : 10min. REVISED 4
< Total Time : 49min. **SJ/SC : +30min. >
1. THERMISTER CHECK
2. HEAD UP/DOWN SENSOR CHECK *3 Adj. Time : 3min.
WIPER REPLACEMENT : 5min.
3. FAN ON THE HEAD BOARD CHECK Adj. Time : 10min.
REVISED 9 CAP TOP REPLACEMENT : 30min.(6 pcs.)
1. CHECKING THE CAP HEIGHT *7 Adj. Time : 2min.
CARRIAGE MOTOR REPLACEMENT : 20min.

1. SERVO LOCK CHECK
2. AGING
3. MOTOR HOURS CLEAR
Adj. Time : 5min.
BATTERY REPLACEMENT : 7min.
1. BATTERY FLAG CLEAR *4

PANEL BOARD REPLACEMENT : 7min.

1. LCD/LED//BUZ CHECK *5
2. KEY CHECK *6
Adj. Time : 3min.
CARRIAGE BOARD REPLACEMENT : 15min.

PUMP REPLACEMENT : 25min.(3 pcs.)
1. PUMP HOURS CLEAR
1. HEAD UP/DOWN SENSOR CHECK *3

2. THERMISTER CHECK
3. PAPER SIDE SENSOR ADJUSTMENT Adj. Time : 5min.
<Total Time : 20min.>
MAIN BOARD REPLACEMENT : 15min.
REVISED 9
1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. HEAD RANK SETTING
6. SERIAL NUMBER INPUT *1
7. CAP & WIPER CHECK *2
8.CHECKING THE CAP HEIGHT *7
9. SENSOR CHECK
10. LIMIT & CUT DOWN POSITION INITIALIZE
11. LINEAR ENCODER SETUP
12. PAPER SIDE SENSOR ADJUSTMENT
13. INK TYPE SETTING
14. HEAD ALIGNMENT
15. CALIBRATION
Adj. Time : 67min.
INK TUBE REPLACEMENT : 75min. (12 pcs.)

CARRIAGE WIRE REPLACEMENT : 45min.

1. WIRE TENSION ADJUSTMENT
Adj. Time : 15min.
LINEAR ENCODER REPLACEMENT : 25min.

Adj. Time : 3min.
*1 Input the serial number in the [SERVICE MENU] > [SERIAL NO.].
*2 It can be performed in the [SERVICE MENU] > [CAP&WIPER CHECK].
*3 It can be performed in the [SERVICE MENU] > [SENSOR CHECK].
*4 It can be performed in the [SERVICE MENU] > [CLOCK CHECK].
*5 It can be performed in the [SERVICE MENU] > [LCD/LED/BUZ CHK].
*6 It can be performed in the [SERVICE MENU] > [KEY CHECK].
*7 It can be performed in the [SERVICE MENU] > [CAP ADJUST] > [CHECK GAP].
3-1
Revised 20
To prevent static damage, discharge static electricity from your body before you touch any of
electronic components. You can do so by touching an unpainted metal surface on the chassis.
You can also take the following steps to prevent damage from electrostatic discharge (ESD):
z
When unpacking a static-sensitive component from its shipping carton, do not remove the
component from the antistatic packing material until you are ready to install the component
to the machine. Just before unwrapping the antistatic packaging, be sure to discharge static
electricity from your body.
When transporting a sensitive component, first place it in an antistatic container or

packaging.
Handle all sensitive components in a static-safe area. If possible, use antistatic floor pads
and workbench pads.
3-1 HEAD REPLACEMENT
REVISED 4
** When replacing the HEAD of the SJ or SC, it is

necessary to remove the INK from the machine. When
replacing the HEAD of the FJ or CJ, proceed to 3 .
Turn on the SUB POWER SW while pressing the Left,
Right and Down keys to enter the SERVICE MODE.
], [
], [
] + POWER ON
[MENU] key
MENU
SERVICE MENU
3-2
From the menu (NOT from the service menu), select

[INK CONTROL] > [PUMP UP], and select the group
which you want to remove the INK of.
MENU
INK CONTROL
[
** This menu is available with the Ver.2.0 and above.
INK CONTROL
PUMP UP
PUMP UP
ALL
REVISED 1
PUMP UP
A GROUP
PUMP UP
B GROUP
3
PUMP UP
C GROUP
PUMP UP
A-B GROUP
PUMP UP
B-C GROUP
PUMP UP
A-C GROUP
Input the HEAD RANK of the head which is going to be

installed.
], [
], [
] + POWER ON
[MENU] key
Make sure to input the HEAD RANK before
replacing the head, because the sticker which
the head rank is written on will be hidden
once the head is installed.
In [HEAD RANK] menu, select the Head No. of the

head that you are going to replace and input the HEAD
RANK written on the new head.
Input the HEAD RANK by selecting the digit with the
Left and Right keys, and changing the parameters with
the Up and Down keys.
Press the [ENTER] key to save the settings.
** The Head No. becomes [HEAD 1], [HEAD 2], [HEAD
3] from the head at the left end in order.
MENU
SERVICE MENU
HEAD RANK
5CY2F2F
SERVICE MENU
HEAD RANK
[
HEAD RANK
HEAD 1
HEAD RANK 1
5CY2F2F (1/5)
[ENTER]
3-3
Remove the RIGHT I/S COVER.
RIGHT I/S COVER
3
6
Select [CAP&WIPER CTRL] > [CAP] > [OPEN], and

press the [ENTER] key. The CAPPING UNIT moves
down and allows you to move the HEAD CARRIAGE by
hand.
SERVICE MENU
CAP&WIPER CTRL
[
CAP&WIPER CTRL
CAP
[
CAP
OPEN
[ENTER]
Turn off the SUB POWER SW, and then turn off the
MAIN POWER SW.
< REAR VIEW >

MAIN POWER SW
Be sure to turn off the MAIN POWER SW

when replacing the head. The head or main
board could break, otherwise. It is
recommended to disconnect the AC code.
Remove the CARRIAGE COVER.
CARRIAGE COVER
3-4
Remove the DAMPER PLATE and remove the 2 INK

DAMPERs from the HEAD which will be replaced.
DAMPER PLATE
Do not hold both sides of the INK DAMPER so

hard. It could break.
Be sure to remove and fix the INK DAMPER
with the HEAD BOARD COVER fixed. It
prevents the ink from dropping on the HEAD
BOARD.
3
10
Remove the HEAD BOARD COVER (the transparent

cover).
11
Disconnect the 2 flexible cables from the HEAD.
12
Remove the SPRING, and remove the 3 screws fixing

the HEAD in order as shown in the figure.
Then, pull the HEAD towards the front and pull it up to
remove it.
SPRING
3-5
13
Remove the HEAD from the ADAPTER and fix the new
HEAD to the ADAPTER.
HEAD
Make sure to fix the HEAD by pressing it to the

bottom left corner of the ADAPTER.
Use the 2kgf cm torque driver (ST-056) to
tighten up the screws.
ADAPTER
14
Install the HEAD to the head carriage and fix the 3

screws temporarily. Then, fix the SPRING and tighten
up the 3 screws in order as shown in the figure.
Use the 2kgf cm torque driver (ST-056) to

tighten up the screws.
SPRING
15
Connect the 2 flexible cables to the HEAD BOARD.
Do not connect cable to the wrong connecter.
16
Fix the HEAD BOARD COVER temporarily.
The HEAD BOARD COVER should be fixed to

prevent the ink from dropping on the HEAD
BOARD when fixing the INK DAMPERs. It is
not necessary to fix the cover with the NYLON
LIVET, because the cover needs to be removed
for the HEAD POSITION ADJUSTMENT.
3-6
REVISED 9
17
Replace the 2 new INK DAMPERs, and fix to the HEAD.

Make sure to replace the DAMPERs when the
HEAD is replaced.
Do not hold both sides of the INK DAMPER so
hard. It could break.
You can connect either INK DAMPER to the
either connector on the HEAD, however,
basically please connect the INK DAMPER
which has the Ink Tube with 2 lines to rear side
and connect the INK DAMPER which has the
Ink Tube with 1 line to front side. REVISED 4
3
18
** When you replaced the HEAD of the SJ or SC, it is

necessary to fill INK after cleaning the ink lines. When
you replaced the HEAD of the FJ or CJ, proceed to 20
.
], [
], [
] + POWER ON
[MENU] key

MENU
SERVICE MENU
19
From the menu (NOT from the service menu), select

[INK CONTROL] > [HEAD REPLACE], and select the
group which you want to fill INK of, and press the
ENTER key.
** This menu is available with the Ver.1.3 and above.
MENU
INK CONTROL
[
INK CONTROL
HEAD REPLACE
]
HEAD REPLACE
ALL
HEAD REPLACE
A GROUP
HEAD REPLACE
B GROUP
HEAD REPLACE
C GROUP
HEAD REPLACE
A-B GROUP
HEAD REPLACE
B-C GROUP
HEAD REPLACE
A-C GROUP
3-7
REVISED 9
20
Enter the SERVICE MODE and perform the following

adjustments.
1. THERMISTER CHECK
2. HEAD ALIGNMENT
3. HEAD INFORMATION CLEAR
4. CHECKING THE CAP HEIGHT
If you replace the HEAD of the FJ or CJ, the
CAPPING UNIT is in the down position at this
moment.
3
HOW TO CLEAR THE HEAD INFORMATION
After THERMISTER CHECK and HEAD ALIGNMENT,
clear the HEAD INFORMATION from the SERVICE
MENU > HISTORY MENU > HEAD GROUP. Select the
HEAD you replaced and press the ENTER key.
SERVICE MENU
HISTORY MENU
[
HISTORY MENU
HEAD GROUP
HEAD GROUP
CLEAR H1
HEAD GROUP
CLEAR H2
HEAD GROUP
CLEAR H3
HEAD GROUP
CLEAR H4
HEAD GROUP
CLEAR H5
HEAD GROUP
CLEAR H6
HEAD GROUP
CLEAR ALL
< NOTE for fixing the DAMPER PLATE >
DAMPER PLATE
When you fix the DAMPER PLATE after the above

adjustments, make sure not to press it down to the
DAMPERs.
3-8
3-2 WIPER REPLACEMENT
Turn on the SUB POWER SW while pressing the

[CLEANING] key to enter the maintenance mode.
Select [WIPER REPLACE] and press the [ENTER] key.

The head moves to the left side.
MAINTENANCE
WIPER REPLACE
NOW PROCESSING..
Make sure the screen shown in the figure is displayed.

Then, remove the RIGHT I/S COVERs.
FINISHED WIPER
REPLACEMENT?
RIGHT I/S COVER
3-9
Using tweezers, grasp the bottom portion of the wiper

and take it off the hook.
Remove the WIPER and install the new one.
Make sure to fix the wiper so that the rubber

side faces the front.
3
6
Use the tweezers to press the area shown in the figure

and engage the WIPER on the hook.
Make sure to engage it on the hook. If the

WIPER is not hooked, it may fall off during
use.
Fix the RIGHT I/S COVER and press the [ENTER] key.
The head carriage moves back to the standby position
and the head cleaning starts automatically. When the
head cleaning finishes, the sub power will be turned off.
RIGHT I/S COVER
3-10
3-3 CAP TOP REPLACEMENT
RIGHT I/S COVER
3
2

], [
], [
] + POWER ON
[MENU] key
MENU
SERVICE MENU

hand.
SERVICE MENU
CAP&WIPER CTRL
[
CAP&WIPER CTRL
CAP
[
CAP
OPEN
[ENTER]
Move the HEAD CARRIAGE slowly leftwards so that it

is not above the capping unit.
Be careful that the head does not strike the

media or media clamp.
3-11
Remove the INNER I/S COVER.
INNER I/S COVER
Select [CAP&WIPER CTRL] > [CAP] > [UP], and press

the [ENTER] key. The capping unit moves up. Press
the [ENTER] key 3 times, because the capping unit
moves up in 3 steps.
SERVICE MENU
CAP&WIPER CTRL
[
CAP&WIPER CTRL
CAP
[
][
CAP
UP
[ENTER]
MAIN POWER SW.
< REAR VIEW >

MAIN POWER SW
Disconnect the tube (Black) of the CAP TOP from the

tube (White) of the PUMP.
Keep the JOINT TUBE for connecting the tube of the
new CAP TOP.
JOINT TUBE
Make sure to replace the CAP TOP one by

one. If you disconnect the plural tubes at the
same time, there is a danger of connecting to
a wrong tube.
3-12
Unhook the CAP FRAME with holding it by the other

hand, and remove it.
CAP FRAME
Make sure to hold the CAP FRAME. There is

a SPRING under the CAP TOP. The CAP
TOP will jump out unless you hold the cap
frame when removing it.
3
10
Remove the CAP TOP together with the tube.

CAP TOP
11
Fix the new CAP TOP. Make sure to fix it so that the
tube side faces the front
CAP TOP
Make sure not to touch the sponge.

Make sure the SPRING is properly fixed
under the CAP TOP.
12
Fix the CAP FRAME.
CAP FRAME
3-13
13
Connect the tube of the CAP TOP to the tube of the

PUMP using the JOINT TUBE.
JOINT TUBE
Then, replace the other CAP TOPs in the same way.
You can connect either tube of the CAP TOP

to the either tube of the PUMP.
3
14
Turn on the MAIN POWER SW, then turn on the SUB

POWER SW while pressing the Left, Right and Down
keys to enter the SERVICE MODE.
], [
], [
] + POWER ON
[MENU] key
MENU
SERVICE MENU
15
Fix the INNER I/S COVER.
INNER I/S COVER
16

press the [ENTER] key. The capping unit moves down.
SERVICE MENU
CAP&WIPER CTRL
[
CAP&WIPER CTRL
CAP
[
CAP
OPEN
[ENTER]
3-14
17
Move the HEAD CARRIAGE by hand to the standby

position.
18

the [ENTER] key to move up the capping unit 1 step.
Align the GUIDEs at the two ends of the capping unit
with the GUIDEs at the two ends of the head carriage
by moving the head carriage by hand. Then press the
[ENTER] key twice more to cap the heads with
adjusting the position of the head carriage.
GUIDE
GUIDE
REVISED 9
19
Fix the RIGHT I/S cover

Enter the SERVICE MODE and perform the following
adjustment.
1.CAP HEIGHT CHECK
3-15
RIGHT I/S COVER
3-4 CARRIAGE MOTOR REPLACEMENT
Turn off the MAIN POWER SW.
< REAR VIEW >

MAIN POWER SW
3
2
RIGHT I/S COVER
Remove the PANEL COVER. Be sure to disconnect

the flexible cable connected to the PANEL BOARD.
Remove the SPRING.
PANEL COVER
SPRING
3-16
Disconnect the connector of the encoder cable.
CONNECTOR
3
6
Remove the screws fixing the FLANGE and remove

the MOTOR together with the FLANGE. Disconnect
the 2 cables from the MOTOR then.
Remove the MOTOR from the FLANGE.

Fix the ENCODER CABLE of the new MOTOR using
INSULOCK TIE without bending the root of the cable
and then, fix the new MOTOR to the FLANGE.
FLANGE
FLANGE
INSULOCK TIE
ENCODER CABLE
Be careful with the fixing direction of the

FLANGE.
Connect the 2 cables to the MOTOR and fix the

FLANGE with the 2 screws temporarily.
FLANGE
Be careful not to connect the cable to the

wrong connector. The red cable should be
connected to the red connector.
3-17
Fix the SPRING. Then, tighten up the 2 screws to fix

the FLANGE with checking the gears mesh without
backlash.
REVISED 9
Apply a proper quantity of grease

(FLOIL GE-676) between gears.
SPRING
3
10
Connect the connector of the encoder cable.
Tie the cables as shown in the figure to prevent

the connector from being disconnected.
11
Connect the PANEL CABLE to the PANEL BOARD,

and fix the PANEL COVER.
12
Perform the SERVO LOCK CHECK.

After turning on the main power, turn on the sub power
while pressing the Left, Right and Down keys to enter
the SERVICE MODE.
CONNECTOR
PANEL COVER
], [
], [
] + POWER ON
[MENU] key
MENU
SERVICE MENU
3-18
13 In [SERVO LOCK] menu, select [S].

Move the head carriage left and right by hand and
make sure the value on the LCD changes depending on
the head position.
SERVICE MENU
SERVO LOCK
[
SERVO LOCK
S:
]
3
3
14
Press the [ENTER] key to excite the MOTOR.

Make sure the MOTOR is locked and the value on the
LCD doesn't change.
SERVO LOCK
S:
1688
[ENTER]
SERVO LOCK
S:*
1688
15
Check the AGING.

Go back to the SERVICE MENU, and select [AGING] >
[SCAN] and press the [ENTER] key. Make sure the
machine do the AGING and finish it.
SERVICE MENU
AGING
[
Do the AGING with the head set at the HIGH

position for its safety.
16
Clear the motor working hours.

Go back the SERVICE MENU, and select [HISTORY
MENU] > [MOTOR GROUP] > [MOTOR HOURS S] >
[CLEAR] and press the [ENTER] key. The motor
working hours will be reset to 0.
AGING
SCAN
SERVICE MENU
HISTORY MENU
[
HISTORY MENU
MOTOR GROUP
[
] [
MOTOR HOURS S
1653 hours
[
MOTOR HOURS S
CLEAR
[ENTER]
3-19
3-5 PUMP REPLACEMENT
RIGHT I/S COVER
3
2

], [
], [
] + POWER ON
[MENU] key
MENU
SERVICE MENU

hand.
SERVICE MENU
CAP&WIPER CTRL
[
CAP&WIPER CTRL
CAP
[
CAP
OPEN
[ENTER]
MAIN POWER SW.
< REAR VIEW >

MAIN POWER SW
3-20
Move the HEAD CARRIAGE slowly leftwards.

3
6
Remove the INNER I/S COVER.
INNER I/S COVER
Disconnect the tube (Black) of the CAP TOP from the

tube (White) of the PUMP.
Keep the JOINT TUBE for connecting the tube of the
new PUMP.
JOINT TUBE
Make sure to replace the PUMP one by one.

If you disconnect the tubes of the plural
PUMPs at the same time, there is a danger of
connecting to a wrong tube.
PUMP
Remove the PUMP and replace it to the new one.

Then put the 2 longer tubes into the DRAIN TUBE.
Then, replace the other 2 PUMPs in the same way.
Make sure to fix the 2 projection parts of the

PUMP to the holes of the FRAME.
3-21
Connect the tube of the CAP TOP to the tube of the

PUMP using the JOINT TUBE.
JOINT TUBE
You can connect either tube of the CAP TOP

to the either tube of the PUMP.
PUMP
10
Fix the INNER I/S COVER.
INNER I/S COVER
11
Move the HEAD CARRIAGE by hand to the standby

position.
12
Turn on the MAIN POWER SW. Then, turn on the SUB

], [
], [
] + POWER ON
[MENU] key
MENU
SERVICE MENU
3-22
13

the [ENTER] key to move up the capping unit 1 step.
Align the GUIDEs at the two ends of the capping unit
with the GUIDEs at the two ends of the head carriage
by moving the head carriage by hand. Then press the
[ENTER] key twice more to cap the heads with
adjusting the position of the head carriage.
GUIDE
GUIDE
3
14
Clear the pump working hours.

Go back to the SERVICE MENU, and select [HISTORY
MENU] > [MOTOR GROUP], and select the PUMP you
replaced and clear the time.
SERVICE MENU
HISTORY MENU
[
HISTORY MENU
MOTOR GROUP
3-23
]
PUMP HOURS A
122 HOURS
PUMP HOURS A
CLEAR
PUMP HOURS B
105 HOURS
PUMP HOURS B
CLEAR
PUMP HOURS C
111 HOURS
PUMP HOURS C
CLEAR
3-6 INK TUBE REPLACEMENT
Turn on the SUB POWER SW and perform the [PUMP

UP] from the [INK CONTROL] menu.
When it finishes, the SUB POWER will be
automatically turned off.
INK CONTROL
EMPTY MODE
MENU
INK CONTROL
INK CONTROL
PUMP UP
3
2
MAIN POWER SW.
< REAR VIEW >

MAIN POWER SW
Remove the following covers.
FRONT RAIL COVER

REAR RAIL COVER
LEFT and RIGHT I/S COVERs

RIGHT TOP COVER
FRONT and REAR RAIL COVERs
FRONT COVER
RIGHT I/S COVER

RIGHT TOP COVER
LEFT I/S COVER

FRONT COVER
CARRIAGE COVER
3-24
Remove the clear cover fixed on the CARRIAGE

BOARD, and remove the 4 NYLON LIVETs fixing the
clear plates. Then, disconnect all the 6 flexible cables
that are coming from the CABLE BEAR.
Remove the GUIDE PLATEs of the CABLE BEAR

and the CABLE GUIDEs. Then, take out the flexible
cables from the CABLE BEAR.
GUIDE PLATE
Blank
CABLE GUIDE
REAR VIEW OF MACHINE
Disconnect the INK TUBEs from the INK DAMPERs,

and put the scotch tape at the tip of the ink tubes to
prevent the ink from coming out.
Make sure not to replace the INK TUBEs of

different colors at the same time. There is a
danger of connecting wrongly when fixing the
new ones.
Disconnect the INK TUBEs from the JOINTs, and put

the scotch tape at the tip of the INK TUBEs to prevent
the ink from coming out.
It is not necessary to replace the INK TUBEs

of the other side of the JOINTs.
JOINT

3-25
Pull out the INK TUBEs from the CABLE BEAR.
3
10
Put the new INK TUBEs in the CABLE BEAR.
Be careful which hole of the TUBE GUIDE

should be used for each INK TUBE.
11
Connect the new INK TUBEs to the JOINTs, and mark

the INK TUBEs to indicate the color of the ink.
JOINT
12
Cut the INK TUBEs at appropriate length and connect

them to the INK DAMPERs. Then mark the INK TUBEs
to indicate the color of the ink.
Then, replace the other INK TUBEs in the same way.
3-26
13
Connect the 6 FLEXIBLE CABLEs to the CARRIAGE

BOARD and fix the NYLON LIVETs to fix the CLEAR
PLATEs.
14
Put back the GUIDE PLATEs and the CABLE GUIDEs.
Make 1 position for the GUIDE PLATE blank at the

edge of the CABLE BEAR.
Fix the CABLE GUIDE at the position shown in the
figure.
GUIDE PLATE
Blank
CABLE GUIDE

There is a TUBE GUIDE at the 11th position for the
GUIDE PLATE. Make the 3 positions for the GUIDE
PLATE blank at the TUBE GUIDE.
Do not fix CABLE GUIDE here.
TUBE GUIDE
Make the 3 positions for the GUIDE PLATE blank at the

other TUBE GUIDEs.
Fix the CABLE GUIDE at the first GUIDE PLATE after
the blank.
Blank
REVISED 1
TUBE GUIDE
GUIDE PLATE
Blank
CABLE GUIDE

3-27
3-7 BOARDS REPLACEMENT (Head / Servo / Network / Main Board / Power Supply
Board) REVISED 4
REAR VIEW
MAIN POWER SW
3
2
Remove the RIGHT TOP COVER, BOARD COVER and

RIGHT I/S COVER .
I/S COVER
RIGHT TOP COVER
BOARD COVER
HEAD BOARD REPLACEMENT

Disconnect the CABLEs from the HEAD BOARD.
Remove the SCREWs and disconnect the CONNECTOR.
3-28
Replace the HEAD BOARD to the new one.
3
6
Connect all the CABLEs to the HEAD BOARD.
Carry out the following checks.
REVISED 4
1. THERMISTER CHECK
2. HEAD UP/DOWN SENSOR CHECK
3. FAN ON THE HEAD BOARD
SERVO BOARD REPLACEMENT

Disconnect all the CABLEs from the SERVO BOARD.
3-29
Replace the SERVO BOARD to new one.
3
10
Connect all the CABLEs to the SERVO BOARD.
11
Carry out the following adjustments and settings. REVISED 4

1. PINCH ROLLER SENSOR CHECK
2. AGING
12 NETWORK BOARD REPLACEMENT

Remove the 2 SCREWs.
3-30
Disconnect the NETWORK BOARD from the MAIN BOARD.
13 Replace it to the new one and connect it.
3
14
15
Fix the NETWORK BOARD with 2 SCREWs.
Carry out the following adjustment.
REVISED 4
1. FIRMWARE UPGRADE
2. IP ADDRESS SETTING
16 MAIN BOARD REPLACEMENT

Disconnect all the CABLEs which are connected to the
MAIN BOARD, SERVO BOARD and HEAD BOARD.
Make sure to print out the SERVICE REPORT

or take a note of the HEAD RANK before
replacing the MAIN BOARD.
We recommend to use the Service Tool
"Peck.exe" to receive the all settings.
REVISED 4
3-31
17
Remove the NETWORK BOARD.
3
18
Remove the SERVO BOARD and HEAD BOARD.
19
Replace the MAIN BOARD to the new one.
20 Fix the SERVO BOARD and HEAD BOARD.
3-32
21
Fix the NETWORK BOARD.
3
Connect all the CABLEs.
22
Carry out the following adjustments and settings.

1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. HEAD RANK SETTING
6. SERIAL NUMBER INPUT *1
7. CAP & WIPER CHECK *2
REVISED 9 8. CHECKING THE CAP HEIGHT *7
23
REVISED 4
9. SENSOR CHECK
12. PAPER SIDE SENSOR ADJUSTMENT
13. INK TYPE SETTING
14. HEAD ALIGNMENT
15. CALIBRATION
*1 Input the serial number in the [SERVICE MENU] > [SERIAL NO.].
*2 It can be performed in the [SERVICE MENU] > [CAP&WIPER CHECK].
*7 It can be performed in the [SERVICE MENU] > [CAP ADJUST] > [CHECK GAP].
If you use the Peck.exe and receive & sent the data, it is not necessary to carry out the under lined parts.
24 POWER SUPPLY BOARD REPLACEMENT

Disconnect all the CABLEs.
3-33
25
Remove the POWER SUPPLY BOARD together with the

FAN and replace it to the new one.
3
26
Connect all the CABLEs.

CN16 of
SERVO BOARD
3-34
3-8 BATTERY REPLACEMENT
REVISED 15
Do not recharge, short-circuit, disassembly the lithium battery, nor put

it into fire.
It may cause heat, explosion and fire.
Put tape around the lithium battery for insulation for disposal or
preservation.
It may cause heat, explosion and fire.
REAR VIEW
MAIN POWER SW
Remove the RIGHT TOP COVER, BOARD COVER and

RIGHT I/S COVER .
I/S COVER
RIGHT TOP COVER
BOARD COVER
3-35
Remove the BATTERY on the MAIN BOARD by pushing

it down and tilting towards right.
BATTERY
3
SOCKET
1
MAIN BOARD
Replace the BATTERY with new one.

SOCKET
Be careful with the direction of the BATTERY.

BATTERY
MAIN BOARD
Turn on the MAIN POWER SW and turn on the SUB POWER

SW while pressing the Left, Right and Down keys to enter
the SERVICE MODE.
], [
], [
] + POWER ON
[MENU] key
MENU
SERVICE MENU
3-36
Clear the BATTERY FLAG from the [CLOCK CHECK]

menu in the SERVICE MODE.
SERVICE MENU
CLOCK CHECK
CLOCK CHECK
B
0y00d00h00m00s
CLOCK CHECK
CLEAR BAT FLAG
[ENTER]
REAR VIEW
MAIN POWER SW
Fix the RIGHT TOP COVER, BOARD COVER and RIGHT I/S
COVER .
I/S COVER
RIGHT TOP COVER
BOARD COVER
Dispose the BATTERY.
FOLLOWING MAY CAUSE EXPLOSION OF BATTERY.

RECHARGE, SHORT-CIRCUIT, DISASSEMBLY, HEATING,
PUTTING INTO FIRE.
DON'T PUT BATTERY WITH OTHER METAL OR BATTERY.
DISPOSE BATTERY WITHOUT INSULATION.
3-37
3-9 CARRIAGE WIRE REPLACEMENT
REAR VIEW
MAIN POWER SW
3
2
LEFT TOP COVER

FRONT RAIL COVER

PANEL COVER
LEFT and RIGHT TOP COVERs
FRONT COVER
LEFT SIDE COVER
REAR RAIL COVER

RIGHT TOP COVER
FRONT COVER
LEFT SIDECOVER
LEFT I/S COVER
PANEL COVER
RIGHT I/S COVER
Be sure to disconnect the flexible cable

connected to the PANEL BOARD when
removing the PANEL COVER.
Loosen the screw fixing the HEAD CARRIAGE to the

CARRIAGE WIRE.
TOP VIEW
3-38
Loosen the 2 screws and then the ADJUSTMENT SCREW

in order to loosen the wire tension.
ADJUSTMENT SCREW
3
5
Remove the CARRIAGE WIRE as shown in the figure.
Loosen the screws fixing the MOTOR FLANGE, then remove

the SPRING.
FLANGE
SPRING
Remove the SHAFT STAY and the E RING, then remove the
DRIVE PULLEY from the shaft.
SHAFT STAY
E RING
3-39
Remove the screws fixing the DRIVE GEAR and remove the
CARRIAGE WIRE from the PULLEY.
3
9
Fix one end of the new WIRE and fix the DRIVE GEAR to the
DRIVE PULLEY with the screws.
10
Put the DRIVE PULLEY into the shaft and fix it with the E
RING. Then, fix the SHAFT STAY.
SHAFT STAY
E RING
11
Wind the CARRIAGE WIRE around the DRIVE PULLEY

from bottom to the top, and fix the other end of the WIRE.
Make sure that the CARRIAGE WIRE does

not cross over.
3-40
Fix the SPRING, then tighten up the 2 screws to fix the
12 FLANGE with checking the gears mesh without backlash.
FLANGE
SPRING
3
Rotate the DRIVE PULLEY until the CARRIAGE WIRE
REVISED 4
13 comes to its second wind from the top.
ADJUSTMENT SCREW
Rotate the DRIVE PULLEY until the CARRIAGE WIRE
14 comes to its second wind from the top.
15
Fix the HEAD CARRIAGE to the CARRIAGE WIRE.
3-41
TOP VIEW
16 Connect the PANEL CABLE to the PANEL BOARD,
PANEL COVER
and fix the PANEL COVER.
3
17 Turn on the MAIN POWER SW.
Then, turn on the SUB

], [
], [
] + POWER ON
[MENU] key
MENU
SERVICE MENU
18 Select [CAP&WIPER CTRL] > [CAP] > [OPEN], and

hand.
SERVICE MENU
CAP&WIPER CTRL
[
CAP&WIPER CTRL
CAP
[
CAP
OPEN
[ENTER]
Move the HEAD CARRIAGE in a whole width of the GUIDE
19 RAIL several times to remove the slack in the CARRIAGE

WIRE.
Then, carry out the following adjustments.
1. WIRE TENSION ADJUSTMENT
2. LIMIT POSITION & CUT DOWN POSITION INITIALIZE
3-42
3-10 ENCODER SCALE REPLACEMENT
FRONT RAIL COVER

REAR RAIL COVER

RIGHT TOP COVERs
FRONT COVER
RIGHT I/S COVER

RIGHT TOP COVER
LEFT I/S COVER
FRONT COVER
3
REVISED 1
Remove the PLATE.

REVISED 1
PLATE
], [
], [
] + POWER ON
[MENU] key
MENU
SERVICE MENU

REVISED 1
hand.
SERVICE MENU
CAP&WIPER CTRL
[
CAP&WIPER CTRL
CAP
[
CAP
OPEN
[ENTER]
3-43
Move the HEAD CARRIAGE slowly leftwards.

REVISED 1

3
6
Remove the ENCODER SCALE by removing the PLATE

fixing the ENCODER SCALE at its right end and the
SPRING on its left end.
ENCODER SCALE
SPRING
PLATE
Remove the SPRING PLATE from the ENCODER SCALE

and fix it to the ENCODER SCALE where there is no black
dot written on it.
SPRING PLATE
BLACK DOT
Make sure not make scratches or put grease

on the ENCODER SCALE when fixing it.
Put the ENCODER SCALE in between the ENCODER

PLATE and the GUIDE RAIL.
Then, fix the right end with the PLATE and hook up the
SPRING on the left end.
Make sure that the ENCODER SCALE its in place.
ENCODER SCALE
SPRING
PLATE
Do not loosen or tighten the screws fixing the

ENCODER PLATE.
3-44
Move the HEAD CARRIAGE in a whole width of the

machine.
Make sure that the ENCODER SCALE doesn't make
contact with the ENCODER MODULE and also
ENCODER SCALE is between the slit of the
ENCODER MODULE.
3
10
Carry out the LINEAR ENCODER SETUP.
3-45
4 Adjustment
4 Adjustment
4-1 Special Tools
Table shows a list of special tools recommended by Roland DG Corp.
Tool No.
Tool Name
Purpose
Tool No.
Tool Name
Purpose
Tool No.
Tool Name
Purpose
Tool No.
Tool Name
Purpose
ST-056
TORQUE DRIVER N6
HEAD ALIGNMENT
ST-011
TENSION METER
WIRE TENSION ADJUSTMENT
ST-037
CLEAN STICK TX712A
HEAD CLEANING
21755102
CLEANING LIQUID, 500ml CJ-70
HEAD CLEANING (FJ-540)
Tool No.
Tool Name
21755107
CLEANING LIQUID (SL) 500ML
Purpose
HEAD CLEANING (SJ-740/540)
Tool No.
Tool Name
Purpose
22085115
KIT,CLEANING CJ/FJ
HEAD CLEANING (FJ-540)
* Cleaning Liquid + Cleaning Sticks 10 pcs.
Tool No.
Tool Name
Purpose
22085118
KIT,CLEANING (SL)
HEAD CLEANING (SJ-740/540)
* Cleaning Liquid + Cleaning Sticks 10 pcs.
4-1
4-2 SERVICE MODE

[
], [
], [
] + POWER ON
[ MENU ] key
SERVICE MENU
HEAD RANK
HEAD RANK
HEAD 1
HEAD RANK 1
1234567 (1/5)
HEAD RANK
HEAD 6
HEAD RANK 6
1234567 (5/5)
This menu is used for entering the HEAD RANK for each HEAD with 35 digit number and alphabet.
The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys.
Press the [ENTER] key to save the settings. Warning sound comes out when the CHECK SUM is not correct.
SERVICE MENU
SERIAL NO.
SERIAL NO.
ZQ00000
This menu is used for entering the Serial No. of the machine.
The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys.
SERVICE MENU
CAP&WIPER CHECK
CAP&WIPER CHECK
NOW PROCESSING..
CAP&WIPER CHECK
COMPLETED
This menu is used for checking the CAP & Wiper movement.
1. Move the Carriage to the position where is on the Platen by hand.
2. Press the [ENTER] key to check the Cap, Wiper, Wiper Up/Down, Cap Motor, Cap Sensor,
Wiper Motor and Wiper Sensor.
3. Checking finishes when the COMPLETED message appears.
SERVICE MENU
SENSOR CHECK
FRHCPULWcwh
*** M ***
123456789101112
***
*EC**
This menu displays the status of the sensors. When the sensor is ON, * will be displayed.
Alphabet in the menu stands for F: Front Paper Sensor, R: Rear Paper Sensor, H: Origin Sensor,
C: Cover Sensor, P: Pump Cover Sensor, U: Head Height Sensor, L: Pinch Roller Sensor,
W: Paper Side Sensor, c: Cap Sensor, w: Wiper sensor, h: Wiper Height Sensor.
Head Sensor
H : HIGH
M : MIDDLE
L : LOW
Pump Cover Sensor
R : Right Pump Cover is ON.
L : Left Pump Cover is ON.
* : Right & Left Pump Covers are ON.
Blank : Right & Left Pump Covers are OFF.
Alphabet of the 2nd page stands for Cartridge Sensor of each color and Ink Empty.
Blank : No Cartridge, Ink remaining
C : Cartridge installed, Ink remaining
E : No Cartridge, Ink empty
* : Cartridge installed, Ink empty
SERVICE MENU
KEY CHECK
KEY CHECK
NONE
This menu is used for checking the panel keys. [NONE] will be displayed at the bottom row of the
LCD if no key is pressed. The name of the key being pressed will be displayed This menu finishes
when the [ ] key is pressed or it is left without pressing any key for 10 seconds. When there is any key
that has not been pressed, the name of the key will be indicated with the beep sound.
Secondary power cannot be turned off even pressing the SUB POWER SW while in this mode.
SERVICE MENU
LCD/LED/BUZ CHK
As per display
This menu is used for checking the LCD, LED and the Buzzer. While in this mode, the function check
of the LCD, LED and the Buzzer can be performed. All turning ON/OFF test of the LED,
Contrast ON/OFF test of the LCD, back light test of LCD, Buzzer ON/OFF test, Displaying the Cursor
key of the LCD, all characters of LCD will be displayed.
4-2
SERVICE MENU
FAN CHECK
FAN CHECK
This menu is used for checking the FAN. FAN will be ON (HIGH) while in this mode.
SERVICE MENU
THERMISTOR CHK
THERMISTOR CHK
HEAD :26 C/77 F
THERMISTOR CHK
BOARD:26 C/77 F
The temperature read by the thermistor on the Head will be displayed. Temperature will be displayed in
Celsius on the left side and in Fahrenheit on the right side. [HEAD] and [BOARD] display higher temperature
than the environment temperature because there is a possibility that the device temp. of the Head Board goes
up. Check and make sure that the temperature displayed on the LCD is not extremely low or high.
The temperature of [HEAD] is not always the same as the one of [BOARD].
SERVICE MENU
LINEAR ENCODER
NOW PROCESSING..
POS:
1361.00mm
normal
(beep 1 time)
LINEAR ENCODER
SETUP COMPLETED
REVISED 4
REVISED 5
LINEAR ENCODER
SETUP FAILED
error (beep 2 times)
LINEAR ENCODER
SETUP FAILED
This menu is for checking the Linear Encoder and also, recording the position of the edge of sheet with
Clear Sheet (SHEET TYPE : CLEAR). Printing won't be performed if it is not adjusted.
Refer to [LINEAR ENCODER SETUP].
SERVICE MENU
PAPERSIDE SENS
PAPERSIDE SENS
OUTPUT LEVEL
OUTPUT LEVEL
0.7V
PAPERSIDE SENS
SENSOR AUTOTEST
SENSOR AUTOTEST
0.5V, NOISE 0
This menu is used for adjusting the Paper Side Sensor. Refer to [PAPER SIDE SENSOR ADJUSTMENT].
REVISED 9
SERVICE MENU
CAP ADJUST
CAP ADJUST
ADJUST POS.
ADJUST POS.
0.00
-2.00
CAP ADJUST
CHECK GAP
CHECK GAP
0.00
Use with [ ] and [ ] keys to change the cap

adjustment value.The setting range is from
-2.00 to +2.00. It can be adjusted in 0.25 mm unit.
The default value is 0.00.
The cap can only be moved in the upward
direction in 0.25 mm unit. When you move in the
downward direction, press [ ] key to move the
cap to the lower end once and then move in the
upward direction in 0.25 mm unit.
To adjust and check the height of the cap, refer to the instraction of the [CAP HEIGHT ADJUSTMENT].
SERVICE MENU
HEAD ADJUST
BIAS
TEST PRINT
HEAD ADJUST
BIAS
BIAS
--- VIEW ---
VERTICAL
TEST PRINT
HEAD ADJUST
VERTICAL
VERTICAL
--- VIEW ---
4-3
HEAD ADJUST
HORIZONTAL
HEAD ADJUST
BI-DIR.DEFAULT
HORIZONTAL
TEST PRINT
REVISED 3
HORIZONTAL
DT1,Low
H2
2
H3
1
H4
-3
H5
2
H6
1
HORIZONTAL
DT3,Low
H2
2
H3
1
H4
-3
H5
2
H6
1
HORIZONTAL
DT1,Middle
H2
2
H3
1
H4
-3
H5
2
H6
1
HORIZONTAL
DT3,Middle
H1
12
H2 H3
11 -13
H4
5
H5 H6
10 -11
BI-DIR.DEFAULT
DT1,Low
H1
12
H2 H3
11 -13
H4
5
H5 H6
10 -11
BI-DIR.DEFAULT
DT3,Low
H1
12
H2 H3
11 -13
H4
5
H5 H6
10 -11
BI-DIR.DEFAULT
DT1,Middle
H1
12
H2 H3
11 -13
H4
5
H5 H6
10 -11
BI-DIR.DEFAULT
DT3,Middle
H1
12
H2 H3
11 -13
H4
5
H5 H6
10 -11
BI-DIR.DEFAULT
TEST PRINT
This menu is used for adjusting the Head Alignment. Refer to [HEAD ALIGNMENT].
SERVICE MENU
SERVO LOCK
SERVO LOCK
S:
100
SERVO LOCK
S:*
SERVO LOCK
F:
152
SERVO LOCK
F:*
This menu is used for checking whether the Servo Motor can perform the Servo Lock.
This menu makes the Servo free.
The value on the LCD will change depending on the head position when you move the carriage left and right
by hand. When the [ENTER] key is pressed, the Servo Motor will be excited.
4-4
SERVICE MENU
AGING
AGING
SCAN
SCAN
NOW AGING
AGING
FEED
FEED
NOW AGING
AGING
BOTH
BOTH
NOW AGING
When the [ENTER] key is pressed, the HEAD CARRIAGE moves back to the locking position and stops
the Aging.
Make sure not to perform Aging for a long time when the machine is filled with ink to prevent the ink from
drying up.
SERVICE MENU
CALIB.DEFAULT
CALIB.DEFAULT
TEST PRINT
CALIB.DEFAULT
SETTING
SETTING
+0.05%
+0.10%
This menu is used for Calibration. Refer to [CALIBRATION].
SERVICE MENU
TEST PATTERN
TEST PATTERN
HORIZONTAL
It is for checking the Head Alignment in Horizontal.
TEST PATTERN
BI-DIR.
It is for checking the Head Alignment in Bidirection.
TEST PATTERN
FILL
100% fill pattern of all heads will be printed.
Printing is done by 720 x 720dpi / 8 pass.
TEST PATTERN
BI-DIR.CHECK
It is for checking the shifting with Bidirection printing.
It will be printed in a whole width of the media.
SERVICE MENU
CLOCK CHECK
CLOCK CHECK B
0y000d00h00m00s
CLOCK CHECK
CLEAR BAT FLAG
This menu is used for checking the REAL TIME CLOCK. Time being passed after the clock has started
to work will be displayed. (Year / Day / Hour / Minute / Second) When battery is run out, [B] will be displayed
at the upper right corner of the LCD. In this case, battery has to be replaced. However, the flag won't be
cleared even battery is replaced.
Make sure to clear the flag by entering the Battery Flag Clear Menu and then pressing the [ENTER] key.
SERVICE MENU
DIP SW CHECK
DIP SW CHECK
0000 0000
bit # [1234 5678]
This menu is used for checking the DIP SW on the MAIN BOARD. Status of bit#1 ~ #8 of the DIP SW
will be displayed as 0 for OFF and 1 for ON.
4-5
SERVICE MENU
PUMP CHECK
PUMP CHECK
PUMP SUCTION
NOW PROCESSING..
PUMP CHECK
PUMP RELEASE
NOW PROCESSING..
This menu is used for checking the Pump Motor. Rotation for Ink Suction Direction and Ink Drain
Direction can be checked. Rotation check will stop after 5 seconds.
SERVICE MENU
CHANGE INKTYPE
CHANGE INKTYPE
PIG cm DYE cm
It is used for changing the Ink type compulsorily. Head Cleaning or Ink Fill won't be performed as in the
User's Mode. It is used for correcting the Ink type in case mistakenly set to the different type.
INK TYPE PIG cm
Pigment LcLm
PIG OG
Pigment OrGr
DYE cm
Dye Lc Lm
SOL cm
SOL INK LcLm
UNKNOWN Not being selected
SERVICE MENU
CAP&WIPER CTRL
CAP&WIPER CTRL
CAP
CAP
OPEN
CAP
UP
CAP&WIPER CTRL
WIPER
WIPER
FRONT
WIPER
REAR
CAP&WIPER CTRL
WIPER HEIGHT
WIPER HEIGHT
HIGH
WIPER HEIGHT
MIDDLE
WIPER HEIGHT
LOW
It is used for opening / upping the cap.

OPEN / UP
Make sure not to open the cap for a long time in order to prevent the ink from drying up.
It is used for moving the wiper back and forth.
It can be moved at two-level [FRONT / REAR].
It is used for moving the wiper up and down.
It can be moved at three-level [HIGH / MIDDLE / LOW].
** Please make sure the position of the Cap and Wiper when you move the Carriage by hand.
SERVICE MENU
PARALLEL SPEED
PARALLEL SPEED
FAST
SAFE
ACK signal of the handshake for the parallel port can be selected from FAST and SAFE.
Default setting is FAST.
When setting to FAST, it will be 0.5u sec. and 1u sec. for SAFE. Generally, it should be set to FAST but
when there is problem loosing some data it should be set to SAFE. However, the data transmission
will be slower. This setting doesn't have any affect on the ECP mode.
4-6
SERVICE MENU
DEVICE ID
DEVICE ID
ENABLE DISABLE
It is used to enable or disable the Device ID reply when there is a request through the Parallel Port.
Default setting is [ENABLE].
The machine will be recognised as new hardware when starting up Windows.
When it is disabled, it won't be recognized.
SERVICE MENU
PORT CHECK
DETECTING...
00:
0B
Waiting for Data Input
PARALLEL
5A:
Data Input from the Parallel Port
1024B
PARALLEL ECP
8C:
1048576B
Data Input from ECP Parallel Port
NETWORK
B3:1073741824B
Data Input from the Network
This menu is used for checking the Data Input from the Parallel Port or Network. As for the parallel port,
it can be checked whether it is ECP mode or not. The Check Sum and the size of the input data will be
displayed on the bottom row.
Check Sum will be indicated on the left side and the size of the input data will be indicated on the right
side. The Check Sum and the size of the input data will be cleared when pressing the [ENTER] key.
SERVICE MENU
PERIODIC CL.
PERIODIC CL.
INTERVAL
INTERVAL
1.0
1.0
NONE, 0.1~100.0
PERIODIC CL.
DEGREE
DEGREE
LIGHT
LIGHT
WIPE, LIGHT, NORMAL

This menu is for setting the Auto Cleaning during printing.
The frequency of the cleaning will be determined automatically depending on the printing mode
and the temperature.
[INTERVAL] Magnification of Cleaning Frequency can be changed.
Cleaning Interval = Frequency x the value of [INTERVAL]
[DEGREE] Cleaning Operation can be cahnged.
[WIPE] : Wiping & Flushing
[LIGHT] : Least bit of Suction & Wiping
[NORMAL] : Regular Cleaning (Cleaning Key)
Default value [INTERVAL] 1.0 [DEGREE] LIGHT
SERVICE MENU
SLEEP
SLEEP
15MIN
15MIN
This menu is for setting the time of entering in Sleep.

Default value : 15min.
SERVICE MENU
MAINTE. MSG.
MAINTE. MSG.
NONE 100 hours
This menu is used for setting the Maintenance time.
If the printing time reaches the set time, the Maintenance message appears.
4-7
REVISED 2
REVISED 11
SERVICE MENU
SET SHEET POS
SET SHEET POS

SHEET POS
R:
L:
0mm
1361mm
SET SHEET POS

DEFAULT POS
This menu is for specifying the print range.
If the media type is set to Clear, this value becomes effective at the time of the setup.
The starting position of the print range in [R:] and end position of the print range in [L:] can be set
in [SHEET POS]. R and L can be selected by the right key and the setting value becomes
effective by the ENTER key.
This set-up value is memorized and is held even if a power is turned off.
It is set as the same value (when a sheet type is set clear) by performing DEFAULT POS as the value
when the previous setup is performed in a transparent media.
SERVICE MENU
SYSTEM SWITCH
SYSTEM SWITCH
PAGE4: 00000000
SYSTEM SWITCH
PAGE1: 00000000
bit# [87654321]
This menu is for changing the functions of the machine. It is not necessary to change any switches.
Each bit can be selected with [ ] and [ ] keys and it can be changed with [ ] and [ ] keys.
There are 4 pages of 8 bit System Switch.
Bit
PAGE1: Bit 1
PAGE1: Bit 2
PAGE1: Bit 3
PAGE1: Bit 4
PAGE1: Bit 7
Contents
Front Cover Sensor
Pump Cover Sensor
Head Height Check
Parallel Signal
Preset for Bidirectional Correction Value
Replacement with an ink cartridge
PAGE2: Bit 5
during printing
Head vibraton outside of
PAGE3: Bit 6
the printing area
Head driving pulse
PAGE3: Bit 7
against the ink dropping problem
SERVICE MENU
HISTORY MENU
HISTORY MENU
MOTOR GROUP
Settings
0 : Standard 1: Always closed status
0 : Standard 1: Always closed status
0 : Enable
1: Disable
0 : Standard 1: Always Parallel Signal is fixed
0 : Disable (1 kind)
1: Enable (8 kinds)
0 : Disable
0 : Enable
0 : Disable
1: Disable
1: Enable
SHOT COUNT 1
26103 KShot
REPORT
SERVICE REPORT
SERVICE REPORT
HEAD H1
REPORT
HISTORY REPORT
SERVICE REPORT
HEAD H1
REPORT
SERIAL
- Service Report will be printed. Information necessary for service activity will be printed together with
the system report.
It will be printed on a A4 size with only one head.
- History Report will be printed.
- Serial Report Menu will be printed throught the RS-232C Serial with the special tool.
(9600bps N81 XON/XOFF)
4-8
REVISED 5
1: Enable
All the records regarding the usage of the machine will be displayed. When [ ] and [ ] keys are
pressed, each title will be displayed on the top row and the parameters will be displayed on the bottom
row. Refer to the table on the next pages. Each title can be cleared when the [ENTER] key is pressed
while the CLEAR is displayed in the menu.
SERVICE MENU
REPORT
REVISED 2
SHOT COUNT 1
CLEAR
Contents of History Report

MOTOR GROUP
Item
MOTOR HOURS F
MOTOR HOURS S
PUMP TIMES A
Revised 13 PUMP TIMES B
PUMP TIMES C
CLEAR ALL
HEAD GROUP
Item
SHOT COUNT 1
SHOT COUNT 2
SHOT COUNT 3
SHOT COUNT 4
SHOT COUNT 5
SHOT COUNT 6
SHOT COUNT 7
SHOT COUNT 8
SHOT COUNT 9
SHOT COUNT 10
SHOT COUNT 11
SHOT COUNT 12
WIPE H1
WIPE H2
WIPE H3
WIPE H4
WIPE H5
WIPE H6
RUB H1
RUB H2
RUB H3
RUB H4
RUB H5
RUB H6
CLEAN AUTO H1
CLEAN AUTO H2
CLEAN AUTO H3
CLEAN AUTO H4
CLEAN AUTO H5
CLEAN AUTO H6
CLEAN N, H1
CLEAN N, H2
CLEAN N, H3
CLEAN N, H4
CLEAN N, H5
CLEAN N, H6
CLEAN M, H1
CLEAN M, H2
CLEAN M, H3
CLEAN M, H4
CLEAN M, H5
CLEAN M, H6
CLEAN POW, H1
CLEAN POW, H2
CLEAN POW, H3
CLEAN POW, H4
CLEAN POW, H5
CLEAN POW, H6
FILL INK H1
FILL INK H2
FILL INK H3
FILL INK H4
FILL INK H5
FILL INK H6
HEAD WASH H1
HEAD WASH H2
HEAD WASH H3
HEAD WASH H4
HEAD WASH H5
HEAD WASH H6
PUMP UP H1
PUMP UP H2
PUMP UP H3
PUMP UP H4
PUMP UP H5
PUMP UP H6
Contents
Total time that the Feed Motor has been rotated.
Total time that the Scan Motor has been rotated.
Total number of times that the Pump Motor A has been rotated.
Total number of times that the Pump Motor B has been rotated.
Total number of times that the Pump Motor C has been rotated.
Clear all the value in the Motor Group.
Contents
Number of shots fired from the nozzle (H1 left).
Number of shots fired from the nozzle (H1 right).
Number of times the Wiping has been performed (H1).
Number of times the Rubbing has been performed (H1).
Number of times the Auto Head Cleaning has been performed (H1).
Number of times the Normal Head Cleaning has been performed (H1).
Number of times the Medium Head Cleaning has been performed (H1).
Number of times the Powerful Head Cleaning has been performed (H1).
Number of times the Fill Ink has been performed (H1).
Number of times the Head Wash has been performed (H1).
Number of times the Pump Up has been performed (H1).
4-9
Unit
hour
hour
times
times
times
Unit
Shots/1000
Shots/1000
Shots/1000
Shots/1000
Shots/1000
Shots/1000
Shots/1000
Shots/1000
Shots/1000
Shots/1000
Shots/1000
Shots/1000
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
Reference
Life : 1500hours
Life : 50000hours
Life : 50000hours
Life : 50000hours
Reference
Life : 6 billion Shots / nozzle
HEAD GROUP
Item
CLEAR H1
CLEAR H2
CLEAR H3
CLEAR H4
CLEAR H5
CLEAR H6
CLEAR ALL
Clear all the value of

Contents
the H1.
the H2.
the H3.
the H4.
the H5.
the H6.
all the Head.
MAINTENANCE GROUP
Contents
Item
Number of times the Head Maintenance has been performed.
COUNT
Unit
Reference
Unit
times
Reference
TOTAL TIME
Lapsed time from the last Head Maintenance.
hours
PRINTING TIME
Printing time from the last Head Maintenance.
hours
CLEAR ALL
Clear all the value in the MAINTENANCE GROUP.
WIPE GROUP
Item
WIPING COUNT
Contents
Unit
This value is cleared

automatically
after carrying out the Head
automatically
after carrying out the Head
Reference
This value is cleared automatically
after replacing it.
automatically after replacing it.
Number of times the Wiping has been performed.
times
RUBBING COUNT
Number of times the Rubbing has been performed.
times
WIPE REPLACE
CLEAR ALL
Number of times the Wipe has been replaced.

Clear all the value in the WIPE GROUP.
times
PRINT GROUP
Item
PRINTING TIME
PIGMENT PAGES
DYE PAGES
SOL PAGES
HEAD LOW
HEAD MIDDLE
HEAD HIGH
CLEAR ALL
Contents
Total time of printing performed.
Number of pages printed with Pigment Ink.
Number of pages printed with Dye Based Ink.
Number of pages printed with Sol Ink.
Number of pages printed when the Head height is Low.
Number of pages printed when the Head height is Middle.
Number of pages printed when the Head height is High.
Clear all the value in the PRINT GROUP.
Unit
hours
pages
pages
pages
pages
pages
pages
INK GROUP
Item
CARTRIDGE 1
CARTRIDGE 2
CARTRIDGE 3
CARTRIDGE 4
CARTRIDGE 5
CARTRIDGE 6
CARTRIDGE 7
CARTRIDGE 8
CARTRIDGE 9
CARTRIDGE 10
CARTRIDGE 11
CARTRIDGE 12
CHANGE INK
CLEAR ALL
Contents
Number of times the Ink Cartridge 1 has been changed.
Number of times the Ink Type has been changed.
Clear all the value in the INK GROUP.
Unit
times
times
times
times
times
times
times
times
times
times
times
times
times
Reference
ERROR GROUP
Item
SERVICE CALL
S-CALL HISTORY
SERVO ERROR F
SERVO ERROR S
LOW TEMP.ERR.
HIGH TEMP.ERR.
PROTECT PUMP
Contents
Number of times the Service Call has occurred.
Service Call Number in the last 5 times.
Number of times the Servo Error (Feed Motor) has occurred.
Number of times the Servo Error (Scan Motor) has occurred.
Number of times the Low Temperature Error has occurred.
Number of times the High Temperature Error has occurred.
Number of times the Protect Pump Error has occurred.
Unit
times
No.
times
times
times
times
times
Reference
Number of times the Emergency Capping Error has occurred.
times
EMERG. CAPPING
START UNCAPPED Number of times the machine starts with the uncapped.
Clear all the value in the ERROR GROUP.
CLEAR ALL
SYSTEM GROUP
Contents
Item
POWER ON COUNT Number of times being powered on.
Total times that the machine has been on.
POWER ON TIME
Total times that the machine has been in sleep mode.
SLEEP TIME
SHEETCUT COUNT Number of times the Sheet Cut has been performed,
CLEAR ALL
Clear all the value in the SYSTEM GROUP.
4-10
Reference
Time of the Test print is not included.
Number of times it is capped

compulsorily to protect the head from
drying up when the head is out of the
cap more than 10 min..
times
Unit
times
hours
hours
times
Reference
Sleep time is not included.
It counts Auto Sheet Cut
performed
Service Report
REVISED 3
Roland HI-Fi JET PRO II series

Model
: SJ-540
Menu unit
: mm
Version
Serial No.
: 1.10
: ZQ10101
Menu language
Head Temperature
: English
: 32 C / 89.6 F
Sheet type
Empty mode
Ink type
: Opaque
: Stop
: SOL INK LcLm
On Board Temperature
Ink remain (1-6)
Ink remain (7-12)
: 40 C / 104.0 F
: 99 / 98 / 99 / 99 / 99 / 98
: 99 / 98 / 99 / 99 / 99 / 98
: +0.20%
: DISABLE
:
H1
H2
Head height
Periodic cleaning
H3
H4
H5
: MIDDLE
: ENABLE
H6
Bi-dir. adjust No.1

No.2
No.3
:
:
:
-6
-4
-5
-5
-3
-4.5
-5.5
-3
-5
-5.5
-3.5
-4
-3
-3
-3
-4
-2.5
-4
No.4
-4
-3
-3
-3.5
-3
-3
Calibration
REVISED 5 Full width scanning
Service Report
Head rank H1
: 5CY2F2FVWU0UVQS . . . . . . . . . . . .
H2
H3
H4
H5
H6
: 5E0252FTZVZUVQR . . . . . . . . . . . .
: 5FZ282FUZW0UTSS . . . . . . . . . . . .
: 5DV2E2CXVVWTUPR . . . . . . . . . . . .
: 6AV2E2CRWTXVURS . . . . . . . . . . . .
: 61W2F31UXVYUTRU . . . . . . . . . . . .
:
H1
H2
H3
H4
Head hori. (DT1. Low) :
-3
+4
+2
(DT3. Low)
:
-2
+5
+3
(DT1. Middle) :
-3
+5
+3
(DT3. Middle) :
-3
+4
+2
Head bi (DT1.Low)
:
+18
+17
+16
+18
(DT3. Low)
:
+16
+16
+15
+15
(DT1. Middle) :
(DT3. Middle) :
Dip SW
System SW
Limit position
+27
+24.5
+27
+25
+27
+24
+28
+26
30S. . D
005.
00G.
304.
00E.
00A.
H5
+6
+7
+7
+6
+16
+15
.D
.D
.D
.D
.D
+25
+24
H6
+2
+2
+2
+1
+16
+15
+26
+24
: 01000000
page1: 00000000
page2: 00000000
Sleep
Parallel speed
Device ID
: 15 min
: FAST
: ENABLE
page3: 00000000
page4: 00000000
:
7.6 mm
Maintenance request
Booter version
Battery
: NONE
: 1.00
: Charged
Periodic CL. interval
: 0.0
Periodic CL. degree
: LIGHT
Cutter down position

Calibration default
:
:
2050.2 mm
-0.10 %
Encoder position (L)

Encoder position (R)
:
:
1639.6 mm
268.0 mm
4-11
History Report
History Report
Model
Version
Serial No.
Motor group
Motor hours (feed)
Motor hours (scan)
Pump hours (A/B/C)
Head group
Shot count H1 ( 1, 2)
H2 ( 3, 4)
H3 ( 5, 6)
H4 ( 7, 8)
H5 ( 9, 10)
H6 (11, 12)
Wiping count for head
Rubbing count for head
Auto cleaning count
Normal cleaning count
Medium cleaning count
Powerful cleaning count
Fill ink count
Head wash count
Pump up count
Maintenance group
Count
Total time
Printing time
Wiper group
Wiping count
Rubbing count
Wiper replace count
Print group
Printing time
Print pages by Pigment
by Dye ink
by SOL ink
by Head height low
by Head height middle
by Head height high
Ink group
Cartridge change (1-6)
Cartridge change (7-12)
Change ink type
Error group
Service call count
Service call history
Motor error (feed)
Motor error (scan)
Low temperature error
High temperature error
Protecting pump error
Emergency capping
Start uncapped
System group
Power on count
Power on time
Sleep time
Sheet cut count
: SJ-540
: 1.10
: ZQ10101
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
0 hours
0 hours
:
0/
0/
1,624
1,893
1,659
2,033
710
722
H1
18
0
5
2
0
0
2
2
0
1,629
1,889
1,659
2,035
708
722
H3
18
0
5
2
0
0
2
2
0
shot / nozzle
shot / nozzle
shot / nozzle
shot / nozzle
shot / nozzle
shot / nozzle
H4
H5
18
18
0
0
5
5
2
2
0
0
0
0
2
2
2
2
0
0
H6
18
0
5
2
0
0
2
2
0
times
times
times
times
times
times
times
times
times
54 times
0 times
0 times
0
0
0
18
1
17
0
0
0
hours
pages
pages
pages
pages
pages
pages
0
0
2 times
:
0 times
: **** ****
:
0 times
:
1 times
:
0 times
:
0 times
:
0 times
:
0 times
:
6 times
:
:
:
:
K
K
K
K
K
K
0 times
94 hours
1 hours
:
:
:
:
:
:
:
:
:
:
H2
18
0
5
2
0
0
2
2
0
0 hours
59
12
16
8
0
0
****
times
hours
hours
times
4-12
0
0
****
0
0
****
0 times
0 times
Other Factory Mode
SYSTEM PARAMETER INITIALIZE

[
],[
] , [ ENTER ] + POWER ON
All parameters will be initialized. Turn on the sub

power switch while pressing [ ], [ ] and [ENTER]
keys.
Initialize can be performed by pressing the [ENTER]
key. It can also be cancelled by pressing the [POWER]
key. The power will be off automatically when initialize
is completed.
It is necessary to setup the LIMIT POSITION after the
initialization. The error message [SERVICE CALL
0101] will appear if you don't setup the LIMIT
POSITION.
INITIALIZE ALL
SYS.PARAMETER
INITIALIZE
COMPLETED
SERVICE REPORT_PRINTING
DISPLAYED LANGUAGE
[ MENU ] + POWER ON
Roland FJ-540
Ver.1.00
] + POWER ON
SERVICE REPORT
Turn on the sub power switch while

pressing [ ] key.
Service Report can be printed on the
A4 size media.
The printing will be performed in
Black.
* Please print the [History Report]
from the Service Mode.
MENU LANGUAGE
ENGLISH
SETUP SHEET
MENU LANGUAGE
JAPANESE
4-13
Key Combination
Service Menu
Combination Key Selection
Service Menu Item
Comments
Service Mode
Sub Power
Press [Menu] and [

Service Menu.
Upgrade F/W
Sub Power
[Are you sure?] will be displayed.

Press [ENTER] to upgrade F/W.
Main Power
Use this when the main board is

replaced.
ENTER
[SUM-ERROR] will be displayed

by turning on the Main Power.
Press [ENTER] to upgrade F/W.
Sub Power
All parameters will be initialized.

Press [ENTER] to start Initialize.
Sub Power
Press [
] while aligning Carriage
to cap Heads.
Press [ENTER] and set up Cut
Down Pos. Press [ENTER].
Revised10
Installing F/W
Main Power
System Parameter
Initialize
ENTER
Limit/Cut Down
History Report
(REPORT)
Service
Menu
REPORT
] to enter
Select [HISTORY REPORT] and

press [
].
Select [HISTORY REPORT] Then, select Head and press
[ENTER] to print History Report.
Service Report
Sub Power
Service Report (Adjustment value)

will be printed.
Users Menu
Users Menu Item
Language/Unit
Combination Key Selection

Menu
Comments
Sub Power
Press [
]/[
Language.
] to select
Manual Cleaning
Cleaning
Sub Power
Select [CLEANING] and Press

[ENTER].
Carriage moves to the maintenance
position on the left hand side.
Wiper Replace
Cleaning
Sub Power
Press [
] one time and
press [ENTER].
4-14
4-3 HOW TO UPGRADE FIRMWARE (Referential Time : 5min.)
Revised10
Check the FJ/SJ's IP address.
It is necessary to prepare the followings to upgrade the FIRMWARE.

1. Firmware Disk
2. Windows PC (OS Windows2000/XP)
* Network port is required.
3. Peck.exe
4. Network cable
*A cross cable is required when you connect FJ/SJ to PC directly.
Confirm that main power of FJ/SJ is turned "on "

and sub power is turned "off".
Double-click Peck.exe to start the Peck.
[SUM ERROR] is displayed when the Main

Power SW is turned on if the new Main board
is replaced.
In case of that, press [ENTER] to excute the
installation.
Or refer to step 8 [F/W installation when the
Main Board is replaced].
SUM-EEROR
WAITING
4-15
[Peck] screen is displayed.

Click [Select Port] button.
Check on the [via Network], and input the FJ/SJ's IP

address.
Click [OK].
[Peck] screen is displayed again.

Click [Firmware Upgrade] button.
[Open] screen is displayed.

Select the firmware file, and click [Open].
Peck starts to send the firmware to the FJ/SJ.
4-16
Machine goes into Firmware Upgrade mode

automatically.
When upgrade is completed, sub power sw will be
turned off automatically.
NG
DATA ERROR
FORMAT ERROR
ERASING
>
NG
DEVICE ERROR
WRITE ERROR
WRITING
<
NG
DEVICE ERROR
WRITE ERROR
VERIFYING
<
NG
DEVICE ERROR
WRITE ERROR
*JET PRO II V6.00

>
COMPLETE
Revised 13
[F/W installation when the Main Board is replaced]

Make sure the Main power SW is OFF and then turn on
the Main power SW again while pressing [W ], [ S] and
[ T ] keys.
], [
], [
] + MAIN POWER ON
VERSION UP SURE?
Press [ENTER] to excute the in stallation.

Send the firmware using the Peck.
WAITING
4-17
4-4 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment)

[About HEAD ALIGNMENT]
HEAD ALIGNMENT is necessary to obtain the good printing quality.
If the heads are not aligned, printing problems, such as banding, fine lines, gap between bands, could
occur.
Remove the Right I/S COVER.

I/S COVER
CARRIAGE COVER
Remove the DAMPER PLATE.
DAMPER PLATE
4-18
Remove the HEAD BOARD COVER (Clear Cover).
HEAD BOARD COVER
Turn on the SUB POWER SW while pressing [

and [ ] keys to enter the SERVICE MODE.
Setup the PET film on the machine.
], [
],[
],[
] + POWER ON
[MENU] key
MENU
SERVICE MENU
[BIAS ADJUSTMENT]
Select the [BIAS TEST PRINT] menu under the [HEAD
6
ADJUST] menu and press the [ENTER] key.
SERVICE MENU
HEAD ADJUST
[ ]
HEAD ADJUST
BIAS
[ ]
BIAS
TEST PRINT
[ ]
TEST PATTERN shown in the right figure will be

printed.
K C M Y Lc Lm
4-19
Loosen the 3 screws fixing the Head in order as shown

in the figure.
2
1
Loosen the screws fixing the Head for 1/2 turn.

If the screws are loosened too much,
adjustments could not be performed correctly.
Insert the 1.5 mm Hexagonal Wrench to the hole of the

HEAD CARRIAGE, then, turn the screw so that the lines
of each color in the test pattern will be straight.
*Reference*
Position of the printing moves 1 line by turning
the screw 3/4 turn.
Adjustment
Screw
Hole for inserting

the Hexagonal
Wrench
- When the upper lines are the left side of the lower
lines, turn the screw CW.
- When the upper lines are the right side of the lower
lines, turn the screw CCW.
4-20
10
Tighten the screws fixing the Head in the reverse order

when fixing with using the TORQUE DRIVER (ST-056).
2
3
Torque for tightening is 2kgf cm (20cNm).

Make sure not to tighten the screws firmly.
1
11
Print the test pattern again.

If the result is NG, repeat 6 ~ 10 .
The shifting of lines should be within 1/2 dot.
4-21
[VERTICAL ADJUSTMENT]
Select the [VERTICAL TEST PRINT] under the [HEAD
12
SERVICE MENU
HEAD ADJUST
[ ]
HEAD ADJUST
VERTICAL
[ ]
VERTICAL
TEST PRINT
[ ]
13 TEST
PATTERN shown in the right figure will be

printed.
K C K M K Y K Lc K Lm K
14 Loosen the 3 screws fixing the Head in order as shown

in the figure.
2
1
Loosen the screws fixing the Head for 1/2 turn.

If the screws are loosened too much,
adjustments could not be performed correctly.
15 Turn the ADJUSTMENT SCREW so that the lines of each

color in the test pattern will be straight.
*Reference*
Position of the printing moves 1/2 line by turning
the screw 30 degrees.
ADJUSTMENT SCREW
4-22
- When the lines excepting the K lines are above the K

lines, turn the Adjustment Screw CW.
- When the lines excepting the K lines are below the K
lines, turn the Adjustment Screw CCW.
Adjust the other Heads on the basis of the K

Head. It is not necessary to adjust the K Head.
16 Tighten the screws fixing the Head in the reverse order

when fixing with using the TORQUE DRIVER (ST-056).
2
3
Torque for tightening is 2kgf cm (20cNm).

Make sure not to tighten the screws firmly.
1
17 Print the test pattern again.

If the result is NG, repeat 12 ~ 16 .
The shifting of lines should be within 1/2 dot.
Revised 24
If the Vertical test print result is OK, select the [BIAS

TEST PRINT] menu under the [HEAD ADJUST] menu
and print the Bias test pattern again.If the Bias test print
result is not satisfactory, repeat the Bias Adjustment.
4-23
[ HORIZONTAL ADJUSTMENT ]
Select the [HORIZONTAL TEST PRINT] in the [HEAD
18
SERVICE MENU
HEAD ADJUST
[ ]
HEAD ADJUST
HORIZONTAL
[ ]
HORIZONTAL
TEST PRINT
[ ]
19 Following TEST PATTERN will be printed.
Find the position where the block of each color matches the K block and check the number.
In case of having problem deciding the number, the number between the 2 numbers can be selected.
The number with
is the current setting.
REVISED 3
H6
H5
H4
H3
H2
Head Position :
Middle
DT3.Middle -20
-6
-5
-4
-3
-2
-1
+1 +2 +3 +4 +5
+6
+20
-6
-5
-4
-3
-2
-1
+1 +2 +3 +4 +5
+6
+20
-6
-5
-4
-3
-2
-1
+1 +2 +3 +4 +5
+6
+20
-6
-5
-4
-3
-2
-1
+1 +2 +3 +4 +5
+6
+20
H6
H5
H4
H3
H2
DT1.Middle -20
H6
H5
H4
H3
H2
Head Position :
Low
DT3.Low -20
H6
H5
H4
H3
H2
DT1.Low -20
4-24
20 Select
[DT1, Low] , [DT3, Low], [DT1, Middle] and

[DT3,Middle] in the [HEAD ADJUST] menu and enter
the parameters checked at 19 with [
] and [
] keys.
Parameters can be entered

with an increment of 0.5.
HORIZONTAL
TEST PRINT
REVISED 3
HORIZONTAL
DT1,Low
H2
2
HORIZONTAL
DT3,Low
H1
12
HORIZONTAL
DT1,Middle
H2
2
HORIZONTAL
DT3,Middle
H1
12
H3
1
H4
-3
H2 H3
11 -13
H3
1
H4
-3
H2 H3
11 -13
H5
2
H4
5
H5
2
H4
5
H6
1
H5 H6
10 -11
H6
1
H5 H6
10 -11
[BIDIRECTION ADJUSTMENT]
Select [BI-DIR.DEFAULT TEST PRINT] in the [HEAD
21
SERVICE MENU
HEAD ADJUST
[ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
BI-DIR.DEFAULT
TEST PRINT
[ ]
4-25
22
Following TEST PATTERN will be printed.

Find the position where the upper block matches the lower block and check the number.
In case of having problem deciding the number, the number between the 2 numbers can be selected.
The number with
is the current setting.
H6
H5
H4
H3
H2
Head Position :
Middle
H1
DT3.Middle
+9 +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21
+40
+9 +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21
+40
+9 +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21
+40
+9 +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21
+40
H6
H5
H4
H3
H2
H1
DT1.Middle
H6
H5
H4
H3
H2
Head Position :
Low
H1
DT3.Low
H6
H5
H4
H3
H2
H1
DT1.Low
4-26
23 Select [DT1, Low], [DT3, Low], [DT1, MIDDLE] and [DT3,

MIDDLE] in the [HEAD ADJUST] menu and enter the
parameters checked at 22 with [
] and [
Parameters can be entered

with an increment of 0.5.
] keys.
BI-DIR.DEFAULT
TEST PRINT
24
BI-DIR.DEFAULT
DT1,Low
H1
12
H2 H3
11 -13
H4
5
H5 H6
10 -11
BI-DIR.DEFAULT
DT3,Low
H1
12
H2 H3
11 -13
H4
5
H5 H6
10 -11
BI-DIR.DEFAULT
DT1,Middle
H1
12
H2 H3
11 -13
H4
5
H5 H6
10 -11
BI-DIR.DEFAULT
DT3,Middle
H1
12
H2 H3
11 -13
H4
5
H5 H6
10 -11
Fix the HEAD BOARD COVER (Clear Cover).
HEAD BOARD COVER
25 Fix the DAMPER PLATE.
DAMPER PLATE
Make sure to press the Damper Plate

downward lightly when fixing it.
* Fix the screws at the bottom of the long hole.
If you press the Damper Plate strongly, the

Damper will be broken.
4-27
4-5 LINEAR ENCODER SETUP (Referential Time : 3min.)

[About LINEAR ENCODER SETUP]
LINEAR ENCODER SETUP is necessary for the machine to recongnize the width by the software coordinates.
It is also necessary for checking whether the encoder module can read the scale correctly in the whole
width.
REVISED 5
Lower the Pinch Rollers.

Make sure to unload the media when it is set on the
machine.
Then, turn on the SUB POWER SW while pressing [ ],
[ ] and [ ] keys to enter the SERVICE MODE.
],[
],[
] + POWER ON
[MENU] key
MENU
SERVICE MENU
Select the [LINEAR ENCODER] menu in the SERVICE

MENU and press the [ENTER] key.
SERVICE MENU
LINEAR ENCODER
NOW PROCESSING..
POS:
1361.00mm
REVISED 5
One of the messages will appear at the completion of

the set up.
In case of SETUP error, check the followings.
LINEAR ENCODER
SETUP COMPLETED
1. Dirt/Scratch on the ENCODER SCALE.

2. Dirt/Scratch on the ENCODER MODULE.
3. ENCODER SCALE is not between the
ENCODER MODULE.
LINEAR ENCODER
SETUP FAILED
4. Backlash of the CARRIAGE MOTOR GEAR and

the DRIVE GEAR.
5.Fixation between the CARRIAGE and the CARRIAGE WIRE.
LINEAR ENCODER
HEADBOARD FAILED
6. Bad Contact in the cables.
In case of HEADBOARD error, Head Board could be

defective.
4-28
4-6 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 3min.)
[About LIMIT POSITION & CUT DOWN POSITION INITIALIZE]

This is used to detect the relation of the origin sensor and the capping position. After completing the
detection, the distance from the Cut Down Position to the origin sensor will be detected and setup the model
automatically at the same time. When the Limit Position is not correctly set, locking problem could occur.
Please make sure that the value of the Limit Posiiton in the Service Report is 7.8 +/- 2.5mm.
When the Cut Down Position is not correct, the problem related to Auto Sheet Cutter could occur.

I/S COVER
Turn on the SUB POWER SW while pressing [ ], [ ]

and [ ] keys.
],[
],[
] + POWER ON
LIMIT INITIALIZE
MENU
MOVE TO CAP POS
Align the CARRIAGE by hand to the Capping position

while moving the Capping Unit with [ ] and [ ] keys.
Align the guides at the both ends of the
CAPPING UNIT with the guides at the both
ends of the CARRIAGE.
Make sure not to move the CARRIAGE when
the CAPPING UNIT is up because the
HEADs could be broken by touching the
CAPPING UNIT.
4-29
Press [ENTER] key to cap the HEADs.
Carry out the LIMIT POSITION INITIALIZE by pressing

the [ENTER] key.
After the LIMIT POSITION INITIALIZE is completed,
the message appears as show in the figure.
DETECTING..
SETTING UP
CUTTER DOWN POS
Move the HEAD CARRIAGE with your hand until it

makes full contact with the LEFT FRAME with CUT
DOWN status.
Carry out the CUT DOWN POSITION INITIALIZE by

pressing [ENTER] key.
After the completion of the INITIALIZE, print the
SERVICE REPORT. Then, check the value of the
Limit Position is 7.8 +/- 2.5mm.
If not, please adjust again.
DETECTING..
INITIALIZE
COMPLETED
4-30
4-7 PAPER SIDE SENSOR ADJUSTMENT (Referential Time : 5min.)
REVISED 4
[About PAPER SIDE SENSOR ADJUSTMENT]

This is for adjusting the sensitivity of the PAPER SIDE SENSOR, which is for detecting the width of the
media. If it is not adjusted, media width could not be detected correctly.

I/S COVER
Remove the TOP INNER COVER and CARRIAGE

REVISED 4
COVER.
TOP INNER COVER
TOP INNER COVER

],[
],[
] + POWER ON
[MENU] key
MENU
SERVICE MENU
4-31
Lower the SHEET LOADING LEVER.
Select the [OUTPUT LEVEL] under the [PAPER SIDE

SENSOR] menu and press the [ ] key.
SERVICE MENU
PAPERSIDE SENS
[ ]
PAPERSIDE SENS
OUTPUT LEVEL
[ ]
OUTPUT LEVEL
0.7V
Adjust the VR on the CARRIAGE BOARD so that the

[OUTPUT LEVEL] will be 0.5-0.7V.
VR
Select the [SENSOR AUTO TEST] menu under the

[PAPER SIDE SENSOR] menu.
Press the [ENTER] key to carry out the test and make
sure the voltage is 0.5-1.0V and the NOISE is 0.
SERVICE MENU
PAPERSIDE SENS
[ ]
PAPERSIDE SENS
SENSOR AUTOTEST
[ ]
SENSOR AUTOTEST
0.5V, NOISE 0
4-32
If the voltage is less than 0.5V, increase the voltage for

0.1V in the [OUTPUT LEVEL] menu and carry out the
[SENSOR AUTOTEST] for checking.
If the voltage is more than 1.0V, decrease the voltage
for 0.1V in the [OUTPUT LEVEL] menu and carry out
the [SENSOR AUTOTEST] for checking.
If the NOISE is more than 0, try the followings.
1. Clean the REFLECTION TAPE.
2. Replace the REFLECTION TAPE in case of
scratch.
4-33
4-8 CAP HEIGHT ADJUSTMENT (Referential Time : 5min.) REVISED 9

[About CAP HEIGHT ADJUSTMENT]
CAP HEIGHT ADJUSTMENT is to adjust the height of the cap.
It must be done when you remove or replace the cap unit.
If this adjustment has not been done there is a possibility that a CAP OPEN SUCTION is not performed correctly.
This adjustment can be performed in firmware version 1.20 and above.
CAP OPEN SUCTION is an operation to suck ink without the heads capped. This can remove the ink
accumulated on the Cap surfaces by the flushing done above the Caps.
Lower the Pinch Rollers.

Make sure to unload the media when it is set on the
machine.
Then, turn on the SUB POWER SW while pressing [ ]
[ ] and [ ] keys to enter the SERVICE MODE.
[ ] , [ ] , [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
Select the [CAP ADJUST] menu in the SERVICE

MENU and select [ADJUST POS.].
When the carriage is not in the capping position,
press [ ] key to move the cap lower and then move the
carriage to the capping position.
-Note that the caps do not contact the head.

-When you press the [ ] key, the cap moves to
the position in the setting value -2.00mm.
-It is only possible to move the cap stepwise
to the upward direction in the [ADJUST POS.]
menu. When you move the cap in the
downward direction, press [ ] key to move
the cap lower end once and then move
upward direction in 0.25mm unit.
4-34
Head
Cap
Move the cap upward to the position that the cap

contacts exactly to the head, then press [ENTER] to
update the adjustment value.
Cap
Head
-When you press [ ] key, the cap moves to the upward direction
in 0.25mm unit.
-When you press [ ] key, the cap moves to the position in the
setting value -2.00mm.
-When you press[ ] key, the adjustment value is not updated
and the capping is carried out and then exiting the menu.
Enter the [CHECK GAP.] menu in the [SERVICE

MODE] to check the cap adjustment value.
The cap moves to the same position as the CAP OPEN
SUCTION is performed. Check if there is the gap between the
cap and head.
[CHECK GAP.] is the menu to check the gap

between the caps and head. For adjustment, use
the [ADJUST POS.] menu.
4-35
Gap
4-9 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20min.)

[About CALIBRATION]
CALIBRATION is for adjusting the feeding amount of the GRIT ROLLER.
Carry out this adjustment, in case of having problem to print in the correct length in the media feeding
direction.
Calibration is done by using the PET-G in the Factory. Calibrate the feeding direction with customer's
media if necessary.

],[
],[
] + POWER ON
[MENU] key
MENU
SERVICE MENU
Set the PET-G film on the machine.
Select the [TEST PRINT] menu under the [CALIB.

DEFAULT] menu and press the [ENTER] key.
SERVICE MENU
CALIB.DEFAULT
CALIB.DEFAULT
TEST PRINT
4-36
TEST PATTERN will be printed.

Calibrating amount can be calculated with the formula
shown at 5 based on the printing result.
400mm
Feed
TEST PATTERN is always printed with Offset

0.00%. Therefore, TEST PATTERN is not
changed even if you change the amount in the
[SETTING] menu.
500mm
Scan
Calculate the amount to be calibrated with the formula

shown at the right figure.
1. CA = Calibrating Amount
2. CL = Commanded Length (=400mm)
3. ML = Measured Length
FORMULA
CA = CL - ML x 100
ML
Select the [SETTING] menu under the [CALIB.

DEFAULT] menu and change the amount to be
calibrated with [
] and [
] keys.
SERVICE MENU
CALIB.DEFAULT
Press the [ENTER] key to save the setting.
Parameters can be entered with an increment

of 0.05%.
(MAX. +2.00% ~ MIN. -2.00%)
CALIB.DEFAULT
SETTING
SETTING
+0.00%
4-37
+0.15%
4-10 CARRIAGE WIRE TENSION ADJUSTMENT (Referential Time : 10min.)
Remove the Left COVER, Right & Left I/S COVERs and
COVER PLATE.
COVER PLATE
LEFT
COVER
Loosen the screws shown in the figure.
Measure the wire tension with the TENSION METER

(ST-011) at the center of the LM GUIDE.
Adjust the tension with the ADJUSTMENT SCREW so

that it will be as 13lb ~ 15lb when replacing the wire, or
9lb ~ 11lb in other cases.
9lb ~ 11lb is the optimal wire tension. The value for the
wire tension when replacing the wire is set on the
assumption that the tension will get settled in the
optimal wire tension 9lb ~ 11lb, due to the stretch of the
wire.
4-38
I/S COVER

],[
],[
] + POWER ON
[MENU] key
MENU
SERVICE MENU
Select the [SCAN] menu under the [AGING] menu and

press the [ENTER] key to start AGING.
SERVICE MENU
CAP&WIPER CTRL
[
CAP&WIPER CTRL
CAP
[
CAP
OPEN
After moving the HEAD CARRIAGE back and forth 20

times, press the [ENTER] key to finish the AGING.
Then, check the tension again.
If the tension changes, re-adjust it.
Tighten the screws shown in the figure after completing

the adjustment.
4-39
Check and make sure that the tension is within the

range.
If not, adjust it again.
4-40
4-11 NETWORK BOARD INITIALIZE (Referential Time : 2min.)

[About NETWORK BOARD INITIALIZE]
NETWORK BOARD INITIALIZE is necessary when the network board has stopped responding. When
there is no respnse even if sending "PING" command or connecting from a browser, there is a possibility
that the setting of the network board has become incorrect. In such case, the setting can be returned to the
default by carrying out the INITIALIZE.
After the INITIALIZE is completed, it is necessary to set the IP address again. For details, please refer to
Roland PrintServer Network Setting Guide.

MAIN POWER SW
POWER
Turn on the MAIN POWER SW while pressing the

button of the network board.
MAIN POWER SW
POWER
Release the button after green and yellow LEDs of the

network board start flashing, and press the button
again to carry out the INITIALIZE.
When the INITIALIZE is completed, the yellow LED
flashes regularly after LEDs flash threee times.
4-41
Turn off the MAIN POWER SW and then turn it on

again.
The network board will not work properly if the

MAIN POWER SW is not turned on again.
Such symptom could occur as that the network
board does not accept any data although it
returns the IP address.
4-42
MAIN POWER SW
POWER
5-1 SENSOR MAP
(Left side of the machine)
GRIT ENCODER
It detects rotation position of the Grit Roller.
MAINTENANCE COVER SENSOR

It detects whether the Maintenance Cover is opened or closed.
(Right side of the machine)

REAR PAPER SENSOR
It detects the rear edge of the media and also whether
the media is set or not.
FRONT PAPER SENSOR

It detects the front edge of the
media.
LIMIT SENSOR
FRONT COVER SENSOR
It detects whether the Front Cover
is opened or closed.
It detects the origin of the Carriage

Moving Direction and the limit.
5-1
WIPER SENSOR
It detects the limit position of the Wiper
moving in back and forth.
ENCODER MODULE
(Fr
ont
the side
ma
chi of
ne)
It detects coordinates for Carriage

Moving Direction.
WIPER HEIGHT SENSOR

It detects the limit position of the Wiper height.
HEAD UP/DOWN SENSOR

It detects the position of the Head Height Lever.
PAPER SIDE SENSOR

It detects the left and right edges of
the media.
THERMISTOR (HEAD)
It takes the temperature around the Head.
The left most Head is used for the measurement.
Revised 27
e)
machin
e
h
t
f
o
ide
(Rear s
CAPPING SENSOR
It detects the limit position of the Capping Unit.
5-2
PINCH ROLLER SENSOR

It detects whether the Pinch Rollers are in UP or DOWN position.
THERMISTOR (HEAD BOARD)

It takes the temperature around the Head Board.
INK CARTRIDGE SENSOR

It detects whether the Ink Cartridge is installed or not.
INK EMPTY SENSOR

It detects whether the Ink Cartridge is empty or not.
5-3
6 Troubleshooting
6 Troubleshooting
6-1 WHITE FINE LINES / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED
PRINTING
NO
1
CHECKING POINT
Temporary clogging in nozzles
ACTION
Manual Head cleaning
REFERENCE
OUTLINE
Users Manual
Nozzle condition becomes poor due to the foreign substance

attached to the surface of the head or very slight drying of the ink.
The amount of the ink which can be accepted is different between
the each media. If the ink amount is not proper, the printing image
becomes blotted or banding appears in the printing image because
of too much ink. It is necessary to do the Calibration when printing
on the media which has a different thickness. If the Calibration is
not adjusted properly, white lines or banding appear because of
the bad feeding amount.
Wrong setting for the media
Apply correct setting
Transformation of Cap
Cap Top Replacement
[3-3 CAP TOP

REPLACEMENT]
Cleaning is not performed efficiently and the white or dark lines

appear in the printing image.
Wiper wears out
Wiper Replacement
[3-2 WIPER
REPLACEMENT]
Wiper cannot remove the foreign substances stuck on the surface

of the head. In that condition, ink is not fired properly and the
white or dark fine lines appear in the printing image.
Foreign substances
Manual Cleaning
Users Manual
When foreign substances are stuck on the surface of the head,

ink is not fired properly resulting in the white or dark fine lines in
the printing image. The same thing happens when foreign
substances are stuck on the cleaning wiper or cap, because the
head cleaning cannot be performed efficiently in that condition.
Pump tube is clogged
Pump Replacement
[3-5 PUMP
REPLACEMENT]
Cleaning is not performed efficiently because ink is not sucked

well. As a result, white or dark lines appear in the printing image.
Ink Damper is clogged
Replace Ink Damper
Ink is not supplied to the head properly. As a result, the white or

dark lines appear in the printing image, or printing becomes
scratchy.
When the ink cartridge is approaching to its empty, the negative
pressure of the ink increases resulting in the scratchy printing or
missing dot due to lack in ink supply. When the [INK CONTROL]
in the menu is set to [LATER], the machine doesn't stop the job
when the ink cartridge becomes almost empty.
Ink cartridge is almost empty
Replace Ink Cartridge
Head is out of adjustment
Head Alignment
[4-4 HEAD
ALIGNMENT]
10
Head Rank is incorrect
Set Head Rank
[3-1 HEAD
REPLACEMENT]
Head rank setting affects the amount of the fired ink. If it is not set
properly, the printing image becomes light or dark or blurred.
11
Broken head
or
Life of head
Head Replacement
[3-1 HEAD
REPLACEMENT]
Ink cannot be fired correctly and results in missing dot when the
head is broken or reaches its life. When the head is electrically
broken, it sometimes prints unnecessary lines.
[3-7 BOARD
REPLACEMENT]
If the signal sent to the Head is not normal, the Head doesn't work
properly.
12
Broken MAIN BOARD or HEAD BOARD Replace MAIN BOARD or HEAD BOARD
When the Bias or Vertical adjustment is not adjusted properly,

white or dark fine lines appear in the printing image. When the
Horizontal or Bi-direction adjustment is not performed properly,
banding appears in the printing image.
6-1
6 Troubleshooting
6-2 DOES NOT PRINT AT ALL

NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Ink Cartridge is almost empty
Confirm remaining ink. /

Replace the Ink Cartridge.
Users Manual
When the ink cartridge is approaching to its empty, the negative

pressure of the ink increases and ink is not fired properly due to lack in
ink supply. When the [INK CONTROL] in the menu is set to [LATER]
the machine doesn't stop the job when the ink cartridge becomes
almost empty.
Foreign substances
Manual Cleaning
Users Manual
When foreign substances are stuck on the surface of the head, ink is
not fired properly.
Wiper wears out
Wiper Replacement
[3-2 WIPER
It cannot remove the foreign substances stuck on the surface of the
REPLACEMENT] head.
Air bubbles in Ink line
Powerful Cleaning
Pump Tube is clogged
Pump Replacement
Ink Damper is clogged or broken
Ink Damper Replacement
Broken Ink Tube
Ink Tube Replacement
Bad contact with Flexible Cable

or
Cut line in Flexible Cable
Re-fix / Replace Flexible Cable
Broken Head
or
Life of Head
Head Replacement
10
Broken MAIN BOARD or HEAD BOARD
Replace MAIN BOARD or HEAD BOARD
Users Manual
If there are air bubbles in the link line, ink is sometimes not fired. Air
bubbles tend to go into the ink line by installing and uninstalling the ink
cartridge so many times. All the air bubbles inside the lines can be
removed by the powerful cleaning.
[3-5 PUMP
Cleaning is not performed properly because ink is not sucked
REPLACEMENT] efficiently.
Ink is not supplied to the head properly.
[3-6 INK TUBE
Ink is not supplied to the head properly.
REPLACEMENT]
When there is a bad contact with the Flexible cable connected to the
head, or there is a cut line in the Flexible cable, the head doesn't work
properly.
[3-1 HEAD
When the head is mechanically or electrically broken, the head doesn't
REPLACEMENT] work properly.
[3-7 BOARD
If the signal sent to the Head is not normal, the Head doesn't work
REPLACEMENT] properly.
6-3 INK DROPS ON MEDIA

NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
When foreign substance such as fiber dust is stuck on the
surface of the head, ink sometimes leaks from it.
Foreign substances
Manual Cleaning
Media strikes Head
Change Media
Broken Ink Damper
Ink Damper Replacement
Broken Ink Tube
Ink Tube Replacement
[3-6 INK TUBE

REPLACEMENT]
When the Ink Tube is broken, ink flows through the head nozzles
and results in ink dropping.
Broken Head
Head Replacement
[3-1 HEAD
REPLACEMENT]
When the Head is broken mechanically, ink flows through the

head nozzles and results in the ink dropping.
Broken MAIN BOARD or HEAD BOARD
Replace MAIN BOARD

or HEAD BOARD
[3-7 BOARD
REPLACEMENT]
Ink firing could not be controlled correctly and sometimes results

in the ink dropping.
6-2
Users Manual
If the media tends to curl or become bumpy due to ink, the head
sometimes strikes the media and it causes the ink dropping
problem. It can be avoided by using the Media Clamps or
changing the head height.
When there is a hole in the Ink Damper, ink flows through the
head nozzles and results in ink dropping.
6 Troubleshooting
6-4 SHIFTING IN PRINTING

NO
REVISED 4
CHECKING POINT
REVISED 4
ACTION
REFERENCE
OUTLINE
Users Manual
Media is not set straight. Make sure to set the Media straight referring to
the Users Manual.
Media is not set correctly.
Set Media correctly.
Media width is not read correctly.
Paper Sensor Adjustment,

Replacement / Clean, Replace
REFLECTION TAPE
Encoder Scale is dirty / broken.
Clean or Replace Encoder Scale.
When Encoder Scale is dirty or broken, the printing image can be shifted
[3-10 Encoder Scale
in a staircase pattern because the printing position in the scanning
Replacement]
direction cannot be detected correctly.
Encoder Module is dirty / broken
Clean or Replace Encoder Module
When Encoder Scale is dirty or broken, the printing image can be shifted
in a staircase pattern because the printing position in the scanning
direction cannot be detected correctly.
Head is out of position.
Head Alignment.
[4-4 HEAD
ALIGNMENT]
ABSORPTION FAN is not working.
Replace the FAN / Servo Board.
[3-7 BOARD
REPLACEMENT]
When the Media edge is not detected correctly, it is possible that the
printing area does not fit with the media and the printing position could be
shifted.
When the 2 heads are not aligned, the color shifting occurs and when the
bidirectional and horizontal adjustment is not correct, the shifting occurs
in every band.
When the ABSORPTION FAN is not working, Media floats on the BED
and this results in the Shifting in Printing.
6-5 VERTICAL BANDING

NO
CHECKING POINT
Encoder Scale is dirty.
LM Guide is dirty.
There is a dirt in teeth of

Drive Gear.

Motor Gear.
ACTION
Clean / Replace Encoder

Scale.
REFERENCE
OUTLINE
[3-10 Encoder
Scale
Replacement]
When there is scratch or dirt on the Encoder Scale,

the printing image could be damaged its quality and the
vertical bandings could be appeared at the position
where there is scratch or dirt. Use KIMWIPE for
cleaning or replace it. Never use chemicals, such as
alcohol, for cleaning.
Clean LM Guide.
When there is dirt on the LM Guide, the Head carriage

has the big moving resistance and the printing image
becomes to be changed from the other part at the
position where there is there is a dirt . And it results in
the vertical banding.
Clean Drive Gear.
When there is a dirt in the teeth of the Drive Gear, the

movement of the Head Carriage is changed at the
position where there is a dirt. And it results in the
periodical vertical bandings.
Clean Motor Gear.
When there is a dirt in the teeth of the Motor Gear, the

movement of the Head Carriage is changed at the
position where there is a dirt. And it results in the
periodical vertical bandings.
6-3
6 Troubleshooting
6-6 MOTOR ERROR

NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Media Jam
Remove cause of Media Jam.
Broken / life of the Motor
Motor Replacement
When the Motor is broken or reaches its life, the Motor cannot obey the
order from the CPU and it results in the Motor Error.
Power Supply voltage for

Motor is not supplied
Replace Switching Power

Supply
When the Power Supply voltage for the Motor is not supplied, the Motor
cannot move and it results in the Motor Error.
Broken Servo Board
Replace Servo Board.

Drive Gear.
Clean Drive Gear.
When there is a dirt in the teeth of the Drive Gear and it cannot rotate,
the Motor Error occurs.
Weight of Media exceeds

usable Media.
Use usable Media.
When the weight of Media is too heavy, the Motor Error occurs due to
the too much load for feeding Media.
When the edges of the media curls or the media absorbs the Ink and
becomes to be irregular surface of the media, the Head Carriage
catches on the media during printing and results in the Motor Error.
When the Servo Board is broken, the Power Supply voltage for the
[3-7 BOARD
Motor is not supplied and the Motor cannot move. It results in the Motor
REPLACEMENT]
Error.
MOTOR ERROR
< ERROR DESCRIPTION
SCAN MOTOR ERROR
CODE : 0000
0000
Display the axis which the Error happens.
LAST ERROR
CURRENT ERROR
< ERROR LIST >

Bit
No.
0001
0004
0008
0005
0009
0010
0040
0080
MEANING
CAUSE
Feed Motor Deviation Error

Feed Motor Overcurrent Error 1
(Big load is put on the motor movement
instantaneously.)
Feed Motor Overcurrent Error 2
(A little load is put on the motor movement for a
long time.)
< User side >

1. Media Jam
2. Pull or Move the Carriage by hands.
0001 and 0004 occurred at the same time.
3. Carriage runs into a thing/hands.
12
Revised10
2
4. Media is stuck because the media end is not separated from the
paper tube.
5. Heavy media is used.
Scan Motor Deviation Error
Scan Motor Overcurrent Error 1
< Mechanical Side >
(Big load is put on the motor movement
1. There is a bad contact/cut-line in the cable.
instantaneously.)
2. Screw fixing the tool carriage to wire is shifted.
Scan Motor Overcurrent Error 2
3. Motor is broken./Life
(A little load is put on the motor movement for a 4. Head/Servo Board is broken.
long time.)
0050
0090
12
Revised 10
2
6-4
6 Troubleshooting
6-7 ERROR MESSAGE

NO CHECKING POINT
1
Service Call
Internal Error
ACTION
Refer to Service
Call
REFERENCE
OUTLINE
Refer to Service
Call
Restart machine
This message is displayed when the unexpected error happens. In

the most case, the error can be fixed by restarting the machine. If
the error still happens in spite of restarting the machine, it sometimes
could be solved by carrying out the Limit Initialization or changing
some setting values.
6
SERVICE CALL
CODE No.
0002
MEANING
Sub CPU
Communication Error
CONTENTS
Disorder of communication with Sub CPU
0101
Limit Position Error
Limit Initialization in the Service Mode has not been

done.
0102
Limit Sensor Error
Even though the machine carries out the regular

movement, the output of the Limit Sensor does not
reach the expected value.
0104
Cap Unit Protection Error Even though the machine carries out the regular
Disorder of Cap Motor
movement, the output of Cap Sensor does not become Fault of Cap Unit
to reach the expected value.
Fault of Cap Sensor
Cut-line or short-circuit of Cable and
Flexible Cable
Unset up of the Linear
Linear Encoder Setup has not been done.
Linear Encoder Setup has not been done.
Encoder
1) Cap Motor Replacement

2) Cap Unit Replacement
3) Cap Sensor Replacement
4) Cable and Flexible Cable Replacement
0108
Wiper Unit Protection

Error
1) Wiper Height Motor Replacement

2) Wiper Unit Replacement
3) Wiper Height Sensor Replacement
0109
Wiper Protection Error
0110
Linear Encoder Error
0107
CAUSE
Sub Board does not work correctly.
Sub CPU does not work correctly.
There is a bad connection between Main
Board and Sub Board.
Limit Initialization in Service Mode has not
been done.
ACTION
1) Check Cable Connection between Main
Board and Servo Board
2) Servo Board Replacement
3) Main Board Replacement
1) Carry out Limit Position Initialize.
Limit Sensor does not work correctly or is

broken.
1) Limit Sensor Replacement

2) Check the mechanical Backlash or loose
with the scanning axes.

Disorder of Wiper Height Sensor
movement, the output of the Wiper Height Sensor does Fault of Wiper Unit
not become to reach the expected value.
Fault of Wiper Height Sensor
Disconnection or short-circuit of Cable
and Flexible Cable
Disorder of Wiper Origin Sensor
movement, the output of the Wiper Origin Sensor does Fault of Wiper Unit
not reach the expected value.
Fault of Wiper Origin Sensor
Cut-line or short-circuit of Cable and
Flexible Cable
Input value from Linear Encoder is not changed when Read error of Linear Encoder
Linear Encoder is set up the Origin.
Read error of Encoder on Scan Motor side
When Motor stops during printing, Motor does not
Wire is not fixed to Head Carriage firmly.
complete the movement which is supposed to be done.
1) Carry out Linear Encoder Setup.
1) Wiper Origin Motor Replacement

2) Wiper Unit Replacement
3) Wiper Origin Sensor Replacement
1) Confirm whether Encoder Scale is between
the slit of Encoder Module in a whole width of
the machine.
2) Linear Encoder Replacement
3) Scan Motor Replacement
4) Confirm Cable Connection between Linear
Encoder Board and Print Carriage Board.
5) Confirm Connection between Wire and
Head Carriage.
6) Main Board Replacement
6-5
7-1 INSTALLATION CHECK LIST
FJ-540 & SJ-740/640/540 INSTALLATION CHECK LIST

Date :
Serial Number
User
Classification
Purchase
Loan Unit
Demo Unit Replacement
Date
Minimum Space Required

< FJ-540 >
3.7m (W) X 2.0m (L) X1.8m (H)
< SJ-740 >
4.2m (W) X 2.0m (L) X1.8m (H)
< SJ-640 >
4.0m (W) X 2.0m (L) X1.8m (H)
< SJ-540 >
3.7m (W) X 2.0m (L) X1.8m (H)
REVISED 7
Unpacking
Accessory Box
Accessory Box
7-1
Unpacking the Stand

Stand leg
Media Guide
Reinforcing pipe
(Only SJ-740/640)
REVISED 7
7
Unpacking the
Accessories Box
Transport bars
Accessories
REVISED 7
Accessory Box
Pads
(Only FJ-540 &
SJ-640/540)
Accessories
Accessory Box
7-2
Unpacking the main unit
REVISED 7
Cleaning cartridge
(Only SJ-740/640/540)
7-3
Checking the Accessories
Power cord : 1
Caster: 2
Washers : 6
Stay (Right) : 1
Stay (Left) : 1
Media guide : 1
Bolts (Large) :16
Hexagonal wrench : 1
Pipe : 1
Drain bottle : 1
Bottle stand : 1
Stand leg: 1
Bolts (Small) :14
Media flanges : 2
7
Flange retaining pins : 2
User's manual : 1
Reinforcing pipe :1
(Only SJ-740/640)
REVISED 7
Cleaning kit : 1
7-4
Replacement blade for

separating knife : 1
Cleaning cartridge : 4
(Only SJ-740/640/
REVISED 7
540)
Cleaning sticks : 10
Roland PrintServer
CD-ROM : 1
Roland SelectColorTM : 1
Roland PrintServer
Network Settings Guide : 1
Maintenance Video :1
Tweezers : 1
Wipers : 2
Assembling the Stand
Invert the Stand legs and attach the Casters with 8 Bolts (Large).
Hexagonal wrench
Bolts (Large)
Attachment of the
Transport bars
1. Attach the Transport bars at the bottom of the main unit.

Make sure the rubber foot faces down.
Cut in the Bottom box as
shown in the figure.
Transport bar
Front view
Short
Rear view
Long
7-5
2. Secure the Transport bars with 8 Bolts (Small).
Bolts (Small)
3. Grip these position in the figure and move it.
7-6
Assembling the Main unit
1. Set the Stand up and place the machine on the stand.
Fit the position of the

Flame at the rear of
the machine in the
fixtures on the Stand.
2. Secure the machine and the Stand with 6 Bolts (Large).
Washer
Bolts (Large)
7-7
Removing the
Transport bars
Remove the 8 Bolts (Small).
Bolts (Small)
7-8
Making the Packaging
9.
smaller
Bind up the boxes with PP Band.
8.
Put the Top pad on the Pads [7].
7.
Fold the 2 Side pads as shown in the figure

and put them on the Pad [6].
7
6.
Reverse the Pad as shown in the figure

and put it on the flattened accessories boxes.
5.
Put the flattened Accessories boxes.
4.
Make the 2 Accessories boxes flat.
3.
Put the other Small pads or boxes

inside the Boxes placed at [2].
2.
1.
Place the 2 Pads on the Bottom box.

Note the width of the 2 Pads are different.
And also, partitioned space is different.
Short
Reverse the 2 Boxes as shown in the figure

and place them between the Pads placed
at [1] and the Partition.
Partition
Long
7-9
Installing the
Accessories
1. Attach the Stays at the position in the figure.
Left side of the rear view
Right side of the rear view
Bolts (Small)
Stay (Left)
Stay (Right)
7
2. Place the Media guide on the Stays and secure it with 4 Bolts (Small).
Direction of the Media guide
Rear view
Media guide
Media guide
Bolts (Small)
7-10
Long
Front view
Short
3. Attach the Media flanges to the Retainers and secure them with the Flange
retaining pins.
Media flanges
Left side of the rear view
Right side of the rear view
Fit the ridges and

grooves.
Flange retaining pins
7-11
Installing the Drain Bottle
1. Secure the Bottle stand with 2 Bolts (Large).
Bottle stand
Bolts (Large)
2. Remove the Stopper from the Drain tube.
Drain tube
Peel off the tapes.

Stopper
* Explain to keep it, because it will
be necessary when the machine is
transferred.
3. Insert the Drain tube into the Bottle stand securely.
Drain tube
Bottle stand
7-12
4. Remove the Cap and the Inner cap of the Drain bottle and attach the Drain bottle to the Bottle
stand.
Make sure the Drain tube is inserted into the Drain bottle.
7-13
Removing the
protective stuff
1) Remove the Pads.
Pad
Pad
2) Peel off the tape.
3) Pull straight
the pad.
7
6) Peel off the tape.
5) Remove the Retainer B.
4) Remove the Retainer A

using a screwdriver.
Rear view
The other screw of the

Retainer B
2)
Retainer
A
1) Retainer B
7) Attach the Retainer you removed.
Firstly, attach the Retainer B.
After that, attach the Retainer A.
7-14
Connection
Connecting the Power Cord

Connecting to the Computer
Installation of the Roland SelectColor

!! IMPORTANT !!
<Supported Operation Systems>
Windows XP / 2000
* Windows ME / 98 is available as the client PC.
Mac OS X (Native)
<Recommended System Requirements on Windows>
CPU: Pentium 4 1.5GHz or faster

HDD: 10 GB or more for Storage
Network Setting
Memory:
Monitor:
512 MB and more

1024 x 768 pixels (32 bit color)
Setting of Computer
Enter the IP Address (Ex.; 192.168.0.100) and the Subnet Mask (Ex.; 255.255.255.0).
Setting of Roland-PrintServer
Enter the IP Address (Ex.; 192.168.0.101) and the Subnet Mask (Ex.; 255.255.255.0).
Before printing
Switching on the Power

!! IMPORTANT !!
Explain to keep the Main switch on all the time and use only the Sub
switch when daily use.
< For SJ-740/640/540 >
REVISED 7
Filling Ink
4 pcs. of the SOL INK cleaning cartridges are required in this work.
SOL INK LcLm
Installation of Ink Cartridges
!! IMPORTANT !!
* Explain to insert the same type and color of Ink Cartridge into 1 ~ 6 and
7 ~ 12.
* Explain not to remove an Ink Cartridge until it runs out.
If an Ink Cartridge is removed and inserted often, air may go into the Ink
tube and it may cause the ink dropping problem.
7-15
Before printing
< For FJ-540 >

Filling Ink
PIGMENT LcLm
PIGMENT OrGr
DYE LcLm
Setting Media
!! IMPORTANT !!
* Explain to refix the Media flanges depending on the diameter of roll media.
* Explain to adjust [Head Height], [Feed Correction] and [Bidirectional
Correction] when using another type of media.
* Explain about the thickness of usable media.
Refer to the User's Manual [7-2 Media Conditions].
* Explain to use the Media clamps when using the media which curls easily.
In case the Media clamps are used, make sure the Head Height is set at 2(Middle)
or 3 (High).
If the Head Height is set at 1 (Low), the Head may strike the Media clamps and
it may breake the Head.

* Explain to remove the roll media from the machine after use.
If the roll media is installed on the machine for a long time, the roll media may
bend by the weight and it may influence the printing result.
REVISED 7
< For only SJ-740 /640>
* Explain to install the Reinforcing pipe into the roll sheet in order to prevent the
bend of the roll media when 74/64 inch of roll sheet is used.
And also, explain to remove the Reinforcing pipe from the roll media after use.
Printing
TEST PRINT
Send the printing data via ROLAND COLORIP.
7-16
Operation
Operate the following contents based on the User's manual.
Replacing the Ink Cartridge

!! IMPORTANT !!
* Explain not to replace the Ink cartridges while the machine is working.
Air may go inside the Ink cartridge and it may influence the printing quality.
* Explain about [CONT.] mode which is for printing continuously.
Checking the remaining Ink
Setting the printing start position

!! IMPORTANT !!
Explain not to feed back the media using the Up key.
The Pinch rollers may pass over the printed surface and it may smudge
the printed image.
Setting the Margins
Setting of [SHEET TYPE]

Making corrections for printing with user's media
* Feed Correction
* Bidirectional Correction
< For FJ-540 >

Changing the type of Ink
!! IMPORTANT !!
It is necessary 4 Cleaning Cartridges when changing the type of Ink.
4 Cleaning Cartridges can perform cleaning 3 times.
7-17
Maintenance
Cleaning the Printing Head using [CLEANING] key
* ALL
* GROUP A : Black & Cyan
* GROUP B : Magenta & Yellow
< For FJ-540 >
* GROUP C : Light Cyan & Light magenta or Orange & Green
< For SJ-740/640/540 >
REVISED 7
* GROUP C : Light Cyan & Light magenta

!! IMPORTANT !!
Explain that the machine will display the warning message to perform the cleaning if
REVISED 7
the machine is left without using for 1 month. ( For SJ-740/640/540 )
Cleaning the Printing Head using Cleaning Kit

!! IMPORTANT !!
Instruct users how to perform the cleaning using the Maintenance Video
so that they can do it rightly by themselves.
Replacing the Wiper
Cleaning other parts

* Platen
* Grit rollers
* Pinch rollers
(Raise the Pich rollers when not in use.)
* Reflective tape
* Front cover
* Sheet sensor
!! IMPORTANT !!
* Explain it is necessary to clean these parts as daily maintenance.
* Explain how to wash off the ink as follows.
1. Water down the cleaner.
2. Soak a cloth in the water and wring it.
3. Wipe gently with the cloth.
Discarding the discharged ink in the Drain bottle

!! IMPORTANT !!
* Explain about the time to discard the discharged ink in the Drain bottle.
* Explain to switch off the machine before performing to discard the
discharged ink.
* Explain to discard carefully the discharged ink from the Drain bottle so
that the ink does not spatter.
7-18
Others
Explain to switch off and on the machine and check the result before calling a service man
when some error occurs.
There is a possibility to solve the problem.
Instruct users how to cap the Head.
!! IMPORTANT !!
It is necessary to cap the Head by users if the Head does not return to the
stand by position.
Explain to close the cover before switching off the machine if the [Cover Open Error] is
shown.
!! IMPORTANT !!
When the error is shown, the Head will not be capped.
If the power of the machine is switched off before closing the cover and
the Head is left, the Head will be dry and break.
Explain to users about [Preset function for Bi-direction Correction].
PARTS NAME
Exchange Time of
the Consumable
Parts
Printing Head
FJ-540
SJ-740/640/540
6 billion shots / nozzle (6000000 kshots)

* When the Head is replaced, the Dampers should be replaced at the
same time.
7
REVISED 9
6 months or
Wiping 3000 times or
Ribbing 100 times
Wiper
* When the cleaning has been done for the 500 times, the message for
replacement of the Wiper will be shown on the LCD.
1500 hours
Carriage Motor
Cap Top
24 months
Ink Tube
2000 hours
50,000 rotations (When ECO-SOL inks
are used)
REVISED 7
6 months (When SOL inks are used)
Pump Unit
Sponge for Flushing
6 months
6 months
24 months
Sponge for Wiper
12 months
Battery
24 months
7-19
7-2 Maintenance Check List (For FJ-540)
AFTER 6 MONTH MAINTENANCE CHECK LIST

Model
Serial Numer
PC
OS
User
Date
Application
MAINTENANCE
Check Points
Contents
Reference
System Report Output

Firmware
Consumables
Head
Carriage Motor
Cleaning Wiper
OK
OK
Upgrade
Cleaning
OK
Replacement
OK
Cleaning
Replacement
6 billion shots
Replacement
6 months or
1500 hours
Wipping : 3000 times or
Rubbing : 100 times
Mechanical
Cap Top
OK
Cleaning
Replacement
24 months
Ink Tube
OK
Cleaning
Replacement
2000 hours
Sponge for Frushing
OK
Cleaning
Replacement
24 months
Sponge for Wiper
OK
Cleaning
Replacement
12 months
Lithium Battery
OK
Replacement
Carriage Drive Gear
OK
Backlash
Replacement
Grease : FLOIL GE-676
OK
Backlash
Lubrication
OK
Tension
Replacement
Platen
OK
Cleaning
Grit Roller
OK
Cleaning
Pinch Roller
OK
Cleaning
Reflective Tape
OK
Cleaning
Front Cover
OK
Cleaning
Sheet Sensor
OK
Cleaning
Bed
OK
Cleaning
OK
NG (Reason)
** In case of any changes.
OPERATION CHECK
Media
Loading
Printing
Printing position
Maintenance
Printing Calibration
Cleaning using the
Cleaning Kit
Reference
Media Type
Head Height
Printing Area
Printing Mode
Color Profiles
Lendering
7-20
Grit Drive Gear
NOTE
Replacement
Wire
Printing
Roland COLORIP
24 months
Lubrication
Others

Model
Serial Numer
PC
OS
User
Date
Application
MAINTENANCE
Check Points
Contents
Reference

Firmware
Consumables
Head
Carriage Motor
Cleaning Wiper
OK
OK
Upgrade
Cleaning
OK
Replacement
OK
Cleaning
Replacement
6 billion shots
Replacement
6 months or
1500 hours
Rubbing : 100 times
Cap Top
Mechanical
OK
Cleaning
Replacement
24 months
Ink Tube
OK
Cleaning
Replacement
2000 hours
Sponge for Frushing
OK
Cleaning
Replacement
24 months
Sponge for Wiper
OK
Cleaning
Replacement
12 months
Lithium Battery
OK
Replacement
Carriage Drive Gear
OK
Backlash
24 months
Lubrication
Replacement
Replacement
Grit Drive Gear
OK
Backlash
Lubrication
Wire
OK
Tension
Replacement
Platen
OK
Cleaning
Grit Roller
OK
Cleaning
Pinch Roller
OK
Cleaning
Reflective Tape
OK
Cleaning
Front Cover
OK
Cleaning
Sheet Sensor
OK
Cleaning
Bed
OK
Cleaning
OK
NG (Reason)
Printing
NOTE
7-21
7-2 Maintenance Check List (For SJ-740/640/540)

Model
Serial Numer
PC
OS
User
Date
Application
MAINTENANCE
Check Points
Firmware
Consumables Head
Contents
OK
OK
Upgrade
Cleaning
Replacement
Carriage Motor
Cleaning Wiper
OK
OK
Replacement
Cleaning
Replacement
Cap Top
Ink Tube
Pump Unit
OK
OK
OK
Cleaning
Cleaning
Cleaning
Replacement
Replacement
Replacement
Sponge for Frushing

Sponge for Wiper
Pinch Roller
Cutter Protection
Lithium Battery
Carriage Drive Gear
Grit Drive Gear
Wire
Grit Roller
Pinch Roller
Reflective Tape
Front Cover
Sheet Sensor
Tool Carriage
Blade Holder
Bed
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
Cleaning
Cleaning
Cleaning
Cleaning
Replacement
Backlash
Backlash
Tension
Cleaning
Cleaning
Cleaning
Cleaning
Cleaning
Cleaning
Cleaning
Cleaning
NG (Reason)
Replacement
Replacement
Replacement
Replacement
Reference
6 billion shots
1500 hours
6 months or
Rubbing : 100 times
6 months
2000 hours
50,000 rotations (When ECO-SOL inks are used)
Mechanical
Printing
OPERATION CHECK
Media
Printing
Maintenance
Reference
Roland Selectcolor
NOTE
7-22
Loading
Printing position
Printing Calibration
Cleaning using the
Cleaning Kit
Media Type
Head Height
Printing Area
Printing Mode
Color Profiles
Lendering
Others
Lubrication
Lubrication
Replacement
6 months
12 months
24 months
On demand
24 months
Replacement Grease : FLOIL G-902Y
REVISED 7

Model
Serial Numer
PC
OS
User
Date
Application
MAINTENANCE
Check Points
Firmware
Consumables Head
Reference
Contents
OK
OK
Upgrade
Cleaning
Replacement
Carriage Motor
Cleaning Wiper
OK
OK
Replacement
Cleaning
Replacement
Cap Top
Ink Tube
Pump Unit
OK
OK
OK
Cleaning
Cleaning
Cleaning
Replacement
Replacement
Replacement
Sponge for Frushing

Sponge for Wiper
Pinch Roller
Cutter Protection
Lithium Battery
Carriage Drive Gear
Grit Drive Gear
Wire
Grit Roller
Pinch Roller
Reflective Tape
Front Cover
Sheet Sensor
Tool Carriage
Blade Holder
Bed
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
Cleaning
Cleaning
Cleaning
Cleaning
Replacement
Backlash
Backlash
Tension
Cleaning
Cleaning
Cleaning
Cleaning
Cleaning
Cleaning
Cleaning
Cleaning
NG (Reason)
Replacement
Replacement
Replacement
Replacement
6 billion shots
1500 hours
6 months or
Rubbing : 100 times
6 months
2000 hours
50,000 rotations (When ECO-SOL inks are used)
Mechanical
Printing
Lubrication
Lubrication
Replacement
REVISED 7
6 months
12 months
24 months
On demand
24 months
NOTE
7-23
7-3 Specification
Main unit Specification

FJ-540
Piezo ink-jet method
Printing method
Printing width
210 to 1361 mm (8-5/16 to 53-9/16 in.)
Acceptable media widths
210 to 1371 mm (8-5/16 to 54 in.)

Maximum media thickness: 1.0 mm (0.039 in.)
Maximum diameter for roll media: 180 mm (7-1/16 in.)
Core inner diameter for roll media: 50.8 mm (2 in.) or 76.2 mm (3 in.)
Maximum weight for roll media: 20 kg (44.1 lb.)
Conditions for usable media
Ink cartridges
Pigmented ink
Exclusive pigmented ink cartridge
Capacity
Colors
Dye-based ink
220 cc 5 cc
The six colors black, cyan, magenta, yellow, light cyan, and light magenta or
the six colors black, cyan, magenta, yellow, orange, and green
Exclusive dye-based ink cartridge
Capacity
Colors
220 cc 5 cc
The six colors black, cyan, magenta, yellow, light cyan, and light magenta
Max. 1440 dpi
Printing resolution(Printing dot resolution)

Distance accuracy
Error of less than 0.3% of distance traveled, or 0.3 mm, whichever is greater (at Roland
PET-film, print travel: 1 m (39-3/8 in.))
Printing heads cleaning
Automatic cleaning and manual cleaning
Interface
Bidirectional parallel interface (compliant with IEEE 1284: Nibble mode, ECP mode (non
compression) ) and Ethernet 10Base-T or 100Base-TX
Power-saving function
Power consumption
Acoustic noise level
Dimensions
Auto-sleep
Printing mode
Maximum: 2.0A/100V to 240V 10% 50/60 Hz
Standby mode
Maximum: 0.6A/100V to 240V 10% 50/60 Hz
Printing mode
65dB (A) or less
Standby mode
40dB (A) or less
Main unit
2699 mm [W] x 742 mm [D] x 519 mm [H] (106-5/16 in. [W] x 29-1/4 in. [D] x 20-7/16 in. [H])
With stand
2699 mm [W] x 742 mm [D] x 1300 mm [H] (106-5/16 in. [W] x 29-1/4 in. [D] x 51-3/16 in. [H])
2835 mm [W] x 850 mm [D] x 965 mm [H] (111-5/8 in. [W] x 33-1/2 in. [D] x 38 in. [H])
Packed dimensions
Weight
Main unit
130 kg (286.6 lb.)
With stand
146 kg (321.8 lb.)
Power on
Temperature: 15 to 32 C (59 to 89.6 F), Humidity: 35 to 80% (non-condensing) (*1)
212 kg (467.3 lb.)
Packed weight
Environment
Power off
Included items
(According to ISO7779)
Temperature: 5 to 40 C (41 to 104 F), Humidity: 20 to 80% (non-condensing)

power cord : 1, stay (right) :1, stay (left) :1, stand leg : 1, casters : 2, media guide : 1, bolts
(large): 16, bolts (small): 14, washers : 6, hexagonal wrench : 1, pipe : 1, media flanges : 2,
flange retaining pins : 2, drain bottle: 1, bottle stand : 1, transport bars : 2, Software RIP : 1,
user's manual : 1, replacement blade for separating knife : 1,Roland-PrintServer CD-ROM : 1
,Roland PrintServer Network Settings Guide : 1, cleaning kit : 1 (cleaning sticks : 10, tweezers
: 1 pair, and wiper : 2)
(*1) Environment
Humidity 80
%
(no condensation) 55
Use in an operating
environment in this
range.
35
15
(59)
7-24
27 32 Temperature
(80.6) (89.6) C ( F)
REVISED 7
SJ-740
SJ-640
Printing method
Printing width
Acceptable media widths
Conditions for usable media
Ink cartridges
210 to 1869 mm
(8-5/16 to 73-9/16 in.)
210 to 1615 mm
(8-5/16 to 63-9/16 in.)
210 to 1361 mm
(8-5/16 to 53-9/16 in.)
210 to 1879 mm
(8-5/16 to 74 in.)
210 to 1625 mm
(8-5/16 to 64 in.)
210 to 1371 mm
(8-5/16 to 54 in.)
Maximum media thickness: 1.0 mm (0.039 in.)

Maximum diameter for roll media: 180 mm (7-1/16 in.)
Core inner diameter for roll media: 50.8 mm (2 in.) or 76.2 mm (3 in.)
Maximum weight for roll media: 20 kg (44.1 lb.)
Type
Exclusive SOL INK cartridges
Capacity
Colors
220 cc 5 cc
The six colors black, cyan, magenta, yellow, light cyan, and light magenta
Printing resolution (Printing dot resolution)

Distance accuracy
Max.1440 dpi
Error of less than 0.3% of distance traveled, or 0.3 mm, whichever is greater (at Roland PET-film,
print travel: 1 m (39-3/8 in.))
Printing heads cleaning
Automatic cleaning and manual cleaning
Interface
Bidirectional parallel interface (compliant with IEEE 1284: Nibble mode, ECP mode (non
compression )) and Ethernet 10Base-T or 100Base-TX
Power-saving function
Power consumption
Acoustic noise level
Dimensions
Auto-sleep
Printing mode
Maximum: 2.0A/100V to 240V
10% 50/60 Hz
Standby mode
Maximum: 0.6A/100V to 240V
10% 50/60 Hz
Printing mode
65dB (A) or less
Standby mode
40dB (A) or less

2953 mm [W] x 742 mm [D] x
519 mm [H]
(116-5/16 in. [W] x 29-1/4 in. [D]
x 20-7/16 in. [H])
2699 mm [W] x 742 mm [D] x

519 mm [H]
(106-5/16 in. [W] x 29-1/4 in. [D]
x 20-7/16 in. [H])
With stand
3134 mm [W] x 742 mm [D] x

1300 mm [H]
(123-7/16 in. [W] x 29-1/4 in. [D]
x 51-3/16 in. [H])
2953 mm [W] x 742 mm [D] x

1300 mm [H]
(116-5/16 in. [W] x 29-1/4 in. [D]
x 51-3/16 in. [H])
2699 mm [W] x 742 mm [D] x

1300 mm [H]
(106-5/16 in. [W] x 29-1/4 in. [D]
x 51-3/16 in. [H])
3270 mm [W] x 850 mm [D] x

1005 mm [H]
(128-3/4 in. [W] x 33-1/2 in. [D]
x 39-5/8 in. [H])
3090 mm [W] x 850 mm [D] x

1005 mm [H]
(121-11/16 in. [W] x 33-1/2 in. [D]
x 39-5/8 in. [H])
2835 mm [W] x 850 mm [D] x

1005 mm [H]
(111-5/8 in. [W] x 33-1/2 in. [D]
x 39-5/8 in. [H])
Main unit
156 kg (343.9 lb.)
151 kg (332.9 lb.)
130 kg (286.6 lb.)
With stand
173 kg (381.4 lb.)
169 kg (372.5 lb.)
146 kg (321.8 lb.)
252 kg (555.5 lb.)
236 kg (520.2 lb.)
214 kg (471.7 lb.)
Power on
Power off
Included items
(According to ISO7779)
3134 mm [W] x 742 mm [D] x

519 mm [H]
(123-7/16 in. [W] x 29-1/4 in. [D]
x 20-7/16 in. [H])
Packed weight
Environment
Main unit
Packed dimensions
Weight
SJ-540
Piezo ink-jet method
Temperature: 15 to 32 C (59 to 89.6 F), Humidity: 35 to 80% (non-condensing) (*1)

Temperature: 5 to 40 C (41 to 104 F), Humidity: 20 to 80% (non-condensing)
power cord : 1, exclusive stand :1, hexagonal wrench : 1, pipe: 1, media flanges: 2, flange retaining
pins: 2, drain bottle: 1, bottle stand : 1, transport bars : 2, media reinforcement pipe (SJ-740/640 only)
: 1, Software RIP : 1, users manual : 1, replacement blade for separating knife: 1,Roland-PrintServer
CD-ROM: 1 ,Roland PrintServer Network Settings Guide : 1, SOL INK cleaning cartridges : 4,
cleaning kit: 1
(*1)Environment
Use in an operating
environment in this
range.
Humidity 80
%
(no condensation) 55
35
15
(59)
27 32 Temperature
(80.6) (89.6)
C ( F)
7-25
Interface Specifications
Standard
Bidirectional parallel interface (compliant with IEEE 1284: ECP mode (non compression))
Input signals
STROBE (1BIT), DATA (8BITS), SLCT IN, AUTO FEED, INIT
Output signals
BUSY (1BIT), ACK (1BIT), FAULT, SLCT, PERROR
Level of input output signals
TTL level
Transmission method
Asynchronous
Network Interface Specifications

Control Area
For 100Base-TX and 10Base-T
10Base-T/100 Base-TX Ethernet network cable specifications
Data
7-26
Values
Max. cable lenght
100 m
Cable type
S/UTP Type "category 5"
Impedance
100 Ohm
Connector type
RJ-45
FJ-540
SJ-740/540

SJ-740 - Manual Técnico PDF

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SERVICE NOTES

Copyright 2009 ROLAND DG CORPORATION

COVERS ............................................................................................................................................... 1-1

WIRING MAP ........................................................................................................................................ 2-1

3 Replacement of Main Parts

HEAD REPLACEMENT ....................................................................................................................... 3-1

SPECIAL TOOLS ................................................................................................................................. 4-1

SENSOR MAP ....................................................................................................................................... 5-1

INSTALLATION CHECK LIST ............................................................................................................... 7-1

p.3-1 : Wrong descriptions have been corrected.

p.3-2 : A wrong description has been corrected.

2005.6.20 6-6 : Motor Error codes have been added.

2006.1.12 1-8 : WIPER SYSTEM, 1-3:CARRIADGE Parts have been revised.

2006.3.24 3-8 : MOTOR REPLACEMENT has been added.

2006.12.19 1-9 : PUMP SYSTEM Parts have been revised.

2008.2.14 2-1 : WIRING MAP has been revised.

1-8 : WIPER SYSTEM Parts have been revised.

1-1 :COVERS Parts have been revised.

1-3 : CARRIAGE Parts have been revised.

1-9 : PUMP SYSTEM Parts have been revised.

To Ensure Safe Work

About the Symbols

: Tips and advise before the adjustment.

symbols, the symbols shown below are also used.

Turn off the primary power SW

Do not recharge, short-circuit,

About the Labels Affixed to the Unit

1 Structure & Spare Parts

PARTS LIST -Main PartsParts No.

PARTS LIST -Supplemental PartsFJ540

APRON,F UNDER FJ-540

APRON,F UNDER SJ-640

APRON,F UNDER SJ-740

COVER,INK SYSTEM FJ-540

COVER,INK SYSTEM SJ-740540

COVER,INK SYSTEM MOTOR FJ-540

COVER,INK SYSTEM MOTOR SJ-740

LABEL,CAUTION CARRIAGE #LA266

LABEL,CLAMP MEDIA FJ-540 #LA502

LABEL,EMERGENCY STOP #LA496

PANEL BOARD ASSY FJ-540

PLATE,F COVER CM-500

COVER,INNER INK SYSTEM FJ-540

LABEL,CORPORATE LOGOTYPE #LA79

LABEL,CORPORATE LOGOTYPE #LA378

LABEL,HI-FI JET PRO2 #LA473

LABEL,SOLJET PRO2 #LA475

RING SET,E-RING ETW-4 100 PCS.

CUPSCREW SET, M4*8 3CBC 100 PCS

CUPSCREW SET, M3*6 3CBC 100 PCS

CUPSCREW SET,M3*4 NI 100 PCS.

SCREW SET,CAP M3*12 NI 50 PCS.

BUSH SET,ROLL 3*4 100 3C PCS.

FJ- SJ- SJ- SJ540 540 640 740

FJ- SJ- SJ540 540 640

PARTS LIST -Supplemental PartsParts No.

*Revised 28: Refer to the Service Information FJ540-026, SJ740-036.

CARRIADGE BOARD PART

PARTS LIST -Main PartsParts No.

SJ- SJ640 740

ASSY,PLATE DAMPER FJ-540

SPACER,UD LEVER FJ-540